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NOTE: For exhaust system procedures on lift trucks
WARNING equipped with a Mazda engine go to LPG Fuel
The lift truck must be put on blocks for some System, Mazda 2.2L Engine 0900YRM1675 or
types of maintenance and repairs. The removal of Gasoline Fuel System, Mazda 2.2L Engine
the following assemblies will cause large changes 0900YRM1676 .
in the center of gravity: mast, drive axle, engine
and transmission, and counterweight. When the NOTE: For exhaust system procedures on lift trucks
lift truck is put on blocks, put additional blocks in equipped with Kubota engine go to LPG Fuel
the following positions to maintain stability: System, Kubota 2.5L Engine 0900YRM1677.
• Before removing the mast and drive axle, NOTE: For exhaust system procedures on lift trucks
put blocks under the counterweight so the equipped with Yanmar engine go to Exhaust System
lift truck cannot fall backward. Repair in this manual.
• Before removing the counterweight, put
blocks under the mast assembly so the lift This section contains the description of the frame and
truck cannot fall forward. connected parts; procedures for removing and
installing counterweight, hood, overhead guard,
The surface must be solid, even, and level when engine, transmission, cooling system, and exhaust
the lift truck is put on blocks. Make sure that any system (see above NOTES). Checks for the operator
blocks used to support the lift truck are solid, restraint system and procedures for the repair of
one-piece units. See the Operating Manual or tanks and installation of safety labels are also
Periodic Maintenance 8000YRM1687. included.
Description
The frame is one weldment and includes the hydraulic The muffler is fastened to the frame inside the coun-
tank and fuel tank for gasoline or diesel fuel. See Fig- terweight.
ure 1.
The overhead guard, cowl, and hood are installed on
See Table 3 for lift truck models: the frame. The hood is connected to the frame with
• GLC20-35VX (GC/GLC40-70VX, GC/ hinges. Two gas-controlled springs provide assis-
GLC055SVX) (B910) tance when raising the hood and hold the hood in the
open position. The floor plate and side covers can be
See Table 4 for lift truck models: removed for access to the engine, transmission, and
other components.
• GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(C875)
1
Hood, Seat, and Side Covers Replacement 0100 YRM 1672
Figure 1. Frame
2
0100 YRM 1672 Hood, Seat, and Side Covers Replacement
3
Hood, Seat, and Side Covers Replacement 0100 YRM 1672
Figure 3. Side Cover, Floor Plate, and Cowl Components GLC20-35VX (GC/GLC40-70VX, GC/ GLC055SVX)
(B910)
4
0100 YRM 1672 Hood, Seat, and Side Covers Replacement
5
Hood, Seat, and Side Covers Replacement 0100 YRM 1672
Figure 4. Side Covers, Floor Plate, and Cowl Components GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(C875)
6
0100 YRM 1672 Hood, Seat, and Side Covers Replacement
6. Remove two capscrews holding left and right rear 10. Remove upper steering column cover by pulling
side covers to the frame. Remove rear side cov- up on upper steering column cover to release
ers from frame. latches (one on either side), and pulling cover
away from steering column. See Figure 5.
7. Remove two capscrews holding left and right
fender covers to front overhead guard leg. Re- 11. Remove five Allen screws (see Figure 5) from
move covers. dash and cowl. Remove four clips, located under-
neath dash, that attach dash to the kick panel. Lift
8. Remove four capscrews holding left and right to remove dash.
front side covers to frame. Remove covers.
12. Lift the kick panel to remove from truck.
9. Fully lower steering column.
13. Remove three capscrews holding the seal plate.
Remove seal plate. See Figure 6.
7
Hood, Seat, and Side Covers Replacement 0100 YRM 1672
8
0100 YRM 1672 Hood, Seat, and Side Covers Replacement
9
Hood, Seat, and Side Covers Replacement 0100 YRM 1672
14. Disconnect seat wire harness connector. See Fig- See Figure 7 and Table 1 for lift truck models:
ure 2. • GLC20-35VX (GC/GLC40-70VX, GC/
GLC055SVX) (B910)
CAUTION See Figure 8 and Table 2 for lift truck models
When removing the seat from the hood, DO NOT
• GLP/GDP20-35VX (GP/GLP/
use an impact wrench to remove the capscrews.
GDP040-070VX) (C875)
Damage can be caused to the threads on the
screws and in the holes.
10
0100 YRM 1672 Hood, Seat, and Side Covers Replacement
Table 1. Gas Spring Installation, Lift Truck Models GLC20-35VX (GC/GLC40-70VX, GC/ GLC055SVX)
(B910)
Figure 8. Gas Spring Installation, Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (C875)
11
Hood, Seat, and Side Covers Replacement 0100 YRM 1672
Table 2. Gas Spring Installation, Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (C875)
12
0100 YRM 1672 Hood, Seat, and Side Covers Replacement
13
Steering Column 0100 YRM 1672
Steering Column
DESCRIPTION
WARNING
This section describes the repair procedures for the Disconnect the battery before removing any cov-
steering column. The steering column assembly ers to avoid injury to personnel.
mounts to the cowl inside the operator compartment
and is the mechanical connection between the steer- 2. Attach a tag on battery connector or negative bat-
ing wheel and the steering control unit. The steering tery cable stating, DO NOT CONNECT BAT-
column includes the steering wheel, housing, bracket TERY. Move steering column to most FORWARD
and lower shaft. For lift trucks with gas and LPG en- position.
gines, bolts and bushings attach the steering column
to the cowl standoffs. For lift trucks with diesel en-
CAUTION
gines, bolts, bushings and isolators attach the steer-
ing column to the cowl standoffs. See Figure 10. If a puller tool is used to remove steering wheel
from steering column, be careful not to damage
horn wires.
1. STEERING WHEEL
2. STEERING COLUMN
3. COWL
14
0100 YRM 1672 Steering Column
4. Remove steering column covers. Remove floor NOTE: Perform Step 6 for lift trucks equipped with
mats and floor plate. See section Hood, Seat, and diesel engines.
Side Covers Replacement.
6. Remove four capscrews, four bushings, four iso-
NOTE: Perform Step 5 for lift trucks equipped with lators, steering column and four isolators from
gas or LPG engines. cowl standoffs. See Figure 12.
15
Steering Column 0100 YRM 1672
1. BRACKET 9. PIN
2. SPACER 10. LOWER SHAFT
3. JOINT 11. GAS SPRING
4. NUT 12. BOLT
5. WASHER 13. BUSHING
6. SCREW 14. CONNECTOR
7. UPPER SHAFT 15. FASTENER
8. HOUSING 16. HORN CONTACT
Figure 13. Steering Column
Clean
WARNING
Compressed air is used for cleaning and drying
WARNING purposes, or for cleaning restrictions. Wear pro-
Cleaning solvents can be flammable and toxic and tective clothing (goggles/shields, gloves, etc.).
can cause skin irritation. When using cleaning Make sure the path of the compressed air is away
solvents, always follow the solvent manufactur- from all personnel to avoid injury.
er's recommended safety precautions.
16
0100 YRM 1672 Steering Column
1. Clean metal parts in solvent. Remove all traces of Periodic Maintenance 8000YRM1687 for lift truck
old lubricant and dirt. Clean nonmetal parts with models
warm soapy water and a lint free cloth. • GLC20-35VX (GC/GLC040-070VX, GC/
GLC055SVX) (B910)
2. After cleaning, dry parts with compressed air. DO
NOT dry parts with a cloth. • GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
Install
NOTE: Lubricate spline end of lower shaft with multi
purpose grease. See one of Service Manuals below
for procedures
17
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