2/15/2018 Bumping Clearance In Air Compressor, How to messure It And Adjust It?

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Bumping Clearance In Air Compressor, How to messure It And Marinesite

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Bumping Clearance or Clearance volume

It is the distance between the cylinder head of air compressor and top dead
center (TDC)
If the clearance is not given piston of the marine reciprocating compressor bump
into its cylinder head so it is called as bumping clearance
How Bumping Clearance Changes over Time Start Download
The bumping clearance in a new machine is set properly by the manufacturers
during construction but over a period of time the clearance changes because of the
View PDF
following reasons:
Wear at the crank pin bearing: The crank pin bearing wears down due to use and
this clearance can travel right up to the piston and an unloaded piston can hit the
cylinder head. This type of wear can be recognized when the compressor makes
impact sounds running unloaded at the starting and stopping operations. This
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type of wear would also be accompanied by a slow decrease in oil pressure over a Simply With The Free Online Ap
period of time.
Opening up of cylinder heads. In certain types of reciprocating compressors the
cylinder head have to be removed for the changing of the first stage suction and
discharge valves. When the cylinder head is put back the correct thickness of the
cylinder head gaskets should be used otherwise it would change the bumping
clearance.
Wear on the main bearings. Over all wear on the main bearings would lower the
crankshaft and would thus lower the piston and increase the bumping clearances.
Significance of Bumping Clearance: - Please Donate A Like
The bumping clearance must be adjusted properly otherwise there is risk of
damage and loss of efficiency.
If the bumping clearance were less the volumetric efficiency would increase
but there is risk of the piston hitting the cylinder head, especially when the
compressor is unloaded during start and stopping.
If the bumping clearance is large the extra clearance would result in a small
volume of air being re-expanded every time causing increase in air temperature,
fall in efficiency and overheating of the compressors. This would endanger the

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2/15/2018 Bumping Clearance In Air Compressor, How to messure It And Adjust It?----- Video Included | Marinesite

ship during maneuvering by sudden loss of propulsion.

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How to Check Bumping Clearance: -

In case a suitable opening is available the piston can be barred to the top dead
centre and then feeler gauges can be put inside and the clearances checked at Like Page
two three points.
The more convenient method is to take lead wire from the engine store and make Be the first of your friends to like this

a small ball based on the expected clearance and put it between the piston and
the head from the valve opening. Then the piston is slowly turned to the top dead
centre with the help of a Tommy bar. After that the piston is again turned down
and the lead wire ball is extracted and the thickness measured with the help of a
micrometer. This measurement would give the bumping clearance.
Now a days very accurate depth calipers are using to check the Dumpling
clearance Puncture Valve

How to Adjust the Bumping Clearance: -

The cylinder head gaskets can be changed to a different thickness thus altering What is Tappet
the bumping clearance. Clearance?...

The shims between the foot of the connecting rod and the bottom end bearing can
Variable
be changed thus changing the bumping clearance.
Injection...
However after adjusting the bumping clearance the clearance should be checked
once again to make sure that there is no error and the clearance is within the range as What is
specified by the manufacturers. It must be stressed that compressors are unforgiving and Indicated...
incorrectly maintained compressors have claimed many a lives
What Is TDC Of
a Piston? 7...
What should be the Bumping Clearance?
Generally bumping clearance depends on the manufacturer but as a thumb rule it
should be Simple
Explanation Of.
between 0.5% to 1% of the bore of the cylinder.

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2/15/2018 Bumping Clearance In Air Compressor, How to messure It And Adjust It?----- Video Included | Marinesite

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