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DATA SHEET FOR SUBMERGED CENTRIFUGAL PUMP MOTOR SET

Name of RWSS: MORBI MALIYA JODIYA


Name of Pumping Station: NC-6 TO KHIRAI WTP HW
Sr. No. Particulars Departmental Requirement
1.0 General
1.1 Make As Per Vendor List
1.2 Model
SUBMERGED CENTRIFUGAL
1.3 Type
(Volute Casing )
1.4 No of stages One
1.5 No of casing One
2.0 LIQUID DATA
2.1 Liquid handled Raw / Clear water
2.2 Specific gravity 1.00
2.3 Temperature Ambient
Duty Parameters &
3.0
Performance
A PUMP
Capacity/ Discharge in LPS /
3.1 M3/ Hour corresponding to 48.5 128 LPS / 460 M3
Hz frequency.
Head in meters corresponding to
3.2 16 Mtr.
48.5 Hz frequency.
3.3 Water kW 20.08 kW
Guaranteed pump efficiency at
3.4 MINIMUM 83%
duty point in %
19.20 Mtr
3.5 Shut off head in meters
(Minimum 120 % of rated head)
Speed corresponding to 48.5
3.6 1450 RPM
Hz frequency in RPM
Minimum submergence required
3.7 As per manufacturers standard
in meters
3.8 Specific Speed
3.9 Pump input at duty point in HP As per manufacturers standard
Maximum pump input
3.10 As per manufacturers standard
throughout the curve
Overall efficiency of pump set
3.11 As per manufacturers standard
at full load
Overall efficiency of pump set
3.12 As per manufacturers standard
at duty point
page 1 of 4
FEATURES OF
4.0
CONSTRUCTION
4.1 Type of Impeller
4.2 Suction size in mm As per manufacturers standard
4.4 Discharge size in mm As per manufacturers standard
4.5 Type of Bearings & its rated life
Type of Lubrication & its rated
4.6
life
4.7 Direction of rotation As per manufacturers standard
B MOTOR
5.0 Type & General
5.1 Type of motor Squirell cage induction motor
5.2 Rated Voltage 415 Volts
5.3 No. of phases and frequency 3 Phase, 50 Hz
5.4 Type of duty / designation Continuous / S1
5.5 Method of Starting ATS
5.6 Class of insulation "H"
5.6 Fill of motor Air
5.7 Ambient reference temperature 45 0
5.8 Type of Cooling TEWC
5.9 Degree of Protection IP 68
Nominal speed (synchronous)
5.10 corrosponding to 48.5 Hz 1450
frequency
6.0 Rating / Performance
Rating in HP (Minimum
6.1 acceptable rating 40 HP to be As per manufacturers standard
given by the department)
6.2 Efficiency of Motor
1) at Full load As per manufacturers standard
2) At duty point
2) At 3/4 load
6.3 Power Factor
1) at Full load To be specified by the department
2) At duty point As per manufacturers standard
2) At 3/4 load
page 2 of 4
6.4 Current
1) at Full load As per manufacturers standard
2) At duty point
2) At 3/4 load
Starting current as percentage of
6.5 As per manufacturers standard
full load current
Starting torque as percentage of
6.5 As per manufacturers standard
full load current
6.6 Supply System fault level 20 MVA
6.7 Supply Neutral Resistance earthed.
MATERIALS OF
7.0 CONSTRUCTION (for pump
& motor)
Confirm materials of
construction for various pump &
7.1 motor parts with accessories as Yes / No
per detailed technical
specifications
State any variation in any of * To be stated by the pump
7.2
above explicitely manufacturer/ agency
8.0 CABLE
8.1 Power
mm2 x core x
1) Size
runs
2) Maximum current carrying
As per manufacturers standard
capacity
8.2 Control
mm2 x core x
1) Size
runs
2) Maximum current carrying
As per manufacturers standard
capacity
ACCESSORIES AND
9.0
SERVICES OFFERED
9.1 Suction Strainer Required
9.2 Lifting Chain Required
Cable (power & control) 10
9.3 Required
meters
Suitable Installation Device (MS
9.4 portable base frame / Auto Required
coupling system)
9.5 Maintenance tools Required
page 3 of 4
10.0 TESTING
Factory test certificate to be
10.1 Hydrostatic test
produced
Performance test as per To be witnessed jointly by TPI &
10.2
specifications department
Type test (carried out by NABL
certified lab) certificate for similar
rating (s) of motor (s) shall be
produced
Static and dynamic balancing Factory test certificate to be
10.3
test produced
To be carried out jointly by TPI &
10.4 Visual inspection check
department
Certified pump set characteristic curves (For pump: discharge v/s head, discharge v/s
power input, discharge v/s overall efficiency of pump set & For motor: load v/s
power factor, load v/s efficiency, load v/s speed, load v/s current) are to be submitted
duly marked at the duty point along with technical bid duly certified by the pump set
manufacturer.
page 4 of 4
DATA SHEET FOR SLUICE VALVE
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6 (RAW WATER SUMP ) TO KHIRAI WTP H.W.
Sr. Particulars Unit Departmental Requirement
No.

1.0 General
1.1 Type Both ends flanged / Non rising
spindle type with hand wheel
1.2 Make As per vendor list
1.3 Rating of valves As per price bid
1.5 Manuufacturing Standard IS 14846 - 2000
1.6 Sizes and quantity As per price bid
2.0 Materials of construction
2.1 Body CI - IS 210 FG 260
2.2 Bonnet CI - IS 210 FG 260
2.3 Non rising stem High tensile brass as per I S
or High tensile steel AISI - 410
2.4 Wedge CI - IS 210 FG 260
2.5 Stem Nut Bronze IS: 318 LTB-2
2.6 Renewable body seat / wedge face ring Bronze Grade IS: 318 LTB - 2

2.7 Stem packing (renewable valve open on Jute & Hemp IS: 5414
stem)
2.8 Hand Wheel CI - IS 210 Gr. FG - 260
2.9 Bonnet Nuts Carbon steel as per IS - 1367
CL 4.0
2.10 Bonnet Bolts Carbon steel as per IS - 1363
CL 4.6
2.11 Bonnet Gasket Rubber IS: 638 Type - B
3.0 Hydrostatic test Pressure
3.1 Body Atleast double the design pressure
& as per IS
3.2 Seat Atleast double the design pressure
& as per IS
DATA SHEET FOR BUTTERFLY VALVE
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6 (RAW WATER SUMP ) TO KHIRAI WTP H.W.
Sr. Particulars Unit Departmental Requirement
No.

1.0 General
1.1 Type Both end flanged hand wheel / Gear operated /
Actuator Operated
1.2 Make As per vendor list
1.2 Rating of valves As per price bid
1.3 Manuufacturing Standard IS 13095 / BS 5155
1.4 Sizes and quantity As per price bid
2.0 Materials of construction
1.6 Internal hardware Stainless steel AISI -304
2.2 Body/ Disc CI. IS 210 FG260
2.3 Body ring (Retainer/seat) Stainless steel AISI -304
2.4 Shaft Stainless steel AISI -410
2.5 Disc seat EPDM rubber / Nitrile rubber
2.6 Bush & Thrust Pad G.M. IS: 318 LTB- 2 / Teflon
2.7 Body seat Stainless steel AISI -304
3.0 Hydrostatic test Pressure
3.1 Body Atleast double the design pressure & as per IS

3.2 Seat Atleast double the design pressure & as per IS


DATA SHEET FOR DPCV (Non Return Valve )
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6 (RAW WATER SUMP ) TO KHIRAI WTP H.W.
Sr. Particulars Unit Departmental Requirement
No.

1.0 General
1.1 Type Both end flanged dual plate type
1.2 Make As per vendor list
1.2 Rating of valves As per price bid
1.3 Manuufacturing Standard API 594 / API 598
1.4 Sizes and quantity As per price bid
1.5 Maximum pressure drop at 0.5
design flow rate (mwc)
1.6 Maximum permissible leakage 7.0
rate (cc/hr/mm diameter)
2.0 Materials of construction
2.1 Body Cast Iron : IS 210 Gr. FG 260
2.2 Door & door Face Cast Steel IS 2062 Gr. B A 216 GR WCB With 13%
Cr. Steel overlay (On seating surface only)

2.3 Stop, hinge pin & washer Stainless Steel AISI 431
2.4 Seat ring (Body) EPDM Rubber
2.5 Bearings (Body & Plate lug) PTFE
2.6 Seat ring (Body) SS AISI - 410
2.7 Spring Stainless Steel AISI 304
2.8 Hardware Carbon Steel IS 1367 CL 4.6/4
2.9 End Cover Mild Steel
3.0 Hydrostatic test Pressure
3.1 Body As per API 598
3.2 Seat As per API 598
DATA SHEET FOR Expansion Bellows
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6 (RAW WATER SUMP ) TO KHIRAI WTP H.W.
Sr. Particulars Unit Departmental Requirement
No.
1 Make
2 Type Single metallic
3 Quantity Nos. As Pper price bid
4 Manufacturing Standards EJMA
5 Design Pressure (PN) 1.0 / 1.6
6 Axial Extension mm Minimum 05 mm
7 Axial Compression mm Minimum 15 mm
8 Material of construction
Bellows / Collar / Internal sleeve SS 240 GR 304

Limit rods CS IS :1367, CL 4.6


Nut & lock nut CS IS :1367, CL 4.0
Lugs / Flanges / Weldend IS: 2062 Gr. B
9 Design Life Minimum 7000 cycles
10 Hydrostatic test pressure 2 Atleast double the design pressure
Kg/ cm
DATA SHEET FOR ELECTRO MAGNETIC FLOWMETER
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6 TO KHIRAI WTP H.W.
Sr. Particulars Unit Departmental Requirement
No.
(A) General
1 Service Flow measurement on common
discharge header
2 Line size As per site requirement
3 Range setting As per site requirement
4 Liquid Type Clear water / raw water
5 Type of solid Silt particles
6 Operating pressure Maximum up to 1.0 Mpa
7 Operating temperature 0o C to 50o C.
8 Overall accuracy of measurement ± 0.5 % of full scale
9 Quantity No. As per price bid
(B) Flow Sensor
1 Type Full bore type Electromagnetic
2 No. of paths As per requirement
3 Measuring principle Magnetic Induction
4 Weather Protection Class IP 68 of IS : 13947 Part (I)
5 Measuring principle Magnetic Induction
6 Type Pulsed DC excitation
7 System Separate with cable output
8 Power supply 240 V AC, 50 Hz
9 End Connections Welded Flanges of Carbon Steel
10 Flange Rating & Material PN 1.0 / 1.6 / Cast steel
11 Electrode Measuring, reference and empty pipe
electrodes with empty pipe detection &
alarm facility
12 Electrode material SS 316 (Stainless steel) / Platinum /
Tantalum
13 Meter tube SS 304 (Stainless steel)
14 Electrode type Round head electrodes (Bullet nose)
15 Lining material Neoprene / Polyurethane
16 Protection category IP 68 IS : 13947 Part (I)
17 Measuring accuracy ± 0.5% of measured value inclusive of
linearity, repeatability, pressure effect and
hysterics between 0.5 - 4 m/s velocity

18 Coil Housing SS 304 with fully welded construction


19 Connection / Junction Box SS 304
20 Earthing Grounding rings in SS 316 (earthing
electrodes not accepted)
21 Fluid conductivity > 5 µ Siemens/cm
22 Marking Direction of flow with arrow, size, Sr. no.
& make

Page 1 of 2
DATA SHEET FOR ELECTRO MAGNETIC FLOWMETER
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6 TO KHIRAI WTP H.W.
Sr. Particulars Unit Departmental Requirement
No.
(C) Flow Transmitter
1 Type Microprocessor based of modular design
2 Display language English
3 Ambient temperature -20 C to + 600 C
4 Display Minimum 2 line back lit LCD / LED for
indication of actual flow rate, forward,
reverse, sum totalizers
5 Outputs One current output (4 – 20 mA) One
scaleable pulse output One Status output
6 Protection Category IP 65 IS: 13947
7 Enclosure Die Cast Aluminum with polyurethane
finish with glass window
8 Programming Through key / keypad on front fascia
/optical touch key
9 Power Supply 240 V AC, 50 Hz
10 Cable Gland ½” NPT (4 glands of double compression
type)
11 Mounting Wall mounted
12 Interface RS 485, based on EIA R 422/485 standard,
or HART
13 Power failure mode Provision of RAM / PROM to store
parameter entered and measured flow data
during power failure
14 Max. Separation Up to 200 meters between sensor &
transmitter without any signal boosters
15 Terminals Shock – hazard protected push lock
terminals
16 Error Identification 0/3.6/22 m Amp
17 Interchangeability Fully interchangeable with all sizes of flow
sensors
18 Safety classification General purpose certification
E) Flow Indicator and Integrator
1 Type Microprocessor based
2 Display Digital, seven segment back lit LCD / LED
display
3 Flow Indicator Totalizes Internal 8 digit LCD Totalizes
4 Digit Height 14 mm or Higher
5 No. of Digits for
Flow indicator 5 Digits
Flow integrator 8 Digits
6 Zero and span adjustment Required
7 Manual Reset Facility for flow Required (shall be key operated)
8 integrator
Engineering Units for
Flow rate indicator in M3 / Hr
Flow integrator in Ml
F) Accessories
1 Prefabricated integral cables for Required minimum 10 meters in single
connecting sensors and transmitter length
2 Battery backup for integrator Required

Page 2 of 2
DATA SHEET FOR MCC Panel
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6(RAW WATER SUMP) TO KHIRAI WTP HW
1 NC-6 SUMP TO KHIRAI WTP - 40 HP ( 2 Working feeder)
Sr. No. Particulars Unit Departmental Requirement

1 Site Conditions
0
1.1 Maximum ambient temperature C 50 0
0
1.2 Minimum ambient temperature C 06 0
2.0 Operating Conditions
2.1 Voltage V 415
2.2 Frequency Hz 50 ± 3 %
2.3 System & No. of phase 4 wire / Three phase
2.4 System fault level 25 / 35 Ka at 415 V for 1 second
2.5 System earthing Solidly earthed
2.6 Control supply for:
ACB Closing and Tripping Coils V AC 220 V AC

Protective Relays V AC 220 V AC


Indicating lamps V AC 220 V AC
Alarm / Hooter V AC 220 V AC
Panel illumination lamp V AC 220 V AC
Thermostat V AC 220 V AC
Contactor coils V AC 220 / 415 V AC
3.0 General & Other Details
3.1 Make
3.2 Type Fixed / Floor Mounting
3.3 Degree of protection IP 42 (For Indoor)
IP 54 (For Outdoor)
3.4 Overall weight of complete panel Kg
3.5 Overall dimensions: Length x mm
Depth x Height
3.6 Dimensions of largest shipping mm
section: Length
x Depth x Height
3.7 Recommended clearances
Front mm
Rear mm
Above mm
3.8 Clearance in air of main bus bars
Phase to phase mm 25
Phase to earth mm 19

Page 1 of 5
DATA SHEET FOR MCC Panel
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6(RAW WATER SUMP) TO KHIRAI WTP HW
1 NC-6 SUMP TO KHIRAI WTP - 40 HP ( 2 Working feeder)
Sr. No. Particulars Unit Departmental Requirement

3.9 Main Bus Bar Details


* As per price bid, current density
Current rating at design temperature 0.8 amperes per square mm of
0
(50 C) reputed make as per specifications
with test certificate of lot
Material Electrolyte grade alluminium PVC
sleeved & colour coded
Size
Location

Vertical bus bar details (if required)


3.11
Current rating / size
3.12 Insulating material PVC heat shrinkable
3.13 Earth bus size / material Sq mm Alluminium 25 x
6 for MCC / APFC 50
x 6 for MVDB
3.14 1 second short circuit withstand KA 50 KA CPRI test certificate
capacity
3.15 Peak dynamic withstand capacity KA 105 KA CPRI test certificate

4.0 Pump selector switch No. * As per price bid,


5.0 Air Circuit Breaker
5.1 Make & Type (s)
5.2 Rated voltage & frequency 415 V at 50 Hz
5.3 Normal current under site condition * As per price bid,

5.4 Rated making capacity 50 KA


5.5 Rated breaking capacity 50 KA
5.6 Rated short time rating for 1.0 sec. 50 KA

5.7 Duty cycle Icu = Ics = Icw = 1 Second


5.8 Type of operating mechanism Electrical spring charged
5.9 Voltage and power rating for 220 V AC
operating mechanism closing coil
trip coil
5.10 Operating time
5.11 Closing time
5.12 Opening time
5.13 Trip free
5.14 Number and rating of breaker 2 NO + 2 NC Minimum 6 amperes
auxiliary contacts
5.15 Details of releases (if any) Microprocessor based

Page 2 of 5
DATA SHEET FOR MCC Panel
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6(RAW WATER SUMP) TO KHIRAI WTP HW
1 NC-6 SUMP TO KHIRAI WTP - 40 HP ( 2 Working feeder)
Sr. No. Particulars Unit Departmental Requirement

6.0 Motor Protection Circuit Breaker

/ Moulded Case Circuit Breakers


6.1 Make & type (s)
6.2 Rated voltage, frequency 415 V at 50 Hz
6.3 Normal current under site conditions * As per price bid,

6.4 Symmetrical interrupting current * As per specifications


6.6 Operating mechanism Quick make / Quick Brake
6.7 Shunt trip As required
6.8 Relays / Releases Thermal for MPCB /
Microproceesor based for MCCB
7.0 Contactors
7.1 Make
7.2 Type Air Break
7.3 Rated voltage
7.4 Rated current (AC 3 duty)
7.5 Thermal rating
7.6 Making capacity
7.7 Breaking capacity
7.8 Switching frequency Operations/
Hour
7.9 Life (Mechanical) Operations As per specifications
(at rated
voltage)
7.10 Life (Electrical) Electrical As per specifications
operations
7.11 Coil consumption pick up VA at P F
7.12 Coil consumption hold on VA
7.13 Closing time Seconds
7.14 Opening time Seconds
7.15 No. of aux. contacts To be provided as required
8.0 Thermal Overload Relays
8.1 Make
8.2 Setting range As per specifications
8.3 Type of operation (Direct / CT As per specifications
operated)
9.0 Current Transformers
9.1 Make
9.2 Ratio As required Primary /
Secondary 5
9.3 Burden 10 VA
9.4 Accuracy Class Class 1.0

Page 3 of 5
DATA SHEET FOR MCC Panel
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6(RAW WATER SUMP) TO KHIRAI WTP HW
1 NC-6 SUMP TO KHIRAI WTP - 40 HP ( 2 Working feeder)
Sr. No. Particulars Unit Departmental Requirement

10.0 Voltage Transformers (only for


soft starter panels)
10.1 Make
10.2 Ratio As required
10.3 Burden As required
One for incoming with required CT
11.0 Multi function digital meter and wirings and as per
detailedspecifications
Digital and One for each feeder
12.0 Time totalizer
Digital, One for each outgoing
Ammeter with selector switch
13.0 feeder of class 1.0 accuracy as per
03 CTs
specifications
13.0 Set of MCB / MCCB, capacitor Required for each outgoing motor
feeder as per specifications
duty contactor & electronics
timer for capacitor switching
14.0 APP type capacitors (in case of KVAR Required for each outgoing motor
fixed capacitor bank only) feeder
14.1 Capacitor details APP type
14.2 Applicable standards IS 2834
14.3 Total losss at rated voltage 2.5 watts per KVAR
14.4 Dielectric losses at rated voltage 1.5 Watts per KVAR
14.5 Rated voltage 440 Volts
14.6 Over current capacity of 130%
individual capacitor
14.7 Over voltage capacity of 110%
individual capacitor
14.8 Type of impgrenant Vacuum
14.9 Type of insulation Oil NPCB
14.10 Averege life Manufacturers' Standard
15.0 APFC panel with details of
relay
15.1 Applicable Standard IS 13340 / 1993 & IEC 60831 - 1 /
2
15.2 Rating KVAR As per price bid
15.3 No of steps of APFC relay Minimum eight (08)
15.4 Load CTs 3
15.5 Capacitor current measurement 3
CTs
15.6 Type Microporocessor Based
15.7 Display LCD/ LED
15.8 Minimum display parameter
(total and Individual capacitor
bank): A , V, PF & KVAr ,
15.9 Minimum display parameter load
: A & PF
15.10 Communication RS 485

Page 4 of 5
DATA SHEET FOR MCC Panel
Name of RWSS: MORBI MALIYA JODIYA
Name of Pumping Station: NC-6(RAW WATER SUMP) TO KHIRAI WTP HW
1 NC-6 SUMP TO KHIRAI WTP - 40 HP ( 2 Working feeder)
Sr. No. Particulars Unit Departmental Requirement

15.11 Capacitor details (As per 14.1 to


14.10)
15.12 Capacitor details APP type
15.13 Applicable standards IS 2834
15.14 Total losss at rated voltage 2.5 watts per KVAR
15.15 Dielectric losses at rated voltage 1.5 Watts per KVAR
15.16 Rated voltage 440 Volts
15.17 Over current capacity of 130%
individual capacitor
15.18 Over voltage capacity of 110%
individual capacitor
18.19 Type of impgrenant Vacuum
15.20 Type of insulation Oil NPCB
15.21 Averege life Manufacturers' Standard
16.0 Extra feeders for general area & Required as specified in price bid
premises lighting, EOT / MCPB,
vacuum pump, drain pump, filter
plant etc. with MCBs of required
amperage with necessary
internal wiring
17.0 Separate instrumentation Required of minimum size of 300 x
compartment for flow indicators 300 mm wired up to terminal
/ integrators of flow meters with
necessary internal wiring

Page 5 of 5

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