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146 © Ernst & Sohn Verlag für Architektur und technische Wissenschaften GmbH & Co. KG, Berlin · Steel Construction 11 (2018), No. 2
J. Wardenier/J. Packer/R. Puthli · Simplified design equations for Plate-to-CHS T and X joints for use in codes
Table 2. Resistance functions Qu = N1,Rd /(fy0 t02Qf) for transverse plate-to-CHS joints
Type of joint EN 1993-1-8 [3] ISO 14346 [6] Voth-Packer [17], [19]*
TP-1
XP-1
5 1 + β 0.15 1+β
2.2 γ 2ζ (1 + η) γ 0.25
1 − 0.81β 1 − 0.7β 1 − 0.6β
ζ = 0.85
NB: * In the Voth-Packer equations (in this Table) the effect of the weld size is neglected
Table 3. Resistance functions Qu = N1,Rd /(fy0 t02Qf) for longitudinal plate-to-CHS joints
Type of joint EN 1993-1-8 [3] ISO 14346 [6] Voth-Packer [17], [19]*
TP-2
XP-2
1+β
5(1 + 0.25 η) 5(1 + 0.4 η) 3.5 ζ (1 + 0.5η) γ 0.1
1 − 0.6β
ζ = 0.85
NB: * In the Voth-Packer equations (in this Table) the effect of the weld size is neglected
At the time of drafting the IIW recommendations [5], and XP-4 joints (de Winkel, [25]) based on a limited maxi-
which are the basis of the ISO 14346 [6], Lu’s 3 %d0 defor- mum deformation of 3 %d0 were available. These were, as
mation criterion (Lu et al., [8]) was in use, but no detailed with Akiyama et al. [1], rather low compared to the ulti-
information was available in the Japanese experimental mate capacities given in Makino et al. [9]. The additional
data for applying this deformation criterion. Japanese data in Makino et al. [10] and Ariyoshi and Mak-
In the analyses for ISO 14346 (Wardenier et al., [23]), ino [2] were not used since the failure criteria used by the
the resistances were still based on the ultimate capacity in Japanese investigators were not always clear.
the case of joint types 1, 3, 4 and 5 of Table 1 and on a In addition to the data of de Winkel [25] based on the
Japanese “not uniformly defined yield” capacity for joint 3 %d0 deformation criterion, only one data point was avail-
type 2. In addition, numerical data for butt-welded XP-1 able from the then-new investigation by Voth [16] on this
XP-1/XP3
1 + β' 1+β
2 (1 + η ') γ 0.25 2ζ (1 + η) γ 0.25
1 − 0.6β ' 1 − 0.6β
ζ = 0.85
XP-2
1 + β' 1+β
3.5 (1 + 0.5 η ') γ 0.1 3.5 ζ (1 + 0.5η) γ 0.1
1 − 0.6β ' 1 − 0.6β
ζ = 0.85
weld leg sizes is included in the b' and h' parameters, see – The f(b) or f(b'), and the f(h) or f(h'), functions are differ-
Tables 4 and 5. ent from those used for CHS T and X joints because the
Voth and Packer [17] proposed simplified design governing numerical data did not fit well with the func-
equations for axially loaded TP joints with transverse and tions used for the CHS joints.
longitudinal plates, neglecting the plate thickness and – The f(b) or f(b') and f(h) or f(h') in the Voth best-fit func-
weld effect. For the XP joints they included the plate tions differ for the various types of joints.
thickness effect but excluded the weld leg effect. However, – For TP joints the plate thickness is not considered in the
the figures in Voth and Packer [17], [19] showing a com- recommended Voth-Packer equations but for the XP
parison between the FE data and the recommended equa- joints it is, which is not consistent.
tions include both the effect of plate thickness and weld – Furthermore, the h effect is in all cases considerably
leg sizes. stronger than expected relative to previous analyses
For the evaluation to design resistances, they pro- based on the ultimate resistance only.
posed a factor of z = 0.85 to the mean resistance, which is, – The g effect in the TP-1 joint equation is stronger than
depending on the scatter, somewhat higher than that used that for the XP-1 joint, which is consistent with that in
in the procedure for ISO 14346 (Wardenier et al., [23]) the CHS T and X joint equations.
which is (including a γM = 1.1) close to 0.80. The method – However, for TP-2 joints the g effect is smaller than that
used in ISO 14346 to derive the design equations is based for XP-2 joints, which contradicts the trend for TP-1 and
on that published by Strating [14] which was the basis for XP-1 joints as well as for CHS X joints.
the procedure used in the EN codes.
Considering the Voth and Voth-Packer equations in Considering the above-mentioned philosophy and observa-
Tables 4 and 5 more in detail shows that: tions, it was decided:
Further, the Voth and the de Winkel data are derived from
well-calibrated numerical analyses of joints with mild steel
S355, thus steel with a better ductility than that of S460. Fig. 8. Voth FE data vs. the modified Voth-Packer equation
As a consequence the additional margin of safety for joints for transverse plate-to-CHS TP-1 joints loaded in compres-
loaded in tension, compared to those loaded in compres- sion, adopted for prEN 1993-1-8 (m = 1.54, CoV = 9.8 %);
excluding data deleted by Voth
sion, may be reduced or may even disappear. Since no
experimental evidence for these joints is available, care has
to be taken in formulating resistance equations for TP and an assumed practical minimum thickness of t1 = 10 mm it
XP joints which can be assumed to be valid up to and in- gives, for the Voth data, an f(h) = (1 + 0.6×10/219) = 1.03.
cluding S460. Thus, the coefficient for the modified Voth-Packer design
equation based on butt-welded TP-1 joints with a plate
3.2 Transverse plate-to-CHS joints thickness effect of 1.03 for t1 = 10 mm and z = 0.85 will
now be 2.6×1.03×0.85 = 2.3. Therefore, the resulting prEN
Transverse plate-to-CHS (TP-1) joints equation is given by Eq. (2) and Fig. 8 shows the compari-
Voth [16] used an FE model with compensating chord end son between the Voth data and the modified Voth-Packer
bending moments, resulting in moments in the chord at equation for prEN 1993-1-8.
the plate connection which are nearly zero, thus with a
chord stress function Qf = 1.0. Q u = 2.3(1 + 3β 2 ) γ 0.35 (2)
The analysis of the Voth data including the plate
thickness and weld leg sizes with the best-fit functions for Since the prEN design equation is based on the lower resist-
b' and h' (see Table 4) gives a mean of m = 1.24 and a ance of joints with a smaller plate thickness of 10 mm, com-
CoV = 9.7 %, comparable to that in Voth [16]. The results pared to the Voth-Packer equation, it results in a larger
are presented in Fig. 7. mean value of m = 1.54 and a CoV = 9.8 % for the Voth data.
Voth and Packer [17] simplified the best-fit Voth equa-
tion by excluding the plate and weld size effect, see Ta- Transverse plate-to-CHS (XP-1) joints
ble 4. However, this is based on the Voth data which had Because of the relatively larger influence of the plate thick-
a relatively large plate thickness and large fillet welds. To ness and the weld leg for transverse plate-to-CHS (XP-1)
also cover butt-welded joints with smaller practical plate joints than for TP-1 joints, Voth included both effects in
thicknesses, the analysis here is standardised on a practical the best-fit equation by means of the functions for b' and h'
minimum plate thickness of 10 mm. in Eq. 3, see also Table 4:
The Voth data are all based on an effective ratio h' = 0.21
which includes the plate thickness with the weld leg sizes, 1+ β'
Q u = 2ζ (1 + η ') γ 0.25 (3)
related to the chord diameter. For a butt-welded plate with 1 − 0.6β '
tion for TP-1 joints (Table 4), but with a constant of 2.4, see
Fig. 10. Voth FE data (1.2 ≤ t1/t0 ≤ 4.0) vs. Voth-Packer for Eq. 4 and Fig. 12:
transverse plate-to-CHS XP-1 joints loaded in compression,
excl. weld leg effect in b and h (m = 1.47, CoV = 11.5 %) Q u = 2.4(1 + 3β 2 ) γ 0.25 (4)
Fig. 20. Some load vs. chord deformation diagrams with different yield and ultimate resistance criteria, for XP-1 joints with
2γ = 31.8, b = 0.5, 0.7 and 0.9, (Makino et al., [10])
Fig. 22. TP-1 joints with a transverse plate: Tension/ Fig. 24. TP-2 joints with a longitudinal plate: Tension/
Compression (Voth data from similar models); (m = 1.37, Compression (Voth data from similar models); (m = 1.34,
CoV = 14.6 %) CoV = 6.5 %)
plates. The data in Fig. 22 for TP-1 joints have a small b compression-loaded TP-2 and XP-2 joints with longitudi-
effect with a large g effect, with the lowest ratios for joints nal plates. For these joints with a longitudinal plate the
with the lowest 2γ values (ratios 1.10 – 1.13 for 2γ = 13.8 ratio between the resistance for tension-loaded and com-
with b = 0.8–1.0). pression-loaded joints is reasonably constant, with a small
The data in Fig. 23 for XP-1 joints with transverse scatter band.
plates also give the lowest ratios for the low 2g values (1.12
for b = 0.2 and 1.15 for b = 1.0). Evaluation
As shown in Voth and Packer [17] and copied here as
Longitudinal plate-to-CHS joints Fig. 26, the joints loaded in tension (“left” in the figure)
For similar FE models, Figs. 24 and 25 show the ratios have, compared to compression loading, a low deforma-
between the Voth FE resistances for tension-loaded and tion capacity and failure may occur close to the 3 %d0
XP-2 equations, this has also been chosen for the TP-4 and
XP-4 joint equations.
The Qu for the design resistance of TP-4 joints is now
given by (see Table 6):
Table 6. Design resistances of welded T-type joints connecting plate, I, H or RHS to CHS chords
Type of TP joint Design resistance
Transverse Plate* Chord failure
Mip,1,Rd = 0
N1,Rd = 2.3C f fy0t 02 (1 + 3β 2)γ 0.35 Q f /γ M5
Mop,1,Rd = 0.5 b1 N1,Rd
9 Evaluation for design rules total factor of about 1.25 between the mean of the data
base and the design resistance. Since the plate joint design
As discussed in section 3, the procedure used to determine resistances herein are conservatively based on joints with
the design resistance for hollow section joints for IIW a butt-welded thin plate with a plate thickness of 10 mm,
2009 and ISO 14346 (van der Vegte et al., [15]) with a the resulting mean values for the Voth data for axial com-
partial safety factor of γM = 1.1, generally results in a reduc- pression-loaded plate-to-CHS are considerably higher due
tion factor of about 0.80 to the mean data. This means a to the relatively thick plates and welds.
Table 7. Design resistances of welded X-type joints connecting plate, I, H or RHS to CHS chord
Type of XP joint Design resistance
Transverse Plate* Chord failure
Mip,1,Rd = 0
N1,Rd = 2.1C f fy0 t 02 (1 + 3β 2)γ 0.25 Q f /γ M5
Mop,1,Rd = 0.5 b1 N1,Rd
Some joints with transverse plates, loaded in tension tion with a yield stress limit of fy ≤ 0.8fu, which is also used
with the lowest data at b = 0.8–1.0 for S355 marginally here.
meet a margin of 1.25 if the margins for compression and In addition to the equations discussed before, the
the additional margin for the tension/compression loading joints should be checked for plate failure by gross yielding
ratio are combined. This is the minimum margin accepted which can be considered as “member” failure. Chord
for joints with a low deformation capacity, although it may punching shear failure is another limit state that may need
be expected that for the joints considered, the secondary to be checked, for some joint types, but it is noteworthy
effects will be minimal. that this failure mode is incorporated implicitly in the Voth
To cover joints with steels above S355 up to S460, numerical data, on which the plate-to-CHS joint design
ISO 14346 uses a material factor of Cf = 0.9 in combina- recommendations herein are based. To limit the strains,
and considering that these joints have high strain concen- numerical analysis results for gusset-plate to CHS tube joints.
tration factors, the punching shear limit state (when ap- IIW Doc XV-E-98-237, Kumamoto University, Japan.
plied to non-plate joints or to plate-to-CHS joints with a [11] prEN 1993-1-8, 2018: prEN 1993-1-8. European Commit-
yield stress fy >355 N/mm2) should be based on an elastic tee for Standardisation, Brussels, Belgium
[12] Sedlacek. G., Wardenier, J., Dutta, D., Grotmann, D., 1989:
approach, as shown in Tables 6 and 7.
Background doc. 5.07: Evaluation of test results on hollow
section lattice girder connections. Eurocode 3 Editorial
10 Conclusions Group.
[13] Sedlacek. G., Wardenier, J., Dutta, D., Grotmann, D., 1991:
The resulting design recommendations for plate-to-CHS T Hollow section construction under predominantly static load-
and X (TP and XP) joints, with transverse and longitudinal ing in Eurocode 3. Proceedings 4th International Symposium
plates as well as with an I, H or RHS brace, are conserva- on Tubular Structures, Delft, The Netherlands, pp. 514–526.
tively based on TP and XP joints with butt-welded plates [14] Strating, J., 1980: The interpretation of test results for a
and a plate thickness of 10 mm. They are summarised in level I code. International Institute of Welding, Paris, France,
Tables 6 and 7 and presented as in prEN 1993; i.e. sepa- IIW Doc. XV-462-80.
rately for TP and XP joints. An alternative could have been [15] Vegte, G.J. van der, Wardenier, J., Zhao, X.-L., Packer, J. A.,
2009: Evaluation of new CHS strength formulae to design
to include a plate thickness effect function of (1+0.4h) for
strengths. Proceedings 12th International Symposium on Tu-
TP-1 and XP-1 joints and (1+3b2) for TP-2 and XP-2, which
bular Structures, Shanghai, China. Tubular Structures XII,
would also give consistent equations. However, this will CRC Press/Balkema, Leiden, The Netherlands, 2008,
change the relation with the equations for the joints with pp. 313–322.
I, H or RHS braces. [16] Voth, A., 2010: Branch plate-to-circular hollow structural
section connections. PhD thesis, University of Toronto,
11 Acknowledgement Canada, and CIDECT Final Report 5BS-3/10.
[17] Voth, A., Packer, J. A., 2012: Numerical study and design of
Appreciation is extended to Dr. A.P. Voth for making his T-type branch plate-to-circular hollow section connections.
FE data files and background reports available for a Engineering Structures 41, pp. 477–489.
re-analysis of the relevant functions, for prEN 1993-1-8. [18] Voth, A., Packer, J.A., 2012a: Branch plate-to-circular hol-
low structural section connections, I: Experimental investiga-
tion and finite-element modeling. Journal of Structural Engi-
References
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[19] Voth, A., Packer, J.A., 2012b: Branch plate-to-circular hol-
[1] Akiyama, N., Yayima, M., Akiyama, H., Otake, F., 1974: Ex-
low structural section connections, II: X-Type parametric nu-
perimental study on strength of joints in steel tubular struc-
merical study and design. Journal of Structural Engineering,
tures. Journal of Society of Steel Construction, JSSC, Vol. 10,
ASCE, 138 (8), pp. 1007–1018.
No. 102, pp. 37–68, (in Japanese).
[20] Voth, A., Packer, J.A., 2016: Circular hollow through plate
[2] Ariyoshi, M., Makino, Y., 2000: Load-deformation relation-
connections. Steel Construction 9, No. 1, Berlin, Germany.
ships for gusset-plate to CHS tube joints under compression
[21] Wardenier, J., 1982: Hollow section joints. Delft University
loading. International Journal of Offshore and Polar Engineer-
Press, Delft, The Netherlands.
ing, IJOPE, Vol. 10, No. 4, pp. 292–300.
[22] Wardenier, J., Kurobane, Y., Packer, J.A., Dutta, D., Yeo-
[3] EN 1993-1-8, 2010: Eurocode 3: Design of steel structures −
mans, N., 1991: Design guide for circular hollow section
Part 1-8: Design of joints. European Committee for Standard-
(CHS) joints under predominantly static loading. 1st Edition,
isation, Brussels, Belgium.
CIDECT Series “Construction with hollow steel sections”,
[4] IIW, 1989: Design recommendations for hollow section
No. 1, Verlag TÜV Rheinland, Köln, Germany, ISBN
joints – Predominantly statically loaded, 2nd Edition, Interna-
3‑88585‑975-0.
tional Institute of Welding, Sub-commission XV-E, Paris,
[23] Wardenier, J., Vegte, G.J. van der, Makino, Y., 2008: Joints
France, IIW Doc. XV-701-89.
between plates or I sections and a circular hollow section
[5] IIW, 2012: Static design procedure for welded hollow sec-
chord. International Journal of Offshore and Polar Engineer-
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stitute of Welding, Paris, France, IIW Doc. XV-1412-12.
[24] Wardenier, J., Kurobane, Y., Packer, J.A., Vegte, G.J. van
[6] ISO 14346, 2013: Static design procedure for welded hollow
der, Zhao, X.-L., 2008a: Design guide for circular hollow sec-
section joints – Recommendations. International Standard
tion (CHS) joints under predominantly static loading. 2nd Edi-
Organisation, Geneva, Switzerland.
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[7] Kurobane, Y., 1981: New developments and practices in tu-
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Welding, Paris, France, IIW Doc. XV-488-81. circular hollow section column connections, PhD thesis, Delft
[8] Lu, L.H., Winkel, G.D. de, Yu, Y., Wardenier, J., 1994: Defor- University of Technology, Delft, The Netherlands.
mation limit for the ultimate strength of hollow section joints.
Proceedings 6th International Symposium on Tubular Struc- Keywords: CHS, Circular hollow section joints, EN 1993-1-8,
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[9] Makino, Y., Kurobane, Y., Paul, J.C., Orita, Y., Hiraishi, K.,
Abbreviations and symbols
1991: Ultimate capacity of gusset plate-to-tube joints under
axial and in-plane bending loads. Proceedings 4th Interna-
tional Symposium on Tubular Structures, Delft, The Nether- Organisations
lands, pp. 424–434. CIDECT Comité International pour le Développement et
[10] Makino, Y., Ariyoshi, M., Minehara, M., Vegte, G.J. van l’Etude de la Construction Tubulaire
der., Wilmshurst, S.R., Choo, Y.S., 1998: Database of tests and CHS Circular Hollow Section
IIW International Institute of Welding kp chord stress function in EN 1993-1-8 for CHS
ISO International Standards Organisation joints, based on chord prestress
RHS Rectangular Hollow Section m mean of test results
n maximum normal stress (due to axial load plus
Symbols bending) in the chord connecting surface
A1 cross sectional area of plate or brace t0 chord thickness
Cf material factor t1 plate or brace flange thickness
CoV coefficient of variation b transverse plate width to chord diameter ratio
C1 exponent in chord stress function Qf = f(n) b' transverse plate width (or plate thickness of lon-
Mip,1,Ed design applied in-plane bending moment in gitudinal plate) to chord diameter ratio, includ-
plate or brace ing the weld leg sizes
Mop,1,Ed design applied out-of-plane bending moment in 2g chord diameter to thickness ratio
plate or brace γM, γM5 partial factor
Mip,1,Rd design resistance of a joint, expressed in terms h longitudinal plate length to chord diameter ratio
of in-plane bending moment in plate or brace h' longitudinal plate length (or plate thickness of
Mop,1,Rd design resistance of a joint, expressed in terms transverse plate) to chord diameter ratio includ-
of out-of-plane bending moment in plate or ing the weld leg sizes
brace z resistance factor proposed by Voth-Packer to
N1 applied axial force in plate or brace obtain the design resistance from the mean
N1,Ed design applied axial load in plate or brace value
N1,Rd design resistance of a joint, expressed in terms θ1 brace-to-chord angle
of axial load in plate or brace
Qf chord stress function (in ISO 14346) Authors
Qu function in the design resistance equations ac- Prof. Dr.ir. Jaap Wardenier, Corresponding Author
counting for the effect of the geometrical param- Wardenier & Associates, Delft, The Netherlands and
Faculty of Civil E ngineering and Geosciences, Delft University of Technology,
eters b, γ and h
P.O.Box 5048, 2600GA Delft, The Netherlands and
Wel,ip,1 elastic section modulus for in-plane bending
Department of Civil & Environmental Engineering, National University
moment in plate or brace of Singapore,
Wel,op,1 elastic section modulus for out-of-plane bending #E1A-07-03, 1 Engineering Drive 2, Kent Ridge, Singapore 117576
moment in plate or brace j.wardenier@tudelft.nl
b1 transverse plate width or width of brace, normal
to the plane of the joint Prof. Dr. Jeffrey A. Packer
d0 chord diameter Department of Civil Engineering, University of Toronto
fu0 ultimate stress of chord 35 St. George Street, Toronto.
fu1 ultimate stress of plate or brace Ontario M5S 1A4, Canada
fy0 yield stress of chord jeffrey.packer@utoronto.ca
fy1 yield stress of plate or brace
Prof. Dr-ing. Ram Puthli
h1 longitudinal plate length or depth of brace, in
Karlsruhe Institute of Technology (KIT)
the plane of the joint Steel & Lightweight Structures
h1,m depth of I, H or RHS section minus flange thick- Research Centre for Steel, Timber & Masonry
ness (h1-t1), in the plane of the joint Otto-Ammann-Platz 1
kn chord stress function in EN 1993-1-8 for RHS D-76131 Karlsruhe, Germany
joints, based on maximum chord stress puthli@kit.edu