Manual

Caterpillar Confidential: YELLOW
WiFi Comm Adapter

Requirements Specification
Version: 1.2
Date: 12/2/2003
Author: Aaron Donnelli, 396-06, 4-4291
Document Approvals
Cat Electronics Approval:
Alan Ferguson Date Tom Kelly Date

STD Approval:
Don Banks Date Huy Nguyen Date

10G Approval:
Tim Wolfe Date Tim Stansifer Date
CONFIDENTIAL INFORMATION
The information contained within this document is classified as Caterpillar Confidential Information. Any
reproduction, dissemination, or use of this information is forbidden without the prior express written
consent of an authorized Caterpillar representative. All rights are reserved.
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CATERPILLAR CONFIDENTIAL: YELLOW
RM01 WiFi Comm Adapter Requirements Specification v1_2.doc 01/08/2004
1 Introduction6
1.1 DOCUMENT PURPOSE ....................................................................................... 6

1.2 DOCUMENT SCOPE ........................................................................................... 6
1.3 REQUIREMENTS CHANGE PROCEDURE............................................................. 6
1.4 REFERENCES .................................................................................................... 7
1.5 DOCUMENT OVERVIEW.................................................................................... 7
1.5.1 This document consists of the following sections: ............................................7
2 General Description .................................................................................................................................................................... 8
2.1 PRODUCT PERSPECTIVE ................................................................................... 8

2.1.1 Purpose...............................................................................................................8
2.1.2 Scope ..................................................................................................................9
2.1.3 Physical Deployment Diagram........................................................................10
2.1.4 Kit Design Details............................................................................................11
2.2 PRODUCT FEATURE SUMMARY ...................................................................... 12
2.2.1 Technical Specifications ..................................................................................12
2.2.2 Data Link Interface..........................................................................................12
2.2.3 Wireless Configuration of Comm Adapter ......................................................12
2.2.4 Wireless Configuration of 802.11 PC Card ....................................................12
2.2.5 Interface Requirements ....................................................................................12
2.3 USER CHARACTERISTICS ............................................................................... 13
2.3.1 Machine Operator............................................................................................13
2.3.2 Service Technician ...........................................................................................13
2.4 GENERAL CONSTRAINTS ................................................................................ 13
2.4.1 Radio Frequency Certification ........................................................................13
2.5 MAJOR ASSUMPTIONS AND DEPENDENCIES ................................................... 13
3 Specific Requirements ..............................................................................................................................................................14
3.1 TECHNICAL SPECIFICATIONS ......................................................................... 14

3.1.1 Electrical Specifications ..................................................................................14
3.1.2 Package Specifications ....................................................................................14
3.1.3 Manufacturing Specifications..........................................................................14
3.2 DATA LINK INTERFACE .................................................................................. 14
3.2.1 Function: Supported Data Links ....................................................................14
3.3 WIRELESS CONFIGURATION OF COMM ADAPTER .......................................... 15
3.3.1 Function: Configure Wireless settings for the WiFi Comm Adapter.............15
3.4 WIRELESS CONFIGURATION OF 802.11 PC CARD .......................................... 16
3.4.1 Function: Configure Wireless settings for the 802.11 PC Card....................16
3.5 INTERFACE REQUIREMENTS ........................................................................... 17
3.5.1 Service Tool Interface......................................................................................17
3.6 ACCEPTANCE CRITERIA ................................................................................. 18
Appendix A:Revision History ........................................................................................................................................................................19
Appendix B:Definitions and Acronyms.........................................................................................................................................................20
Appendix C: Use Cases 21
Appendix D:Future Requirements..................................................................................................................................................................22
A1. Network Infrastructure Support ............................................................................22

A1. Dual Data Link Support ........................................................................................22
A2. Cat ET....................................................................................................................22
Warning: Paper copies of this document are uncontrolled. Page i
The information contained within this document is classified as Caterpillar Confidential Information.
Any reproduction, dissemination, or use of this information is forbidden without the prior express
written consent of an authorized Caterpillar representative. All rights are reserved.
1 Introduction
1.1 Document Purpose

The purpose of this document is to specify the requirements for this project and to obtain agreement on
these requirements between the developers and customers. The specification cover page will be used to
document the developer commitment and customer approvals to further specify and develop these features.
The intended audiences for this specification are the Service Tool Division team and Cat Electronics
Information Products Division..
1.2 Document Scope

The scope of this document is to specify the software and hardware requirements for this project relative to
the Wireless (802.11b) Communications Adapter module. It does not cover in detail the off-board software
requirements, but it does discuss the onboard requirements for successful integration with the off-board
systems.
This document template is based on IEEE 830, Recommended Practice for Software Requirements
Specifications.
1.3 Requirements Change Procedure

The requirements change procedure documents who controls the specification and what the procedure is to
submit changes.
This specification is subject to revision whenever its contents do not accurately represent the specified
requirements. Requests for revision to this document should be directed to the author.
All requests to change the requirements must be documented in the Next Generation Product Link -
Worldview Platform change request list and must include the following:
• Description of Change Request

• Requestor
• Date Submitted
• Date Needed
• Models Affected
• Estimated Work
• Other groups or systems affected
Warning: Paper copies of this document are uncontrolled. Page 6
1.4 References
# Ver Date By Description

1 Rev B 7/2002 Symbol S24 High Rate OEM Module Integration Guide
2 1.0 9/2002 Caterpillar Inc Compact Gateway – USB RS-232 PC Comm Adapter
Statement of Work
3 2.3 9/2003 Caterpillar Inc Caterpillar Serial Interface Protocol Definition 2_3.doc
4 1.0 11/2003 Caterpillar Inc RM01 Wireless Comm Adapter Functional Spec v1_0.doc
1.5 Document Overview
1.5.1 This document consists of the following sections:

• Section 1 Introduction - describes how this document is organized, and includes the document purpose,
scope, overview, revision procedure, revision history, and definitions.
• Section 2 General Descriptions - provides background information and high-level descriptions.
• Section 3 Specific Requirements - defines the requirements on a feature-by-feature basis.
2 General Description
2.1 Product Perspective
2.1.1 Purpose
The primary functional purpose of the WiFi Comm Adapter device is to:
1. Provide a wireless interface to Caterpillar machine and engine data links.

2. Provide a wireless interface solution within the Caterpillar Service Tool, Electronic Technician, to
communicate with the WiFi Comm Adapter.
3. Allow configuration and service of the WiFi Comm Adapter through the PC Service Tool, a PC-
based Communication Adapter Toolkit application, or the Symbol OEMConfig Utility
application.
The end customer (CAT Dealer or customer) benefits from this system by:
1. Ability to service machines remotely (within 1000 feet), thereby improving the service capabilities
of the dealership.
2. Ability to remove the limitations inherent in a wired solution.
2.1.2 Scope
The Informal System Environment Diagram shows this product along with major external components.
2.1.2.1 Wireless Comm Adapter
The Wireless Comm Adapter is a device that will be used to connect a PC to a vehicle/machine
communication data link. The interface between the PC and the WCA will be 802.11b. The interface
between the PC and the data link will be over CDL (Cat Data Link), ATA (J1708), or J1939.
2.1.2.2 PC Software Interface

The PC will run software designed to communicate over the 802.11 Wireless Network and send/receive
information to/from the ECM(s) on the data link. The WCA will be designed independent of the OS
(operating system) running on the PC.
2.1.2.3 PC 802.11 Interface

The PCMCIA PC card will include PC drivers for the 802.11b network interface. The PCMCIA drivers
will require a Windows operating system environment, typically the drivers require Windows 98 and
higher.
J1939
CDL 802.11 Wireless
ATA LAN
Wireless Comm Electronic

Adapter Technician
Machine or
Engine ECMs
Engine Speed = 1200 rpm
Machine or z
Engine ECMs
ON-Highway
Engine ECM
Figure 1 - Informal System Environment Diagram
2.1.3 Physical Deployment Diagram

The System Block Diagram shows a general relationship of major components or features within this
product.
Figure 2: WiFi Comm Adapter Block Diagram
2.1.4 Kit Design Details

2.1.4.1 Kit Contents
The WiFi Comm Adapter Kit will include the following components:
• 802.11b ‘WiFi’ Comm Adapter
§ Data Links supported: ATA, CDL, J1939 (no dual data link support)
§ CatSIP serial interface over wireless link
• 802.11b Antenna for the Comm Adapter
• Universal data link cable – STD may release more than one cable to satisfy J1939
requirements. STD maintains design control of the cables.
• 802.11b PCMCIA card w/integrated antenna
• Carrying case
• User guide
• Installation Instructions (including instructions for setting up PCMCIA card and
Wireless network settings)
2.1.4.2 Caterpillar Electronic Technician Service Tool

The Electronic Technician service tool 2004A release will provide integrated support for the
WiFi Comm Adapter. Details of the service tool support will be defined in a separate
Requirements document developed by the Off-Board Information Products section. High-level
system design requirements that will impact the Service Tool interface design are included in
this document.
2.2 Product Feature Summary

This section provides a summary for each feature specified later in section 3. It should be stressed that this
section is intended to provide a summary only and does not imply agreement to any specific requirements.
NOTE: This section provides a summary of the product features; see Section 3 for specific functional
requirements.
2.2.1 Technical Specifications

The purpose of this section is to define the electrical and packaging specifications for the product
2.2.2 Data Link Interface

The WiFi Comm Adapter will provide an interface to the Caterpillar machine and engine data links.
2.2.3 Wireless Configuration of Comm Adapter

The purpose of this feature is to define the wireless settings and configuration of the WiFi Comm Adapter
module.
2.2.4 Wireless Configuration of 802.11 PC Card

The purpose of this feature is to define the wireless settings of the PC that will be used to interface with the
WiFi Comm Adapter
2.2.5 Interface Requirements

The purpose of this feature is provide a means by which the WiFi Comm Adapter can interface its
configuration, status, and module operational status to a service technician.
2.3 User Characteristics
2.3.1 Machine Operator

This product does not require any machine operator interaction.
2.3.2 Service Technician

2.3.2.1 Service Tools
Standard Caterpillar tools and vendor supplied service tool must be adequate for service and repairs by a
Caterpillar dealer or rental store. The following is a summary of the tools needed to service and
troubleshoot the WiFi Comm Adapter system:
• Caterpillar Electronic Technician PC-based service tool is required to fully configure and
interface with the WiFi Comm Adapter system.
• Service Manual
• Windows-OS based Computer
2.4 General Constraints
2.4.1 Radio Frequency Certification

This product is an intentional radiator of radio frequency (RF) energy. The Wireless Module shall be
certified for sale in the countries listed in the Functional Requirements document. Caterpillar will have the
responsibility for obtaining the certification documentation.
2.5 Major Assumptions and Dependencies

The following is a list of assumptions regarding the development of this product:
• The following assumptions will be used to maximize the use of existing solutions and minimize
custom development for this product
o The firmware in the Microchip PIC processor, as provided by B&B Electronics, will
remain unchanged. If any changes are required they will be extremely limited.
o The firmware and requirements for the 802.11 module within the Comm Adapter will
remain unchanged, i.e. no changes by the supplier will be required to implement special
functionality for our system design.
3 Specific Requirements
This section describes the features, functions, and functional requirements of the system.
3.1 Technical Specifications

The purpose of this section is to define the electrical and packaging specifications for the product.
3.1.1 Electrical Specifications

A. Device powered from the data link service connector (i.e. machine/vehicle/engine battery)
B. 9-32 VDC supply voltage range
C. EC-28 Compliant (EC-28 is Service Tool version of EC-1), majority of EC-1 will be met
3.1.2 Package Specifications

A. Plastic housing from the Site and Wireless Systems Radio Module product line
B. Data link connector – 12-pin Deutsch connector
C. Antenna connector – Reverse TNC bulkhead connector
D. Caterpillar logo on case
E. Appropriate part number, certification, and production design markings. Including FCC, IC,
and CE.
F. 3 LED indicators;
• Power
• Data Link traffic (interpreted by serial data received by the communication adapter
processor and sent to the radio card)
• Over-the-air traffic (interpreted by serial data received by the radio card and sent to the
communication adapter processor)
3.1.3 Manufacturing Specifications

A. Device Serial Number will be assigned by Morey/10G Manufacturing and will be saved into
the device’s ROM.
B. EOL programming will provide configuration of the wireless card as specified in Section 3.3
3.2 Data Link Interface

The purpose of this section is to define the interface to the Caterpillar machine and engine data links.
3.2.1 Function: Supported Data Links
The WiFi Comm Adapter will have data link support for the 3 most common data link in use on
Caterpillar machines and engines. No dual data link support provided (i.e. ATA/J1939 at same
time)
A. ATA (SAE J1708)
B. Cat Data Link (CDL)
C. SAE J1939
3.3 Wireless Configuration of Comm Adapter

The purpose of this feature is to define the wireless settings and configuration of the WiFi Comm Adapter
module.
3.3.1 Function: Configure Wireless settings for the WiFi Comm Adapter
3.3.1.1 Brief Description
The WiFi Comm Adapter radio module (Symbol MOM card) has a large number of
configurable settings. These settings have factory (Symbol) defaults that can be changed once it
leaves the factory.
The table below defines the Configuration that will be required for the 802.11 Card within the
Comm Adapter.
Once the card leaves the Symbol and 10G factories, then certain parameters will be field
changeable using Symbol’s OEMConfig Utility.
Table 1 – 802.11 Symbol MOM Card Configurations
Parameter Factory Default Factory Default (from 10G) **

(from Symbol)
IP Address Static/Dynamic Static Dynamic
IP Address 192.168.x.x* (Same)
Subnet Mask 255.255.255.0 255.255.0.0
Gateway IP Address 0.0.0.0 (Same)
User/Client Name ‘11MBit-OEM’ Comm Adapter SN
Call/Listen Call (Same)
Call/Listen Port 7 (Same)
Remote IP Address 192.168.69.200 (Same)
IO Mode Serial (Same)
Diversity No (Same)
Protocol TCP (Same)
Data Form Frame Frame or Stream (depends on system testing)
Baud Rate 19200 57600 or 115200 (depends on system testing)
ESSID ‘TOM’ ‘WCA’
WEP Key #1 ?? (Choose a value that ET will also know)
WEP Authentication ?? Shared key 128 bits
Algorithm
Ad Hoc or Infrastructure Mode ?? Infrastructure
Ad Hoc Channel ?? N/A
Ad Hoc Data Rate ?? N/A
Country Code ?? TBD
* The IP address programmed by Symbol from the factory is random for ‘.x.x’ based on the MAC
address
** The 10G Factory Default Settings are based on the Cat ET implementation. The above settings
need to be confirmed as the ET Development process continues. To date these are the settings that
have been determined necessary by the planned Cat ET implementation.
3.4 Wireless Configuration of 802.11 PC Card

The purpose of this feature is to define the wireless settings of the PC that will be used to interface with the
WiFi Comm Adapter
3.4.1 Function: Configure Wireless settings for the 802.11 PC Card

3.4.1.1 Brief Description
The 802.11 Wireless settings on the PC will need to be configured to match the WiFi Comm
Adapter settings specified above in Section 3.3. The WiFi Comm Adapter kit will be paired
with a specific card at the initial distribution of the product. However, the service tool
implementation will be independent of the card used.
The customer will be required to enter the Wireless network settings during the installation of
the PCMCIA card driver and utility. Instructions will need to be provided in the kit to instruct
the user of the proper Wireless settings.
A future requirement is that Cat ET will automatically adjust the card settings (see Appendix D)
to match the Comm Adapter settings.
3.5 Interface Requirements

The specific interface requirements for WCA relate to the interface with the Service Tool, both the
Electronic Technician and Toolkit applications.
3.5.1 Service Tool Interface

3.5.1.1 Caterpillar Electronic Technician General Requirements
3.5.1.1.1 Setup
a. Cat ET Preferences – Provide “Wireless Comm Adapter” Option
3.5.1.1.2 Machine Selection

Use information in site and machine set-up to allow user to select machine using a name
field. Cat ET would then use the associated IP address or MAC address for the machine.
3.5.1.1.3 Diagnostics
b. Equivalent to existing Comm Adapter error codes when possible
c. Detect conflicting IP addresses
d. Not able to find selected IP address
3.5.1.1.4 Wireless Link Status

The PCMCIA card provided with the kit will have a signal strength indicator that appears in
the Windows system tray. If possible Cat ET will also display the Wireless Link Status
between the PC and the WCA.
3.5.1.2 Wireless Communication Adapter Toolkit
3.5.1.2.1 Description
A toolkit PC application will be developed to provide firmware update to the Communication
Adapter firmware in the WCA.
3.5.1.2.2 Firmware Flash Update
The Communication Adapter microprocessor already has flash update utility support within the
Communication Adapter Toolkit. This support will need to be integrated into the Wireless
Communication Adapter Toolkit.
3.5.1.3 Symbol OEMConfig Utility
3.5.1.3.1 Description
The Symbol OEMConfig Utility is used to update the settings of the Symbol MOM card that
will be in the WCA. The OEMConfig Utility will be packaged with the Cat ET installation. It
will not have a Start Menu icon, in most cases Technical Support will walk the customer
through changes that may need to be made to the card settings.
3.5.1.3.2 Firmware Flash Update
The Wireless card (Symbol MOM) will have flash update support in the OEMConfig Utility.
3.6 Acceptance Criteria

Customer will validate the operation of the system during the pilot phase. The system will be accepted if
no critical (as agreed by the customer and project team) problems are discovered during the pilot phase.
Additionally, EC-28 testing will be performed on the wireless module hardware. Testing will be performed
on the Electronic Technician and Communication Adapter Toolkit application software.
Appendix A: Revision History

The appendix provides a summary of major changes from one baseline version to the next. Each baseline
and the related change summary are noted below.
Ver Date By Change Summary
0.1 10/29/03 Aaron Donnelli Original Document – sourced from previous requirements
documents
0.2 11/14/03 Aaron Donnelli Incremental updates based on further system investigation
1.0 11/17/03 Aaron Donnelli Updates per meeting with OIP, updates for signoff
1.1 11/18/03 Aaron Donnelli Updates per review comments
- Changed glass-filled polycarb to plastic
- Changed supply voltage range to 9-32 per EC-1/EC-28 spec
- Removed multimeter and battery tester from Service Tool
section.
- Added RP1210 compliance to the Future Requirements section
- Added Dual Data Link support to the Future Requirements
section
Appendix B: Definitions and Acronyms

This is a list of Caterpillar definitions, acronyms, & abbreviations.
CAN Controller Area Network

A serial communications protocol which supports distributed real-time control with a
high level of security. The message format supports 0 to 8 bytes of information from 1
to 1000k baud. J1939 is a layer of specification placed on the CAN network by SAE.
Caterpillar controls follow this specification which identifies an update rate of only
250k baud.
CAT Data Link Caterpillar Proprietary Data Link
High-speed (62.5 Kbaud) serial communications system used on vehicle systems for
module to module data transfers.
CDL CAT Data Link
CPU Central Processing Unit
For Cat electronics, this typically refers to the microprocessor integrated circuit in a
control module
E&ES Electronic & Electrical Systems Business Unit
EC-1 Caterpillar’s proprietary set of electrical and environmental test criteria which are
applicable to Caterpillar electronic modules.
EC-28 Caterpillar’s proprietary set of electrical and environmental test criteria which are
applicable to Caterpillar service tools, based on EC-1.
ECM Electronic Control Module
General term used to refer to the electronic module in a system. The original meaning
was "Engine Control Module".
EEPROM Electrically Erasable Programmable Read-Only Memory
Electronic memory in the ECM for customer parameters, fault log, and trip recorder
data
EPROM UV Electrically Erasable Programmable Read-Only Memory
Electronic memory in the personality module for software control algorithms. Must be
removed from the ECM to reprogram
ET Electronic Technician
Caterpillar PC software which serves as an electronic service tool for service
technicians.
FLASH Bulk electrically erasable programmable read-only memory
Electronic memory in the personality module for software control algorithms. Replaces
EPROM memory. Can be reprogrammed without removal from the ECM via the data
link. Also used to describe the act of programming the memory via a data link and
service tool i.e. “flash program the ECM”
J1939 Protocol for messages used on the CAN data link.
MIDS Machine Information Display System
Machine monitoring system with a graphical user interface.
Passive Matrix Passive matrix refers to a type of liquid crystal display where the rows of pixels are
turned on in sequence. This is opposed to an active matrix liquid crystal display, in
which all pixels in the display are turned on simultaneously.
PID Parameter Identifier
Code used by electronic controls to identify a particular piece of data (parameter)
RAM Random Access Memory, Electronic memory in the ECM for software variables
RTOS Real Time Operating System
RTC Real Time Clock
WCA Wireless or WiFi Communications Adapter
Appendix C: Use Cases

The use cases for this product appear as functions in the Specific Requirements section of this document
(Section 3).
Appendix D: Future Requirements

This appendix lists the items and features discussed during the requirements gathering process but are not
included as part of the project at this time.
A1. Network Infrastructure Support

Future requirement is for a Networked version of Cat ET
A1. Dual Data Link Support

Future requirement is the adapter to support two data links active at once (i.e. J1939/J1708 or
J1939/CDL)
A2. Cat ET
A2.1. Program Wireless Network Settings
Electronic Technician will complete the configuration of the wireless card with limited user
interaction. The customer will not be required to setup the wireless and network settings for their
PC. Meetinghouse.com has an API that may provide a generic interface to the Wireless settings.
A2.2. Replicate Configuration Options to other Cat ETs

The site and machine set-ups may need to be copied/ appended to. This is only important if the
name of the card is stored on the PC instead of in the card
A2.3. RP-1210 Compliant

In order to use the comm adapter with service tools other than Cat ET, RP1210 compliant drivers
need to be supplied with the adapter. The drivers that will be created for the initial release of the
adapter will be based on RP1210, but will not be fully compliant with the standard and will not be
distributed separately from Cat ET.

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Caterpillar Confidential: YELLOW

WiFi Comm Adapter

Author: Aaron Donnelli, 396-06, 4-4291

Alan Ferguson Date Tom Kelly Date

Don Banks Date Huy Nguyen Date

Tim Wolfe Date Tim Stansifer Date

Warning: Paper copies of this document are uncontrolled

1.1 DOCUMENT PURPOSE ....................................................................................... 6

2.1 PRODUCT PERSPECTIVE ................................................................................... 8

3.1 TECHNICAL SPECIFICATIONS ......................................................................... 14

A1. Network Infrastructure Support ............................................................................22

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1.1 Document Purpose

1.2 Document Scope

1.3 Requirements Change Procedure

• Description of Change Request

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# Ver Date By Description

1.5 Document Overview

1.5.1 This document consists of the following sections:

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2.1 Product Perspective

1. Provide a wireless interface to Caterpillar machine and engine data links.

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2.1.2.2 PC Software Interface

2.1.2.3 PC 802.11 Interface

Wireless Comm Electronic

Figure 1 - Informal System Environment Diagram

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2.1.3 Physical Deployment Diagram

Figure 2: WiFi Comm Adapter Block Diagram

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2.1.4 Kit Design Details

2.1.4.2 Caterpillar Electronic Technician Service Tool

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2.2 Product Feature Summary

2.2.1 Technical Specifications

2.2.2 Data Link Interface

2.2.3 Wireless Configuration of Comm Adapter

2.2.4 Wireless Configuration of 802.11 PC Card

2.2.5 Interface Requirements

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2.3 User Characteristics

2.3.1 Machine Operator

2.3.2 Service Technician

2.4 General Constraints

2.4.1 Radio Frequency Certification

2.5 Major Assumptions and Dependencies

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3.1 Technical Specifications

3.1.1 Electrical Specifications

3.1.2 Package Specifications

3.1.3 Manufacturing Specifications

3.2 Data Link Interface

3.2.1 Function: Supported Data Links

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3.3 Wireless Configuration of Comm Adapter

Table 1 – 802.11 Symbol MOM Card Configurations

Parameter Factory Default Factory Default (from 10G) **

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3.4 Wireless Configuration of 802.11 PC Card

3.4.1 Function: Configure Wireless settings for the 802.11 PC Card

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3.5 Interface Requirements