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Production Control Services (PCS) and Ferguson Beauregard are now PCS Ferguson
500 fpm
Choke (even if open!)
25 Hold down assembly
Orifice plate
20 PLUNGER EFFICIENCY
Best – Brush or Pad GOOD
15 Worst – Bar Stock 20 min
1000 fpm
10
UPWARD FORCE
10 min
5 Lift Pressure (CP – LP) FAST
LIQUID LEVEL
Water Liquid Gas
Droplets Slugs Bubbles
NO GAS
FLOW
Production Control Services (PCS) and Ferguson Beauregard are now PCS Ferguson
Line Pressure
LOW Backpressure
Backpressure
Liquid
Scale / Paraffin Produces
Chokes LOW FBHP
Control Valve Trim Ensures
Orifice Plate MOST Production
Multiple 90 degree elbows
FBHP
250
Inflow Performance Relationship
Qsc = C ( Pr2 - Pwf2)n
200
“Gas Well Deliquification” by Lea, Nickens, Wells
“Natural Gas Engineering Handbook” by Guo, Ghalambor
Flowing Pressure (Psi)
150 46 %
of AOF
- 60 psi 2 3/8
Tubing
138 ft of water ABSOLUTE
100 79 %
of AOF OPEN
FLOW !
50 42 mcf /d
$ 52,920/yr
$ 3.5 / mcf
0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0
Flow Rate (Mscf / D)
1,200 1,600
DAILY 480 – 350 = 130 mcf/d
130 mcf/d X 30 days X 12 months = 46,800 mcf
PRODUCTION 46,800 mcf X $ 3.50 / mcf = $ 163,800 / year 1,400
1,000 $ 163,800 / yr X 100 wells = $ 16.38 Million / yr
LOST 1,200
PRODUCTION
NATURAL DECLINE
FLOW RATE (mcf)
800
CURVE
PRESSURE (psi)
1,000
600 800
600
400
400
200
LOST 200
CASING LIQUID LOADED
PRESSURE DECLINE CURVE PRODUCTION
0 0
20-Mar
20-May
20-Mar
20-May
20-Jan
20-Feb
20-Jun
20-Nov
20-Dec
20-Jul
20-Oct
20-Jan
20-Feb
20-Jun
20-Nov
20-Dec
20-Jul
20-Oct
20-Jan
20-Apr
20-Apr
20-Aug
20-Sep
20-Aug
20-Sep
February 18 – 20, 2013 2013 Gas Well Deliquification Workshop 13
Denver, Colorado
PLUNGER LIFT
WELL
REQUIREMENTS
800
Loading
800
1,000
mcf
mcf
psi
150
psi
600 800 600
600 100
400 400
400
Production 50
200
200
200
Erratic
Casing Pressure Production
0 0
0 0
Primary Purpose
Removal of liquid from gas wells so that gas can flow freely to the surface
February 18 – 20, 2013 2013 Gas Well Deliquification Workshop 21
Denver, Colorado
Applications and Benefits
TWO STAGE PLUNGER LIFT GAS ASSISTED PLUNGER LIFT PLUNGER ASSISTED GAS LIFT
Low GLR, marginal wells Low GLR wells Low GLR wells
ECONOMICAL
Identify & resolve problems before profits are lost
Reduce windshield time
Reduce equipment repair and maintenance
Reduce unplanned well downtime
SAFETY
Remote, real time knowledge of well site parameters
Remote shut-in of wells when necessary
Less drive time (fuel, insurance, maintenance)
$ 15,000 to $ 25,000
Check tubing Establish communication with
Drift, broach, pressure check flow meter and “office”
Set bottom hole spring Install plunger lift controller
Re-configure well head tree Route clean, dry gas to solenoid
Install lubricator Install plunger
Install control (motor) valve Swab well if necessary
Install pressure transducers Establish controller settings
Maintain wells natural decline curve. Don’t wait till production is lost!
Flow Rate 10 % Change 15 % Change 20 % Change 25 % Change
100 Mcf/d $ 1,200 / mo $ 1,800 / mo $ 2,400 / mo $ 3,000 / mo
200 Mcf/d $ 2,400 / mo $ 3,600 / mo $ 4,800 / mo $ 6,000 / mo $4/
mcf
300 Mcf/d $ 3,600 / mo $ 5,400 / mo $ 7,200 / mo $ 9,000 / mo
400 Mcf/d $ 4,800 / mo $ 7,200 / mo $ 9,600 / mo $ 12,000 / mo
500 Mcf/d $ 6,000 / mo $ 9,000 / mo $ 12,000 / mo $ 15,000 / mo
February 18 – 20, 2013 2013 Gas Well Deliquification Workshop 24
Denver, Colorado
INSTALLATION
AND
OPERATION
CONSIDERATIONS
Standardize Installation!
Establish a standardized installation process!
Dual master valve
Dual outlet lubricator
Platform to reach lubricator
Pressure transducer type, locations
Pressure gauge type, locations
Solenoid supply – clean / dry gas!
Control valve type. Trim size, materials.
Ball valve model number & locations
Hammer union locations
WELL HEAD
Flow meter communication - trench or radio?
Well head ID compatible with tubing ID
Remove unnecessary WH components Communications with office – spread
o Minimize height of wellhead tree spectrum radio or cell phone data radio
Eliminate gaps and ID inconsistencies Controller location and attachment method
Sleeve wellhead if necessary Lightening suppression
o Maintain same ID – BHS to Lubricator Emergency shut off
Sand cut probe
GL = 742 ft
Marker Joint - 7293 ft (top) (15.38 ft) KB = 763 ft
MD TVD EW NS DIP AZM
Key Considerations: API# 42-251-32044
45 to 50 degree typical
8,991 - 8,992
8,169 - 8,170
9,049 - 9,050
Tubing Details : (02/15/2008)
229 jts 2 3/8" 4.7 lb/ft, J-55, FBN tbg
Tubing Details : (02/15/2008)
9,107 - 9,108
9,165 - 9,166
8,227 - 8,228
8,285 - 8,286
8,343 - 8,344
200
150
150
26% Production Increase
100
100
Flow Rate 70 %
Line Pressure
Continuous
Replace worn plungers Flow Plunger
Flow Rate
BEFORE production declines
50 %
Appropriate Training!
Serious Injuries
Pressure traps (hydrates, sand, scale)
Lubricator cap off, pressure trap under plunger
Open master valve, hammer unions not secure
Installing well head with underrated equipment
High plunger velocity – especially when venting to tanks
Compressed lubricator springs
Removing cap, cracking open control valve
Pressure gauges are not always right
Injury
An ice plug in the lubricator released and struck a worker in the head
Contributing factors (partial list):
Ice build up in the lubricator assembly
Poor procedures in identifying potential hazards
Lack of operator training in safe work practices for the use of this equipment
Removing lubricator cap with contained pressure
Ice build up in the spring housing
Paraffin, wax, sand and hydrates build up in the tubing string
Poorly designed springs or stops
No methanol injection or heat trace to keep ice and hydrates from forming
Fast Plunger Arrivals
o Plungers traveling “Dry” with little or no fluid
o Changes in line pressure, causing fast arrivals
o Change in plunger style used in well
ICE / SAND
BUILD-UP IN
SPRING HOUSING
HYDRATE
ICE LIKE CRYSTALLINE SOLID FORMED FROM A
Have a Plan
MIXTURE OF WATER AND NATURAL GAS AT
LOW TEMPERATURES AND HIGH PRESSURES Be Safe!
February 18 – 20, 2013 2013 Gas Well Deliquification Workshop 39
Denver, Colorado
Linkedin Group
ADDENDUM