LINEAR SORTER

Flexible and Scalable Sortation System

02 03

Challenges GreyOrange Advantages

Need-Based and
IMPROVING COMPETITIVENESS ON
DELIVERY TIME
Cost Optimized Solution
DELIVERY Industry moving from within same day Start with small investment and
MODEL
delivery to within hour delivery scale as your business grows

MAXIMIZING REVENUE GROWTH

FROM PEAK HOUR EFFICIENCIES
Is your competition more efficient
THROUGH PUT Meet throughput demand
during peak hours?
6000 sorts per hour

KEEP PACE WITH DEMAND SURGES

Lesser footprint
Dense storage Optimized space utilization
MEETING Meeting turn around time
DEMANDS for 2500 SqFt. up to
Shorter cutoff Achieve delivery within 24hrs 250000 SqFt.
installation

MINIMIZING TIME IN
CORRECTING ERRORS
OVERHEAD Correcting inaccuracy in sortation and
EXPENSES
consolidation increases your
operational cost

INCREASING REVENUE RECOGNITION

Inaccurate or incomplete profiling
INAQURATE results in lost revenue Reduced overhead expenses
Shipment profiling: 100%
PROFILING up to 99.9% sortation
Profiling accuracy:
accuracy
up to 100%

sales@greyorange.com | www.greyorange.com
04 05

Automate sortation with an industry

leading solution
Key Features
Challenges such as increasing costs, high order volumes, manpower issues, shorter order processing window & Feature Rich Software
scope for zero-error have led to the adoption of automation solutions to overcome any operational inefficiencies Picks up industry trends from multiple customer operations
in distribution or fulfillment centers.

Consolidated Industry Knowledge

Domain experts, end to end supply chain alignment

Increase Customer Discrepancies in

Satisfaction
With the help of GreyOrange Linear Sorter,
your customers get right and fast
(sortation accuracy up to 100%)
deliveries every time they order.
Shipping Cost Total Solution Provider – One stop show
With our leading-edge technology that
Warehouse layout, installation, and support
determines both volumetric and gross
weight of every packet in real-time, you can
now know exact shipping cost upfront and Multiple Profiles
this enables you to resolve any disputes in
minimum time with your partners. Creation of profiles to support inbound and outbound processes; switch
between different profiles in less than few minutes

Modular and Scalable

Seasonal Demand Surge
Handling demand peaks become efficient
and easy with GreyOrange Linear Sorter. Our
dynamic software configurations allows you
to dynamically reconfigure sortation logic to
manage evolving business demands.
Varied Payload Types
GreyOrange Linear Sorter is designed for
sorting variety of payloads including
polybags and regular and irregular packets
containing object as thin as 3mm.
As your business scales, increase sorter arms or Pick-Put-To-Light (PPTL)
systems to handle increased load or sorting destinations
Information Security
Role-based access control and encrypted communication over secure
HTTPS protocol between customer enterprise system and Sorter manage-
ment software

Integration and Lead Time Low Maintainance and TCO Remote Monitoring
Monitor sorter operations, system health and productivity locally or
With SLA-based AMC (includes spare-parts,
GreyOrange Linear Sorter system works
labor, and maintenance cost), even after a remotely through dashboards and visualization
seamlessly with your existing enterprise
few years, operation and maintenance cost
systems (all major WMS and ERP systems).
remains fairly low. Our technology
can be adapted even for small to
Comprehensive Support Package
medium-sized players.
Enterprise service life, service and spares covered

sales@greyorange.com | www.greyorange.com
06 07

Product Product
Hardware Components Software Components
An end-to-end centrally hosted software solution which adapts to real-time sort
configurations, inventory profiles, and order fulfillment patterns to increase efficiency,
accuracy, and delivers a higher throughput.
GreyOrange delivers hassle-free technical support and enables easier scalability in
future thus guaranteeing all customers with best in class sorting capabilities.

Series 6000 Series 3000 Expandable

Up to 6000 sorts per hour Up to 3000 sorts per hour
High redundancy thus high uptime Install the upper deck first
followed by lower deck as per
need of scalability
Allows independent control of
each deck
PRODUCT
VARIANTS
Basic Features
Seamless integrations with standard and
proprietary WMS
Real-time monitoring and tracking of operator
performance
Predictive health monitoring. System predicts
part failure and helps uptime
Network Operating Center support which
enables remote monitoring of system support
performance 24 X 7
Value Added Features
Auto allocation module uses database
learning to dynamically change sorting
configurations
MHS module enables multi-agent control
on the same controller
Configuration control module allows
customer WMS to change sorting
configuration

Manager console allows data viewing and Utilization tracking module monitors device
system performance tracking utilization

Series 3000 Series 1500

Up to 3000 sorts per hour Up to 1500 sorts per hour
Automated barcode Manual barcode scanning solution
scanning solution
Modular build to scale sorting
Integrated dimensioning and
weighing system
Parcel Variability
destinations in future
Corrugated cartons Up to 600 X 600 X 600 mm

Bagged apparels Min height up to 3mm

PPTL Sort Parcels 1D / 2D reading capability
Up to 500 sorts per hour
Minimal operator training Polybags Shipment image support enabled
Multi-operator sorting
capability in single zone
Up to 15kgs Pneumatic diverter arm technology

sales@greyorange.com | www.greyorange.com
08 09

Sorter Use Cases Customer Name Confidential

GreyOrange sorter has been at the forefront of solving some of the most prominent and
complex challenges across industries, some of them happen to be in

Parcel Sortation
GreyOrange has many successful implementation
of parcel sorters for industries ranging from 3PL,
Parcel Courier, E-commerce, etc.

Order Consolidation
Order consolidation can be very complex and
error prone, but thanks to our sorter solutions,
industries such as vertical e-commerce can
deliver faster and accurately everytime.

Parcel Order
Sortation Consolidation

sales@greyorange.com | www.greyorange.com
10 11

Use Case Use Case

Parcel Sortation Order Consolidation
About the use case: GreyOrange sorter delivered higher About the use case: GreyOrange sorter delivered
throughput parcel sortation for 3PL/E-Commerce/Parcel Courier. higher throughput order consolidation for vertical e-commerce.

High number of touch points Productivity Gain by 100% Scalability at High Throughputs Upto 10% reduction in cost
Customer Challenges

Benefits Delivered

Customer Challenges

Benefits Delivered
Workforce efficiency Cutoff deadline irrespective of per shipment
High Cost of Operation
increased by 40% order volume Productivity gains upto 50%
Slow TAT for Last Mile
Delivery 100% profiling High Accuracy during 99% Savings on
Sorting Space up to 15% Consolidation Re-Processing of mis-sorts or
Low Per Person Productivity
SKU variability of shapes and inaccuracies in consolidation
Shipment Profiling at High
sizes Upto 6% time savings on
Throughput
Returns/Cancellations
Area saving upto 25%

sales@greyorange.com | www.greyorange.com
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Accelerated delivery time: Installation of GreyOrange Linear Sorter can be done in up to
4-6 weeks, depending on site readiness and customizations required.

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Modular architecture to scale-up on-demand, as per the changing customer requirements.

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About GreyOrange
enim ad minim veniam, quis nostrud exerci tation ullamcorper suscipit lobortis
nisl ut aliquip ex ea commodo consequat. Duis autem vel eum iriure
GreyOrange is a multinational technology company that designs, manufactures and
deploys advanced robotics systems for automation in warehouses, distribution and
fulfillment centers. Through the use of flexible automation, the power of AI and exceptional
customer service, we work closely with businesses to recognize their needs, optimize the
supply chain and enhance process efficiency. As we prepare businesses for the future, our
customers can focus on what they do best: create, sell and innovate. We help our
customers evolve their business, without sacrificing what makes it unique. Founded in
2011, GreyOrange is headquartered in Singapore with offices in India, Japan, Germany and
USA, and two state-of-the-art research and development centers in USA and India.

To know more, visit GreyOrange.com.

SINGAPORE JAPAN USA GERMANY INDIA

25 Kallang Avenue #05-05, 1107, Helios Kannai Suite 100, Zeißstraße 14, Orient Bestech Business
Singapore 339416 Building, 3-21-2 8000 Avalon Blvd. 30519 Tower, 2nd Floor, NH8,
apac@greyorange.com Motohamacho, Naka-ku, Alpharetta, Hannover Block A, Sector 34,
Yokohama - 231-0004 GA 30009 Block A, Gurugram,
Japan United States of Haryana 122004
America sales@greyorange.com

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