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Coffee Technology

I n sta n t ( S o l u b l e ) C o f f e e P l a n ts
C o f f e e Te ch n o l o g y
Instant Coffee Processing
Instant (Soluble) Coffee Plants

SPX e&e Series offers complete and integrated The coffee extract quality is predominately determined by the coffee bean

plants for both instant (soluble) spray dried grade, blend, the utilised roasting parameters, the extraction technology
and the utilised extraction mode. SPX e&e Series offers individual process
coffee powder and freeze dried coffee
solutions designed to maximise the operational flexibility with respect to
granules, offering the latest technology in the
end-product quality, while meeting the desired capacity.
manufacturing process covering:
In the extraction process, soluble solids and aromas are efficiently
• Percolator filling
extracted, and the coffee aroma is carefully recovered to maximise the

• Extraction retention of the desired aromas. After the extraction process the coffee
extract is clarified to remove sediments, and concentrated using an
• Aroma recovery evaporator, which is operated under vacuum, whereby the coffee extract
is concentrated under low temperature. The recovered aromas are mixed
• Removal of undesired off-flavours
with the concentrated coffee extract to meet the desired taste profile. The

• Spent ground treatment standardised aroma-rich coffee extract can either be bottled-off or spray
dried / freeze dried.
• Extract treatment (coffee extract clarification)

• Extract concentration (multi-effect falling F r e e z e D r i e d C o ff e e


film evaporators or multi-effect plate heat During the process of manufacturing freeze dried coffee granules, water
evaporators) is removed by sublimation at low temperatures since the operational
pressure within the drying tunnel corresponds to deep vacuum, enabling
• Integrated process control system
the best possible end-product quality. Freeze drying of coffee extract can

• Spray drying be divided into the following main processing steps:

• Freeze drying
P r e - f r e e z i n g , Ext r act G a sificati o n
( f oa m i n g ) , F r e e z i n g a n d G r a n u l ati o n
The coffee extract is gasified with N2 / CO2 and subsequently pre-frozen
to a viscous liquid and solidified on a freezing belt. The frozen extract, of
which over 50 % is water, is milled and classified into the desired granule
size range. These processing steps influence key end-product properties,
such as color, bulk density and granule size.

F r e e z e D ry i n g
Due to the very low product temperatures during the sublimation (drying)
process, the aroma retention is maximised, resulting in a premium quality

S PX e & e S e r i e s P i l o t Fr e e z e D r y i n g P l a n t end-product.

SPX e&e Series offers both batch and continuous freeze drying systems,
based on either tray-system or a belt system.

All SPX e&e Series plants are designed to meet the most stringent
sanitary requirements.
ADVANTAGES OF SPX e&e Series INSTANT COFFEE Services offered by
PROCESSING TECHNOLOGY
SPX
Each SPX e&e Series instant (soluble) coffee plant supplied is operator-friendly
and specifically designed to meet the desired end-product capacity, quality and
powder/granule morphology. The instant coffee capacity range offered by SPX is
50 – 1,500 kg/h.

The special features are:

• Aroma stripping before extraction for premium aroma recovery


• Multiple extractor designs
1. A short and wide-body extractor for both finely and coarsely ground
roasted coffee, to obtain high production yields and premium coffee
extract. S PX e & e S e r i e s C o f f e e Pe r c o l a t o r s

2. A conventional extractor for obtaining standard production yields and


Project Planning
standard coffee extract quality
• Different extraction modes depending on the desired coffee extract quality and
Plant Design
optimum use of water and steam.
• Aroma recovery from the aroma-rich extract
Concept And Detailed Engineering
• Off-flavour removal after hydrolysed extraction mode
• Extract clarification for sediment-free coffee extract Plant Retrofitting
• Different evaporator designs (multi-effect Plate Heat Evaporators or multi-
effect Falling-Film Evaporators) with or without finisher Plant Upgrading / Capacity Expansion
• Batch and continuous freeze drying systems, based on either a tray-system or
belt-system Plant Optimisation (Utilities, Yield)
• Control of freeze dried end-product properties, i. e. colour, bulk density,
granule size and solubility Turnkey Solutions

Process Automation

Plant Installation And Assembly

Site Supervision During Plant


Installation

Plant Commissioning

SPX e&e Series offers also further services in the field of coffee, such as
decaffeination of green beans and steaming of green coffee beans.

Please contact us for receiving additional information.


Coffee
Technology

Instant (Soluble) Coffee Plants

About SPX
Based in Charlotte, North Carolina, SPX Corporation (NYSE: SPW) is a global Fortune 500 multi-industry manufacturing leader.
For more information, please visit www.spx.com.

S P X F lo w T e c h n o l o gy wa r e n d o r f g m b h

Splieterstraße 70 a, 48231 Warendorf, Germany


P: +49 2581 – 636 01-0
F: +49 2581 – 636 01-20
E: ee.info@spx.com
www.extraction.de
www.spx.com

SPX reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless
confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com and www.extraction.de.
The green “>” is a trademark of SPX Corporation, Inc..
e&e-500-GB-version01-2013-issued09-2013
COPYRIGHT © 2013 SPX Corporation

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