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IMPLEMENTATION OF A SUPERSONIC WIND TUNNEL FOR AN

INSTRUCTIONAL UNDERGRADUATE AERODYNAMICS LABORATORY


Benjamin M. Arthur ⋅ James C. McDaniel (Advisor) ⋅ University of Virginia

Abstract essential part of undergraduate engineering


The primary objective of this project has been education.2 Accordingly, UVa’s MAE
to instrument a supersonic wind tunnel for a Department has directed funding to enhance
new instructional undergraduate aerodynamics its undergraduate lab facilities, including a
laboratory that will complement an advanced supersonic wind tunnel at the University’s
fluid mechanics course in UVa’s Department Aerospace Research Laboratory. Formerly
of Mechanical and Aerospace Engineering used for an undergraduate aerodynamics
(MAE). Instrumentation includes an laboratory, the wind tunnel was damaged by
automated pressure scanning system and a water several years ago when an underground
pipe burst during a routine test. The wind
shadowgraph imaging system for visualizing
shock and expansion waves. Thus, the newly tunnel has recently been refurbished, with the
outfitted wind tunnel can be used to study aim of reintroducing the aerodynamics
characteristics of supersonic flow, giving laboratory into the third-year aerospace
students a chance to reinforce what they are engineering curriculum as a complement to an
learning in the classroom and demonstrating advanced fluid mechanics course. Outfitting
tools they can apply later in their careers, as the wind tunnel with new instrumentation
illustrated in Figure 1. With its emphasis on adds the unique capability for students in the
education, the project aligns with the goals of course to study characteristics of supersonic
the Supersonics Project under the flow using hands-on techniques.
Fundamental Aeronautics Program of Background
NASA’s Aeronautics Research Mission
Directorate, which places an emphasis on A typical supersonic wind tunnel includes
experimentation to understand the underlying a convergent-divergent nozzle, constant-area
phenomena of supersonic flow. test section and convergent-divergent diffuser,
as shown in Figure 2. The nozzle feeds a
uniform supersonic flow into the test section,
and the flow is subsequently slowed to a low
subsonic speed by the diffuser. The minimum
area of the nozzle, where the flow is sonic
(i.e., the Mach number M* = 1), is called the
throat, and it can be shown that the Mach
number M at any location in the nozzle or test
section is a function of the ratio of the local
Figure 1. Approach. The instructional aerodynamics duct area A to the sonic throat area A*, as
laboratory will complement an advanced fluid given by the area-Mach number relation:1
mechanics course.
M = f ( A A∗ ) (1)
Motivation
A supersonic wind tunnel is said to be
Instructional laboratories, where students unstarted when a normal shock wave stands
can apply and reinforce what they learn in the inside the nozzle and the flow through the test
classroom, are generally considered to be an section and diffuser is totally subsonic. As the

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pressure supplied to the tunnel—from a high- isentropic flow properties table. Since the test
pressure reservoir at the inlet to the nozzle—is section area Atest section is known (9 in2), the
increased, the shock wave moves downstream. nozzle throat area A* can be calculated for
Once the shock wave has moved through the each value of Mtest section using the area-Mach
test section and the flow is fully supersonic, number relation:
the wind tunnel is said to be started.
M test section = f ( Atest section A∗ ) (2)

The calibration curves are plotted in Chart 1.


The throat height at each position is calculated
from the value of A* since the width of the
nozzle, which has a rectangular cross section,
is constant (3 in).
Figure 2. Sketch of a Supersonic Wind Tunnel. A
typical supersonic wind tunnel includes a nozzle, test
section and diffuser.1
The supersonic wind tunnel used for the
aerodynamics laboratory, pictured in Figure 3,
is designed such that the nozzle throat area
can be adjusted, while keeping the nozzle exit
area constant, to produce a range of Mach
numbers in the test section from about M = 1.4
to M = 3.1. Accordingly, the wind tunnel can
Chart 1. Calibration. The wind tunnel can be calibrated
be calibrated for the entire range of test for the entire range of test section Mach numbers using
section Mach numbers. the area-Mach number relation.

Instrumentation
Automated Pressure Scanning System
The automated pressure scanning system
is central to the operation of the wind tunnel,
as it is used to gauge the starting process of
the nozzle, monitor the test section Mach
number and measure the pressure distribution
of the high-speed flow. As illustrated in
Figure 3. Supersonic Wind Tunnel. The supersonic Figure 4, 28 pressure taps along the centerline
wind tunnel used for the aerodynamics laboratory is of the nozzle and test section, in addition to
designed to produce a range of Mach numbers in the
test section from about M = 1.4 to M = 3.1.
one on the reservoir for measuring total
pressure, connect to a single absolute pressure
The test section Mach number Mtest section is transducer through a Scanivalve solenoid
a function of the nozzle exit pressure pexit and controller (not shown in Figure 4). The
total pressure p0 in the reservoir. (Alternately, pressure transducer outputs a calibrated
pexit is the pressure in the test section and p0 is voltage signal to an analog input module
the nozzle inlet pressure.) Given the pressure (voltmeter), and a digital output module
ratio pexit ⁄ p0, the value of Mtest section for each (electromechanical relay) controls the
position of the nozzle and the corresponding scanning process, which is automated in
area ratio Atest section ⁄ A* can be found from the LabVIEW.

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Figure 4. Schematic of the Automated Pressure
Scanning System. The automated pressure scanning
system is used to gauge the starting process of the
nozzle, monitor the test section Mach number and
measure the pressure distribution of the high-speed
flow.

Figure 5 shows a screenshot of the


LabVIEW user interface of the pressure
scanning system. The SCAN button initiates Figure 5. LabVIEW User Interface. The pressure
the automated scanning process and triggers scanning system is automated in LabVIEW.
the computer’s data acquisition system to Shadowgraph Imaging System
begin saving data. Pressing the SCAN button A shadowgraph is a special optical
during a scan also pauses the process. By technique for visualizing shock and expansion
contrast, the STOP button terminates the waves based on index of refraction gradients,
scanning process and resets the solenoid which arise primarily from density gradients
controller to tap 0, which is connected to the in the supersonic flow.3 As a beam of parallel
reservoir. The STEP and HOME buttons allow light rays (i.e., collimated light), expanded
the user to manually operate the solenoid from a single laser light source, passes
controller: The STEP button advances the through the test section, the individual rays are
solenoid controller to the next pressure tap, refracted due to density changes in the air.3
and the HOME button returns the solenoid Thus, shock and expansion waves can be
controller to tap 0. As long as the program is clearly visualized since they have large
running, the current tap location is displayed density gradients.
by the Tap indicator, and the pressure reading The shadowgraph image is captured on a
from the transducer is displayed by the PSIA sheet of ground glass mounted outside the test
indicator. section and can be photographed for closer
examination. The image in Figure 6, for
example, shows two oblique shock waves that
were generated as the flow was compressed by
the first corner, as well as faint expansion
waves that were generated as the flow was
expanded around the second corner. In
general, an oblique shock wave occurs
whenever a supersonic flow is turned into
itself (e.g., by a concave corner); conversely,
an expansion wave, or expansion fan, occurs

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whenever a supersonic flow is turned away
from itself (e.g., by a convex corner).1 The
angles of these waves, in turn, can be
measured on the shadowgraph image to verify
the test section Mach number.
Flow direction

Shock waves
Figure 7. Diamond-Shaped Airfoil. A diamond-shaped
airfoil mounted in the test section can be used to study
shock and expansion waves.
Expansion waves Additionally, a pair of swept-ramp fuel
injectors, modeled after those used in scramjet
Figure 6. Shadowgraph Image. Shock and expansion
waves can be visualized using a special optical
combustors, can be mounted in the test
technique called a shadowgraph. section, as shown in Figure 8, to study the
fuel-air mixing properties of the supersonic
Future Work flow. As carbon dioxide (CO2) is injected into
the flow from the base of the fuel injectors, a
Due to time constraints, setup of the planar laser sheet can be used to illuminate
shadowgraph imaging system is not complete. small droplets of the condensed CO2 so that
Once finished, however, two simple the fuel plume is visible. A video camera
experiments—one that makes use of the mounted on a translation stage can then be
shadowgraph system and another that requires used to capture cross-sectional images of the
separate instrumentation—can be set up in the flow at several locations downstream of the
wind tunnel. fuel injectors, and the resulting cross-flow
First, a diamond-shaped airfoil mounted in images can be analyzed to show how the CO2
the test section, as pictured in Figure 7, can be interacts with supersonic air.
used to study shock and expansion waves.
Two oblique shocks will be generated at the
leading edge of the airfoil, and at the point of
maximum thickness, expansion fans will turn
the flow parallel to the surface of the model.
As the angle of attack of the airfoil is varied to
change the wave angle, shadowgraph imaging
can be used to measure each wave angle for
comparison to the value calculated using
compressible flow theory, giving students in
the aerodynamics laboratory a chance to Figure 8. Swept-Ramp Fuel Injector. A pair of swept-
validate what they are learning in the ramp fuel injectors can be mounted in the test section to
advanced fluid mechanics course. study the fuel-air mixing properties of the supersonic
flow.

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Acknowledgements
This project was supported by the Virginia
Space Grant Consortium. Special thanks, also,
to James McDaniel, Lewis Steva, Roger
Reynolds, Robert Rockwell, Dominic Barone,
Kristin Busa and Thomas Steva.

References
[1] Anderson, J. D. (2011). Fundamentals of
aerodynamics (5th ed.). New York, NY:
McGraw-Hill.
[2] Feisel, L. D., & Rosa, A. J. (2005). The
role of the laboratory in undergraduate
engineering education. Journal of
Engineering Education, 94(1), 121-130.
[3] McDaniel, J., & Nickol, C. (1994).
Supersonic wind tunnel laboratory [Lab
manual]. Charlottesville, VA: University
of Virginia.

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