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Parts Manual SEBP3703-01 January 2006 See “General Information” for New Parts Manual Features. 420E Backhoe
Parts Manual SEBP3703-01 January 2006 See “General Information” for New Parts Manual Features. 420E Backhoe

Parts

Manual

SEBP3703-01

January 2006

Parts Manual SEBP3703-01 January 2006 See “General Information” for New Parts Manual Features. 420E Backhoe Loader

See “General Information” for New Parts Manual Features.

420E Backhoe Loader

Single Tilt, Center Pivot

HLS1-Up (Machine) THP1-Up (Machine) CRS1-Up (Engine) CRX1-Up (Engine)

Powered By 3054C Engine

This Parts Manual is also available in .PDF Format on Compact Disc *(CD-ROM) - Caterpillar Form No. SERP3703-00.

Engine This Parts Manual is also available in .PDF Format on Compact Disc *(CD-ROM) - Caterpillar

Product and Dealer Information

Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

Informations produit et concessionnaire

Nota: Voir l’emplacement de la plaque signalétique du produit au chapitre “Informations produit” du guide d’utilisation et d’entretien.

Date de livraison:

Informations produit

Modèle:

Numéro d’identification produit:

Numéro de série du moteur:

Numéro de série de la boîte de vitesses:

Numéro de série de l’alternateur:

Numéros de série d’équipement:

Informations sur l’équipement:

Numéro matériel client:

Numéro matériel concessionnaire:

Informations concessionnaire

Nom: Agence: Adresse: C on tac t c on ce ss io nna ir e
Nom:
Agence:
Adresse:
C on tac t c on ce ss io nna ir e
N um ér o d e té lé pho ne
H eu re s
Ventes:
Pièces:
Service:

Información del Producto/Distribuidor

Nota: Para saber la ubicación de las placas de identificación del producto, ver la sección “Información sobre identificación del producto” en el Manual de Operación y Mantenimiento.

Fecha de entrega:

Información del producto

Modelo:

Número de identificación del producto:

Número de serie del motor:

Número de serie de la transmisión:

Número de serie del generador:

Números de serie de los accesorios:

Información sobre los accesorios:

Número del equipo del cliente:

Número del equipo del distribuidor:

Información del distribuidor

Nombre: Sucursal: Dirección: C omu nic ac i ón c on el di st ri
Nombre:
Sucursal:
Dirección:
C omu nic ac i ón c on el di st ri bu ido r
N úme ro de tel éfo no
H or as
Ventas:
Piezas:
Servicio:

Informações Sobre Produto e Revendedor

Nota: Para localizações da placa de identificação do produto, consulte a seção, “Informações Sobre Identificação do Produto” no Manual de Operação e Manutenção.

Data de Entrega:

Informações Sobre o Produto

Modelo:

Número de Identificação do Produto:

Número de Série do Motor:

Número de Série da Transmissão:

Número de Série do Gerador:

Números de Série de Acessórios:

Informações Sobre Acessórios:

Número do Equipamento do Cliente:

Número do Equipamento do Revendedor:

Informações Sobre o Revendedor

Nome: Filial: Endereço: C onta to d o R e ve nde dor Tel efo
Nome:
Filial:
Endereço:
C onta to d o R e ve nde dor
Tel efo ne
H or as
Vendas:
Peças:
Serviço:

Produkt- und Händlerinformation

Anmerkung: Für die Lage der Produkt-Identnummer und Seriennummern siehe Abschnitt “Produkt-Identinformation” im Betriebs- und Wartungshandbuch.

Lieferdatum:

Produkt-Identinformation

Modell:

Produkt-Identnummer:

Seriennummer des Motors:

Seriennummer des Getriebes:

Seriennummer des Generators:

Seriennummern der Arbeitsgeräte:

Arbeitsgeräteinformation:

Kundennummer:

Händlernummer:

Händlerinformation

Name: Niederlassung: Adresse: K on tak tpe rs on be im H änd le r
Name:
Niederlassung:
Adresse:
K on tak tpe rs on be im H änd le r
Tel efo n
D ien st stu nde n
Verkauf:
Ersatzteile:
Service:

MEMORANDA

MEMORANDA

SEBP3703-01

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A23

RADIATOR & OIL COOLER TANK GP-EXPANSION

GP

 

.

.

.

.

.

.

.

.

.

52

   

54

REPAIR ALTERNATIVES

 

A42

 

AIR INLET AND EXHAUST SYSTEM

 

55

SUPPLEMENTAL COOLANT ADDITIVES

 

AIR CLEANER GP

 

.

.

.

.

.

.

.

.

.

.

.

.

55

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

A47

INDICATOR GP-AIR FILTER CHANGE

 

57

 

MUFFLER GP TURBOCHARGER GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

58

MAINTENANCE

PARTS

 

.

.

.

.

.

.

.

.

.

.

.

A52

 

59

INDEX

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

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.

.

.

A65

FUEL SYSTEM

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

61

 

CONTROL GP-GOVERNOR

 

61

MACHINE ARRANGEMENT

 

1

LINES

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

62

BACKHOE AR-EXTENDABLE STICK BACKHOE AR-STANDARD STICK

 

.

.

.

1

LINES GP-FUEL

FILTER

 

.

.

.

.

.

.

.

.

.

64

 

3

PUMP GP-FUEL INJECTION

 

65

CHASSIS AR

 

.

.

.

.

.

.

 

.

 

.

.

.

.

.

.

.

4

PUMP

GP-FUEL

PRM & PRIM FILTER

 

68

COMMON AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

4

TANK

& MTG GP-FUEL

 

70

 

TANK

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

71

ENGINE ARRANGEMENT ENGINE AR

 

5

 

.

.

 

.

 

.

.

.

 

.

 

.

.

.

.

.

.

.

.

5

ELECTRICAL AND STARTING SYSTEM ALTERNATOR GP-CHARGING BATTERY & WIRING GP CONTROL GP-COMMUNICATION ELECTRONICS GP-MACHINE ELECTRONICS GP-MONITOR GLOW PLUG GP HEATER GP-JACKET WATER INSTALLATION GP- COMMUNICATION INSTALLATION GP-GRADE CONTROL LAMP GP-FLOOD LAMP GP-WARNING BEACON LIGHTING GP-FLOOD & SIGNAL LIGHTING GP-WARNING BEACON

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

73

 

73

BASIC ENGINE CAMSHAFT GP COVER GP-CYLINDER HEAD

 

7

74

 

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

7

 

.

.

.

.

78

 

8

 

.

.

.

.

.

.

79

COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

9

.

.

.

.

.

.

80

11

.

.

.

.

.

.

.

81

CYLINDER

BLOCK GP

 

.

 

.

 

.

.

.

.

.

.

.

.

13

 

82

CYLINDER HEAD GP DRIVE GP-FAN FLYWHEEL GP

 

16

 
 

.

.

.

.

.

 

.

 

.

.

.

.

.

.

.

18

 

83

.

.

.

.

.

.

.

.

.

.

.

.

.

19

 

HOUSING GP-FLYWHEEL

 

20

.

.

.

.

.

.

.

87

HOUSING

GP-FRONT

 

.

.

 

.

 

.

.

.

.

.

.

.

21

 

91

93

LIFTING GP-ENGINE

 

23

.

.

.

.

.

.

.

MOUNTING

GP-ENGINE

 

.

 

.

.

.

.

.

.

.

.

24

 

94

MOUNTING

GP-ENGINE

 

&

 

TMSN

 

.

.

.

.

.

25

96

PAN GP-OIL PISTON & ROD

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

26

MOUNTING

GP-MAST

 

.

.

.

.

.

.

.

.

.

.

97

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

28

MOUNTING GP-SENSOR

RELAY

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

 

98

99

PLUG GP-ENGINE PULLEY GP-CRANKSHAFT VALVE MECHANISM GP

 

30

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

33

. SENSOR GP-SPEED STARTING MOTOR GP-ELECTRIC SWITCH GP-ALL WHEEL DRIVE

 

102

34

 

.

.

.

.

103

   

106

LUBRICATION SYSTEM BREATHER GP

 

35

SWITCH GP-DIFFERENTIAL LOCK

107

 

.

 

.

 

.

.

.

 

.

 

.

.

.

.

.

.

.

35

SWITCH

GP-PRESSURE

 

108

GAUGE GP-OIL LEVEL & FILLER

 

37

WIRING GP-AIR CONDITIONER

 

109

PUMP GP-ENGINE

OIL

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

38

WIRING

GP-CONSOLE

 

112

 

WIRING

GP-CONTROL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

116

COOLING SYSTEM

 

.

.

.

.

.

.

.

.

.

.

.

.

.

39

WIRING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

119

CONNECTION GP-WATER

 

39

WIRING GP-EXTENDABLE STICK

 

122

COOLER

GP-ENGINE OIL

 

40

WIRING

GP-HEATER

 

.

.

.

.

.

.

.

.

.

.

.

123

COOLER GP-FLTR BASE & ENG OIL

COOLING AR FAN GP-SUCTION LINES GP-TRANSMISSION COOLER MOUNTING GP-RAD & OIL COOLER PUMP GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

.

.

41

43

WIRING GP-KICKOUT & POSITIONER

WIRING

 

125

127

 

44

WIRING

WIRING

GP-PLATFORM GP-REAR GP-RIDE CONTROL

 

.

.

.

.

.

.

.

.

.

.

.

.

132

46

 

134

48

WIRING GP-TRANSMISSION

 

50

CONTROL

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

136

SEBP3703-01

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

POWER

TRAIN

.

.

.

.

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.

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.

.

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.

.

.

.

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.

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.

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.

.

.

.

.

.

.

.

.

138

FRAME

GP-LOADER

 

.

.

.

.

.

.

.

.

.

.

.

238

AXLE GP-DRIVE & STEERING

 

138

FRAME GP-SWING

 

.

.

.

.

.

.

.

.

.

.

.

239

AXLE

GP-REAR

.

.

.

.

.

.

.

.

.

.

.

.

.

140

GUARD

GP-DRIVE SHAFT

 

241

CASE AS-TRANSMISSION CONTROL GP-TRANSMISSION

 

143

GUARD GP-RADIATOR

 

242

 

.

.

.

.

.

.

146

HOOD

& GUARD GP

 

.

.

.

.

.

.

.

.

.

.

.

243

DIFFERENTIAL

& BEVEL GEAR GP

 

.

.

.

.

148

HOOD GP-ENGINE

 

245

DIFFERENTIAL GP

150

DRIVE

AR-BACKHOE LOADER

 

.

.

.

.

.

.

152

DRIVE

GP-FLEXIBLE COUPLING

OIL

 

.

.

.

.

.

153

154

HYDRAULIC SYSTEM

ACCUMULATOR

GP-PILOT OIL

 

247

247

FILLER GP-POWER TRAIN FLANGE GP-WHEEL

 

.

.

.

.

.

.

.

.

.

158

ACCUMULATOR GP-RIDE CONTROL

CONTROL

AR-RIDE

 

248

249

 

159

 

.

.

.

.

.

.

.

.

.

.

.

HOUSING

HOUSING

& FLANGE GP-AXLE GP-AXLE

 

.

.

.

.

.

.

 
 

161

   

.

.

.

.

250

 

.

.

.

.

.

.

.

.

.

.

.

 

255

259

LINES GP-POWER TRAIN OIL

MOUNTING

GP-AXLE

 

.

.

.

.

.

.

.

.

.

.

165

166

CONTROL GP-HYDRAULIC HAND CONTROL GP-JOYSTICK CYLINDER & LINES GP-THUMB

 
   

.

.

.

.

.

167

CYLINDER GP-BACKHOE BUCKET

CYLINDER

GP-BOOM

 

260

264

 

169

 

.

.

.

.

.

.

.

.

.

.

MOUNTING GP-TRANSMISSION PLANETARY GP-FINAL DRIVE POWER TRAIN AR

.

 

.

.

.

.

.

.

 
 

.

.

.

.

.

.

.

.

.

.

.

171

CYLINDER GP-EXTENDABLE STICK

CYLINDER

GP-LIFT

 

267

269

 

172

174

 

.

.

.

.

.

.

.

.

.

.

.

SHAFT

SHAFT

GP-COUNTER

GP-DRIVE

 

.

.

.

.

.

.

.

.

.

.

CYLINDER GP-MULTIPURPOSE

 
 

.

.

.

.

.

.

.

.

.

.

.

.

BUKT

 

270

SHAFT

GP-IDLER

 

175

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

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.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

 

SHAFT

GP-INPUT

.

.

.

.

.

.

.

.

.

.

.

.

177

CYLINDER GP-STABILIZER

 

271

 

CYLINDER

GP-STICK

 

.

.

.

.

.

.

.

.

.

.

275

SHAFT

GP-OUTPUT

.

.

.

.

.

.

.

.

.

.

181

CYLINDER

GP-SWING

 

.

.

.

.

.

.

.

.

.

.

279

. TRANSMISSION & MOUNTING GP

 

187

188

CYLINDER

CYLINDER

GP-THUMB

GP-TILT

.

.

.

.

.

.

.

.

.

.

281

282

 

.

.

.

.

.

.

.

.

.

.

.

TRANSMISSION AR-DIRECT DRIVE TRANSMISSION AR-POWER SHIFT TRANSMISSION GP-DIRECT DRIVE TRANSMISSION GP-POWER SHIFT

 

188

189

194

DRIVE & MTG GP-PUMP FASTENER GP-VALVE

 

.

.

.

.

.

.

.

.

.

284

285

286

 

200

202

 

.

.

.

.

.

.

.

.

.

.

.

.

.

VALVE

VALVE & MTG GP-SOLENOID

&

LINES GP-SOLENOID

 

FILTER GP-OIL FITTING GP-HYDRAULIC

HYDRAULIC AR

 

.

.

.

.

.

.

.

.

.

.

.

.

.

287

288

VALVE

GP-RELIEF

.

.

.

.

.

.

.

.

.

.

.

.

203

VALVE

GP-TIRE

 

204

 

GP

 

.

.

.

.

.

.

.

.

.

.

289

 

.

.

.

.

.

.

.

.

.

.

.

.

.

 

291

WHEEL

&

TIRE

AR

 

205

KICKOUT & POSITIONER KIT-RIDE CONTROL

 

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

LINES

 

294

WHEEL

&

TIRE

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

206

GP-BACKHOE AUXILIARY

 
 

LINES

LINES GP-BUCKET LINES GP-DRAIN

GP-BOOM

 

.

.

.

.

.

.

.

.

.

.

.

.

301

303

BRAKING SYSTEM CONTROL GP-PARKING BRAKE CONTROL GP-SERVICE BRAKE CYLINDER GP-BRAKE LEVER GP-HAND CONTROL

 

213

.

.

.

.

.

.

.

.

.

.

.

.

308

 

.

.

.

.

.

213

LINES GP-EXTENDABLE STICK LINES GP-HYDRAULIC OIL COOLER

 

309

.

.

.

.

.

215

311

 

218

LINES

GP-LIFT CYLINDER GP-LOADER AUXILIARY

 

313

220

LINES

315

 

LINES GP-MULTIPURPOSE BUCKET

 

317

STEERING SYSTEM

221

LINES

GP-PILOT

.

.

.

.

.

.

.

.

.

.

.

.

.

321

CONTROL GP-STEERING KNOB GP-STEERING

 

221

LINES

GP-PUMP

.

.

.

.

.

.

.

.

.

.

.

.

.

327

 

.

.

.

.

.

.

.

.

.

.

223

LINES

GP-RIDE CONTROL GP-STABILIZER

 

329

LINES

GP-STEERING

 

.

.

.

.

.

.

.

.

.

.

224

LINES

331

PUMP

GP-METERING

 

226

LINES GP-STICK

 

.

.

.

.

.

.

.

.

.

.

.

.

337

 

LINES

GP-SWING

 

.

.

.

.

.

.

.

.

.

.

.

.

338

FRAME AND BODY BOX GP-BATTERY COUNTERWEIGHT GP

 

.

.

.

.

.

.

.

.

.

.

.

.

227

LINES GP-TILT CYLINDER MANIFOLD GP-CONTROL MANIFOLD GP-CONTROL &

 

340

 

.

.

.

.

.

.

.

.

.

.

.

.

227

342

 

228

 

DOOR GP-BATTERY EXTENSION GP-FENDER

 

.

.

.

.

.

.

.

.

.

.

.

231

SOLENOID

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

346

 

232

MOUNTING GP-BACKHOE CONTROL

 

348

FENDER

GP-FRONT

.

.

.

.

.

.

.

.

.

.

.

233

MOUNTING

GP-BANK VALVE

 

350

FENDER GP-REAR FLOORPLATE GP

 

234

MOUNTING

GP-CYLINDER

 

.

.

.

.

.

.

.

.

351

 

.

.

.

.

.

.

.

.

.

.

.

.

236

MOUNTING

GP-LINES

 

.

.

.

.

.

.

.

.

.

.

354

A2

TABLE OF CONTENTS

 

SEBP3703-01

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

PUMP GP-PISTON ROTATING GP-PUMP SHAFT GP-PUMP DRIVE

 

356

THUMB

GP

.

.

.

.

.

.

.

.

.

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

552

 

.

.

.

.

.

.

.

.

.

.

358

TOOTH

GP-UNI

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

554

 

359

TANK & MTG GP-HYDRAULIC VALVE & LINES GP-PILOT

 

.

.

.

.

.

.

360

 

362

OPERATOR STATION

 

555

VALVE

AR-BANK

2

.

.

 

.

.

.

 

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

364

AIR CONDITIONER & MOUNTING GP

 

555

VALVE

AR-BANK

3

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

364

AIR

CONDITIONER

GP

 

.