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Journal of Energy Resources Technology Copyright © 2012 by ASME MARCH 2012, Vol. 134 / 014501-1
Problem Cause Rheological property to be controlled Role of Nanos:
Lost circulation High fluid pressure Density should be maintained while Allows tailoring of viscosity without
than formation pressure tailoring the viscosity influencing the density
Formation damage Inappropriate viscosity Viscosity (choiee dependent on operating Allows to have adaptable viscosities to suit
conditions) particular condition
Differential pipe Poor carrying capacity Viscosity (choice dependent on operating Allows to have adaptable viscosities to suit
sticking of the fluid conditions) particular condition
Mechanical pipe High torque & drag Shear stress Impart reduction in shear stress specially at low
sticking operating speeds
Nanoparticles due to their very fine nature and enormous area properties. XRD tests were carried out and the material was found
of interaction are expected to display novel behavior in drilling to be consisting mainly of Montmorillonite [Nax (Al,Mg) 2SÍ4O10
fluids in the form of allowing to tailor the properties in a handy (OH)], Quartz low (SÍO2), and Clinochlore-IIb [MgsAl (SÍ3AI)
way to suit particular drilling conditions, thus serving as a cause 0|() (0H)8] [10-12]. The material was used in different sizes
to reduce aforementioned problems which are often the main (micro and nano) to illustrate the tailoring of rheological proper-
cause of bringing about huge additional costs due to nonproduc- ties of drilling fluids without using other additives,
tive time. Thus, Keeping in view the global scenario of oil
reserves scarcity, the strive for improved oil recovery, the marvels Section-2: Comparison of Bentonite and ATR. Brief com-
of nanotechnology, and the inspiration to develop better drilling parison of the structure and constituents of bentonite and ATR is
fluids to cope up with the state of affairs, forms the basis of the presented followed by result of experiments on samples contain-
work. ing bentonite alone. This is to highlight the significance of benton-
ite in producing thick fluids as per the requirement which cannot
Environmental/Health Issues, An important feature to be be fulfilled by ATR alone. Besides, the size reduction of bentonite
highlighted is that, since it is well known that the only aspect that is also tested but did not showed consistent results due to the high
makes nanoparticles risky from environmental and safety point of flocculation of bentonite at small size.
view is their mobility and increased chemical reactivity, thus in
this case the use of nanoparticles in drilling fluids are anticipated Section-3: Use of Nanosized ATR With Bentonite, In order
to have no environmental and safety concerns due to nonhazar- to extract the benefit of having thick fluids due to bentonite and
dous and chemically inert nature of the materials being used. the swift modification and homogeneity in rheology due to ATR,
experiments were performed on samples containing combination
Equipment and Experimental Procedure of ATR (nano) and bentonite. This displayed the best set of prop-
erties and an excellent shear thinning behavior. The results justi-
In order to investigate the effect of size reduction and to have a fied by comparing with the results of section 1 and section 2.
better insight into how the rheological properties can be tailored
to meet certain operational requirements, the work is divided into
the following sections: Equipment. The equipment used to carry out the tasks of mill-
ing, mixing, viscosity measurements, and density measurements is
shown in Fig. 1.
Section-1: Reducing the Size of ATR. Initial studies revealed
that a material (called ATR in this paper) which is abundant in
Oman, have good Fann viscosity for use in drilling mud & is a Results and Discussions
prospective material to use in nanoform to improve rheological Section-1: Reducing the Size of ATR. Samples of ATR
milled to different sizes were prepared and viscosity measure-
ments carried out by Fann 35 Viscometer. The reduction in size of
ATR particles and its impact on rheological properties is pre-
sented in Tables 1-3. Each of the samples contains 40 g of ATR
in 500 ml of water. The experiments were repeated to confirm for
accuracy and the average values are reported.
The following equations were used for calculating the PV and
YP.
PV = Reading at 600 RPM - Reading at 300 RPM (1)
Table 2 10 sec and 10 min gel strengths of samples containing Table 3 Shear stress (Pa) at different shear rates (Samples 1 -4)
different PSD of ATR (lb/100 ft^)
Rotational speed 600 300 200 100 6 3
Gel strength measured at 3 RPM Shear rate 1022 511.02 340.68 170.34 10.22 S.ll
Sample 1 Fine grinded 3.06 1.785 1.53 0.765 0.153 0.051
10 sec 10 min I Increase Sample 2 Size <63 /im 2.805 1.53 1.02 0.765 0.255 0.102
Sample 3 Size <20/¡m 2.55 1.53 1.275 1.02 0.51 0.255
Sample I Fine grinded 0.2 0.3 50
Sample 4 Size = 30 nm 4.59 2.55 1.785 1.275 0.765 0.51
Sample 2 Size <63 ßvn (milled) 0.6 0.8 33.4
diameter
Sample 3 Size <20 //m (milled) 0.5 0.65 30
Sample 4 Size = 30 nm diameter 1.5 4.5 2(X)
justified. It displayed an improvement of 200% in terms of its gel- Shear stress = 0.51 x dial reading (Pa) (4)
ling characteristics thus confirming its superior performance in
holding on the drill cuttings when in .static condition. It is conven- As explained earlier that the shear thinning behavior of the dril-
ient to conclude that the problem of poor hole cleaning can be ling fiuid to contribute toward efficient cuttings transports the
tackled well by this recipe. The high gelling characteri.stics of the shear thinning behavior of each of the samples was confirmed by
fiuids may demand a high starting torque that needs to be justified further experiments. When analyzed individually, each of the
by investigating the shear thinning behavior of the fiuid. samples displayed a perfect shear thinning behavior which is a
When the drilling operation is stopped for some period of time highly desired feature for drilling fiuids. The results are presented
and resumed again the drilling fiuid should not offer high starting in Figs. 2{a)-2(d).
torque and drag due to its sluggish circumstances. As it is obvious In addition to the properties di.scussed above it is also crucial to
from the results that even at very low shear rates, i.e., 3 rpm, the keep an eye on the density of the drilling fluid because if forma-
reduction in shear stress is highest, thus indicating the effective- tion pressure increases, mud density should also be increased, of-
ness of ATR (nano) to be used at very low shear rates or in slug- ten with barite (or other weighting materials) to balance pressure
gish conditions. This would offer a better solution to differential and keep the wellbore stable. Unbalanced formation pressures
and mechanical pipe sticking as it does not offer high shear stress, will cause an unexpected influx of pressure in the wellbore possi-
and while having a desirable low value of viscosity to achieve bly leading to a blowout from pressured formation fluids. In prac-
other functionality targets tice, mud density should be limited to the minimum necessary for
^1200
<l 1000
800 ^ 800
600
400
I ^^°
u 400
200 I 200
t« 0
0 1 2 3 4 0 1 2 3
Shear Stress CPa) Shear Stress (Pa)
(a) Shear thinning behavior of sample-1 (b) Shear thinning behavior of sample-2
,-,1200 ^1200
^1000
800 V 800
600 I 600
400 t 400
I 200
0
I 200
wj 0
0 1 2 3 0 2 4 6
Shear Stress (Pa) Shear Stress (Pa)
(c) Shear thinning behavior of sample-3 (d) Shear thinning behavior of sainple-4
Table 8 10 s and 10 min gel strengths of samples 7-10 Table 10 Shear stress (Pa) at different shear rates (Samóles
7-10)
Measured iat 3 RPM
Rotational speed 600 300 200 100 6 3
10 s 10 min % increase Shear rate 1022 511.02 340.68 170.34 10.22 S.ll
Sample 7 2 g ATR nano 17.85 14.79 12.24 11. 22 9.18 7.65
Sample 7 2 g ATR nano 17 32 88 Sample 8 4 g ATR nano 14.28 12.24 9.69 8. 16 6.12 4.845
Sample 8 4 g ATR nano 10.5 24 128 Sample 9 6 g ATR nano 13.26 10.2 10.71 7.905 5.355 3.825
Sample 9 6 g ATR nano 12 29 147 Sample 10 8 g ATR nano 12.24 9.18 8.67 8. 16 4.08 3.315
Sample 10 8 g ATR nano 10 38 280
Table 9 Density (g/cm^) of samples 7-10 Another important task is to confirm the shear thinning behav-
ior of the samples 7 and 8 and the results are shown in Table 10
Composition Density (g/cm^) below
Sample 7
From the steep slopes in Fig. 4, it is obvious that the samples
2 g ATR nano 1.055
Sample 8 4 g ATR nano 7-10 display a better shear thinning behavior as compared to that
1.065
Sample 9 6 g ATR nano 1.07 shown in Fig. 2. It is thus confirmed that the use of bentonite and
Sample 10 8 g ATR nano 1.08 ATR nano together have a remarkable versatility and control over
the rheological due to combination of the advantages of both
materials together. Such versatility and control cannot be achieved
by bentonite or ATR alone. Numerous other recipes are possible
by varying the size and composition of bentonite and ATR, to suit
in nanosize) as explained earlier in sections I and 2. Another star- a wide range of requirements.
tling feature is the notable increase in the density of the drilling Spurt loss and fluid loss are major factors that play an important
fluid with reducing viscosity which is due to the inclusion of AT role in causing formation damage. The fluid losses without Nano-
nanoparticles. Bentonite alone is not capable of maintaining a particles and with Nanoparticles are studied using API Filter
high density with reducing vi.scosity due to size reduction (as press. Different samples of drilling fluids were prepared with 40 g
apparent from Table 6). ATR nanoparticles play an important role of bentonite in each. Then, different quantities of nanosized ATR
in homogenizing the drilling fluid due to its excellent colloidal were mixed. The prepared blend is then poured to a filter press
behavior thus displaying superior characteristics. cup. Hundred pounds per square inch of pressure is applied and
^1500
^1500
Û1000 wlOOO
s 500
s 500
w
o JB
(A
0
o 5 10 15 20 0 5 10 15
Shear Stress (Pa) Shear Stress (Pa)
(a) Shear thinning behavior of sample-7 (b) Shear thinning behavior of sample-8
5 10 15 5 10 15
' Shear Stress (Pa) Shear Stress (Pa)
(c) Shear thinning behavior of sample-9 (d) Shear thinning behavior of sample-10
Samples Sample 11 : Fine grinded Sample 12: Size <63 /im Sample 13: 2 g Sample 14: 4 g Sample 15: 6 g Sample 16: 8 g
without nanoparticles without nanoparticles ATR nano ATR nano ATR nano ATR nano
fluid loss is measured after 1 min, 4 min, 7 min, 10 min, 15 min, due to high flocculation. A combination of regular bentonite and
and 30 min. Table 11 shows the fluid loss over a period of 30 min ATR nanoparticles displayed the best and optimized set of proper-
for different samples with and without nanoparticles. The spurt ties due to combining the characteristics of high density of ben-
losses were calculated with extrapolating to zero time. Sample 14 tonite and low viscosity and high gel strength of ATR
had the best performance of the samples having the least fluid loss nanoparticles, which is not possible when either of the two clays
at 8.0 ml: in comparison the sample 11 without addition of Nano- are used alone. Thus, the use of new material ATR in nanosize is
particles had a fluid loss of 13.5 ml. justified and opens up ways to develop versatile drilling fluid rec-
The lubricating quality of drilling fluids is measured by OFI lu- ipes to suit any particular type of drilling formation and operating
bricity tester. Frictional resistance to rotation of the drill string is conditions.
called torque and frictional resistance to hoisting and lowering the
drill string is called drag. The torques without Nanoparticles and Abbreviations
with Nanoparticles are studied using OFI Lubricity Tester Model
BR = regular bentonite '
111-00. Two samples of drilling fluids were prepared one with 40
PV = plastic viscosity
g of bentonite and 4 g of ATR Size <63 /im (sample 17). Sample
ATR = tested material
18 is prepared with 40 g of bentonite and 4 g of ATR nano. The
YP = yield point
coefficient of friction (CF) is defined as
Cp = centipoise
CF = F/W (5) PSD = particle size distribution
CF = coefficient of friction
where F is frictional force and W is the force applied normal to F= frictional force
the two surfaces. Lubricity measurements of drilling fluids gener- W= force applied normal to the two surfaces
ally report torque reduction, where torque reduction is defined as
References
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