Académique Documents
Professionnel Documents
Culture Documents
Page
Tooling
‘A’ Station 98
‘B’ Station 100
‘C’ Station 102
Punch Press
Punch Press
‘C’, ‘D & ‘E’ Station Alpha Guide Assy & Parts 114
Tooling
‘C’, ‘D & ‘E’ Station Z Style Guide Assy Parts 115
‘A’ Station Upform Centre Punch Tool 116
‘A’ Station Downform Centre Punch Tool 117
‘B’ Station Upform Burring Tool 118
‘B’ Station Downform Burring Tool 119
Semi-Standard Tooling (AT-Codes) 120
Semi-Standard Tooling 121
Examples of Form Tooling 122
Accessories 124
Machine: EM-ZR
Alpha / Alpha I.D.
Compatible with all AMADA tooling styles.
Quick assembly and adjustment.
Punch Press
Highest hit-rates for maximum productivity.
Tooling
Station sizes: ‘C’, ‘D’ & ‘E’
Machines: All
Options
APH Steel:
Ultimate tooling performance, ideal for high
usage tools, offering typically 17 times longer life
than TiCN coated tools.
AIRBLOW:
Automatic tool lubrication extending tool life and
reducing maintenance.
ARX Die:
Minute back taper ensures slugs are not pulled
back up.
Vacuum die:
Powerful machine vacuum allows punch stroke to
be reduced by decreasing bottom position.
Station sizes: ‘A’ & ‘B’
Machines: All Electric Drive machines.
94 95
Size Range Key Position
Maximum Size
Maximum Size
Maximum Size
Station Station Station Tamaño Máximo
Tamaño Máximo
Estación Estación
Round
Round Round Shape Shape
Shape
Redondo Redondo Forma Forma
‘A’ 12.7mm 12.7mm
A 12.7mm
A 12.7mm 12.7mm 12.7mm
Square Rectangle Obround Double ‘D’ Single ‘D’
‘B’ B 31.7mm*
31.7mm 31.7mm
31.7mm
B 31.7mm 31.7mm
‘C’ C 50.8mm*
50.8mm
C 50.8mm 50.8mm 50.8mm ;
50.8mm * = Reference point for standard shapes - plan view looking down on top of the die
‘X’
‘X’
D 88.9mm 88.9mm
ø‘X’ 88.9mm 88.9mm
‘D’ 88.9mm*D ø‘X’ 88.9mm
E 114.3mm
E 114.3mm 114.3mm 114.3mm
Please specify the reference point of the shape on ordering
‘E’ 114.3mm* 114.3mm
* Note: Maximum diameters for Airblow: ‘B’ = 30.0mm ‘C’ = 47.0mm ‘D’ = 85.6mm ‘E’ = 110.5mm
Die Clearance
Material type and thickness need to be considered to establish the correct die clearance.
Punch Press
0.8mm 0.15 - 0.20mm 0.20 - 0.24mm 0.15 - 0.16mm
Tooling
Tooling
1.0mm 0.20 - 0.25mm 0.25 - 0.30mm 0.15 - 0.20mm
Machine Clamp position
1.5mm 0.30 - 0.38mm 0.37 - 0.45mm 0.22 - 0.30mm
2.0mm 0.40 - 0.50mm 0.50 - 0.60mm 0.30 - 0.40mm
2.5mm 0.50 - 0.63mm 0.62 - 0.75mm 0.37 - 0.50mm
3.0mm 0.60 - 0.75mm 0.75 - 0.90mm 0.45 - 0.60mm
3.2mm 0.64 - 0.80mm 0.80 - 0.96mm 0.48 - 0.64mm
3.5mm 0.70 - 0.88mm 0.88 - 1.05mm 0.53 - 0.70mm
4.0mm 0.80 - 1.00mm 1.00 - 1.20mm 0.60 - 0.80mm
4.5mm 0.90 - 1.13mm 1.13 - 1.35mm 0.68 - 0.90mm
5.0mm 1.00 - 1.25mm - 0.75 - 1.00mm
5.5mm 1.10 - 1.38mm - 0.83 - 1.10mm
6.0mm 1.20 - 1.50mm - 0.90 - 1.20mm
Rectangle at 30º Single ‘D’ at 60º
* Also applicable to Copper and Brass
96 97
Thick Turret Thick Turret
NEX II
NEX
Spring
Spring 1130 kr 1130 kr 1070 kr 1070 kr
Set Assy* 2460 kr 3220 kr 2780 kr 3220 kr
Punch Assy* 2220 kr 2840 kr 2540 kr 3560 kr
Airblow 340 kr 720 kr 480 kr 880 kr
Punch Body
Airblow APH 1310 kr 1990 kr
Guide 750 kr 990 kr 810 kr 1300 kr
Stripper Plate 180 kr 310 kr
Std or ARX 240 kr 380 kr 240 kr 380 kr
Die
Vacuum 320 kr 610 kr 320 kr 610 kr
Punch Body
Non-Airblow
* For APH Set & Punch Assy, please add 970 kr for Round, 1270 kr for Shape
Airblow
Airblow top Set Assy price quoted includes Std or ARX Die
Airblow
Non-Airblow Round Standard Round Standard
Shape Shape
Spring 1130kr 1130 kr 1070 kr 1070 kr
Set Assy* 2000 kr 2920 kr 2680 kr 3940 kr
Airblow bottom
Punch Assy* 1760 kr 2540 kr 2440 kr 3560 kr
Punch Press
Punch Press
Airblow bottom
Tooling
Tooling
Standard 290 kr 540 kr 460 kr 880 kr
Punch Body
APH 1050 kr 1820 kr
NEX II
Fully compatible with:
HP, HP2, HP ABS,
HP WLS, Series 90
98 99
Thick Turret Thick Turret
NEX II
MAX 6.0t MAX 6.0t
MAX 6.0t
MAX 6.0t
MAX 6.0t
Spring
MAX
MAX6.0t
6.0t
Non-Airblow
Punch Body
Airblow
Airblow
* For APH Set & Punch Assy, please add 1620 kr for Round, 1550 kr for
Shape Set Assy price quoted includes Std or ARX Die
NEX NEX II
Punch Press
Tooling
Tooling
Standard 510 kr 850 kr 670 kr 1170 kr
Punch Body
APH 1730 kr 2350 kr
NEX II
Fully compatible with:
HP, HP2, HP ABS,
HP WLS, Series 90
100 101
Thick Turret Thick Turret
Alpha
Punch Assy* 1360 kr 2160 kr
Airblow 1020 kr 1680 kr
Punch Body
Airblow APH 2860 kr 3380 kr
Guide
Stripper Plate 340 kr 480 kr
Die Standard or ARX 840 kr 1650 kr
Airblow Non-Airblow * For APH Set & Punch Assy, please add 1840 kr for Round, 1700 kr for Shape Set Assy price quoted includes Std or ARX
M14 M12 Die
Standard
Non-Airblow Round
Shape
Alpha Guide Assy 9850 kr 9850 kr
Set Assy* 1980 kr 3640 kr
Punch Assy* 1140 kr 1990 kr
Standard 940 kr 1600 kr
Punch Body
APH 2260 kr 3380 kr
Stripper Plate 200 kr 390 kr
Tip-type
Tip-type
Punch Body
Solid
Solid
Punch Press
Tooling
Tooling
* For APH Set & Punch Assy, please add 1320 kr for Round, 1780 kr for Shape Set Assy price quoted
includes Std or ARX Die
Tip-type Tooling
Description Code Price
102 103
Thick Turret Thick Turret
Alpha
Punch Body Airblow 1960 kr 2590 kr
Stripper Plate 370 kr 660 kr
Guide
Die Standard or ARX 1090 kr 2180 kr
Standard
Non-Airblow Round
Shape
Airblow Non-Airblow Alpha Guide Assy 13965 kr 13965 kr
M14 M12
Set Assy* 3030 kr 5290 kr
Punch Assy* 1940 kr 3110 kr
Punch Body Standard 1680 kr 2550 kr
Stripper Plate 260 kr 560 kr
Die Standard or ARX 1090 kr 3390 kr
Tip-type Tooling
Punch Body
Punch Press
Punch Press
Tip-type
Solid
Tip-type
Solid
Tooling
Tooling
Description Code Price
Stripper
Die
104 105
Thick Turret Thick Turret
Alpha
Punch Body Airblow 3660 kr 4050 kr
Stripper Plate 650 kr 770 kr
Guide
Die Standard or ARX 2380 kr 2840 kr
Standard
Non-Airblow Round
Shape
Airblow Non-Airblow Alpha Guide Assy 15800 kr 15800 kr
M14 M12
Set Assy* 5850 kr 7350 kr
Punch Assy* 3470 kr 4510 kr
Punch Body Standard 3080 kr 3910 kr
Stripper Plate 390 kr 600 kr
Die Standard or ARX 2380 kr 2840 kr
Tip-type Tooling
Punch Body
Punch Press
Punch Press
Tip-type
Solid
Tip-type
Solid
Tooling
Punch Tip Holder (Airblow) 0372F390EU 4000 kr
Punch Tip Holder (Standard) 03721390EU 3030 kr
M2 Punch Tip (M2) 0342229004EU 2180 kr
APH Punch Tip 0342x29004EU 3860 kr
Stripper
Die
106 107
Thick Turret Thick Turret
‘D’ & ‘E’ Station Blade Guide ‘D’ & ‘E’ Station Blade Guide
‘D’ Station ‘E’ Station
Airblow
Shape Shape
Guide
Alpha
Set Assy 7400 kr 9180 kr
Punch Assy 5220 kr 6340 kr
Punch Tip APH 3770 kr 4620 kr
Stripper Plate 1450 kr 1720 kr
Die (Std or ARX) 2180 kr 2840 kr
Die Sheet Saver (Std or ARX) 3200 kr 4530 kr
Tip-type Tooling Available Sizes
Punch Press
Adaptor*
Tooling
Tooling
Stripper
Die
108 109
Thick Turret Thick Turret
M14 M12
Die Sheet Saver (Std or ARX) 3200 kr 4330 kr
M14 Alpha
Alpha M12 Punch Body (Solid) 2580 kr 4050 kr
M14
M14 M12
M12
Alpha
Alpha Stripper (Alpha or Z)* 2260 kr 2890 kr
Guide
M14 M12 ‘D’ Station ‘E’ Station
M14 Airblow M12 Non-airblow Non-airblow
Shape Shape
M14 M14 M12 M12
Set Assy 8010 kr 11130 kr
Punch Assy 4810 kr 6800 kr
Die Sheet Saver (Std or ARX) 3200 kr 4330 kr
Punch Body (Solid) 2550 kr 3910 kr
Stripper (Alpha or Z)* 2260 kr 2890 kr
Tip-type Tooling
Airblow Standard Description
‘D’ Station
Price
‘E’ Station
Price
Code Code
Punch Tip Holder (Airblow) 72F380 3150 kr 72F390 4000 kr
Punch Press
Punch Press
Punch Body
Tooling
Tooling
Punch Tip Holder (Non-airblow) 721380 2430 kr 721390 3030 kr
Tip-type
Tip-type
Solid
Solid
Stripper
Standard or KK
Die
Standard or KK
Standard
Standard
Standard oror
or ARX KKKK
Standard
Standard
oror
KKKK
StandardororKK
Standard KK
110 111
Thick Turret Thick Turret
ID Tooling ID Tooling
NEX III ‘A’ & ‘B’ Station ‘C’, ‘D’ & ‘E’ Station
Standard
‘C’ Station Alpha Airblow Round
Shape
Set Assy* 2200 kr 3810 kr
Punch Assy* 1360 kr 2160 kr
Die (Std or ARX) 840 kr 1650 kr
Airblow 1020 kr 1680 kr
Punch Body
Airblow APH 2860 kr 3380 kr
Stripper Plate 340 kr 480 kr
* For APH Set & Punch Assy, please add 1840 kr for Round, 1700 kr for Shape Set Assy price quoted includes
Std or ARX Die
Standard
‘D’ Station Alpha Airblow Round Sheet Saver
Shape
Set Assy* 3420 kr 5430 kr 8050 kr
Punch Assy* 2330 kr 3250 kr 4850 kr
Die (Std or ARX) 1090 kr 2180 kr 3200 kr
Punch Body (Solid) 1960 kr 2590 kr 2590 kr
Stripper Plate 370 kr 660 kr 2260 kr
Punch Tip Holder 3150 kr 3150 kr
Punch Press
Punch Press
APH Punch Tip 3390 kr 3390 kr
Tooling
Tooling
* Price does not include Guide Assy 13965 kr
‘A’ Station ‘B’ Station Standard
‘E’ Station Alpha Airblow Round Sheet Saver
Shape
Set Assy* 6690 kr 7660 kr 11280 kr
‘A’ Station ‘A’ Station ‘B’ Station ‘B’ Station Punch Assy* 4310 kr 4820 kr 6940 kr
NEX III Airblow Vacuum
Round Std. Shape Round Std. Shape
Die (All Taper) 2380 kr 2840 kr 4340 kr
Set Assy* 2540 kr 3450 kr 3160 kr 4290 kr
Punch Body (Solid) 3660kr 4050 kr 4050 kr
Punch Assy* 2220 kr 2840 kr 2720 kr 3510 kr
Stripper Plate 650 kr 770 kr 2890 kr
Die (Vacuum) 320 kr 610 kr 440 kr 780 kr
Punch Tip Holder 4000 kr 4000 kr
Airblow 340 kr 720 kr 610 kr 1020 kr
Punch Body APH Punch Tip 3860 kr 3860 kr
Airblow APH 1310 kr 1990 kr 2230 kr 2570 kr
* Price does not include Guide Assy 15800 kr
Guide Airblow 750 kr 990 kr 730 kr 1110 kr
Standard shapes for thick turret are as follows:
Spring Pack 1130 kr 1380 kr
* For APH Set & Punch Assy, please add 970 kr for A Station Round, 1270 kr A Station Shape
* For APH Set & Punch Assy, please add 1620 kr for B Station Round, 1550 kr B Station
Shape
* Set Assy price quoted includes APV Die
112 113
Thick Turret Thick Turret
Punch Press
10 6
7. Guide Body 907750 3540 kr 7
Tooling
Tooling
8. Guide Body 900910 1780 kr
8. Stripper Plate Adaptor 907170 1040 kr 8 11 9. Low Head Cap Screw 906550 POA
7
9. Standard Draw Bolt 907740 110 kr 10. Stripper Clamp Spring 906610 30 kr
9
10. S.P. Spring Pack 907780 100 kr 12 11. M12 x 70 Screw * 999900 10 kr
8 10 12. Collar * 906670 20 kr
* Standard tool part
1
Description Code No. Price ‘E’ Guide Assy (900520) Code No. Price
1
2 'E' Alpha Guide Assy 90720E 15800 kr 1. Punch Head 906070 220 kr
2 2. Disc Spring 906180 150 kr
1. Punch Head 907630 370 kr
3 3
2. Spring Cover 907650 160 kr 3. Airblow Draw Bolt 901900 90 kr
4 3. Disc Spring 907660 180 kr 4 4. Washer 906310 10 kr
9 4. Airblow Draw Bolt 907690 110 kr 5. Adjust Lever Unit 906400 130 kr
5
5 5. Lock Button Set 907820 140 kr 6. Key 906330 160 kr
6. Guide Key & Bolts 908700 500 kr 6 7. Socket H’d Cap Screw 906340 10 kr
10 6
7. Guide Body 907810 4080 kr 7 8. Guide Body 900920 2360 kr
8. Stripper Plate Adaptor 907180 1100 kr 8 11 9. Low Head Cap Screw 906550 POA
7 10. Stripper Clamp Spring 906610 30 kr
9. Standard Draw Bolt 907740 110 kr
9
10. S.P. Spring Pack 907780 100 kr 12 11. M12 x 70 Screw * 999900 10 kr
8 10 12. Collar * 906670 20 kr
* Standard tool part
114 115
Thick Turret Thick Turret
1 1
Description Code No. Price Description Code No. Price
2 2
Set Assy 381110 2040 kr Set Assy 381100 1580 kr
3 3 Punch Assy 181100 1490 kr
Punch Assy 181110 890 kr
Die Assy 281010 1150 kr Punch Die Assy 281000 90 kr
Body
Description Code No. Price Description Code No. Price
Guide 581010 400 kr Punch Body 918410 260 kr
4 4 Guide 918420 450 kr
Punch Body 918310 260 kr
Die Tip 918210 700 kr Punch Tip 918110 600 kr
5 5
1. Punch Head 901400 90 kr 1. Punch Head 901400 90 kr
Guide
2. Spring 901300 70 kr 2. Spring 901300 70 kr
3. Spring Sleeve 926120 10 kr 3. Spring Sleeve 926120 10 kr
Punch Guide
Body 4. Collar 901200 50 kr 4. Collar 901200 50 kr
5. ‘O’ Ring 910060 10 kr 5. ‘O’ Ring 910060 10 kr
6. Ejector Plate 918320 90 kr 6. M5 x 6 Screw 999960 10kr
Punch Press
Punch Press
7. Urethane Spring 918720 20 kr
Tooling
Tooling
6
Die Tip 8. M4 x 4 Screw 918340 10 kr
Punch
9. Die Holder 918330 330 kr Tip
6
7
8
116 117
Thick Turret Thick Turret
Punch Press
7. Ejector Plate 902060 400 kr 6. Punch Plate 901960 200 kr
Tooling
Tooling
Die
6 Inner
8. Urethane Spring 998500 10 kr 7. M4 x 12 Screw 901940 20 kr
Tip
Die Tip
9. M5 x 12 Screw 901970 10 kr 8. Die Block 901920 1390 kr
8
7 10. Die Block 902210 770 kr 9. Spring 902910 30 kr
9
8 Note: Please refer to page 132 for burring hole 10. M3 x 12 Screw 901990 10 kr
reference chart for thread cutting 10
9 11. Die Plate 901980 1040 kr
11
10 Note: This tool does not require a pre-pierced hole
118 119
Thick Turret Thick Turret
Semi-Standard Semi-Standard
Tooling (AT-Codes) Tooling
CAT
AT 001 AT 130 AT 131 AT 132 AT 133 AT 140 AT 141 AT 151
Airblow NEX Airblow Alpha
1 Cat
‘A’ ‘B’ ‘C’ ‘D’ ‘E’
1 3570 kr 4430 kr 4010 kr 6080 kr 8070 kr
AT 010 AT 020 AT 022 AT 023 AT 042 AT 043 AT 044 AT 085 AT 086
2 3860 kr 4700 kr 4910 kr 7660 kr 10560 kr
3 5100 kr 6290 kr 7070 kr 10370 kr 14370 kr
AT 087 AT 088 AT 094 AT 110 AT 111 AT 120 AT 121 AT 142 AT 150 4 5380 kr 6610 kr 7420 kr 11100 kr 14950 kr
2 5 6080 kr 7450 kr 8400 kr 12270 kr 16340 kr
AT 200 AT 201 AT 202 AT 203 AT 210 AT 211 AT 232 AT 220 AT 221 Note:
Punch Press
Punch Press
i) For Vacuum Sets add 170 kr.
ii) KK (ARX) dies at no extra cost
Tooling
Tooling
iii) Prices given are for Set Assy
AT 031 AT 041 AT 054 AT 055 AT 056 AT 062 AT 063 AT 064 AT 071
iv) Prices available on request for NEX II
v) Prices available on request for individual items i.e. Punch Body, Die, Guide/Stripper
vi) APH Tool Steel prices on request
vii) 'C', 'D', & 'E' Stations do not include Guide Assy
AT 072 AT 081 AT 082 AT 091 AT 093 AT 095 AT 096 AT 101 AT 102
5 AT 220 AT 230
Note: Gang tools will have a solid Punch Body. Tip Type available upon request
120 121
Thick Turret Thick Turret
Examples of Examples of
Form Tooling Form Tooling
Punch Press
Punch Press
Tooling
Tooling
The pictures above show a selection of components The pictures above show a selection of components
produced by AMADA’s Form Tooling produced by AMADA’s Form Tooling
Please contact Tooling Consultant for further assistance Please contact Tooling Consultant for further assistance
122 123
Accessories Accessories
Accessories Accessories
‘A’ & ‘B’ Station Shim Keeper Packs
Description Code No. Price Tooling Cabinet C-286-00
Tooling Cabinet C-286-00
‘A’ Shim Pack 911100 360 kr
AMADA’s punch tooling cabinet offers an
‘B’ Shim Pack 913300 360 kr effective method of storing punch press tooling.
Note: Contains 1 x 0.5mm Keepers,
1 x 0.2mm shim and 1 x 0.4mm shim It protects tooling against workplace
atmospheric conditions and reduces damage
caused by incorrect tool storage.
Dimensions: 975 x 2170 x 340mm
Capacity: Punches Dies
‘A’ Station 34 102
‘C’, ‘D’ & ‘E’ Station Shim Packs
Description Code No. Price ‘B’ Station 22 66
‘C’ Die Shim Pack 944000 330 kr ‘C’ Station 6 12
‘D’ Die Shim Pack 955000 430 kr ‘D’ Station 5 10
‘E’ Die Shim Pack 966000 540 kr ‘E’ Station 4 8
‘C’ Punch Shim Pack 944400 300 kr
‘D’ Punch Shim Pack 955500 400 kr
Code No: 990000
‘E’ Punch Shim Pack 966600 430 kr
Price: 15 860 kr
Note: Contains 1 x 0.4mm, 1 x 0.8mm,
Punch Press
Punch Press
1 x 1,2mm, 1 x 1.50mm and 1 x 2.0mm shims
Tooling
Tooling
124 125
Contents
Reference
AMADA Reference Section
AMADA have compiled some useful data which may assist engineers in the daily business of sheet
metal design and production.
Page
Press Brake
Bend Allowance - 90°: Mild Steel 128
Bend Allowance - 90°: Stainless Steel 129
Bend Allowance - 90°: Aluminium 129
Hemming Tonnages 130
Punch Press
Tonnage Calculation 131
Minimum Hole Diameter 131
Burring Hole Reference 132
Countersink Hole Reference 132
Correct Tool Heights 133
Die Clearance 133
Reference
126 The information and data contained within this reference section is for guidance purposes only. 127
AMADA cannot accept any responsibility for typographical errors or mistakes contained herein.
Press Brake Press Brake
Bend Bend
Allowance - 90º Allowance - 90º
Example 1 - Bending 1mm mild steel in a 6mm ‘V’ die V = V - width (mm)
t = material thickness (mm)
If (f) = Elongation factor f = bend allowances (mm)
If (d) = Blank development size
Stainless Steel
V
4 6 7 8 10 12 14 16 18 20 25 32
t
d = (20 + 40) - 2f 20.0
0.5 0.52 0.63 0.69 0.75 0.86
d = 60 - (2 x 0.87)
0.6 0.58 0.69 0.75 0.80 0.92 1.03
d = 58.26mm 1.0
0.7 0.64 0.75 0.81 0.86 0.98 1.09 1.20
0.8 0.70 0.81 0.87 0.92 1.04 1.15 1.26 1.37
40.0 1.0 0.82 0.94 0.99 1.05 1.17 1.29 1.40 1.52 1.64 1.75
1.2 1.05 1.10 1.16 1.27 1.38 1.50 1.61 1.72 1.83
1.5 1.23 1.28 1.34 1.45 1.56 1.67 1.79 1.90 2.01 2.29
1.6 1.34 1.40 1.51 1.62 1.73 1.85 1.96 2.07 2.35 2.74
2.0 1.64 1.74 1.85 1.96 2.07 2.18 2.28 2.55 2.93
2.3 1.81 1.93 2.04 2.15 2.26 2.37 2.49 2.77 3.16
The following tables show the elongation factor (f) of mild steel, stainless steel and aluminium 2.5 2.04 2.16 2.27 2.38 2.49 2.60 2.88 3.28
during a 90° bend. 2.6 2.22 2.33 2.44 2.55 2.66 2.94 3.34
3.0 2.45 2.56 2.68 2.79 2.90 3.18 3.57
V = V - width (mm)
3.2 2.57 2.68 2.80 2.91 3.02 3.30 3.69
t = material thickness (mm)
f = bend allowances (mm)
0.5 0.47 0.55 0.59 0.63 0.70 0.5 0.40 0.44 0.47 0.49 0.54
0.6 0.54 0.62 0.65 0.69 0.77 0.85 0.6 0.46 0.50 0.53 0.55 0.60 0.65
0.7 0.60 0.68 0.72 0.76 0.83 0.91 0.99 0.7 0.52 0.56 0.59 0.61 0.66 0.71 0.76
0.8 0.67 0.74 0.78 0.82 0.90 0.97 1.05 1.13 0.8 0.58 0.62 0.65 0.67 0.72 0.77 0.82 0.87
1.0 0.80 0.87 0.91 0.95 1.03 1.10 1.18 1.26 1.33 1.41 1.0 0.69 0.74 0.77 0.80 0.85 0.90 0.95 1.00 1.06 1.11
1.2 1.00 1.04 1.08 1.15 1.23 1.31 1.38 1.46 1.54 1.2 0.86 0.89 0.91 0.96 1.01 1.06 1.11 1.15 1.20
1.5 1.19 1.23 1.27 1.35 1.42 1.50 1.58 1.65 1.73 1.92 1.5 1.04 1.07 1.09 1.14 1.19 1.24 1.29 1.33 1.38 1.50
1.6 1.29 1.32 1.40 1.47 1.76 1.86 1.96 2.05 2.29 2.63 1.6 1.13 1.15 1.20 1.25 1.30 1.35 1.39 1.44 1.56 1.73
2.0 1.59 1.67 1.74 1.82 1.90 1.97 2.05 2.24 2.51 2.0 1.40 1.45 1.49 1.54 1.58 1.63 1.67 1.79 1.94
Reference
Reference
2.3 1.65 1.71 1.77 1.84 1.90 1.97 2.03 2.19 2.41 2.3 1.57 1.62 1.67 1.72 1.76 1.81 1.86 1.98 2.15
2.5 1.99 2.07 2.14 2.22 2.29 2.37 2.56 2.83 2.5 1.74 1.79 1.83 1.88 1.93 1.98 2.10 2.27
2.6 2.13 2.21 2.28 2.30 2.44 2.63 2.90 2.6 1.85 1.89 1.94 1.99 2.04 2.16 2.33
3.0 2.39 2.46 2.54 2.62 2.69 2.88 3.15 3.0 2.09 2.13 2.18 2.23 2.28 2.40 2.57
3.2 2.51 2.59 2.67 2.74 2.82 3.01 3.28 3.2 2.20 2.25 2.30 2.35 2.40 2.52 2.69
128 129
b
b
Press Brake e
Punch Press
e e h e
Hemming Tonnage
h h h h h
e e h
e e h
e e
b1 b b1
h
b h b b
h
b1 b1
h
b
2 2h b
h
2 2
Tonnages Calculation
a
a
2b
e e e 2 2b
e e e 2
r
e 2b r
2 e 2b
r 2
r b r
r r b
Hemming is a form of bending requiring higherbamounts
r of tonnage than standard Air Bending.
b The punching tonnage is calculated by using the following formula:
Ther tables
e1 below show the tonnage
a required for hemming and seaming
e1 operations. a
r r
e e2 e2 r Length of the cut edge (mm) x Material Thickness (mm) x Tensile Strength (kg/mm2)
r e e2 e2
Mild Steel b
e1
e1
r
1000
h b
2r h
Bending Shape 2r
e2
r 2t c
e2
r 2t Example 1
e1 Sheet Thickness c
(mm)
e1 Rectangle 50 x 10 in 2.0mm Stainless Steel
r
Required Tonnage rC Required Tonnage 2t
Tonnage Required = (50 + 50 + 10 + 10) x (2.0) x (60)
0.6 9.0
b
3.0 23.0 1.2 b 1000
0.8 e 12.0 3.0 32.0 1.6
h h
e
h
e h e
e e Tonnage Required = 14.4 Tonnes
e e 1.0 15.0 3.5 h h 40.0 2.0 h h
e e
b h b b
h
b1 b1
h
b
2 2h b
h
2 2
1.6 24.0 a 3.5 63.0 3.2 Example 2
a
2.0 30.0 5.52 b 80.0 4.0 30mm Diameter in 1.5mm Mild Steel
e e e 2 2b
2.6 55.0 e 6.5 e 90.0 5.2 e 2
r
e 2b r Tonnage Required = (3.142 x 30) x (1.5) x (40)
3.2 70.0 8.02 100.0 e 6.4 2b
r r b
2 1000
r 4.5 105.0 11.3 200.0
r 9.0 r b
b r
b
Note:
r
e1
Required tonnage is given per 1 ametre length e1 a Tonnage Required = 5.7 Tonnes
r r
r
e e2 e2
r e e2 e2
Stainless Steel b
e1
e1
r
Reference
3.0 100.0 8.0 210.0 6.0 Stainless Steel 2.0 x t
4.0 140.0 11.3 280.0 8.0
It is possible to punch smaller hits, please contact Tooling Hotline for assistance.
Note: Required tonnage is given per 1 metre length
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Punch Press Punch Press
t
øB Die Clearance
The table below shows the recommended die clearances for a range of materials and thicknesses.
Reference
2.0 3.0 3.8 4.0 4.8 7.0 8.6 10.6
Notes:
2.3 3.0 3.8 4.0 4.8 6.8 8.5 10.5
i) The figures in the above chart are given as a range, for example 0.15 - 0.20mm
2.5 - - - 4.5 6.5 8.4 10.4 For mechanical machines choose the smaller die clearance of the range
3.0 - - - 4.4 6.0 8.0 10.0 For hydraulic machines choose the larger die clearance of the range
ii) For Galvatite and Zintec materials, use Mild Steel as a guide
3.2 - - - 4.0 5.8 7.8 9.8 iii) The figures above are a guideline only. Please refer to your Machine Operators Manual for more specific details
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