SHIVENDRA KUMAR

Flat NO. 304, Vedant, Godhavi Gam, Godhavi, Ahmedabad (Gujrat)

Mobile : +91-822 284 0901; Email: engg.shivendra@yahoo.com

Top performing and disciplined Mechanical Engineer with product Development professional background.
Experienced in successfully Process Design, Development & Implementation, Verification & Validation. I
like to pursue a challenging career with a progressive organization where I can use my energy and ethics,
and enhance my skills by gaining comprehensive understanding of different aspects of operations in the
organization, in conjunction with company’s aims and objectives. I like the idea of working on things that
are new & innovative as well as possibly somehow Cutting Edge.

Profile at a Glance

 A dynamic & competent professional with more than 12 years of Design & Development experience
with OEM manufacturer
 Strong background in Product Design & Development and Process engineering.
 Highly organised & dedicated with a positive attitude. Self motivated; able to set effective priorities
and handle multiple assignments under high pressure within tight deadlines; adapt easily to new
concepts and responsibilities.
 Consistently exceed set goals and company expectations.
 Good Expertise in design software Creo, CATIA-V5, Auto Cad, ERP software Oracle & Microsoft Office.

Core Competencies
 New Product Development
- Leadership
- Planning & scheduling
- Data management
- Costing
- Change management
 Design (Product Design)
- Drafting
- 3D modelling
- Design calculation
- Verification & Validation
 Industrial engineering:
- Motion Study
- Time study
- Line balancing
- Lean manufacturing
CERTIFIED
 Internal Auditor ISO TS 16949
 Auto CAD, Pro-E, Catia
 Process Engineering
- Line layout
- Capacity planning
- Manufacturing engineering
- Verification & Validation
- New Line setup
- New machine procurement
 Project (NPD) Development
- Team building
- Time plan & Management
- Problem solving approach
- Commitment to customer excellence
 Costing
- Project costing
- Manufacturing cost calculation
- Cost of poor quality analysis & countermeasure
 PPAP & APQP  MSA
 SPC  FMEA

Professnal Trainings
 Internal Auditor By TQMI  MSA By TQMI
 ISO/TS 16949 By TQMI  SPC By TQMI
 APQP By TQMI  Design of experiment By SSDC
 Shop Floor Management By JTEKT 
Skill
 FMEA  Design calculation  APQP/PPAP
 PRO-E / CREO  FMEA  7 QC Tools / TS16949, ISO-14001
Knowledge
 GD&T  TPM  VA-VE
 SMED  Lean manufacturing  ISO-14001
Work Experience

JTEKT INDIA LTD, Sanand

Aistt. Manager – M.E. (Apr-2017 – Till)

JTEKT India Limited is a largest manufacturing company in steering systems, driveline components,
bearings, machine tools, electronic control devices etc. JTEKT have ISO 18001, ISO 14001, IATF-16949 &
Deming prize winner company.

Select Contributions:
 Improve the line loading from 45% to 90%.
 Development of Indigo Case Differential Assembly.
 Development of TA-78 Case Differential Assembly.
 Development of Y1K column shaft assembly.

Job Responsibilities:

 To monitor & control the inventory cost, manufacturing cost.

 Process planning, Process Development & Process Establishment
 Coordinating for the purchase activities of Manufacturing Engineering
 Responsible to prove out after Erection & commissioning machineries
 Process planning, Process Development & Process Establishment
 Line productivity improvement, to improve the PPH & PPLH.
 Coordinating for the purchase activities of Manufacturing Engineering
 Low cost automation to improve the efficiency & reduce the operator fatigue.
 Monitor, control & implement the ECN, PCN (Implementation of change management system).
 Industrial engineering activities (time study , method study) for improving the productivity norms
 Cost & capacity estimation of new components to be taken up for production
 Oversee line setup for new product/ developed parts
 Implement & monitor projects for productivity improvement, cost reduction, quality improvements &
safer work place.
 Study & develop manufacturing process for production of new product
 Development & trial of tools and equipment as per new product requirement for production purpose
 Test and validate the process along with the specifications during production of samples
 Plan and carry out planned & routine installation inspection
 Implementation of poko-yoke systems
 Idea generation & Execution of Low cost automation
 Jigs and fixtures planning and development & to control the tool inventory.
 Develop most efficient ways to utilize men, machines, materials, information, and energy to
manufacture the products
 Produce written reports and make presentations for management review / information
 Attending the audits & time plan prepration to close the audit’s point.
 PPAP & IATF documents monitoring,

SAMVARDHANA MOTHERSON AUTO COMPONENT PVT. LTD, MANESAR

Sr. Engineer – Manufacturing Engineering (May 2016 – Apr 2017)

SMAC Pvt. Ltd. is a part of Samvardhana Motherson group, having total turn over Rs. 42,000 crore. It is
specializes in aluminium die casting and machining with technology from Reterra Inc., Japan.

Job Responsibilities:
 As a project leader dedicated to meet the customer time plan for NPD, Leading the APQP activity with
good communication between customer, inter-department and supplier.
 RFQ Study, Feasibility study & process cost calculation.
 Development of project, parts, Jigs & Fixtures, Tools.
 Supplier identification, assessment and finalization for Tooling development & Fixture development.
 Process planning, Development & Establishment, Sample submission & approval.
 Cost & capacity estimation of new components to be taken up for production.
 Oversee line setup for new product/ developed parts.
 Study & develop manufacturing process for production of new product.
 Prepare and validate SOP for New Parts.
 Development & trial of tools and equipment as per new product requirement for production purpose.
 Test and validate the process along with the specifications during production of samples
 Plan and carry out planned & routine installation inspection
 Jigs and fixtures planning and development & tooling inventory control.
 Machine procurement, installation, commissioning & prooving.
 SONA KOYO STEERING SYSTEM LIMITED, DHARUHERA
Sr. Engineer – Manufacturing Engineering (Mar 2013 – May 2016)
Sona Koyo Steering System Limited is a largest manufacturing company in steering stystem and
automotive components, Sona Koyo has joint venture with Koyo Seiko Co. Ltd., Japan since April 1997 &
technical collaboration with JTEKT Corporation Japan. Sona have ISO 18001, ISO 14001, ISO/TS 16949 &
Deming prize winner company.

Select Contributions:
 Cycle time reduction of assembly from 60 Sec. to 45 Sec.
 Eliminatation of setup variation problem in Induction hardening process, (Quality improvement).
 Eliminate the out flow of parts by on line auto gauging for assembly line.
 Formation of Broach resharpening standard / procedure.
Job Responsibilities:
 Industrial engineering activities (time study, method study) for improving the productivity norms.
 Oversee line setup for new product/ developed parts
 Prepare and validate SOP for New Parts.
 Projects execution for Safety, quality improvements, productivity improvement & cost reduction.
 Process Development, optimization & Process Establishment.
 Coordinating for the purchase activities of Manufacturing Engineering.
 Study & develop manufacturing process for production of new product.
 Development & trial of tools and equipment as per new product requirement for production purpose.
 Plan and carry out planned & routine installation inspection.
 Implementation of poko-yoke systems.
 Execution of Low cost automation proposals .
 Jigs and fixtures planning and development & tooling inventory control.
 Develop most efficient ways to utilize men, machines, materials, information, and energy to
manufacture the products.
 Coordinating for Erection & commissioning machineries .
 APQP & PFMEA documents monitoring,

DAYCO VIKAS ENGINE SYSTEMS PVT. LTD., GURGAON

Engineer – Process Engineering (Sep 2010 – Mar 2013)
Dayco Vikas Engine Systems Pvt. Ltd is a joint venture of Dayco s.r.l. Europe & Vikas Group india. Dayco
is leading in automotive power transmission systems at worldwide. The product Range includes Timing
Belt in Oil, Timing Belt & Auxiliary Belts, Automotive Tensioners, Damper & Idler. It is an ISO9001 &
ISO14001 accredited company.

Select Contributions:
 Successfully Implementation of tooling for new commossioned Damper line.
 Successfully set of new line for damper pulley.

Job Responsibilities:
 Development of the conceptual design of new process & tool modification.
 Vendor selection, Design Approval, Cost Negotiation & Quotation approval.
 Development of tools, jigs & fixtures and gauges.
 Participation in Proto development, interaction with suppliers.
 Installation & commossioning of damper line.
 Project planning and tracking of contingency plans to meet time over-runs.
 Ensure achievement of set targets.
 Conducting CFT effectively and reviewing meeting for tracking project progress and cost.
 Participation in in-house trials of Proto machines.
 Design improvements based on trials & feedback by end users.
 Maintining, capturing & raising the requirement for Engineering data, standards
 Preparation of Documentation as per APQP and ISO/TS16949
 Formating the system for recording of engineering data

ESCORTS LIMITED, FARIDABAD

Engineer - R & D (Feb 2008 – Sep 2010)
Auto Suspension Product (a TS16949:2002 certified company) is a part of ESCORTS GROUP, having total
turn over 2000 crores. It is a leading manufacturer of automotive suspensions such as Shock Absorbers,
McPherson Struts & Telescopic Front Forks.

Select Contributions:
 Successfully completed the installation of railway & defence shock absorber.
 Successfully introduced additional features like “top cushioning” for Tata 709.
 Design improvement by conversion of biflow design from uniflow design for railway shox.
Job Responsibilities:
 Leading the review meeting of New Application Development (NAD/NPD).
 Developing the conceptual design of new products entailing drawings & specification study.
 RFQ study & finalization of design on the basis of customer requirement.
 Cost estimation for product, Participation in Value Engineering / cost reduction.
 Time planning / scheduling for project development
 Preparing BOM tree and modification of BOM Structure.
 Final checking and release of engineering drawings for the development.
 Design modification/improvements based on testing & field or customer feedback/failure
 Concept design for prototype, Prototype development, testing, validation
 Participation in Proto development, interaction with vendors & handling the project responsibility.
 Making DFMEA, Preliminary BOM, Design calculation & verification
 Bench marking, data recording & analysis & submission of proposal accordingly
 Maintaining Engineering data like item master & BOM in ERP- Oracle software
 Participation in APQP activities for product development
 Participation in manufacturing process establishment
 Design Modification & Improvement in current products against Field failures, functional improvement,
manufacturing problem & cost improvement
 Control of design & data as per ISO/TS 16949 requirements

JBM AUTO LIMITED, FARIDABAD

Jr. Engineer – Product Design & Development (Oct 2006- Feb 2008)
The company (ISO/TS-16949 Certified) is a part of JBM Group; it is Designing & Manufacturing of Garbage
Compactor, Refrigerator Van, and Tipper & Trailer for Automobile sector. The major customer of
Company is Tata Motors Ltd. Ashok Leyland Ltd. Valvo Ltd. Nissan Ltd. Hyva Ltd. & Al Shwarai Ltd. etc.
Projects:
 Design & Development of 14 cubic meter rock body & 16 cubic meter standard body for force man.
Job Responsibilities:
 Participation in APQP Planning for product development
 Product design & Drawings as per Customer Inputs/ Drawings/sample
 Product design & Drawings for Alternate Proposals as per Customer requirements
 Prototype Building as per Customer Inputs/Drawing/sample or alternate proposal
 Participation in prototype component development (BOP or In-house)
 Participation in manufacturing process establishment at prototype stage
 Release of manufacturing design & drawing
 Participation in concept Building for design of Jigs, Fixtures and gauges (if any).
 Participation in Pre- Production Trial of Tooling and taking Corrective action for any discrepancy.

HINDUSTAN MOTORS LIMITED, HOWRAH (KOLKATA)

Diploma Trainee –Mechanical division (Sep 2005 - Jul 2006)
The company is a part of Birla Group. It is ISO 9001:2000 & ISO/TS 16949:2002 certified company.
Responsibilities:
 Trial out of jigs & fixtures for new part & product.
 CNC Programming for Turning Machine & VMC.
 Supervisory in machine shop.
 Preparing Plan for job Scheduling & Machine Loading
Qualification
Technical
 4 years Diploma in TOOL & DIE MAKING (eq. Mechanical Engineering) from TRTC Jamshedpur
affiliated with AICTE New Delhi securing 79% marks.
 Post Diploma in CAD/CAM & TOOL DESIGN based on Auto CAD, Pro-E Wildfire, and CATIA-V5 from
TRTC Jsr securing good credits.
Academic
 MATRIC from BSEB, PATNA securing 51%marks, in 1997
 INTERMIDATE from BIEC, PATNA securing 53% marks, in 1999.
Personal Particulars

 Date of Birth : 22nd February,1982

 Father’s Name : Shri K. N. Prasad
 Marital Status : Married
 Nationality : Indian
 Languages known : English & Hindi

Place:
Date: (SHIVENDRA KUMAR)