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Program User Guide :

Mechanical Design of P / V in acc. with ASME


Doc. No. PUG - MDPV - 000
Date 2005. 8. 15.
Revision 0 1
1. Introduction Sheet No. 1 of 1

This guide is intended to outline a program for mechnical design of pressure vessels in accordance with
ASME.

2. References

The program is based on the following, which shall be referred to for further understanding.
Design ASME Sec. VIII, Div. 1
Materials ASME Sec. II - D
Technicals Process Vessel Design Manual, Dennis R. Moss
Design of Process Equipment, 3rd Ed., K. K. Mahajan
Catalogues for Flanges
3. Future Development

Description Date Version Remarks


Nozzle 05. 8. 15. 0.1
Conical Section 05. 8. 15. 0.1
Shell Flange 05. 8. 15. 0.1
Header, Box Type
Support Saddle
Leg
Lug
Skirt
Lifting Lug
Nozzle External Load
External Pressure
Tall Tower
Davit

4. Program Architecture

Inside the Program


" IS " Input and Summary Sheet
" shell " Calculation Sheet for Shell
" head " Calculation Sheet for Head
" consec " Calculation Sheet for conical Section
" s.flg " Calculation Sheet for Shell Flange
" tube " Calculation Sheet for Tube
" HD " Calculation Sheet for Header
" cv " Calculation Sheet for Cover for Header
" Nx " Calculation Sheet for Nozzle
Data Files
" materials ASTM " Stress Values of ASTM / ASME materials
" materials common " Material Index, Flange Data, Modulus of Elasticity, …...
" materials JIS " Stress Values of JIS materials
" materials KS " Stress Values of KS materials

5. General Information

Data are inputed via cells with blue words / numbers and comboboxes.
Attention shall be paid to cells with red words / numbers.

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UG - MDPV - 000
2005. 8. 15.

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Design Notes :

Mechanical Design of P / V in acc. with ASME


Doc. No. DN - MDPV - 000
Date 2005. 7. 28.
Revision 0
1. Introduction Sheet No. 1 of 1

These notes are intended to help designers follow normal design practices, and further reach an optimum
design.

2. Notes

Flange

The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ".

In general, bolts should be used in multiples of four(4).

For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange
thickness.

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N - MDPV - 000
2005. 7. 28.

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Doc. No. MD - IS - 001
INPUT & SUMMARY SHEET for P/V MECH. DESIGN Date 2005. 8. 15
Job No. Bid inq Item No. 0 Revision 0
Project Matindok Gas Development Service Produced Water Treatment Filter Sheet No. 1 of
DESIGN DATA UG - 16 ( b )
Code ASME Sec. VIII Div. 1 Minimum Thickness of Press. Retaining
Service acc. to UG-16 (b) Water t,min-CA Service Part
INTERNAL EXTERNAL 1.6 General P. R. Pa
Design Pressure 3500 psi.g psi.g 6 Unfired Steam Boiler Shell & H
Design Temperature 158 ¡É 30 ¡É 2.4 Compressed Air Shell & H
Test Press. / Test Method 4375 psi.g / Hydrostatic 2.4 Steam Shell & H
2.4 Water Shell & H
SHELL HEAD NOZZLE TUBE * Excluding corrosion allowance,
Corrosion Allowance mm 3 3 3 0 after forming,
CONSTRUCTION DATA regardless of material.
Materials Thickness, mm Pipe S
Description Type Joint Eff. I.D., mm
Code Spec. No. t, min. t, req. t, used Judge OD
Shell plate ASTM A 516-70+clad SS316 0.85 406.4 5.4 #NAME? 40 #NAME? 24" Sch.40 #NAME?
Head plate 2:1 Ellipsoidal ASTM A 516-70+clad SS316 1 406.4 6.0 #NAME? 40 #NAME? Thick Reduction after Forming 10 %
Shell #2 plate ASTM A 516-70 0.85 406.4 5.4 #NAME? 40 #NAME?
Conical Sec. plate Conical ASTM A 516-70+cald SS316 0.85 6.0 #REF! 40 #REF! Length > 920 Concentric BSA BSP GW
Flat Head forging Flanged ASTM A 516-70 Nozzle ID> 406.5 Err:504 #REF! 40 #REF! Bolt > ASTM A 193-B7,<=2.5" Thk Redu ### ### ###
Shell Flange forging AWWA Ring ASTM A 105 150 lb NZ.t > 14 Err:504 Err:504 40 Err:504 Gasket> Confined Spiral W.,SUS 15 % ### ### ###
std size> #NAME? * t std > #NAME?

pipe Straight ASME A106 1 19.4 #NAME? 3 #NAME? 15 A Sch.10S #NAME?


Tube
Triangular Pitch, Trans. 50.8 Long. 70.5
Header, Inlet pipe Circular KS A106 1 #NAME? #NAME? #NAME? #NAME? 125 A Sch.80 C.A. 0 #NAME?
Blind Flg, Inlet plate Welded ASME A106 1 #REF! 12 #REF! Bolt > BSA GW
Flange > ANSI WN std size> #NAME? * t std > #NAME? - N/A - Gasket>
Header, Outletpipe Circular KS STS 304 TP E 1 100.0 #NAME? 8.0 #NAME? 80 A Sch.80 C.A. 0 #NAME?
Blind Flg, Outl plate Flanged JIS SUS 304 1 #REF! #NAME? #NAME? Bolt > ASTM A 193-B8, <=3/4" BSA GW
Flange > ANSI Slip-on 150 lb std size> #NAME? * t std > #NAME? - N/A - Gasket> Confined Spiral W.,SUS ### ###
NOZZLES
A1, Manhole plate Inserted ASTM A 516-70 1 406.0 33.2 60.0 OK ! 24" Sch.160 Location > Shell #NAME?
Pad > plate ASTM A 516-70 Pad OD > 1160 800 max. Pad Th'k > 14 Ar OK ! Sr ### Access or Inspection Opening > Yes
K1 & K2 pipe Inserted ASTM A 106-B 1 #NAME? #REF! #NAME? #NAME? 1 1/2" XX-STR Location > Shell #NAME?
Pad > Pad OD > Pad Th'k > Ar ### Sr ### Access or Inspection Opening > No

Notes : 1. - N/R - : Not Required. Ar Area Requirement BSA Requirement for Bolt Sectional
2. - N/A - : Not Applicable Sr Strength Requirement BSP Requirement for Bolt Spacing
3. GW Requirement for Gasket Width
4. Bolt Bolt Detail, Size / Q'ty
0 http://p
MD - IS - 001
2005. 8. 15.

Press. Retaining Parts


Part
P. R. Parts
Shell & Head
Shell & Head
Shell & Head
Shell & Head
on allowance,

Pipe Size
t ID
### #NAME?

Bolt Wt
### ### ###
### ### ###

### #NAME?

### #NAME?

### #NAME?

### #NAME?

### #NAME?

or Bolt Sectional Area


or Bolt Spacing
or Gasket Width

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Doc. No. WTCOL-BID-CAL-001

PRESSURE VESSEL
MECHANICAL DESIGN

Job No. : Bid inq

Project : Matindok Gas Development

Client : PT. PERTAMINA EP

Contractor : WIKA-TECHNIP CONSORSIUM

Item No. : 0

Service Produced Water Treatment Filter


Pre Filter Coalescer

Prepared by

PT. PUSAKA NUSANTARA TEKNOLOGI


http://pustek.com

5
4
3
2
1
0 10. 9. 14. Issued for review AZ MW HS
Rev. Date Description Prepared Reviewed Approved
WTCOL-BID-CAL-001

HS
Approved
Pressure Vessel Calculation SheetPT.Pusaka Nusantara Teknologihttp://pustek.com

PRESSURE VESSEL : Doc. No. WTCOL-BID-CAL-001


Date 10. 9. 14.
MECHANICAL DESIGN Rev. 0
9 1 of 9

T a b l e of C o n t e n t s

1. Design Data and Summary

2. Shell

3. Head

4. Tube

5. Header Inlet

6. Man Hole

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Pressure Vessel Calculation SheetPT.Pusaka Nusantara Teknologihttp://pustek.com

COL-BID-CAL-001
10. 9. 14.

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PRESSURE VESSEL : Doc. No. WTCOL-BID-CAL-001


Date 10. 9. 14.
1 MECHANICAL DESIGN Revision 0
2 Sheet No. 2 of
3
4 Project Matindok Gas Development
5 Item No. 0
6 Service Produced Water Treatment Filter
7 Pre Filter Coalescer
8
DESIGN DATA
9
10 Code ASME Sec. VIII Div. 1
11 INTERNAL EXTERNAL
12 Pressure 3500 psi.g
Design
13 Temperature 158 ¡É
14 Method Hydrostatic
Pressure Test
15 Pressure 4375 psi.g
16 Ambient Temperature 30 ¡É
17 Corrosion Allowance Joint Efficiency Radiography
18 Shell 0 mm 0.85 Spot
19 Head 0 mm 1 No or Full
20 Nozzle 0 mm *** ***
21 Tube 0 mm *** ***
22
DESIGN SUMMARY
23
24 Thickness
ID
25 Description Type Material Min. Req. Used Remarks
26 mm
27 Shell A 516-70+clad SS316 406.4 10.6 8.5 10
28 Head 2:1 Ellipsoidal A 516-70+clad SS316 406.4 6.0 8.3 10
29 Shell #2 A 516-70 406.4 5.4 ### 10 N/A (HOLD)
30 Conical Sec. Conical Concentric A 516-70+cald SS316 406.4 406.4 6.0 #REF! 10 L = 920 mm
31 Flat Head Flanged A 516-70 Nz ID. 406.5 #REF! 40 Bolt = A 193-B7,<=2.5"
32 Shell Flange AWWA / Ring A 105 Nz Thk 14 Err:504 40 Gasket = Spiral W.,SUS
33
TUBE & HEADER
34
35 Thickness
ID OD
36 Description Type Material Req. Used. Remarks
37 mm
38 Tube Straight A106 19.4 25.4 2.0 3 15 A / Sch.10S
39 Header, Inlet Circular A106 ### ### ### ### 125 A / Sch.80
40 Blind Flg, Inlet Welded A106 #REF! 12
41 Header, Outlet Circular STS 304 TP E 100.0 116.0 ### 8 80 A / Sch.80
42 Blind Flg, Outlet Flanged SUS 304 #REF! ### ANSI / Slip-on / 150 lb
43
NOZZLES
44
45 Thickness Pad
ID OD
46 Description Material Location Req. Used. Material OD t Remark
47 mm mm
48 A1, Manhole A 516-70 Shell 406.0 526.0 33.2 60.0 A 516-70 1160 14
49
50
51
52
53
54 Remarks :
55
56
57
58
59
60
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OL-BID-CAL-001
10. 9. 14.

AL

iography
Spot
or Full
***
***

Remarks

A 193-B7,<=2.5"
= Spiral W.,SUS

Remarks

Slip-on / 150 lb

Remark
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TBA 5 of 8
Doc No. :
P&ID No. : TBA
Revision : A Status : IFR
Date : 10/27/2018 Class :

MECHANICAL CALCULATION KO DRUM

Sheet 1 of 4

Part Shell
ASME Sec. VIII, Div. 1
Code UG - 27 Thickness of Shells under Internal Pressure * Circumferential stress governs.
(c) (1) Circumferential Stress in the Longitudinal Joint So, calculation for long. stress is omitted.

DESIGN DATA

Material Code ASTM

Material MILD STEEL

Internal design pressure P 150 psi.g

Design temperature 200 F

Inside diameter of the shell course under consideratUncorroded 1,888 mm

Inside diameter of the shell course under consideratCorroded D 1,894 mm

Inside radius Corroded R 947 mm

Maximum allowable stress value S 20,000 psi

Joint efficiency for, or the efficiency of, appropriate joint E 1

Corrosion allowance (sesuaikan material nya apa) α 3.175 mm


0.125 in
CALCULATI O N

Minimum Required Design Thickness of Shell

Checks : t = 10.3 < 0.5 R = 473.5875 -> OK !

P= 150 < 0.385 S E = 7700.0 -> OK !

P R 150.0 1,888
t = + α = + 3.2
S E - 0.6 P 20,000 1 - 0.6 150.0
TBA 6 of 8
Doc No. :
P&ID No. : TBA
Revision : A Status : IFR
Date : 10/27/2018 Class :

MECHANICAL CALCULATION KO DRUM

Sheet 2 of 4

= 10.3 mm < 12 mm used. -> OK !

Mill undertolerance per UG-16

Mill tolerance : 0.3 mm

Minimum Required Thickness of Shell

= 10.6 mm < 12 mm used. -> OK !


TBA 7 of 8

TBA
IFR

CALCULATION KO DRUM

So, calculation for long. stress is omitted.

IGN DATA

CULATI O N
TBA 8 of 8

TBA
IFR

CALCULATION KO DRUM
Doc No. : TBA 7 of 8
P&ID No. : TBA
Revision : A Status :
Date : 10/27/2018 Class :

MECHANICAL CALCULATION KO DRUM

Sheet 3 of 4

Part Head
ASME Sec. VIII, Div. 1
Code UG - 32 Formed Heads, and Sections, Pressure on Concave Side
( d ), ( e ) or ( f )
DESIGN DATA
Material Code ASTM
Material MILD STEEL
Internal design pressure P 150 psi.g
Design temperature 200 F
Inside diameter of the head Uncorroded 1,888 mm
Inside diameter of the head Corroded D 1,888 mm
Inside radius Corroded R 944 mm
Maximum allowable stress value S 20,000 psi
Joint efficiency E 1
Corrosion allowance α 3.175 mm
0.125 in
Thickness reduction rate after forming rt 10 %
Inside spherical or crown radius = 0.9045 D L 1,708 mm
CALCULATI O N

Minimum Required Thickness of Head before Forming

2:1 Ellipsoidal * UG - 32 ( d )

Check : t / L = 0.0067 > 0.002 -> OK !

P D 100 150.0 1,888


t = ( + α ) = ( +
2 S E - 0.2 P 100 - rt 2 20,000 1 - 0.2 150.0

= 11.4 mm < 12 mm used. -> OK !

10% Dished * UG - 32 ( e )

Check : t / L = 0.0094 > 0.002 -> OK !

0.885 P L 100 0.885 150.0 1,708


t = ( + α ) = ( + 3.2
S E - 0.1 P 100 - rt 20,000 1 - 0.1 150.0

= 16.1 mm < 18 mm used. -> OK !


Doc No. : TBA 8 of 8
P&ID No. : TBA
Revision : A Status :
Date : 10/27/2018 Class :

MECHANICAL CALCULATION KO DRUM


= 16.1 mm < 18 mm used. -> OK !
Doc No. : TBA 9 of 8
P&ID No. : TBA
Revision : A Status :
Date : 10/27/2018 Class :

MECHANICAL CALCULATION KO DRUM

Sheet 4 of 4

Hemi-spherical * UG - 32 ( f )

Checks : t = 10.6 < 0.356 L = 607.9 -> OK !

P= 150 < 0.665 S E = 13300.0 -> OK !

P L 100 150.0 1,708


t = ( + α ) = ( +
2 S E - 0.2 P 100 - rt 2 20,000 1 - 0.2 150.0

= 10.6 mm < 12 mm used. -> OK !


TBA 10 of 8
TBA
Status : IFR
Class :

L CALCULATION KO DRUM

Sheet 3 of 4

ESIGN DATA

ALCULATI O N

100
3.2 )
100 - 10

100
)
100 - 10
TBA 11 of 8
TBA
Status : IFR
Class :

L CALCULATION KO DRUM
TBA 12 of 8
TBA
Status : IFR
Class :

L CALCULATION KO DRUM

Sheet 4 of 4

100
3.2 )
100 - 10
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PRESSURE VESSEL : Doc. No. WTCOL-BID-CAL-001


Date 10. 9. 14.
MECHANICAL DESIGN Revision 0
Sheet N 9 Err: of 9
Part Tube
ASME Sec. VIII, Div. 1
Code UG - 27 Thickness of Shells under Internal Pressure * Circumferential stress governs.
(c) (1) Circumferential Stress in the Longitudinal Joint So, calculation for long. stress is omitted.

DESIGN DATA
Material Code ASME
Material A106 15 A / Sch.10S
Internal design pressure P 105 psi.g
Design temperature 158 ¡É
Outside diameter of the tube course under consideration 25.4 mm
Nominal thickness of the tube 3 mm
Inside diameter of the tube Uncorroded 19.4 mm
Inside diameter of the tube Corroded D 19.4 mm
Inside radius Corroded R 9.7 mm
Maximum allowable stress value S 20000.0 ###
Joint efficiency for, or the efficiency of, appropriate joint E 1
Corrosion allowance α 0 mm

CALCULATION

Minimum Required Thickness of Shell

Checks : t = 0.05 < 0.5 R = 4.85 -> OK !

P= 105 < 0.385 S E = 7700.0 -> OK !

PR 105.0 9.7
t = + α = + 0.0
S E - 0.6 P 20,000 1 - 0.6 105.0

= 0.05 mm < 3 mm used. -> OK !

Minimum Tube Wall Thickness in the Bent Portion before Bending * TEMA RCB - 2. 31 U-bend Requirements

Minimum required thickness, calculated above t 0.05 mm

Outside tube diameter do 25.4 mm

Mean radius of bend R - N/A - mm

do 25.4
t0 = t [ 1 + ] = 0.05 [ 1 + ]
4R 4 x - N/A -

= - N/A - mm *** 3 mm used. -> - N/A -


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PRESSURE VESSEL : Doc. No. WTCOL-BID-CAL-001


Date 10. 9. 14.
MECHANICAL DESIGN Revision 0
Sheet N 9 ### of 9
Part Header, Inlet
ASME Sec. VIII, Div. 1
Code UG - 27 Thickness of Shells under Internal Pressure * Circumferential stress governs.
(c) (1) Circumferential Stress in the Longitudinal Joint So, calculation for long. stress is omitted.

DESIGN DATA

Material Code KS

Material A106 125 A / Sch.80

Internal design pressure P 150 psi.g

Design temperature 158 ¡É

Inside diameter of the shell course under consideration Uncorroded 100 mm

Inside diameter of the shell course under consideration Corroded D 106 mm

Inside radius Corroded R 53.0 mm

Maximum allowable stress value S 20000.0 ###

Joint efficiency for, or the efficiency of, appropriate joint E 1

Corrosion allowance α 3 mm

CALCULATION

Minimum Required Thickness of Shell

Checks : t = 3.4 < 0.5 R = 26.5 -> OK !

P= 150 < 0.385 S E = 7700.0 -> OK !

PR 150.0 53.0
t = + α = + 3.0
S E - 0.6 P 20,000 1 - 0.6 150.0

= 3.4 mm < 5 mm used. -> OK !


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COL-BID-CAL-001
10. 9. 14.
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PRESSURE VESSEL : Doc. No. WTCOL-BID-CAL-00


Date 10. 9. 14.
MECHANICAL DESIGN Revision 0
Sheet N 9 ### of
Part Nozzle > A1, Manhole
ASME Sec. VIII, Div. 1
Code UG - 45 Nozzle Neck Thickness
UW - 16 Minimum Requirements for Attachment Welds at Openings

DESIGN DATA
Shell NOZZLE
Material Code ASTM ASTM
Material specification A 516-70+clad SS316 A 516-70
Internal design pressure P 3500 psi.g 3500 psi.g
Design temperature 158 ¡É 158 ¡É
Inside diameter Uncorroded 406 mm 406.0 mm
Inside diameter Corroded D 412 mm Dn 412.0 mm
Inside radius Corroded R 206 mm Rn 206.0 mm
Maximum allowable stress value S 26,000 ### Sn 26,000 ###
Joint efficiency E 0.85 En 1
Corrosion allowance α 3 mm αn 3 mm
Nominal wall thickness Uncorroded 40 mm 60.00 mm
Wall thickness Corroded t 37 mm tn 57.00 mm

CALCULATION

Minimum Nozzle Wall Thickness * UG - 45

UG - 45 ( a ) & UG - 27 ( c ) ( 1 )

Checks : tr1 = 33.2 < 0.5 R = 103 -> OK !


P = 3500 < 0.385 S E = 10010.0 -> OK !

P Rn 3500.0 206.0
tr1 = + αn = + 3.0 = 33.17 mm
Sn En - 0.6 P 26,000 1 - 0.6 3500.0

UG - 45 ( b )

(1) Shell or head thickness ( E = 1 ) tr2 = - N/A - mm


UG - 16 ( b ) Minimum thickness tr3 = 5.40 mm
(4) Minimum thickness of standard wall pipe tr4 = - N/A - mm
Larger of tr2 or tr3 tr5 = 5.40 mm
tr6 = Smaller of tr4 or tr5 = 5.40 mm

-> Larger of tr1 or tr6 = 33.17 mm < 60.00 mm used. -> OK !

Size of Weld Required * UW - 16 ( c )

Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = 14.00


tc min = Smaller of 6 mm or 0.7 tmin = 6.00
tc act = 0.7 Leg41 = 7.00 -> OK !

Outer Fillet Weld tmin = Smaller of 19 mm or te or t = 14.00


tw min = 0.5 tmin = 7.00
tw act = 0.7 Leg42 = 8.40 -> OK !

-> The weld is satisfactory.


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PRESSURE VESSEL : Doc. No. WTCOL-BID-CAL-00
Date 10. 9. 14.
MECHANICAL DESIGN Revision 0
Sheet No. ### of
Part Nozzle > A1, Manhole

Code UG - 37 Reinforcements required for Openings in Shells and Formed Heads

DESIGN DATA
Nozzle Placemenent Inserted
Dp
Finished diameter of circular opening = Dn d 412.0 mm R
tn
Corrction factor F 1 n
trn
Required thickness of a seamless shell or head tr 5.0 mm
Required thickness of a seamless nozzle wall trn 30.17 mm
1* tr
Allowable stress value in tension, Nozzle Sn 26000 ###
Allowable stress value in tension, Vessel Sv 26000 ### t c
Strength reduction factor, ≤ 1.0 = Sn/Sv fr1 1.00
Strength reduction factor, ≤ 1.0 = Sn/Sv fr2 1.00 2* h d
E1 1 ti
Pad material code ASTM
Pad material specification A 516-70 Larger of Larger of
Pad O.D. 1160 mm d or Rn + tn + t d or Rn + tn + t
Pad thickness te 14 mm For nozzle wall inserted For nozzle wall abutting
through the vessel wall the vessel wall
Allowable stress value in reinforcing element Sp 20000 ###
Strength reduction factor, ≤ 1.0 =( lesser of Sn or Sp )/ Sv fr3 0.77 ### Smaller of 2.5 t or 2.5 tn + te : 1*
Strength reduction factor, ≤ 1.0 = Sp/Sv fr4 0.77 Smallest of h, 2.5 t, or 2.5 ti : 2*
Size of Weld Required * UW - 16 ( c )
Leg41 10.0 mm * Min. 8.5
Leg42 12.0 mm * Min. 9.9
Leg43 - N/A - mm * Min.

Limit of reinforcement * UG - 40 412 mm * Larger of d or Rn + tn + t


Outside diameter of reinforcing element Dp 800.0 mm

CALCULATION

= A, Area required = d tr F + 2 tn tr F ( 1 - fr1 )


= 2,060 mm2

= A1, Area available in shell


= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
= 13,184 mm2

= A2, Area available in nozzle projecting outward = Smaller of 5 ( tn - trn ) fr2 t or 2 ( tn - trn ) ( 2.5 tn + te ) fr2
= 4,964 mm2

= A3, Aea available in inward nozzle = Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2


= - N/A - mm2

= A41, Area available in outward weld = outward nozzle weld = (leg)^2 fr3
= 77 mm2

= A42, Area available in outer weld = outer element weld = (leg)^2 fr4
= 111 mm2

= A43, Area available in inward weld = inward nozzle weld = (leg)^2 fr2
= - N/A - mm2

= A5, Area available in element = ( Dp - d - 2 tn ) te fr4


= 2,951 mm2

A1 + A2 + A41 + A42 + A5 = 21,286 > A= 2,060 OK ! Opening is adequately reinforced.


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WTCOL-BID-CAL-001
10. 9. 14.

9
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WTCOL-BID-CAL-001
10. 9. 14.

t
e

For nozzle wall abutting


the vessel wall

2.5 tn + te ) fr2

ately reinforced.
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