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This guide is intended to outline a program for mechnical design of pressure vessels in accordance with
ASME.
2. References
The program is based on the following, which shall be referred to for further understanding.
Design ASME Sec. VIII, Div. 1
Materials ASME Sec. II - D
Technicals Process Vessel Design Manual, Dennis R. Moss
Design of Process Equipment, 3rd Ed., K. K. Mahajan
Catalogues for Flanges
3. Future Development
4. Program Architecture
5. General Information
Data are inputed via cells with blue words / numbers and comboboxes.
Attention shall be paid to cells with red words / numbers.
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UG - MDPV - 000
2005. 8. 15.
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Design Notes :
These notes are intended to help designers follow normal design practices, and further reach an optimum
design.
2. Notes
Flange
The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ".
For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange
thickness.
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N - MDPV - 000
2005. 7. 28.
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Doc. No. MD - IS - 001
INPUT & SUMMARY SHEET for P/V MECH. DESIGN Date 2005. 8. 15
Job No. Bid inq Item No. 0 Revision 0
Project Matindok Gas Development Service Produced Water Treatment Filter Sheet No. 1 of
DESIGN DATA UG - 16 ( b )
Code ASME Sec. VIII Div. 1 Minimum Thickness of Press. Retaining
Service acc. to UG-16 (b) Water t,min-CA Service Part
INTERNAL EXTERNAL 1.6 General P. R. Pa
Design Pressure 3500 psi.g psi.g 6 Unfired Steam Boiler Shell & H
Design Temperature 158 ¡É 30 ¡É 2.4 Compressed Air Shell & H
Test Press. / Test Method 4375 psi.g / Hydrostatic 2.4 Steam Shell & H
2.4 Water Shell & H
SHELL HEAD NOZZLE TUBE * Excluding corrosion allowance,
Corrosion Allowance mm 3 3 3 0 after forming,
CONSTRUCTION DATA regardless of material.
Materials Thickness, mm Pipe S
Description Type Joint Eff. I.D., mm
Code Spec. No. t, min. t, req. t, used Judge OD
Shell plate ASTM A 516-70+clad SS316 0.85 406.4 5.4 #NAME? 40 #NAME? 24" Sch.40 #NAME?
Head plate 2:1 Ellipsoidal ASTM A 516-70+clad SS316 1 406.4 6.0 #NAME? 40 #NAME? Thick Reduction after Forming 10 %
Shell #2 plate ASTM A 516-70 0.85 406.4 5.4 #NAME? 40 #NAME?
Conical Sec. plate Conical ASTM A 516-70+cald SS316 0.85 6.0 #REF! 40 #REF! Length > 920 Concentric BSA BSP GW
Flat Head forging Flanged ASTM A 516-70 Nozzle ID> 406.5 Err:504 #REF! 40 #REF! Bolt > ASTM A 193-B7,<=2.5" Thk Redu ### ### ###
Shell Flange forging AWWA Ring ASTM A 105 150 lb NZ.t > 14 Err:504 Err:504 40 Err:504 Gasket> Confined Spiral W.,SUS 15 % ### ### ###
std size> #NAME? * t std > #NAME?
Notes : 1. - N/R - : Not Required. Ar Area Requirement BSA Requirement for Bolt Sectional
2. - N/A - : Not Applicable Sr Strength Requirement BSP Requirement for Bolt Spacing
3. GW Requirement for Gasket Width
4. Bolt Bolt Detail, Size / Q'ty
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MD - IS - 001
2005. 8. 15.
Pipe Size
t ID
### #NAME?
Bolt Wt
### ### ###
### ### ###
### #NAME?
### #NAME?
### #NAME?
### #NAME?
### #NAME?
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Doc. No. WTCOL-BID-CAL-001
PRESSURE VESSEL
MECHANICAL DESIGN
Item No. : 0
Prepared by
5
4
3
2
1
0 10. 9. 14. Issued for review AZ MW HS
Rev. Date Description Prepared Reviewed Approved
WTCOL-BID-CAL-001
HS
Approved
Pressure Vessel Calculation SheetPT.Pusaka Nusantara Teknologihttp://pustek.com
T a b l e of C o n t e n t s
2. Shell
3. Head
4. Tube
5. Header Inlet
6. Man Hole
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Pressure Vessel Calculation SheetPT.Pusaka Nusantara Teknologihttp://pustek.com
COL-BID-CAL-001
10. 9. 14.
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OL-BID-CAL-001
10. 9. 14.
AL
iography
Spot
or Full
***
***
Remarks
A 193-B7,<=2.5"
= Spiral W.,SUS
Remarks
Slip-on / 150 lb
Remark
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TBA 5 of 8
Doc No. :
P&ID No. : TBA
Revision : A Status : IFR
Date : 10/27/2018 Class :
Sheet 1 of 4
Part Shell
ASME Sec. VIII, Div. 1
Code UG - 27 Thickness of Shells under Internal Pressure * Circumferential stress governs.
(c) (1) Circumferential Stress in the Longitudinal Joint So, calculation for long. stress is omitted.
DESIGN DATA
P R 150.0 1,888
t = + α = + 3.2
S E - 0.6 P 20,000 1 - 0.6 150.0
TBA 6 of 8
Doc No. :
P&ID No. : TBA
Revision : A Status : IFR
Date : 10/27/2018 Class :
Sheet 2 of 4
TBA
IFR
CALCULATION KO DRUM
IGN DATA
CULATI O N
TBA 8 of 8
TBA
IFR
CALCULATION KO DRUM
Doc No. : TBA 7 of 8
P&ID No. : TBA
Revision : A Status :
Date : 10/27/2018 Class :
Sheet 3 of 4
Part Head
ASME Sec. VIII, Div. 1
Code UG - 32 Formed Heads, and Sections, Pressure on Concave Side
( d ), ( e ) or ( f )
DESIGN DATA
Material Code ASTM
Material MILD STEEL
Internal design pressure P 150 psi.g
Design temperature 200 F
Inside diameter of the head Uncorroded 1,888 mm
Inside diameter of the head Corroded D 1,888 mm
Inside radius Corroded R 944 mm
Maximum allowable stress value S 20,000 psi
Joint efficiency E 1
Corrosion allowance α 3.175 mm
0.125 in
Thickness reduction rate after forming rt 10 %
Inside spherical or crown radius = 0.9045 D L 1,708 mm
CALCULATI O N
2:1 Ellipsoidal * UG - 32 ( d )
10% Dished * UG - 32 ( e )
Sheet 4 of 4
Hemi-spherical * UG - 32 ( f )
L CALCULATION KO DRUM
Sheet 3 of 4
ESIGN DATA
ALCULATI O N
100
3.2 )
100 - 10
100
)
100 - 10
TBA 11 of 8
TBA
Status : IFR
Class :
L CALCULATION KO DRUM
TBA 12 of 8
TBA
Status : IFR
Class :
L CALCULATION KO DRUM
Sheet 4 of 4
100
3.2 )
100 - 10
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DESIGN DATA
Material Code ASME
Material A106 15 A / Sch.10S
Internal design pressure P 105 psi.g
Design temperature 158 ¡É
Outside diameter of the tube course under consideration 25.4 mm
Nominal thickness of the tube 3 mm
Inside diameter of the tube Uncorroded 19.4 mm
Inside diameter of the tube Corroded D 19.4 mm
Inside radius Corroded R 9.7 mm
Maximum allowable stress value S 20000.0 ###
Joint efficiency for, or the efficiency of, appropriate joint E 1
Corrosion allowance α 0 mm
CALCULATION
PR 105.0 9.7
t = + α = + 0.0
S E - 0.6 P 20,000 1 - 0.6 105.0
Minimum Tube Wall Thickness in the Bent Portion before Bending * TEMA RCB - 2. 31 U-bend Requirements
do 25.4
t0 = t [ 1 + ] = 0.05 [ 1 + ]
4R 4 x - N/A -
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DESIGN DATA
Material Code KS
Corrosion allowance α 3 mm
CALCULATION
PR 150.0 53.0
t = + α = + 3.0
S E - 0.6 P 20,000 1 - 0.6 150.0
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COL-BID-CAL-001
10. 9. 14.
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DESIGN DATA
Shell NOZZLE
Material Code ASTM ASTM
Material specification A 516-70+clad SS316 A 516-70
Internal design pressure P 3500 psi.g 3500 psi.g
Design temperature 158 ¡É 158 ¡É
Inside diameter Uncorroded 406 mm 406.0 mm
Inside diameter Corroded D 412 mm Dn 412.0 mm
Inside radius Corroded R 206 mm Rn 206.0 mm
Maximum allowable stress value S 26,000 ### Sn 26,000 ###
Joint efficiency E 0.85 En 1
Corrosion allowance α 3 mm αn 3 mm
Nominal wall thickness Uncorroded 40 mm 60.00 mm
Wall thickness Corroded t 37 mm tn 57.00 mm
CALCULATION
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
P Rn 3500.0 206.0
tr1 = + αn = + 3.0 = 33.17 mm
Sn En - 0.6 P 26,000 1 - 0.6 3500.0
UG - 45 ( b )
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PRESSURE VESSEL : Doc. No. WTCOL-BID-CAL-00
Date 10. 9. 14.
MECHANICAL DESIGN Revision 0
Sheet No. ### of
Part Nozzle > A1, Manhole
DESIGN DATA
Nozzle Placemenent Inserted
Dp
Finished diameter of circular opening = Dn d 412.0 mm R
tn
Corrction factor F 1 n
trn
Required thickness of a seamless shell or head tr 5.0 mm
Required thickness of a seamless nozzle wall trn 30.17 mm
1* tr
Allowable stress value in tension, Nozzle Sn 26000 ###
Allowable stress value in tension, Vessel Sv 26000 ### t c
Strength reduction factor, ≤ 1.0 = Sn/Sv fr1 1.00
Strength reduction factor, ≤ 1.0 = Sn/Sv fr2 1.00 2* h d
E1 1 ti
Pad material code ASTM
Pad material specification A 516-70 Larger of Larger of
Pad O.D. 1160 mm d or Rn + tn + t d or Rn + tn + t
Pad thickness te 14 mm For nozzle wall inserted For nozzle wall abutting
through the vessel wall the vessel wall
Allowable stress value in reinforcing element Sp 20000 ###
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr3 0.77 ### Smaller of 2.5 t or 2.5 tn + te : 1*
Strength reduction factor, ≤ 1.0 = Sp/Sv fr4 0.77 Smallest of h, 2.5 t, or 2.5 ti : 2*
Size of Weld Required * UW - 16 ( c )
Leg41 10.0 mm * Min. 8.5
Leg42 12.0 mm * Min. 9.9
Leg43 - N/A - mm * Min.
CALCULATION
= A2, Area available in nozzle projecting outward = Smaller of 5 ( tn - trn ) fr2 t or 2 ( tn - trn ) ( 2.5 tn + te ) fr2
= 4,964 mm2
= A41, Area available in outward weld = outward nozzle weld = (leg)^2 fr3
= 77 mm2
= A42, Area available in outer weld = outer element weld = (leg)^2 fr4
= 111 mm2
= A43, Area available in inward weld = inward nozzle weld = (leg)^2 fr2
= - N/A - mm2
WTCOL-BID-CAL-001
10. 9. 14.
9
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WTCOL-BID-CAL-001
10. 9. 14.
t
e
2.5 tn + te ) fr2
ately reinforced.
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