Bently Nevada Asset Condition Monitoring

3701 Product Line

João Siqueira
Field Application Engineer
 Topics

1. 3701/40-44-46 design and features

2. 3701/55 design and features
3. New capabilities for Release-4 (September/2015)
4. BNMC demo
3701/40-44-46 design and
features
 3701 ADAPT
Advance Distributed Architecture
Platform Technology

Wind MDM ESD

3701/60 3701/40 Aero 3701/55
BHM Hydro
now 60M100 3701/44
3701/68 3701/46

• Growing new product family for critical and essential rotating equipment
• Application based and user-defined configurations
• For monitoring applications requiring high reliability and availability
• Bently Nevada quality and value
• Field proven, large installed base
 3701 Platform: Product Overview

• All new next generation architecture and design

that delivers unparalleled value and performance
• Distributed, skid-mountable monitoring and
protection system
• Application-specific and general solutions for a
wide variety of markets
• Optimized for Rolling Element (REB) and Sleeve
Bearings
• Future releases bring Smart Machine capability to
the Industrial Internet

5
 3701 Simplex Monitor Features
4-bolt/stud mount. Top holes
slotted. Cast aluminum base Dimensions:
Footprint: 178mm x 254mm (7” x 10”)
plate. Bulkhead mount. Module Height: 178mm (7”)

Terminal Base. Consists of

base plate and backplane Relay wiring lands on
cover. Modules insert into the Output Module and exits
base. upward.

Monitor Module. One monitor

in each base plugs into a Output Module. Relay
dedicated slot. 12 channels of contacts and other output
vibration types.

Input Module #1.

Buffered transducer
Input Module #2. outputs at Input Module
DSUB connectors
Terminal Block Assemblies-Two places,
TB1 and TB2. Sensor field wiring. Two
types – Dynamic/Position and
Temperature. Removable. A 3701 “Monitor” assembly consists of the base
TB1 connects to Input Mdle 1. ET and four modules
option in future
Three Processors

• 3701/40 Machinery Dynamics Monitor

• 3701/44 Aeroderivative Monitor

• 3701/46 Hydro Monitor

3701/40
3701/44
3701/46
 3701/40-44-46

• 12 dynamic + 2 Speed channels

• Machine specific configuration (only for 3701/44)
• supports LM2500, LM6000 with template-driven configurations
• support for other turbine types
• Small footprint, light weight skid-mountable modular design
• Hazardous area ratings
• API 670 (5th edition) compliant
• Supports multiple sensor types including displacement,
velocity, acceleration, and dynamic pressure
• Configurable filtering
• Dual RJ45 Ethernet Ports
• Graphically configurable relay logic
• EGD, and Modbus TCP/IP
• Hot-swappable I/O modules
• LEDs for local indications
• Internal relays
• Local buffered outputs
8
 3701 – general information
• Redundant 24VDC Power Inputs
• One or two 3701/4X Input Modules per base, each with six independently configurable
transducer input channels, plus a seventh Keyphasor channel
• Two types of Input Modules (both accept prox probe and accel transducers):
• PAV (Proximitor Accelerometer Velomitor) also accepts Velomitor and Dynamic
Pressure transducers
• PAS (Proximitor Accelerometer Seismic ) also accepts Seismic transducers
• PAA (Proximitor Accelerometer Aeroderivative ) also accepts Aeroderivative
Interface Module – only for 3701/44
• Channels 1-6 can be configured for Acceleration, Velocity, Radial Vibration, Thrust
Position, Dynamic Pressure, and Keyphasor/Speed1,1
• Channel 7 (Keyphasor/Speed3) uses Proximitor or magnetic pickup
• 6 discrete inputs: trip multiply, alarm/relay inhibit, latch reset, special alarm inhibit3,
run mode, IP/PW reset
Notes:
1. Limited to single event per revolution Proximitor® sensor Input.
2. Keyphasor signal in one Input Module can be used by channels in the other Input Module on the same base.
3. Prevents Keyphasor triggering errors and Keyphasor Not OK checks from driving the Protection Fault status and associated relay.
3701/40-44-46 Features – Signal Processing

• 0.0625 Hz to 10 kHz dynamic frequency response

• 24 bit A/D conversion
• Configurable measurements (in addition to default measurements
for each channel type):
• Bandpass - fully adjustable high-pass and low-pass corners within the
dynamic frequency response. Configurable filter order (1,2,4,6, or 8th )
• Amplitude Extraction - a amplitude extraction is the amplitude at a user
configured center frequency and bandwidth. The band around the center
frequency can range from a single spectral line (bucket) closest to the center
frequency, to the center spectral line plus 5 lines on each side (11 total
buckets). Requires Asynchronous spectrum.
• nX - integer or non-integer order from 0.1x to 100x in increments of 0.1x.
Requires a Keyphasor. nX tracking filters have a bandwidth of 0.075X.
• Asynchronous spectral waveforms - Fmax can be set between
10 Hz and 10 kHz in 10 discrete steps. Fmin is always 0 Hz. The number
of spectral lines can be set from 100 to 3200 in 6 discrete steps.
• Synchronous spectral waveforms - Number of samples per revolution can be
set from 8 to 4096. Number of revolutions per waveform can be set from 1 to
1024.
3701/40 Machinery Dynamics Monitor

• Smaller Machines

• Multiple nX measurements

• Radial Vibration, Acceleration, Velocity, Dynamic

Pressure, Thrust
3701/40
• Multiple nX and Bandpass Measurements

• EGD/Modbus

• Gearboxes support
3701/44 Aeroderivative Monitor

• PAA Input Monitor

• Isolated Magnetic Pickup

• 3 or 2-Wire Accel (i.e. 86517)

3701/46
• LM2500 and LM600 templates
3701/46 Hydro Monitor

• Smaller Hydro Machines (80 mW)

• Low Frequency Response

• Large Full Scale Range (displacement)

3701/46
• Long alarm time delay

• Up to 5X Trip Multiply

• Rough Load Zone Measurement

• Cavitation Measurement

• Blade Pass (Displacement nX)

Four Input Module Types

• PAA (Prox, Accel, Aero)

• PAV (Prox, Accel, Velomitor)

• PAS (Prox, Accel, Seismic)

• PoV (Positive Voltage - ICP sensors ) - Release-4, Sept/15

3701/40-44-46: Features – EASY System Configuration

16
 Comm Layout Example – 3701/40
SERVER System 1 Display System 1 Display System 1 Display
ROOM
...

Corporate Network
Ethernet

CONTROL
ROOM
Modbus
DCS
TCP/IP Firewall

(Evolution only)

Utility Network

Ethernet Relays
Emergency Shutdown System
(ESD)
3701/40
MDM
Relays

Final Shutdown
Element
Final Shutdown
TurbineElement
trip solenoids
Kph block assembly
4X 3X 2X 1X Turbine trip solenoids
4Y 3Y 2Y 1Y block assembly

Thrust – A
Motor
Turbine
Thrust - B
Gearbox

Generator 17 /
GE /
June 16, 2015
3701/55 - design and
features
Bently Nevada Asset Condition Monitoring

3701/55 Emergency Shutdown

Device (ESD)

Integrated Overspeed Detection

System and Emergency
Shutdown Device

19 /
GE /
June 16, 2015
GE’s Bently Nevada: By the numbers
50 • 50+ years of condition monitoring experience

• 240 international patents issued (150 in US)

600
• 360 international patents pending, (95 in US)

10,000 • Overspeed Detection Systems sold since 1994

60,000 • 3500 monitoring systems installed globally

2,000,000 • Sensor monitoring points

20 /
GE /
June 16, 2015
ADAPT ESD benefits
Mechanical overspeed upgrade and new machines

Highest performance combined ODS and ESD system

Easy to configure in AESD*

Easy, inexpensive installation

*ADAPT ESD Configuration application

22
22/
GE /
June 16, 2015
3701/55 ESD: Overview
• Compact, robust, standalone, independent,
self-contained over-speed detection and
emergency shutdown device for most
rotating machinery types
• Triple Redundant
• Targeted specifically for API 670, API 612 and
IEC 61508 SIL3 applications
• Simple configuration and graphical logic
programming environment – Bently Nevada
Monitor Configuration software (BNMC)
• Modbus TCP for integration with unit or plant
automation systems

23 /
23 GE /
June 16, 2015
3701/55 ESD: Feature Summary
- Triple redundant processor and relay modules
- 2 sets of 3 speed inputs; magnetic pickup or proximity
probes
- 20 Isolated discrete inputs
- 12 Inputs configurable as isolated discrete or 4-20 mA
analog inputs
- Configurable trip logic
- Up to 500 logic blocks
- 2 ms logic execution time
- 8 ms relay response Form Factor
- 12 SPDT Relays Footprint: 253mm x 291mm (10.0” x 11.5”)
Height: 178mm (7”)
- 6 configurable as 2oo3 voted or 1oo1
Weight: 8.8 kg (19.4 lbs)
- 6 Independent 1oo1
- 3 independent SPDT OK/Fault relays
- Six 4–20 mA outputs (one per speed input)
- Dual Ethernet RJ45 connectors per processor module
- Bulkhead mount – front entry
- Redundant 24 VDC power
- Op Temp: -30 to +65 degC

24 /
GE /
June 16, 2015
Easy toto
Easy Configure
Configure in AESD
AESD*
in AESD
Step 2: Select
Connect functionblocks
the function blocksinputs
from &
Toolbar
outputs
Step 1: Open Editing Session

25 /
2
GE /
June 16, 2015
 Comm Layout Example – 3701/40 + 3701/55
SERVER System 1 Display System 1 Display System 1 Display
ROOM
...

Corporate Network
Ethernet

CONTROL
ROOM
(Evolution only) DCS
Firewall

Modbus Modbus
TCP/IP TCP/IP
Utility Network

3701/55 Integrated Overspeed Detection

ESD System (ODS) and Emergency
Ethernet Shutdown Device

12 inputs configurable as isolated

discrete or 4-20mA analog inputs for
3701/40 Relays to Emergency the shutdown relay logic – lubrication
MDM Shutdown System (ESD) oil pressure, exhaust temperature, …

20 isolated discrete inputs (relays) from other

Relays to Final systems that are part of shutdown logic
Shutdown Element (differential pressure switch, …)

12 output relays – machinery shutdown

Kph functionality actuated by TMR relay
4X 3X 2X 1X output modules
4Y 3Y 2Y 1Y
Final Shutdown
Element
Motor
Turbine Turbine trip solenoids
Thrust - A block assembly
Thrust - B
Gearbox

Generator 30 /
Overspeed GE /
transducers June 16, 2015
Release-4 New Capabilities
(Sept/15)
New Items for Release-4 (September/2015)

• Duplex base support - SIL 2 compliant

• Each processor module is identically configured and redundantly digitizes and processes
all sensor inputs, monitoring logic, and each processor module independently drives
separate alarm relays

• More Gearbox support

• Enveloping
• Spectral bands
• Interface to System 1 Evolution
• Not ok and measurements in relay logic
• Integrated waveforms/spectrums
• Positive input card (PoV)
Discrete
Contacts
Discrete
RJ-45 RJ-45 Contacts RJ-45 RJ-45
System 1 Input Input Relay
Module Module Module
1 2

Local XDCR XDCR

Display PWR PWR

Power 1
+24V Processor Processor
Terminal Terminal
Power 2
Module 1 Module 2 Block Block
+24V Assembly Assembly
1 2

DCS
K X X X X X X K X X X X X X
D D D D D D D D D D D D
P C C C C C C
P C C C C C C
H R R R R R R H R R R R R R
 GE Proprietary – for Internal Use Only
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