INTERACTIVE SCHEMATIC

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 RENR4869-03
July 2010

216B, 216B2, 226B, 226B2, 232B,

232B2, 236B, 236B2, 242B, 242B2,
246B, 252B, 252B2, and 262B
Skid Steer Loader
Hydraulic System
216B: 216B2: 226B: 226B2: 232B:
RLL1-6799 RLL6800-UP MJH1-10574 MJH10575-UP SCH1-2474

232B2: 236B: 236B2: 242B: 242B2:

SCH2475-UP HEN1-6749 HEN6750-UP BXM1-4224 BXM4225-UP

246B: 252B: 252B2: 262B:

PAT1-UP SCP1-4599 SCP4600-UP PDT1-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator 149-0686 32 D-3
Cooler AS - Radiator (216/232) 280-8309
Cooler AS - Radiator (226/242) 280-8310 4 F-1
Cooler AS - Radiator (236/246/252/262) 280-8312
Coupling - Female 193-8335 13 F-3
Coupling - Male 193-8334 14 F-3
Cylinder GP - Hydraulic Coupler 192-2640 24 E-5
Cylinder GP - Lift LH (216/226) 230-3683
Cylinder GP - Lift LH (232/242) 230-3703
18 F-4
Cylinder GP - Lift LH (236/246) 230-3685
Cylinder GP - Lift LH (252/262) 230-3705

Cylinder GP - Lift RH (216/226) 230-3693

Cylinder GP - Lift RH (232/242) 230-3703
17 F-4
Cylinder GP - Lift RH (236/246) 230-3695
Cylinder GP - Lift RH (252/262) 230-3705

Cylinder GP - Tilt LH (216/226/232/242) 230-3684

16 F-4
Cylinder GP - Tilt LH (236/246/252/262) 230-3687
Cylinder GP - Tilt RH (216/226/232/242) 230-3694
15 F-3
Cylinder GP - Tilt RH (236/246/252/262) 230-3697
Filter GP - Oil (216/226/232/242) 223-9974
6 F-2
Filter GP - Oil (236/246/252/262) 223-9974
Manifold AS - Drain Manifold 218-5560 7 D-5
Motor GP - A/C Compressor 218-6840 26 E-1
Motor GP - Fan (216/232) 216-6179
Motor GP - Fan (226/242) 230-3727
5 F-2
Motor GP - Fan (236/252) 225-9260
Motor GP - Fan (246/262) 216-6193

Motor GP - (Single-Speed) (216/226/232/242) 280-7854

8 C-6
Motor GP - (Single-Speed) (236/246/252/262) 280-7856
Motor GP - (Two-Speed) LH (236/246/252/262) 280-7858 8 B-3

Motor GP - (Two-Speed) RH (236/246/252/262) 280-7858 8 C-2

Pump GP - Hydrostatic (Single-Speed) (216/232) 289-6340

2 B-6
Pump GP - Hydrostatic (Single-Speed) (226/242) 289-6342

Pump GP - Hydrostatic (Two-Speed) (236/246/252/262) 289-6351 2 A-1

COMPONENT LOCATION
Page 2 of 2

Part Machine Schematic

Description
Number Location Location
Pump GP - Imp and Charge (216/226/232/242) 269-9427
1 B-4
Pump GP - Imp and Charge (236/246/252/262) 238-7642
Screen 195-6768 23 E-3
Solenoid - Control Valve (A1 and A2) 185-4254 31 E-3
Switch AS - Pressure (Back Up Alarm) 192-0836 21 D-8
Tank GP - Hydraulic 204-1491 3 D-1
Valve GP - Check 123-4750 22 C-7
Valve GP - Ball 191-9783 19 F-5

Valve GP - Control (216) 216-6166

Valve GP - Control (226) 216-6167
Valve GP - Control (232) 216-6168
12 E-4
Valve GP - Control (242) 191-9686
Valve GP - Control (236/246) 216-6169
Valve GP - Control (252/262) 216-6170

Valve GP - Basic - B - Float Detent Magnet 299-9119

Handle AS - A1 and A2 Button 218-6118
Handle AS - A1 and A2 Button 223-3725 11 E-7
Handle AS - Roller / A1 and A2 Proportional Button 215-8307
Pin - Spring 117-8683

Valve GP - Hydraulic Coupler 233-7128 25 E-5

Valve GP - Inline Self-Level Raise (216/226) 224-9408
Valve GP - Inline Self-Level Raise (232/242) 223-8408
20 F-6
Valve GP - Inline Self-Level Raise (236/246) 224-9418
Valve GP - Inline Self-Level Raise (252/262) 223-8418

Valve GP - S -Turn Resolver Block Config Without Switches 299-9116

Handle AS - Horn and Normally Open C1 And C2 218-6117
Handle AS - Horn and Continuous Flow 218-6118 10 F-8
Handle AS - Horn and Continuous Flow 223-3725
Pin - Spring 117-8683

Valve GP - Parking Brake (Single-Speed) 208-5681 9 C-7

Valve GP - Brake (Two-Speed) (236/246/252/262) 293-6591 9 C-3
TAP LOCATION

Tap Schematic
Description
Number Location
AA Main Worktool System Pressure E-4
BB SOS E-1
CC Signal Pressure C-7
DD Main System Pressure (Pump 1 Forward) B-3 , C-7
EE Charge Pressure B-2, C-6
FF Main System Pressure (Pump 2 Forward) B-2 , C-6
GG Main System Pressure (Pump 2 Reverse) A-2 , B-6
HH Main System Pressure (Pump 1 Reverse) A-3 , B-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(17) CYLINDER GP
LIFT RH (216/226) 230-3693 (16) CYLINDER GP
A (5) MOTOR GP (4) COOLER AS
(10) DRIVE PILOT VALVE LIFT RH (232/242) 230-3703 TILT LH (216/226/232/242) 230-3684
FAN (216/232) 216-6179 RADIATOR (216/232) 280-8309
VALVE GP - S -TURN RESOLVER BLOCK CONFIG WITHOUT SWITCHES 299-9116 LIFT RH (236/246) 230-3695 TILT LH (236/246/252/262) 230-3687 FAN (226/242) 230-3727 RADIATOR (226/242) 280-8310
(15) CYLINDER GP
HANDLE AS - HORN AND NORMALLY OPEN C1 AND C2 218-6117 B LIFT RH (252/262) 230-3705 TILT FAN (236/252) 225-9260 RADIATOR (236/246/252/262) 280-8312
TILT RH (216/226/232/242) 230-3694
HANDLE AS - HORN AND CONTINUOUS FLOW 218-6118 FAN (246/262) 216-6193
(18) CYLINDER GP CYLINDERS TILT RH (236/246/252/262) 230-3697
HANDLE AS - HORN AND CONTINUOUS FLOW 223-3725
PIN - SPRING 117-8683 LIFT LH (216/226) 230-3683
LIFT LH (232/242) 230-3703 DEMAND FAN
F (19) VALVE GP 269-9467 (226/242/246/262) F
DRIVE PILOT VALVE IMPLEMENT PILOT VALVE LIFT LH (236/246) 230-3685
BALL LIFT LH (252/262) 230-3705
191-9783 (6) FILTER GP
NEUTRAL NEUTRAL NEUTRAL NEUTRAL
(14) COUPLING OIL (236/246/252/262) 223-9974
REVERSE FORWARD LEFT RIGHT DUMP RACK LOWER RAISE
LIFT AUXILIARY TOOLS MALE
OIL (216/226/232/242) 223-9974
CYLINDERS (13) COUPLING 193-8334
FEMALE
193-8335 DEMAND FAN
D MOTOR RELIEF
C

(20) VALVE GP - DIVERTER - C

INLINE SELF LEVEL RAISE (216/226) 224-9408
(23) SCREEN SOS/
INLINE SELF LEVEL RAISE (232/242) 223-8408 FAN MOTOR
195-6768 DIAGNOSTIC
INLINE SELF LEVEL RAISE (236/246) 224-9418 1A 1B 2A 2B 3A 3B PORT RELIEF
INLINE SELF LEVEL RAISE (252/262) 223-8418 COUPLER BB
C T P
1 3 2 4
B A

T P A2 C
C L
1 AUX
4 P T 2 3 RELIEF
T P
E (24) CYLINDER GP E
HYDRAULIC COUPLER
192-2640 AA

F E S1 S2 MAIN
C D RELIEF A1 (26) MOTOR GP
C
A/C COMPRESSOR
(25) VALVE GP
218-6840
HYDRAULIC COUPLER T
P
233-7128
G (31) SOLENOID
F C D E P T CONTROL VALVE (A1 AND A2)
185-4254

(32) ACCUMULATOR
(11) IMPLEMENT PILOT VALVE
149-0686
(21) SWITCH AS VALVE GP BASIC - B - FLOAT DETENT MAGNET 299-9119
PRESSURE HANDLE AS - A1 AND A2 BUTTON 218-6118 ML MR CI BAFFLE
HANDLE AS - A1 AND A2 BUTTON 223-3725 (12) VALVE GP
(BACK-UP ALARM)
HANDLE AS - ROLLER / A1 AND A2 PROPORTIONAL BUTTON 215-8307 CONTROL (216) 216-6166
192-0836 HP
PIN - SPRING 117-8683 CONTROL (226) 216-6167
CONTROL (232) 216-6168 (3) TANK GP
D D
CONTROL (242) 191-9686 HYDRAULIC
(8) MOTOR GP D
204-1491
R CONTROL (236/246) 216-6169
SINGLE SPEED (216/226/232/242) 280-7854 A CONTROL (252/262) 216-6170
SINGLE SPEED (236/246/252/262) 280-7856 I
N RJ DL T CO

(7) MANIFOLD AS
DRAIN
218-5560

(8) MOTOR GP
CC SINGLE SPEED (216/226/232/242) 280-7854
SINGLE SPEED (236/246/252/262) 280-7856 (9) VALVE GP
Z L A B
B A L Z BRAKE
C (9) VALVE GP FLUSHING
TWO-SPEED
FLUSHING SINGLE SPEED (236/246/252/262)
B PARKING BRAKE A 293-6591
T 208-5681

TO DRAIN MANIFOLD
P

TO DRAIN MANIFOLD
C A LEFT RIGHT B C
MOTOR MOTOR

FF
(8) MOTOR GP
(22) VALVE GP DD EE TO DRAIN MANIFOLD TWO-SPEED RH
CHECK (236/246/252/262)
MB1

MB2

R T1 123-4750 MG A B Y G1 G B A R 280-7858

SPEED
SENSING
FWD FWD
(8) MOTOR GP
PF PF TWO-SPEED LH
(236/246/252/262)
LEFT
280-7858 RIGHT

TO CHARGE FILTER
MOTOR MOTOR

TO DRIVE PILOT

TO IMPLEMENT VALVE
T TO DRAIN MANIFOLD
FF
TO IMPLEMENT VALVE DD EE
B B

TO FAN MOTOR
LR LF (1) PUMP GP

MB

MB
RF RR
IMPLEMENT AND CHARGE (216/226/232/242) 269-9427 R T1 MG A B Y G1 GB A R
IMPLEMENT AND CHARGE (236/246/252/262) 238-7642
X3 X4 MA1 MA2 X4 X3 SPEED
SENSING
HH GG
FWD FWD

PF PF
(2) PUMP GP - HYDROSTATIC
(SINGLE SPEED) (216/232) 289-6340
(SINGLE SPEED) (226/242) 289-6342
M

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

LR LF RF RR TO HYDRAULIC TANK
PUMP OUTPUT (LEFT HYDROSTATIC)
LINE PATTERNS
PUMP OUTPUT (RIGHT HYDROSTATIC)
Pressure Line (2) PUMP GP
PUMP OUTPUT (IMPLEMENT SUPPLY) X3 X4 MA MA X4 X3
PUMP OUTPUT (CHARGE SUPPLY) Pilot / Load Sensing Pressure HYDROSTATIC
SUPPLY LINE (TWO SPEED) (236/246/252/262)
A Drain / Return Lines HH GG
TO DRIVE JOYSTICK
A
DRAIN / RETURN LINE TO DRIVE JOYSTICK 289-6351
Component Group
DRIVE PILOT CONTROL CIRCUIT
IMPLEMENT PILOT CONTROL CIRCUIT Attachment TWO-SPEED OPTION (236, 246, 252, AND 262)
COUPLER CYLINDER CONTROL CICUIT
Air Line
LIFT CYLINDER CONTROL CIRCUIT
TILT CYLINDER CONTROL CIRCUIT CALLOUTS THIS SCHEMATIC IS FOR THE 216B, 216B2, 226B, 226B2, 232B, 232B2,
AUXILIARY TOOL CONTROL CIRCUIT 236B, 236B2, 242B, 242B2, 252B, 252B2, AND 262B SKID STEER LOADER
YY Taps (Pressure, Sampling,Sensor) by letter
PARKING BRAKE CONTROL CIRCUIT PART NUMBER: 218-6462, CHANGE: 11. VERSION: -
TWO SPEED CONTROL CIRCUIT Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
 MACHINE COMPONENT LOCATIONS
236/246/252/262
6 20 9 10 11 21

14
4

13
5

16
216/226/232/242

6 15

25 3 2 22 1 7 8 17 18 26 12 23 31 32 24

236/246/252/262

19 6 9 18 8 10 21 13 14 16

5 24

6 15
216/226/232/242

26

25 20 3 1 2 7 22 17 12 23 31 32 11
HYDRAULIC FAN MOTOR

BB

5
HYDROSTATIC PUMP

CC

EE

DD Stop

Reverse Pilot Port

FF
Forward Travel Drive
Loop Port

Loop Port

Reverse Travel Drive GG HH Loop Pressure Port (MA1)

Loop Port
Reverse Travel Drive
Loop Pressure Port (MA2)
IMPLEMENT, CHARGE AND HYDROSTATIC PUMPS

A2 SOLENOID
P979-YL
L998-OR 31

2
A1 SOLENOID
P978-GN
L998-OR

AA

12
IMPLEMENT PILOT VALVE

IMP PILOT SOL

P988-OR
975-WH

DETENT COIL
P988-OR
975-WH 11
INLINE SELF - LEVEL VALVE - RAISE

20

DIVERTER XRMTL
2x F905-YL
2x 200-BK
MANUAL LOWER BALL AND QUICK COUPLER VALVES
(FOR 216B, 226B, 232B, AND 242B)

COUPLER SOL
779-WH
2x K927-BU
780-PU

25

19
MANUAL LOWER BALL AND QUICK COUPLER VALVES
(FOR 236B, 246B, 252B, AND 262B)

COUPLER SOL
779-WH
2x K927-BU
780-PU

19

25
MOTOR GP - A/C

A/C SOLENOID
513-OR
200-BK

26
SINGLE SPEED VALVE

SPEED SOL
P981-PU
L999-GN

9
TRAVEL PILOT VALVE

TRAVEL SOLENOID
H416-GN
975-WH

10

BACKUP PRESS SW
120-YL
321-BR