Shell and Tube Heat Exhanger Analysis (Example 5.

3)

Inner Pipe Calculations Hot Fluid Outer Pipe Calculations Cold Fluid

Flow Characteristics Flow Characteristics

Inlet Temperature Tin = 30.00 C Inlet Temperature Tin = 20.00 C
Outlet Temperature Tout = 25.28 C Outlet Temperature Tout = 21.95 C
Mean Temperature Tmean = 300.79 K Mean Temperature Tmean = 294.12 K

Fluid Fluid
Water k = 0.62 W/mK Ethylene Glycol 50% k = 0.43 W/mK
Cp = 4071.26 J/(kg K) Cp = 3289.48 J/(kg K)
m = 0.000818 Pa s m = 0.003763 Pa s
r = 995.87 kg/m3 r = 1055.57 kg/m3
Pr = 5.41 Pr = 29.02

Mass Flow Rate m= 25.000 kg/s Mass Flow Rate m= 75.000 kg/s
Capacity mCp = 101781.4 W/K Capacity mCp = 246711.2 W/K
Heat Transfer Q= 480566 W Heat Transfer Q= 480566 W

Internal Flow External Flow

Inside Diameter di = 0.0160 m Inside Diameter di = 0.0160 m
Outside Diameter do = 0.0190 m Outside Diameter do = 0.0190 m
Flow Area Ac = 0.0002 m2 Flow Area Ac = N/A m2
Hydraulic Diameter Dh = 0.0160 m Hydraulic Diameter Dh = N/A m
Heat Transfer Surface Area As = 0.2011 m2 Heat Transfer Surface Area As = 0.2388 m2
Pipe Conductivity kw = 400.0 W/mK Pipe Conductivity kw = 400.0 W/mK
Fluid Velocity V= 0.832 m/s Fluid Velocity V= N/A m/s

Calculations Calculations
Reynolds Number Re = 16206.85 Reynolds Number Re = N/A
Loss Coefficient K= N/A Loss Coefficient K= N/A
Friction Factor f= 0.00690 Friction Factor f= N/A
Nusselt Number Nu = 108.23 Nusselt Number Nu = N/A
Heat Transfer Coefficient h= 4167.53 W/m2K Heat Transfer Coefficient h= 5000.00 W/m2K
Pressure Drop DP = 2381.75 Pa Pressure Drop DP = N/A Pa

Heat Exchanger Parameters

Log Mean Temperature Difference DTLMTD = 6.57 C
Mimimum Fluid Cmin = 101781 W/K
Cr=Cmin/Cmax Cr = 0.41
Q max Qmax = 1017814 W
Overall Heat Transfer Coefficient UA = 73236 W/K
Effectiveness e= 0.47
Number of Transfer Units NTU = 0.72
Required Transfer Coefficient UA = 73212 W/K
Heat Transfer Q= 480855 W
 Length L= 4.0000 m
Number of Tubes N= 150.0
Fluid k (W/mK) Cp (J/kgK) m (kg/ms) r (kg/m3) Pr
none
Engine Oil 5w30 0.143670634 1915.0588212315 0.0778151164 882.7276 1037.237191
Transmission Oil (Type-F) 0.130613406 1914.9499079292 0.0825428945 859.8899 1210.178285
Diesel Fuel 0.136697381 1931.3146583083 0.0022671042 836.3527 32.03054518
Kerosene 0.169821978 2010.2262653704 0.0022671042 875.3336 26.83629368
Marlotherm S 0.130329641 1596.4717117857 0.03293578 1023.222 403.4465282
Water 0.616099732 4071.255115848 0.000818352 995.8688 5.407760515
Ethylene Glycol 0.252482276 2420.3139941709 0.0154696169 1110.284 148.2929058
Air 0.026352796 1007.0359091442 1.853461E-05 1.15749 0.708274648
Freon 114 0.0635251114 1017.6971583174 0.0003552768 1487.243 5.691673328
CO2 0.016808629 853.1505947854 0.000014943 1.761526 0.758458559
Gasoline 0.184882392 2075.4502084332 0.0006150223 747.3731 6.904108964
Ethylene Glycol 30% 0.488217285 3738.2130230733 0.0017302392 1033.609 13.24820489
Ethylene Glycol 50% 0.432136483 3303.0535914437 0.0031318222 1051.74 23.93821595
Transmission Oil (Type-H) 0.130613406 1914.9499079292 0.067552209 859.8899 990.3967742
Transmission Oil (Type-B) 0.130613406 1914.9499079292 0.0584121844 859.8899 856.3930011
Exxon 2389 (jet engine oil) 0.148315005 1814.719663894 0.0168938141 963.485 206.7055624
7
14
Fluid k (W/mK) Cp (J/kgK) m (kg/ms) r (kg/m3) Pr
none
Engine Oil 5w30 0.144317527 1887.4773862299 0.0986333187 886.6028 1289.989941
Transmission Oil (Type-F) 0.1311737278 1890.5253336558 0.13912415 864.42 2005.109822
Diesel Fuel 0.137196357 1931.3146583083 0.002645211 841.0135 37.2366643
Kerosene 0.170443567 1979.990957669 0.002645211 879.6567 30.72860943
Marlotherm S 0.1310884112 1571.5692131658 0.0530179077 1027.955 635.6115752
Water 0.606248765 4075.5974510964 0.0009544248 997.5666 6.416262709
Ethylene Glycol 0.250315229 2390.7947617597 0.0204196549 1114.946 195.0308981
Air 0.025836574 1006.8972699481 1.821023E-05 1.184281 0.709684948
Freon 114 0.065255076 1001.8777769886 0.0003846356 1503.877 5.905407492
CO2 0.01629855 846.1393377985 1.466093E-05 1.801941 0.761122058
Gasoline 0.185626288 2045.1346596763 0.0006657424 754.4499 7.334806089
Ethylene Glycol 30% 0.484140315 3717.2036550652 0.0021024227 1037.12 16.14229015
Ethylene Glycol 50% 0.42652834 3289.4830011658 0.0037629216 1055.569 29.02050258
Transmission Oil (Type-H) 0.1311737278 1890.5253336558 0.0989234441 864.42 1425.722057
Transmission Oil (Type-B) 0.1311737278 1890.5253336558 0.082388892 864.42 1187.419844
Exxon 2389 (jet engine oil) 0.148936525 1790.1071268953 0.0221829668 967.9984 266.6228929
16
 T
300.7892

T
294.1239