TPL 1044 34570 VM DS 2817 R3

TATA PROJECTS LIMITED
SRI DAMODARAM SANJEEVAIAH THERMAL POWER TPL-1044-34570-

STATION, STAGE II, UNIT# 3, 1 x800 MW EM-DS-2817
TECHNICAL DATA SHEET – SELF CLEANING

Sheet 1 of 25
FILTER
TEHCNICAL DATA SHEET – SELF CLEANING FILTER

Please refer CRS
DOCUMENT No: TPL-1044-34570-EM-DS-2817 Sheet.
2 08.08.2018
R Das / KS
2760 08.08.2018
GEA BGR ENERGY SYSTEM INDIA LIMITED

CHENNAI - INDIA
R3 20/07/2018 RB RP SAP For Approval
Initials Sign Initials Sign Initials Sign Details of Revision

Rev Date
Prepared Checked Approved
TECHNICAL DATA SHEET
SELF CLEANING FILTER
CUSTOMER : TATA PROJECTS LIMITED

PROJECT : APPDCL-SDSTPS UNITS # 3, 1 X 800MW AT KRISHNAPATNAM
SL. NO CONTENTS PAGES
INDEX
Section I MECHANICAL
1 General Information Sheet 03 of 25
2 Self Cleaning Filter Sheet 04 of 25
3 Worm Planetary Gear Sheet 05 of 25 to Sheet 06 of 25
4 Worm Gear for Butterfly Valve Sheet 07 of 25 to Sheet 09 of 25
4 Ball Valves Sheet 10 of 25
5 Butterfly Valve Sheet 11 of 25
Section II ELECTRICAL
1 Geared Motor Drive Sheet 12 of 25 to Sheet 15 of 25
2 Actuator for Butterfly Valve Sheet 16 of 25 to Sheet 19 of 25
Section III INSTRUMENTATION
1 Differential Pressure Transmitter Sheet 20 of 25 to Sheet 21 of 25
2 Differential Pressure Gauge Sheet 22 of 25
Section IV PAINTING SCHEDULE AND SUB VENDOR LIST
1 Surface Preparation and Painting Schedule Sheet 23 of 25 to Sheet 24 of 25
2 Sub vendor List Sheet 25 of 25
GI 4636 200 09 035 Rev.R3

SHEET 02 of 25

SECTION I
MECHANICAL
GI 4636 200 09 035 Rev.R3


SL. NO Description Unit Data / Parameters
1 GENERAL INFORMATION
1.1 No. of Strainers / Filter required Nos. 2 Nos.
1.2 Liquid handled Sea Water
1.3 Inlet connection NB 900
1.4 Outlet connection NB 900
1.5 Filter type / duty Online / Continuous

Condenser Outlet (ACW Booster
1.6 Location
Pump's Inlet)
1.7 Design Data
1.7.1 Operating Pressure Kg/Cm2(g) 2.5 to 3.5
1.7.2 Design Pressure Kg/Cm2(g) 7.5 and Full Vacuum
o
1.7.3 Design Temperature C 60
1.7.4 Flow rate through filter
- Normal cu.m/hr 2746.4
- Maximum cu.m/hr 4550.0
Design differential pressure for filter

1.7.5 Kg/Cm2(g) 1.5 (minimum)
section / screen
Type of suspended matter likely to enter Typical debris encountered in closed circuit
1.7.6
the filter CW system with Cooling tower < 30mm
1.7.7 Differential pressure at Clean condition mbar 60 (approx 600 mmwc)

Differential pressure measuring system set
pressure
1.7.9
For initiating flushing/ backwashing mmwc 1100
For alarm / annunciation mmwc 1600
1.7.10 Perforation Size mm Dia 2
GI 4636 200 09 035 Rev.R3

Sheet 03 of 25

2 Self Cleaning Filter C11
2.1 Make GEA BGR
2.2 Quantity Nos 2
2.3 Design Data
- Design code ASME Sec.VIII Div.I 2015

o
- Design temperature C 60
- Operating pressure Kg/Cm2(g) 2.5 to 3.5
- Design pressure Kg/Cm2(g) 7.5
- Test pressure Kg/Cm2(g) 11.25
- Normanl water flow Cu.M/Hr. 2746.4
- Maximum water flow Cu.M/Hr. 4550
- Installation position Horizontal
- Fluid handled Sea Water
- Empty weight Kg. 2480
- Operating weight Kg. 6135
2.4 Dimension
- Shell OD x Thk mm 930 x 10
- Shell length (face to face) mm 2500 ± 3 with Rubber lining
- Manhole Size NB 500
2.5 Material of construction
- Shell Carbon Steel IS 2062 Gr.R E250 (Rubber Lined)

Carbon Steel IS 2062 Gr.RE250 / A105/ A148 Gr.80-
- Sheel Flange
50W
- Screen Basket Duplex Steel UNS S32205/S31803
GI 4636 200 09 035 Rev.R3

Sheet 04 of 25

3 Worm Planetary Gear B21
3.1 Make GEA BGR Sub Vendor R2
3.2 Model 3 / VF 01L3 127 HC HS AF
3.3 Quantity for 2 Systems Nos 2
o
3.4 Design temperature C 60
3.5 Total reduction ratio 127 : 1
3.6 Input speed rpm 195
3.7 Input torque Nm 16
3.8 Output speed rpm 0.86
3.9 Output torque Nm 1342
GI 4636 200 09 035 Rev.R3

Sheet 05 of 25
Sheet 06 of 25

Sl.No. Description Unit Data/Parmeters
4.0 Worm Gear for Butterfly Valve
4.1 Make Auma India
4.2 Model GS 63.2
4.3 Quantity for 2 systems Nos 2

o
4.4 Design Ambient Temperature C 60
4.5 Worm Gear Output torque (for motor operation) Nm 501
4.6 Worm Gear Output torque (Max.) Nm 1000
4.7 Gear box type GS63.2
4.8 Total reduction ratio 39:1
4.9 Hand Wheel Provided in the Actuator
4.1 Total angle of travel 90o
4.11 Suitable Multi turn actuator SA 3 E 32 EPAC (Integral Starter)
4.12 Mounting Flange for Multi turn actuator F10
4.13 Mounting Flange for the Equipment F10
4.14 Protection class IP 67
GI 4636 200 09 035 Rev.R3

Sheet 07 of 25
STANDARD WORM GEAR OPERATOR
GS 40 - GS 125
FLANGE MOUNTED
4 Sheet 08 of 25
DIMENSIONS GS 40 - GS 125
Dimensions GS 40.2 GS 63.2 GS 80.2 GS 100.2 GS 100/VZ4 GS 125.2 GS 125/VZ4
A 40 63 80 100 125
B1 72 85 92 127 138
B2 72 85 92 118 128
C 73 96 113 149 174
D 56 77 95 113 143
E 113 127 133 185 195
E1 120 147 156 220 230
F 145 159 165 203 262 234 274
H 89 100 124 150 163
I 4 4 4 5 5
J 50 56 70 84 93
K 13 15 16 16 18
L 40 65 75 90 105
M 20 35 40 53 65
N 41.8 51.8 67.6 81.6 105.8
O max 25 36 48 60 80
P1)
8 10 14 18 22
Q1) 28.3 39.3 51.8 64.4 85.4
R 105 118 125 163 - 174 -
R1 - - - - 222 - 234
T M5 M6 M6 M6 M6
U PCD 70 90 110 125 150
W - - - - 218 - 228
X max 8 10 20 20 30
Y max 0 5 0 5 10
Z1 40 40 40 40 60 40
a f7 20 20 20 20 20 30 20
b 6 6 6 6 6 8 6
c 40 40 40 43 40 60 40
d1 90 125 150 175 210
d2 f8 55 70 85 100 130
d3 70 102 125 140 165
d4 M8 M10 M12 M16 M20
h 3 3 3 3 3
h1 15 18 20 24 30
h2 16 16 16 16 22 16
I - max 75 85 105 130 140
t 22.5 22.5 22.5 22.5 33 22.5
ISO 5210 F07 F10 - F14

DIN 3210 - - G0 G1 2
d5 90 125 125 175
Mounting flange d6 55 70 60 100
for
d7 70 102 102 140
multi-turn actuator
d8 9 11 11 18
h3 4 5 5 5
S 8 10 10 17
5
SHEET 07 OF
Sheet 0921of 25

5.0 Ball Valves
5.1 Make Microfinish R1
a. Size 25 NB
b. Tags N35, N36, N37, N46, N47, N85, N86
5.2 c. Type Manually Operated - Full Bore
d. No of systems Nos. 2
e. Quantity for 2 system Nos. 14
a. Size 50 NB
b. Tags N45
5.3 c. Type Manually Operated - Full Bore

o
5.5 Design Pressure Kg/Cm2(g) 5.0 and Full Vacuum
Face to Face dimension
5.6 - 25NB mm 127
- 80NB mm 203
- 50NB mm 178
5.7 Manufacturing Standard EN-ISO-17292 / BS - 5351 / ANSI B16.34 / API 598
5.8 Test Standard BS-EN-12266 / BS 6755 Part-I / API 598
5.9 Test Pressure Kg/Cm2(g) 7.5
Material of construction
a) Body &Tail Piece ASTM A890 Gr.CD4MCuN Gr.1B
5.10 ASTM A890 Gr.CD4MCuN Gr.1B /UNS S32205 /
b) Ball
S31803
d) Stem UNS S32205 / S31803
e) Seat PTFE
5.11 Type of end connection Flanged
5.12 Flange / Drilling Standard ASME B16.5 Cl.150 , FF
GI 4636 200 09 035 Rev.R3

Sheet 10 of 25

6.0 Butterfly Valve
6.1 Make InterValve R1
a. Size 150 NB
b. Tags M31
6.2 c. Type Actuator Operated
6.3 Liquid Handled Sea Water

o
6.5 Design Pressure Kg/Cm2(g) 5.0 and Full Vacuum
6.6 Test Pressure Kg/Cm2(g) 7.5
6.7 Test Standard BS-EN-12266 / BS 6755 Part-I / API 598
Material of construction
- Body ASTM A216 Gr.WCB+ EPOXY
6.8 - Disc ASTM A890/995 Gr.CD4MCuN Gr.1B
- Shaft UNS 32760 (Duplex)
- Seat EPDM
Wafer type for sandwitch between Flanges
6.9 Flange / Drilling Standard
as per ASME B16.5 Cl.150.
GI 4636 200 09 035 Rev.R3

Sheet 11 of 25

SECTION II
ELECTRICAL
GI 4636 200 09 035 Rev.R3


SL. NO CONTENTS Unit Data / Parameters
1 Geared Motor Drive T21
1.1 General
- Manufacturer & Country of Origin GEA BGR Sub Vendor R2
- Model VF 49 F1 7 P71 B14 B6 + BN 71 B4 B14

- Equipment driven by motor Gear
- motor type Squirrel cage induction motor, TEFC
o
- Design ambient temperature C 50
1.2 Quantity for 2 Systems Nos 2

1.3 Design & Performance Data
- Frame Size 71
- Type of duty S1
- Type of Enclosure and method of cooling TEFC

- Degree of protection IP 55
- No. of phases 3 Phases
- Applicable standard to which motor

IS 325 / IEC 34-1
generally conforms
- Type of mounting Flange Mounted

- Direction of rotation as viewed from De End Bi-Direction
- Motor rating kW 0.37
- Rated voltage V AC 415
- Method of Starting DOL R2
- Starting Current with Tolerance R3 Amps 6 (As per IS 12615 standard the tolerance is +20%)
- Starting time with or without load R3 ≤ 5 Secs ( With load) , ≤ 1 Sec ( Without load)
- Safe stall time hot & cold condition R3 ≤ 5 Secs ( hot) , ≤ 11 Sec ( Cold)
- Heating and cooling time constant Cold resistance R1 = 51,979 Ω / R2 = 63,703 Ω R2
- Permissible variation of
a) Voltage % + 10
b) Frequency % +5
c) Combined voltage and frequency % 10 Absolute
- Minimum permissible Starting voltage V AC 332
- Rated speed rpm 1370
- Full load current at Rated voltage & freq. A 1.07
- No Load Current A 0.74 R2
- Power factor at 100% load 0.77
- Service Factor 3.1 R2
- Efficiency at rated volt.&freq.-100% load % 65
- Starting torque at Minimum permissible voltage Nm 5.2
- Rated torque Nm 2.6
10% of the torque except that after allowing for this

- Pullout Torque
tolerance not less than 1.5 % of the rated torque R2
- Vibration mm/sec 1.8 ( As per IS:12065 / IEC 34-14 )

- Noise level (dB) dB 85 dB ( As per IS:12075 / IEC 34-9 )
- Motor tropicalization Tropicalised R3
Cable Entry Size : 1x3/4 “ BSC, Terminal Stud Size :

- Grounding details
M4, Max cable Size : 3 C X 4mm2 R2
GI 4636 200 09 035 Rev.R3
Sheet 12 of 25

1.4 Bearings
- Type Life lubricated radial ball bearings
- Recommended lubricant Life lubricated
- Guaranteed life in hours Hours 40,000
1.5 Constructional features
- Stator winding - insulation class Class F with temperature raise limited to Class B.
- Temperature rise by resistance method o
C 70 (maximum)
above the ambient of 50oC
- Method of temperature measurement Resistance method
- Stator winding connection Delta
- Number of terminals brought out 6
- Type of terminal box for Stator leads Air insulated
- Location for main terminal box Top
- Total weight of motor Kg 8.1
- Cable Gland Type Double compression Nickel Plated Brass type

- Maximum size & number of cables that can be
4C x 2.5 Sq.mm Cu.
accommodated in the terminal box
- Fault withstand Current R2 KA 50
- Fault Current Withstand Time R2 Sec 1
GEAR BOX DETAILS
1.6 Model VF 49 F1 7 P71 B14 B6
1.7 Type Planetary Gear Box
1.8 Total Reduction ratio 7:1
1.9 Input speed rpm 1370
1.10 Output speed rpm 195
1.11 Input torque Nm 2.6
1.12 Output torque Nm 15.1

1.13 Color shade of paint LIGHT GREY as per SH 631 OF IS 5
GI 4636 200 09 035 Rev.R3

Sheet 13 of 25
Sheet 14 of 25
Sheet 15 of 25

SL. NO CONTENTS Unit Data / Parameters
2.0 Actuator for Butterfly Valve T31

2.1 Make Auma , India
2.2 Quantity for 2 Systems Nos. 2
2.3 Model SA 3 E 32 EPAC (Integral Starter)
2.4 Application Ball Valve Operation
2.5 Standard IS325
2.6 Motor Type Squirrel cage suitable for DOL. Enclosure is TESC
0
2.7 Type of duty S2 - 15 Minutes
2.8 Enclosure IP 67
2.9 Design ambient Temperature 50ºC
2 Nos. - 2 NO + 2NC contacts

2.10 Position Limit Switches Nos.
(2 each in open and close position)
2 Nos. - 2 NO + 2NC contacts

2.11 Torque Switches Nos.
(1 each in open and close position)
2.12 Rating of switches 5A / 0.46 A at 250 V AC/DC

Ref. Wiring diagram – WDPA1B,
2.13 End of travel limit switch R2
CODE: ZDAA1010-A1A00
2.14 Torque Limit Switching Self Locking requirement R2
2.15 Opening & Closing time for 90deg operation Sec. 19 approx.
2.16 Nominal output kW 0.12
2.17 Rated voltage V AC 415
2.18 Rated frequency Hz 50
2.19 No of phases / wires 3 Ph / 3 Wire
2.20 Admissible voltage variation % + 10
2.21 Admissible frequency variation % +3% and -5%
2.23 Admissible voltage & frequency variation % 10 (Absolute)
2.24 Torque range available Nm 20 to 30
2.25 Starting torque Nm 44.46 R2
2.26 Full load torque Nm 13.25 R2
2.27 Nominal current Amp 0.45

2.28 Motor Speed rpm 1400
2.29 Starting current Amp 2.3
2.30 Full load efficiency % 61
2.31 Insulation class Class "F" temperature rise limited to 70 deg C
2.32 Power factor 0.62
0 o
2.33 Temperature rise over ambient temp 50 C C 70
Torque Switch Open /Close Tripped
2.34 Local Fault annunciation(LEDs)Colour:Red
Thermoswitch tripped and Common fault
2.35 Terminal connection Plug and socket connector provided
Open-Stop-Close with indication lamp for Open &
2.36 Local Push Button
Close
2.37 Selector Switch(lockable) Local-Off-Remote with potential free contacts
Single-phase protection and wrong phase sequence

2.38 Provided
protection feature
2.39 Mechanical Local position Indication Provided
Double compression Nickel Plated Brass type suitable

2.40 Cable Glands
for 3C x 2.5 Sq.mm, Cu.
2.41 Space Heater Provided
2.42 Thermostat Provided
GI 4636 200 09 035 Rev.R3
Sheet 16 of 25
Technical Data for OPEN - CLOSE Duty
Technical Data SA 3 - SA 100

OPEN-CLOSE Duty
1)
Handwheel
Output Torque Range Running Valve Attachment Stem Dia. Permissible Hand- Weight (without epac unit)4)
S2-15min Ratio approx.
Speed Torque2) O/P drive Thrust for wheel
Model
at 50Hz S2-15min Type A Type A Dia. Std.
rpm Min.Nm Max.Nm Nm Standard Option Max. mm Max. kN mm With
DIN:3210 ISO:5210
Std. Std. kg With TBG* kg
TBG*
11
16
22
32
SA 3 45 20 30 11 G0 F 10 26 25 250 1:1 2:1 33 39
63
90
1253)
1803)
SA 3.5 16 20 35 11.5 G0 F 10 26 25 250 1:1 2:1 33 39
4
5.6
8
11
16
22
SA 6 20 60 21 G0 F 10 26 40 250 1:1 2:1 33 39
32
45
63
90
1253)
20 55
1803)
4
5.6
8
11
16
22
SA 12 40 120 42 G0 F 10 38 60 250 1:1 2:1 33 39
32
45
63
90
1253)
40 110
1803)
4
5.6
8
11
SA 15 16 50 150 53 G0 F 10 38 60 250 1:1 2:1 33 39
22
32
45
63
4
5.6
8
11
16
22
SA 25 100 250 88 G ½ F 14 52 120 360 1:1 3:1 71 87
32
45
63
90
1253)
100 220
1803)
1) Tripping torque adjustable for both direction.

2) Permissible average torque for the whole travel.
3) Non Self locking.
4) The approximate weight of an epac unit is 16 Kg.
We reserve the right to alter data according to improvements made. Previous data sheets become invalid with the issue of this data sheet.
30 Sheet 17 of 25
Dimension Sheet, Epac Actuator
38 SHEET 18 of 25
SHEET 19 OF 25

SECTION III
INSTRUMENTATION
GI 4636 200 09 035 Rev.R3


1 D.P. Transmitter D01, D02
1.1 Type Remote Seal, HART Protocol Compatible
1.2 Make Emerson Process Management

2051CD-2-A-2-2-A-1-A-S2-B4-M5-Q4 +
1.3 Model
1199DDB10ARFW21DBB1HJ
1.4 Quantity for 2 Systems Nos. 4 viz ; 2 nos. / system
1.5 Liquid Handled Sea Water

o
1.7 Design Pressure Kg/Cm2(g) 5.0 & Full Vacuum

1.8 Power Supply V DC 24
1.9 Transmitter measurement Differential pressure across Debris Filter
1.10 Measuring range mmwc 0 to 2000
1.11 Transmitter output 4 - 20 mA DC signal
1.12 No. of wire Nos. 2
1.13 Housing material Polyurethane - covered Aluminium
Material
- Housing SS 316
1.14
- Diaphragm (Remote Seal) Hastelloy
- Drain / Vent SS 316

Surface Mounting / Universal mounting
1.15 Mounting R1
bracket suitable for 2” pipe mounting
1.16 Meter Digital meter, 0 to 2000 mmwc
1.17 Process connection 1" Flange as per ANSI B16.5 Cl.150

+ 0.015 % per deg C at maximum span and 0.11 % per
1.18 Zero and Span Drift
deg C at minimum span.
Continuous, tamper proof, remote as well locally adjustable
1.18 Span & Zero with zero elevation and suppression
by 100% of span R1
1.19 Load limit (at 24 V DC) Ohms 500
1.20 Performance data
- Accuracy ± 0.075% of Span

- Static and overpressure limits Kg/ Cm2 254
- Stability ± 0.125% of URL for 5 Years
-Turn down ratio 100:1
1.21 Diagnostics Self indicating features provided
1.22 Capillary Length m 3
1.23 Electrical Connection Screw type terminals
1.24 Protection Class IP67
1.25 Cable Gland / Size Provided / 1/2" NPT
GI 4636 200 09 035 Rev.R3

Sheet 20 of 25
ITEM DETAIL
Description
2051CD2A22A1AS2B4M5Q4
Differential Pressure Transmitter
2051CD Transmitter Type: Differential Pressure Transmitter
2 Pressure Range: -250 to 250 inH2O/2.5 inH2O (-623 to 623 mbar/6.2 mbar)
A Transmitter Output: 4-20 mA with Digital Signal Based on HART Protocol
2 Flange Type Flange Material Drain/Vent Flange Adapters: Coplanar, SST, SST
2 Isolating Diaphragm: 316L SST
A O-Ring: Glass-filled TFE
1 Sensor Fill Fluid: Silicone
A Housing MaterialConduit Entry Size: Polyurethane-covered Aluminum, 1/2-14 NPT
S2 Diaphragm Seal Assemblies: Two Remote Seals (Direct Mount or Capillary Connection Type)
B4 Mounting Bracket: Coplanar Flange Brack\et for 2-in. Pipe or Panel Mounting,all SST
M5 Display Type: LCD Display for Aluminum Housing (Housing Codes A, B, C, and D only)
Q4 Calibration Data Certification: Calibration Certificate
1199DDB10ARFW21DBB1HJ
Flanged Remote Seals
1199 Type: Remote Seals
D Seal Location/Capillary Connection Type: Same Seal on Both High and Low Pressure Sides of
Transmitter, Welded
D Fill FluidTemp. Limits: D.C. 200
B Inside Diameter inches (mm)Material: 0.028 in. (0.71 mm), 316 SST Armored Sleeving, 0.028
10 Capillary Connection Length: 10 feet (3.0 meters)
A Industry Standard: ANSI (American National Standards Institute)
RFW Process Connection Style: Flanged Remote Seal
2 Process Connection Size: 1-in. (ANSI) 25A (JIS)
1 Flange Pressure Rating: Class 150 (ANSI)
DB Diaphragm MaterialUpper Housing MaterialMounting Flange Material: Hastelloy, 316 SST, 316 SST
B Flushing Connection Ring Material (lower housing): Hastelloy
1 Flushing Option: One 1/4-in. Flushing Connection
H Non-Sanitary,Flushing Plug; Sanitary,Ra Finish: SST Drain/Vent in Flushing Connections
J Gasket for Lower Housing: Teflon Gasket for Lower Housing
Sheet 21 of 25

Sl.No. Description Unit Data / Parameters
2.0 Differential Pressure Gauge D05
2.1 Make General Instruments ( GIC) ( Gauges Bourdon )
2.2 Range mmwc 0 to 2000
2.3 Quantity for 2 systems Nos. 2
2.4 Liquid Handled Sea water

o
2
2.6 Design Pressure Kg/Cm (g) 5.0 and Full Vacuum
2.7 Type Remote Seal diaphragm operated
2.8 Accuracy % +1.0 FSD
2.9 Material of construction
- Diaphragm (Remote Seal) Hastelloy
- Case Pressed SS 304
- Movement SS304
- Pointer Black Aluminium
2.10 Process connection 1" Remote Seal
2.11 Enclosure IP 67
2.12 Dial Linear
- Size mm 150
- Colour White
- Numerals Black Lettering on white background
2.13 Entry Bottom
2.14 Mounting Surface mounting
2.15 Zero and Span adjustment Provided(Internal - Micro Screw)
2.16 Capillary Length m 3
2.17 Blow out Disc Provided
2.18 Over range protection % 150
GI 4636 200 09 035 Rev.R3

Sheet 22 of 25

SECTION IV
SURFACE PREPARATION AND PAINTING SCHEDULE
&
SUBVENDOR LIST
GI 4636 200 09 035 Rev.R3

1.0 SURFACE PREPARATION AND PAINTING SCHEDULE
APPLICATION PROCESS PAINT DRY FILM SHADE / BRAND

TYPE THICKNESS FINISH
(MICRONS)
SURFACE
Sand blasting as per Swedish Standard SA-2.5
PREPARATION
CDC CARBOLINE
SELF CLEANING FILTER PRIMER EPOXY ZINC 75 RED / GREY SHALIMAR / BERGER
IC PIPES PHOSPATE ASIAN / NEROLAC
WORM GEARS
BUTTERFLY VALVE INTERMEDIATE HIGH BUILD EPOXY MIO CDC CARBOLINE
(EXTERNAL SURFACE) PAINT COAT POLYAMIDE 100 GREY SHALIMAR / BERGER
INTERMEDIATE PAINT ASIAN / NEROLAC
FINAL COAT CHLORINATED 2 x 50 SEA GREEN CDC CARBOLINE

NOTE:
Painting for Stainless Steel Parts like RUBBER PAINT SH 217 OF IS 5 SHALIMAR / BERGER
Pump, Ball Valves are not applicable
ASIAN / NEROLAC
TOTAL DFT : 275 MICRONS (MIN.)
SURFACE
Sand blasting as per Swedish Standard SA-2.5
PREPARATION
CDC CARBOLINE
PRIMER EPOXY ZINC 75 RED / GREY SHALIMAR / BERGER
PHOSPATE ASIAN / NEROLAC
BUTTERFLY VALVE ACTUATOR INTERMEDIATE HIGH BUILD EPOXY MIO CDC CARBOLINE
GEARED MOTOR DRIVE PAINT COAT POLYAMIDE 100 GREY SHALIMAR / BERGER
INTERMEDIATE PAINT ASIAN / NEROLAC
FINAL COAT CHLORINATED 2 x 50 LIGHT GREY CDC CARBOLINE
RUBBER PAINT SH 631 OF IS 5 SHALIMAR / BERGER
ASIAN / NEROLAC
TOTAL DFT : 275 MICRONS (MIN.)
APPLICATION PROCESS MATERIAL SHORE HARDNESS
SELF CLEANING FILTER RUBBER LINING SEMI EBONITE RUBBER 650+ 50 D ---
SHELL (INTERNAL )
GI 4636 200 09 035 Rev.R3
Sheet 23 of 25
1.0 SURFACE PREPARATION AND PAINTING SCHEDULE
APPLICATION PROCESS TECHNICAL DRY FILM SHADE BRAND
PROPERTIES THICKNESS
(MICRONS)
Used for passification, as a

DEGREASING, IRON temporary corrosion
PHOSPHATING & RINSING protection, and to improve
paint adhesion. --- --- ---
CONTROL PANEL
The distinguishing features

TEXTURED of powder coating include a
high level of mechanical
resistance, excellent
POWDER COATING corrosion protection, good 70 - 100 Brilliant White ---
resistance to chemicals
temperature and weather,
(INTERNAL) and its facility for
decontamination.
TEXTURED The distinguishing features

of powder coating include a
high level of mechanical
POWDER COATING 70 - 100 ---
resistance, excellent
Opaline green
corrosion protection, good
shade 275 of IS: 5
resistance to chemicals
( EXTERNAL )
temperature and weather,
and its facility for
decontamination.
GI 4636 200 09 035 Rev.R3
Sheet 24 of 25
Sl.No. Item Description Sub Vendor
2.0 SUB VENDOR LIST
2.1 Differential Pressure Transmitter a) Emerson Process Management(Rosemount)
2.2 Differential Pressure Gauge a) General Instrument Consortium

b) AN Instuments Pvt.Ltd
2.3 Ball Valves a) BDK

b) Fouress
c) Intervalve
d) Fisher Xomox
e) Tyco
f) Canle
g) Microfinish
h) Valtec
2.4 Butterfly Valves a) BDK

b) Fouress
c) Intervalve
d) Fisher Xomox
e) Tyco (Emerson)
f) Hawa
g) Cephas
2.5 Geared Motor Drive & Worm Planetry Gear a) Bonfiglioli
2.6 Valve Actuators a)Auma Germany
2.7 Cables a) KEI Industries Limited

b) Universal
c) Thermo Cables
d) Polycab
2.8 Starter Panel Components

i) Cabinet a) Rittal India Pvt.Ltd
b) Pyro Tech
c) MPP
d) Fabionex
iii) Switch Gear Componets used in panel a) Siemens

& Pilot Devices b) Schneider Electric / Telemechanique
c) ABB
d) L & T
e) Allen bradley
f) Teknic
GI 4636 200 09 035 Rev.R3
Sheet 25 of 25

TPL 1044 34570 VM DS 2817 R3

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TATA PROJECTS LIMITED

SRI DAMODARAM SANJEEVAIAH THERMAL POWER TPL-1044-34570-

TECHNICAL DATA SHEET – SELF CLEANING

TEHCNICAL DATA SHEET – SELF CLEANING FILTER

GEA BGR ENERGY SYSTEM INDIA LIMITED

R3 20/07/2018 RB RP SAP For Approval

R2 08/06/2018 RB RP SAP For Approval

R1 20/03/2018 RB RP SAP For Approval

R0 02/02/2018 RB RP SAP For Approval

Initials Sign Initials Sign Initials Sign Details of Revision

SELF CLEANING FILTER

CUSTOMER : TATA PROJECTS LIMITED

SL. NO CONTENTS PAGES

1 General Information Sheet 03 of 25

2 Self Cleaning Filter Sheet 04 of 25

3 Worm Planetary Gear Sheet 05 of 25 to Sheet 06 of 25

4 Worm Gear for Butterfly Valve Sheet 07 of 25 to Sheet 09 of 25

4 Ball Valves Sheet 10 of 25

5 Butterfly Valve Sheet 11 of 25

1 Geared Motor Drive Sheet 12 of 25 to Sheet 15 of 25

2 Actuator for Butterfly Valve Sheet 16 of 25 to Sheet 19 of 25

Section III INSTRUMENTATION

1 Differential Pressure Transmitter Sheet 20 of 25 to Sheet 21 of 25

2 Differential Pressure Gauge Sheet 22 of 25

Section IV PAINTING SCHEDULE AND SUB VENDOR LIST

1 Surface Preparation and Painting Schedule Sheet 23 of 25 to Sheet 24 of 25

2 Sub vendor List Sheet 25 of 25

GI 4636 200 09 035 Rev.R3

SELF CLEANING FILTER

CUSTOMER : TATA PROJECTS LIMITED

GI 4636 200 09 035 Rev.R3

SELF CLEANING FILTER

CUSTOMER : TATA PROJECTS LIMITED

SL. NO Description Unit Data / Parameters

1.1 No. of Strainers / Filter required Nos. 2 Nos.

1.2 Liquid handled Sea Water

1.3 Inlet connection NB 900

1.4 Outlet connection NB 900

1.5 Filter type / duty Online / Continuous

1.7.1 Operating Pressure Kg/Cm2(g) 2.5 to 3.5

1.7.2 Design Pressure Kg/Cm2(g) 7.5 and Full Vacuum

1.7.4 Flow rate through filter

- Normal cu.m/hr 2746.4

- Maximum cu.m/hr 4550.0

Design differential pressure for filter

1.7.7 Differential pressure at Clean condition mbar 60 (approx 600 mmwc)

GI 4636 200 09 035 Rev.R3

SELF CLEANING FILTER

CUSTOMER : TATA PROJECTS LIMITED

SL. NO Description Unit Data / Parameters

2 Self Cleaning Filter C11

2.1 Make GEA BGR

2.2 Quantity Nos 2

2.3 Design Data

- Design code ASME Sec.VIII Div.I 2015

- Operating pressure Kg/Cm2(g) 2.5 to 3.5

- Design pressure Kg/Cm2(g) 7.5

- Test pressure Kg/Cm2(g) 11.25

- Normanl water flow Cu.M/Hr. 2746.4

- Maximum water flow Cu.M/Hr. 4550

- Installation position Horizontal

- Fluid handled Sea Water

- Empty weight Kg. 2480