Académique Documents
Professionnel Documents
Culture Documents
400 Commonwealth Drive, Warrendale, PA 15096-0001 U.S.A. Tel: (724) 776-4841 Fax: (724) 776-5760
The appearance of this ISSN code at the bottom of this page indicates SAE’s consent that copies of the
paper may be made for personal or internal use of specific clients. This consent is given on the condition,
however, that the copier pay a $7.00 per article copy fee through the Copyright Clearance Center, Inc.
Operations Center, 222 Rosewood Drive, Danvers, MA 01923 for copying beyond that permitted by Sec-
tions 107 or 108 of the U.S. Copyright Law. This consent does not extend to other kinds of copying such as
copying for general distribution, for advertising or promotional purposes, for creating new collective works,
or for resale.
SAE routinely stocks printed papers for a period of three years following date of publication. Direct your
orders to SAE Customer Sales and Satisfaction Department.
Quantity reprint rates can be obtained from the Customer Sales and Satisfaction Department.
To request permission to reprint a technical paper or permission to use copyrighted SAE publications in
other works, contact the SAE Publications Group.
No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written
permission of the publisher.
ISSN 0148-7191
Copyright 1999 Society of Automotive Engineers, Inc.
Positions and opinions advanced in this paper are those of the author(s) and not necessarily those of SAE. The author is solely
responsible for the content of the paper. A process is available by which discussions will be printed with the paper if it is published in
SAE Transactions. For permission to publish this paper in full or in part, contact the SAE Publications Group.
Persons wishing to submit papers to be considered for presentation or publication through SAE should send the manuscript or a 300
word abstract of a proposed manuscript to: Secretary, Engineering Meetings Board, SAE.
Printed in USA
1999-01-0200
1
• Time ( t ) from the start of injection. hardware and software. The flash is located in front of the
• Instantaneous momentum flux ( M & ) through the camera with a set of diffusers to ensure homogeneous
0
hole. This parameter brings together the injection illumination. The system is synchronised with the com-
pressure and the nozzle diameter effects. mon-rail by means of a TTL external signal.
& is given by:
For a simple rectangular injection rate, M 0 PHASE DOPPLER ANEMOMETRY – The emitting
optics of the PDA system is a modular 1-component TSI
π system with 40 MHz Bragg cell and a fibre optics LDA
& =m
M & f ⋅U0 = ρ f ⋅ ⋅ φ0 ⋅ U 0
2 2
0
4 probe, operating with a 4W water cooled Ar+ laser
(1)
source. Collecting optics and electronics are those of a
Applying the π Vashy-Buckingham theorem: standard Dantec 1-component system. PDA measure-
ments were performed without temporal gating. Similarly
−1/ 4 & 1/ 4 ⋅ t 1/ 2
S (t ) ∝ ρa ⋅M 0
to the image acquisition system, an electronic pulse gen-
(2)
erated by the common-rail system was used as a trigger
& given by (1), applying
Introducing the expression of M for the system. The PDA optics were mounted vertically
0
the Bernouilli equation through the nozzle hole and on on an X-Y-Z table which permits measurement at any
the assumption of no cavitation, the spray tip penetration point in the spray.
is given by:
INJECTION SYSTEM – A non-conventional common-rail
−1/ 4
ρa ⋅ φ0
1/ 4 1/ 2 1/ 2
S (t ) ∝ ⋅ ∆P ⋅t system was used to generate Diesel sprays. It consists of
(3) a research system designed to work in the injection rig
Hence, the dependencies found are those proposed by and includes a high pressure volumetric pump driven by
Hiroyasu [4], Wakuri [16] and Dent [1] (in this last case a motor. Appropriate software to govern the electronic
without the fuel evaporation term). system is used.
The nozzles used are of the DLLA mini-sac type by
EXPERIMENTAL FACILITIES Bosch with a wall thickness of 1 mm but only 1 hole in the
same position as one of the orifices in the standard 5-
The sprays are characterised in an environment which hole nozzle.
simulates the in-cylinder air density existing in the real
engine when the injection starts. However, it should be
pointed out that isothermal conditions are considered
and no evaporation is present.
2
Images were taken at steps of 40 microseconds during Dots represent the experimental measurements and
the whole injection period. A minimum of 10 images per solid lines are statistical fits of the experimental data to
instant were used for the analysis presented here. an expression similar to that mentioned above and
assuming a rectangular injection rate. For a nozzle hole
For each case, PDA measurements were performed at
diameter of 0.19 mm and an injection pressure of 30
different points on the spray axis. Figure 2 shows an out-
MPa, the real penetration at the injection beginning is
line of the PDA measurement points location within the
smaller than the statistical fit. However, in the case of
spray.
injection pressure of 110 MPa, where the injection rate
Validation rate is very dependent on the measurement was closer to the rectangular one, the agreement
point position within the spray, but lies always between 15 between instantaneous data and fitted results for spray
and 60 %. tip penetration is good even at the injection beginning.
ANALYSIS OF RESULTS
3
In this paper, spray cone angle has been calculated from
the images obtained with the CCD camera with a pur-
pose-made software to obtain characteristic parameters
of the spray. On the basis of the results obtained when
the cone angle reaches a constant value (corresponding
to the maximum needle lift), the following correlation have
been obtained:
θ
tan ∝ φ 0 ⋅ Pin ⋅ ρ a
a b c
2
(4)
with:
5
velocity and concentration fuel conditions. Due to the
Table 5. Values of the exponents of the spray volume unsteady nature of the Diesel sprays, the variations in
correlation. local conditions make the characteristic diameter of the
drops to experience a strong temporal and spatial evolu-
Exponent Fit Confidence interval
tion. Moreover, changes in the injection conditions (air
a 1.672 [1.608 , 1.735] density ra and injection pressure Pin) provoke variations
b 0.950 [0.916 , 0.984] in the local velocity and cone conditions, which influence
the drop size distributions.
c -0.299 [-0.345 , -0.253]
Results shown in this paper correspond to measure-
d 1.379 [1.334 , 1.423] ments of the diameter distribution along the whole injec-
R – Squared = 94.46 % tion period. For each measurement point of figure 2 only
the drops at the spray front have been considered for the
analysis.
Values in the table show significant influence of hole
A statistical analysis of the PDA data permits to evidence
diameter and injection pressure.
the dependence of the local characteristic drop diameter
Figure 9 shows one example of the values measured and (represented by SMD in this paper) as a function of the
the statistical fits. In this figure the variables are: f 0 [mm], following parameters:
Pin [MPa], air density [kg/m3].
Injection conditions: nozzle hole diameter, injection pres-
sure and rig gas density.
Measurement point position x on the spray axis.
Droplets instantaneous velocity u at each point.
Time t after the considered droplets left the injector (“age”
of the drops or residence time in the injection chamber).
The last three parameters are related through the spray
dynamics. As a function of the droplets penetration law
into the spray, for a given position x and instant there will
be a given velocity and an “age” t.
The penetration x of the droplets inside the spray as a
function of the injection conditions and the time from the
start of injection is given, according to the theory of gas-
Figure 9. Spray volume measured and calculated with eous sprays, by the following law:
statistical adjustment.
0.5 0.25 −0.25 0.5
x( t ) ∝ φ 0 ⋅ Pin ⋅ ρa ⋅t
The values of the exponent fitted for each variable are in (8)
agreement with the trends found by Minami et al. [9] and Deriving expression (8) the instantaneous droplet velocity
Kuniyoshi et al. [7]. Their experiments considered the is given by:
influence of injection pressure and nozzle hole diameter
(in the case of [9], they reached an extremely high injec- 0.5 −0.5 −1
u( t ) ∝ φ 0 ⋅ Pin ⋅ ρ a ⋅x
tion pressure of 280 MPa for a 0.19 mm hole nozzle) and (9)
showed an increase in the spray volume with the nozzle Direct statistical analysis of the PDA results at different
hole diameter for a given instant. They also noted an positions x provides the following correlation
increase in the spray volume with the injection pressure,
but they did not quantify this trend. On the other hand, −0 . 2
SMD ∝ φ 0 ⋅ Pin ⋅ ρa ⋅ x
0.1 0 .2 0 .4
Kuniyoshi et al. [7] measured the spray volume from (10)
spray tip penetration and visible spray cone angle and This result reproduces the effect of every injection
defined an “equivalent spray volume”. In their experi- parameter upon the SMD of the droplets at a given posi-
ments they changed the back-pressure “P o” and found tion x and time t from the start of the injection.
that spray volume becomes smaller as Po increases. In
our experiments Po is included in the gas density (ra) and However, for a better comprehension of the atomisation/
an increase of Po means a ra increase. This trend is justi- coalescence process, it can be better to analyse the spa-
fied by the large rate of decrease in spray tip penetration tial and temporal evolution of the droplets size as a func-
(S) compared to the increase in spray volume. tion of the local conditions inside the spray, particularly
the droplet velocity u.
DROP SIZE EVOLUTION – Drop size in the Diesel spray Combining expression (10) with (9), the following relation
depends on atomisation and coalescence processes, can be obtained:
which are functions principally of local environment
6
−0.4
SMD ∝ φ 0 ⋅ Pin ⋅ ρ a ⋅ u
0.5 0 0
(11)
It can be noted that, for a given nozzle, SMD depends
only on the local velocity u, but not directly on the injec-
tion pressure and gas density. It seems clear that both
parameters control the spray dynamics, and hence, the
droplets velocity u. However, if we consider two areas of
two different sprays where the droplets have the same
velocity, independently of the injection conditions, the
size of the droplets on both sprays is quite similar.
Figure 10 shows measured SMD vs the theoretical drop-
lets velocity given by eq.(9).
CONCLUSIONS
7
1. For a given nozzle, the size of the droplets at the 16. Wakuri, Y., Fujii M., Amitani, T. and Tsuneya, R. “Studies of
spray depends directly on the local conditions of the penetration of a fuel spray in a Diesel engine”. Bull.
J.S.M.E. 3(9), pp 123-130, 1960.
velocity. Variations of the injection conditions (injec-
17. Wu, K.J.; Su, C.C.; Steinberger, R.L.; Santavicca, D.A. &
tion pressure Pin and gas density ra) seem to affect Bracco, F.V. “Measurements of the spray cone angle of
the drop size only through the variation of the local atomising jets”. J. Fluids Eng. WA/FE-10. 1983.
flow conditions within the spray.
2. Considering droplets with the same “age” t (and NOMENCLATURE
hence with the same residence time in contact with
the hot air inside the engine cylinder), the influence a , b, c, d , n : Empirical constants [-]
of the injection pressure and the nozzle hole diame- l 0 : nozzle wall thickness [m]
ter upon the droplets size has been quantified.
& f : injection rate [kg/s]
m
ACKNOWLEDGEMENTS M& 0 : instantaneous momentum flux [kg·m/s2]
∆P : pressure drop [Pa]
The authors acknowledge that part of the research work
has been performed in the frame of the Joule project Pin : injection pressure [Pa]
JOF3-CT97-0028 and wish to thank PSA Peugeot-Cit- P0 : back-pressure [Pa]
roën for supporting the experimental work and for per- S : spray tip penetration [m]
mission to publish this study. t : time from to the start of injection [s]
t b : break-up time [s]
REFERENCES
U 0 : initial exit flow velocity [m/s]
1. Dent, J.C., “A basis for the comparison of various experi- V : spray volume [m3]
mental methods for studying spray penetration”, SAE paper
710571, 1971. ρ a : gas density [kg/m3]
2. Hay, N., P.L. Jones, “Comparison of the various correla-
tions for spray penetration”, SAE paper 720776, 1976. ρ f : fuel density [kg/m3]
3. Hiroyasu, H., Kadota, T. “Fuel droplet size distribution in φ 0 : Nozzle hole diameter [m]
Diesel combustion chamber.”, SAE Paper 740715, 1974.
4. Hiroyasu, H., M. Arai, “Structures of fuel sprays in Diesel θ : spray cone angle [deg]
engines”, SAE paper 900475, 1990.
5. J.M. Desantes, J. Arrègle, J.V. Pastor, “Characterization of
local fuel concentration and internal dynamics in D.I. diesel
sprays.”, SAE Paper 970797, 1997.
6. J.M. Desantes, J. Arrègle, J.V. Pastor, “Influence of the fuel
characteristics on the injection process in a D.I. Diesel
engine.”, SAE Paper 980802, 1998.
7. Kuniyoshi, H., Tanable, H., Takeshi Sato, G., Fujimoto, H.
“Investigation on the characteristics of Diesel fuel spray.”,
SAE Paper 800968, 1981.
8. Mayer, E. “Theory of liquid atomisation in high velocity air
streams.” ARS J, 31, 1783-1785. 1961. C
9. Minani, T., Yamaguchi, I., Shintani, M., Tsujimura, K.,
Suzuki, T. “Analysis of fuel spray characteristics and com-
bustion phenomena under high pressure fuel injection.”,
SAE Paper 900438.
10. Payri, F., J.M. Desantes, J. Arrègle, “Characterization of
D.I. Diesel sprays in high density conditions”, SAE Paper
960774, 1996.
11. Ranz, W.E., “Some experiments on orifice sprays.”, Canad.
J. Chem. Engng. Vol. 36, p. 175, 1958.
12. Reitz, R.D., Bracco, F.V. “On the dependence of the spray
cone angle and other spray parameters on nozzle design
and operating conditions”, SAE paper 790494, 1979.
13. Reitz, R.D., Bracco, F.V. “Mechanism of atomisation of a liq-
uid jet. ”Physics in Fluids”, Vol. 25, 1730-1742. 1982.
14. Ruiz, F., Chigier, N.A., “Parametric experiments on liquid jet
atomization spray cone angle.”, Atomization and Sprays, 1,
1, 23-45. 1991.
15. Tomohisa Dan, Takehiro Yamamoto, Jiro Senda, and
Hajime Fujimoto. “Effect of nozzle configurations for char-
acteristics of non-reacting Diesel fuel spray”, SAE Paper
970355, 1997.