Honeywell Experion PDF

PROCESS AUTOMATION
QUICK START GUIDE

ADVANCED DIAGNOSTICS OPC
Server and
Honeywell Experion PKS
OPC
®
Released EDM checkout 2006-OKT-06

With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, as published by
the Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V.v",
including the supplementary clause "Extended reservation of title".
We at Pepperl+Fuchs recognise a duty to make a contribution to the future.
For this reason, this printed matter is produced on paper bleached without the use of chlorine.

Index of Contents
1 Explanation of Symbols ................................................................2

1.1 Safety-relevant Symbols ..................................................................................... 2
1.2 Informative Symbols ........................................................................................... 2
2 Basics ...........................................................................................3
2.1 Preface ................................................................................................................ 3
2.2 Schematic OPC Diagnostic Structure ................................................................. 3
3 FDS and OPC Server ...................................................................4

3.1 FDS-Control Center Settings .............................................................................. 4
3.2 FieldConnexR Diagnostic Server (FDS) .............................................................. 4
3.3 OPC Server ......................................................................................................... 6
4 Instructions ...................................................................................8
4.1 Maintaining the OPC Server with the Honeywell Experion PKS ......................... 8
196391
2006-10-04
Date of issue
Subject to reasonable modifications due to technical advances. Copyright Pepperl+Fuchs, Printed in Germany
Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com 1
Explanation of Symbols
1 Explanation of Symbols
1.1 Safety-relevant Symbols
This symbol indicates a warning about a possible danger.

In the event the warning is ignored, the consequences may range from
personal injury to death or from damage to equipment to destruction.
This symbol warns of a possible fault. Failure to observe the instructions

given in this warning may result in the device and any connected facilities
or systems to it develop a fault or fail completely.
1.2 Informative Symbols
This symbol brings important information to your attention.
# This symbol marks an acting paragraph.
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Zumutbare Änderungen aufgrund technischer Verbesserungen vorbehalten. Copyright Pepperl+Fuchs, Printed in Germany
2 Pepperl+Fuchs GmbH • 68301 Mannheim • Telefon +49-621-776-2222 • Telefax +49-621-776-272222 • Internet www.pepperl-fuchs.com
Basics
2 Basics
2.1 Preface
This guide is an introduction for a newcomer for getting off to a quick start with the
Advanced Diagnostic FDS-OPC server in connection with Honeywell´s Experion
PKS by explaining the few necessary essentials to maintain an OPC integration step
by step. For more details of configuring, tuning and running of your specific installa-
tion please refer to the chapter Application Engineering in the HD2-DM-A manual.
It is assumed that the user has knowledge about the use of Honeywell´s Experion
PKS OPC-Client, for more details please refer to the respective user manual.
2.2 Schematic OPC Diagnostic Structure

In general the OPC diagnostic infrastructure is made up of different hardware (e.g.
Diagnostic Modules, Fieldbus Power Hub motherboards, PCs) and software
(e.g. FDS-OPC server, OPC client) components.
The figure 2.1 gives a stylized overview of all included components and how they in-
teract in the whole composition.
The real assembly depends on your hardware and plant infrastruture. It also depends
on your individual requirements.
•
Operator Application
Honeywell
Experion PKS
OPC-DA
Diagnostic Server
FDS
Serial Com Port
Converter
Segment11
Segment
Diagnostic Bus
Segment
Segment 11
RS 485
Segment22
Segment
Segment
Segment 22
HD2-DM-A
HD2-DM-E
HD2-DM-E Segment33
Segment
Segment
Power Hub
Motherboard
Segment 33
Segment444
Segment
Segment
Segment 4
Figure 2.1: Schematic structure
Part Description
Segment 1...4 FOUNDATION Fieldbus segments
HD2-DM-A Advanced Diagnostic Module plugged onto the Fieldbus Power Hub mother-
board.
Diagnostic Server Server or Cabinet PC on which the FieldConnexR Diagnostic Server (FDS) is
running. The FDS is acting as an interface and a data access coordinator for
the HD2-DM-A, includes the OPC-DA service and makes diagnosis informati-
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on available for the OPC clients. For further information about FDS and OPC
server see chapter 3.
2006-10-04
Operator Application PC on which the Honeywell PKS is running.

Converter Device that provides serial Ethernet to RS 485 connectivity. Because the
(COM-Port Converter) FieldConnexR Diagnostic Server (FDS) is working on a serial Com Port only, a
converter is required to connect the FDS to the RS 485 Diagnostic Bus in the
Date of issue
field cabinets. The common solution is a connection via Ethernet/RS 485 Con-
verter.
3
FDS and OPC Server
3 FDS and OPC Server

The FieldConnexR Diagnostic Server (FDS) and the OPC Server are administrated
with a small front end application named FDS-Control Center. An icon within the
taskbar shows the FDS status:
•
Figure 3.1: FDS is running / not running
3.1 FDS-Control Center Settings
No Network Connectivity
Disable WindowsTM Firewall for FieldConnexR Diagnostic Sever (FDS) before the
FDS is running for the fist time.
#Start FDS Control Center

By default the FDS Control Center starts with WindowsTM (small icon within taskbar),
if this did not happen, proceed as follows:
Choose Start/Programs/Pepperl+Fuchs/FDS Control Center
#Change FDS Control Center Start Behavior
1. Right-Click on the FDS icon in the task-bar
2. Choose FDS Control Center
3. Choose Settings
The following settings can be made:
Setting Behavior
Start FDS Control Center automati- Whenever the PC is started, the FDS Ser-
cally ver is started too.
Minimize on Start The FDS Control Center starts with a
small icon in the Task-Bar without sho-
wing the front end application.
3.2 FieldConnexR Diagnostic Server (FDS)

The FieldConnexR Diagnostic Server is a background service that acts as an inter-
face and a data access coordinator between the HD2-DM-A/DM-AM and the Diag-
nostic Manager (see chapter 2.2).
3.2.1 FDS-Settings
#Change FDS settings
To change the FDS start behavior proceed as follows:
window FDS Control Center appears
•
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Figure 3.2: FDS Control Center
FDS and OPC Server
Setting Behavior
Start manually The FDS Control Center has to be started manu-
ally every time.
Start with WindowsTM The FDS Control Center is automatically started
whenever WindowsTM is loaded (no user login re-
quired).
Start with Control Whenever the FDS Control Center is started, the
Center FDS Server is started together with it.
#Change FDS Communication Settings

To change the FDS communication settings, proceed as follows:
1. Right-Click on the FDS icon inside the task-bar
3. Choose FDS
4. Press the Stop button
5. Choose your corresponding SOAP communication port
(Default port: 25061)
6. Press the Start button
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FDS and OPC Server
3.3 OPC Server

OPC servers provide a method for many different software packages to access data
from a process control device. By default an OPC-DA server is installed together with
the Diagnostic Manager. This OPC-DA server communicates with the FDS and pro-
vides data for access from several OPC clients.
To access the OPC-DA server the OPC-Package must be installed.
3.3.1 OPC Server Name Space
The name space of the OPC-DA server is structured as follows:
•
Figure 3.3: OPC name space structure
Name Meaning
FDSOPCService.DA Name of the OPC service (PROG_ID)
FDS TAG of the FDS server
Port TAG of the FDS Port
DMA 001 (1-4) TAG of the Diagnostic module and the appropriate
segment
State Describes the current status of the node by the follo-
wing values:
0: Good
1: Maintenance Required
2: Out of Specification
3: Hardware Error
4: Communication Error
(Meanings see below)
SummarizedState Provides the highest prior State data value and the
highest prior State data quality for the actual node
and all subordinated nodes.
(Priorities see below)
Value definitions and priorities
State value Meaning

0 Good
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1 Maintenance required
2 Out of Specification
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3 Hardware error
4 Communication error
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FDS and OPC Server
State Data Quality Meaning

BAD, Comm_FAILURE A communication error between OPC Server and
FDS Server has occured.
BAD, NON_SPECIFIC FDS Server has not polled the Diagnostic Module
yet (temporary state)
BAD, A segment is disabled
OUT_OF_SERVICE
UNCERTAIN, Occurs if the Diagnostic Module is connected via the
NON_SPECIFIC FDS to a Pepperl+Fuchs Fieldbus Gateway, which
also process alarms. This is an invalid operating sta-
te.
GOOD None of the above applies.
SummarizedState prio- State Data Quality

rity
HIGH BAD, Comm_FAILURE
BAD, NON_SPECIFIC
UNCERTAIN, NON_SPECIFIC
LOW GOOD
Ignored BAD, OUT_OF_SERVICE
3.3.2 OPC Server Settings

#Change OPC Server start behavior
3. Choose OPC Server
Setting Behavior
Start manually The OPC Server has to be started manu-
ally every time.
Start with WindowsTM The OPC Server is automatically started
whenever WindowsTM is loaded (no user
login required).
Start with Control Center Whenever the FDS Control Center is star-
ted, the OPC Server is started together
with it.
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Instructions
4 Instructions
4.1 Maintaining the OPC Server with the Honeywell Experion PKS
The following description assumes that the Advanced Diagnostic OPC server runs
on a different PC than the Honeywell Experion PKS (OPC clients in this case).
To allow the OPC client to access the OPC server and to maintain the OPC service
the following steps must be performed:
• Configure OPC Client and OPC Server PC
• Connect Experion PKS to the Diagnostic OPC Server
• Configure the infrastructure and data points within Experion PKS
#Configure OPC Client and OPC Server PC
1. Define the PC on which the OPC server is running in the host table of the PC
where Honeywell´s Experion PKS server is running and vice versa.
2. Define the "mngr account" on the OPC server PC with the same password as on
the Experion PKS server PC.
3. Make sure that both, the Experion PKS PC and the OPC server PC belong to
the same Windows Workgroup or Domain.
Check Firewall options

Make sure that on both Client and Server PC the DCOM port (default 135) is released
for network communication.
#Connect Experion PKS to the Diagnostic OPC Server

1. Copy the file FDSOPCServiceDA.exe (C:\Programs\Pepperl-
Fuchs\DTM\FieldConnex Diagnostic\FDS) from the server PC to the Experi-
on PC.
2. Open command window (Start/Run and type in cmd)
3. Type in the command shown below to register the Diagnostic OPC server on the
Experion server PC.
•
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8 Pepperl+Fuchs Group • Tel.: Germany +49-621-776-0 • USA +1-330-4253555 • Singapore +65-67-799091 • Internet www.pepperl-fuchs.com
Instructions
4. Choose Start/ Run and type in “dcomcnfg”

Window Component Services appears
•
5. Right-Click on „My Computer/DCOM Config/FDSOPCService DA“ and choose

Properties
6. Choose the“ Location“ tab
7. Select check box "Run application on the following computer:" Click "Browse" to
locate the server computer on which the Diagnostic OPC server is running.
•
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8. Test the OPC connection with the Softing Toolbox Demo Client available on the
FieldConnex Advanced Diagnostic product CD.
2006-10-04
DCOM safety settings

Make sure that on both Client and Server PC the user "mngr account" is present
Date of issue
within the DCOM safety dialog and all authorizations are set.
Instructions
#Test the connection with the Softing OPC Toolbox Demo Client
A smart way to validate the OPC connectivity between OPC client and OPC server
is to use the Softing Toolbox Demo Client you can find on the Advanced Diagnostic
CD in the folder Tools/OPC client.
Perform the following steps on the OPC client (Experion PKS PC):
1. Start SOClient.exe
2. Choose from the OPC server tab/Remote
3. Choose the PC the Diagnostic OPC server is running on
4. Choose Data Access V2
5. Doble-Click FDSOPCServiceDA
6. Change to tab DA Browse, now you are able to browse the OPC structure
•
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Instructions
#Configure the infrastructure and data points within Experion PKS

To receive data from the Diagnostic OPC server you have to configure the required
infrastructure and data points on the "Experion Scada System". To do so, proceed as
follows:
1. Build a Channel to the P+F OPC-server
•
2. Build a controller for the P+F OPC-server

•
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Instructions
3. Build the required points for the status point provided by the P+F OPC-server
(see chapter 3.3.1)
•
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Instructions
#Testing the OPC communication

To test the communication introduce some errors on a FF segment and see if they
are reported by Experion PKS. To do so, proceed as follows:
1. Remove one of the terminators on the segment to generate an "Out of Speci-
fication" status
2. Check the Alarm Summary of Experion PKS to see if an alarm has been repor-
ted
•
3. Double-click the alarm line to see the current status:
For each FF-H1 link that is monitored through a P+F Advanced Diagnostics Module
a status point must be built. Note that each P+F Advanced Diagnostics Module mo-
nitors up to 4x FF-H1 links.
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Date of issue
Instructions
196391
2006-10-04
Date of issue
With regard to the supply of products, the current issue of the following document is applicable:
The General Terms of Delivery for Products and Services of the Electrical Industry, as published by
the Central Association of the "Elektrotechnik und Elektroindustrie (ZVEI) e.V.v",
including the supplementary clause "Extended reservation of title".
We at Pepperl+Fuchs recognise a duty to make a contribution to the future.
For this reason, this printed matter is produced on paper bleached without the use of chlorine.

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PROCESS AUTOMATION

QUICK START GUIDE

Released EDM checkout 2006-OKT-06

Released EDM checkout 2006-OKT-06

1 Explanation of Symbols ................................................................2

1.2 Informative Symbols ........................................................................................... 2

2.2 Schematic OPC Diagnostic Structure ................................................................. 3

3 FDS and OPC Server ...................................................................4

3.2 FieldConnexR Diagnostic Server (FDS) .............................................................. 4

3.3 OPC Server ......................................................................................................... 6

This symbol indicates a warning about a possible danger.

This symbol warns of a possible fault. Failure to observe the instructions

1.2 Informative Symbols

This symbol brings important information to your attention.

# This symbol marks an acting paragraph.

2.2 Schematic OPC Diagnostic Structure

Operator Application PC on which the Honeywell PKS is running.

3 FDS and OPC Server

Figure 3.1: FDS is running / not running

3.1 FDS-Control Center Settings

#Start FDS Control Center

3.2 FieldConnexR Diagnostic Server (FDS)

Figure 3.2: FDS Control Center

The following settings can be made:

#Change FDS Communication Settings

3.3 OPC Server

Figure 3.3: OPC name space structure

Value definitions and priorities

State value Meaning

State Data Quality Meaning

SummarizedState prio- State Data Quality

3.3.2 OPC Server Settings

Check Firewall options

#Connect Experion PKS to the Diagnostic OPC Server

4. Choose Start/ Run and type in “dcomcnfg”

5. Right-Click on „My Computer/DCOM Config/FDSOPCService DA“ and choose

DCOM safety settings

#Configure the infrastructure and data points within Experion PKS

2. Build a controller for the P+F OPC-server

#Testing the OPC communication

3. Double-click the alarm line to see the current status:

Released EDM checkout 2006-OKT-06

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