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TWI Training and Examinations
BGAS-CSWIP
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Providing internationally recognised
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qualification demandedCourse Code: #
by industry
TWI is the world’s largest provider of welding technology and inspection High quality eLearning packages, suiting a range of learning styles,
related training with centres strategically located around the globe. gives students flexible options for pre-course learning, blended,
refresher and appreciation courses. For employers eLearning can
Every year more than 20,000 customers from around the world benefit minimise the impacts of staff being away from the workplace.
from our comprehensive programme of industrial training. Programmes
include Non-Destructive Testing (NDT), welding inspection, plant Courses are designed to service all key industry sectors including oil
inspection, welding engineering, quality control, underwater inspection, and gas, aerospace, construction, power (nuclear, fossil, renewables),
practical welding, health and safety training. automotive, rail, marine, manufacturing.
Training with TWI leads to internationally recognised qualification Courses are supported by internationally recognised certification from
and certification which delivers real benefits to industry through the awarding bodies including CSWIP, BGAS-CSWIP, PCN, EWF/IIW, ASNT,
acquisition of new competences and increased business capabilities. IOSH, NEBOSH.
TWI is a flexible training provider, able to match courses to your Training is conducted by certified experts, delivering exactly the
personal, company or industry requirements. Standard courses are knowledge required to meet the demands of industry around the world.
scheduled at all TWI venues and customised training can be arranged to
suit particular needs. TWI’s portfolio of courses and certification schemes is regularly updated
to maintain TWI’s position as the world leader in its field.
TWI Industrial Members qualify for a 10% discount on all training courses. Find out more about Industrial Membership
at www.twi-global.com
Page(s)
ASNT/ACCP Level III 1
Advanced Welding Processes - Friction Stir Welding, Laser Processing 2-4
BGAS-CSWIP 5 - 10
Corrosion Detection and Monitoring 11
EWF/IIW Diploma 19 - 21
Fitness-For-Assessment 22 - 24
Materials Joining 31 - 32
Materials Weldability 33 - 35
Plant Inspection 65 - 70
Process Appreciation 74
Welding Inspection 82 - 85
Course objectives
Preparation for ASNT centrally certificated Level III examinations
understand the basic principles of laser material processes, with How process parameters, materials and joint designs influence
a focus on laser beam welding of metal and plastic. The course the quality of the welded component
is not intended to be comprehensive, but does cover the majority Industrial hazards associated with laser processing and the
of necessary technical topics which need to be considered when international standards which need to be adhered to
reviewing a laser beam welding process.
Additional information
Course content Demonstration will be provided on a range of laser equipment including
This training course covers the following: a high power Yb-fibre laser. There will be a strict limit of 10 attendees
An overview of industrial laser processes per course to maintain quality standards, comprehension and small
Fundamentals of laser technology and equipment practical groups. Course notes will be provided to the attendees.
Detailed review of laser welding
Quality assurance and safety requirements during laser
welding
TWI Foundation Award in Friction Stir Welding (FSW) Course Code: ATC211
Suitable for Understand how FSW differs from other welding processes
The course is suitable for anyone with an interest or involvement Have a practical appreciation of different types of FSW
on weld quality
No prior experience of FSW is required for this course.
Additional information
TWI’s two-day Intermediate Award in Friction Stir Welding is a suitable Classroom time is typically five hours per day. In addition,
follow-on course to this, for those involved in friction stir welding who demonstrations of friction stir welding will be provided on a range of
will be operating friction stir welding equipment or specifying friction FSW to demonstrate the many different capabilities of FSW.
stir welding as a fabrication technology.
There will be a strict limit of 12 students per course to maintain quality
Course content standards. A comprehensive set of course notes will be provided to the
The course covers: invention of FSW; advantages and disadvantages attendees. Lunch and refreshments will be provided.
of FSW for welding light metals (Al and Mg); applications of FSW;
aluminium welding metallurgy; types of FSW machine and tooling A short, optional, exam can be taken at the end of the course,
required for FSW; FSW process control; materials weldable by FSW; successful completion of which indicates that the candidate has
design implications of FSW. demonstrated a level of knowledge of welding technology appropriate
to the level recommended by ISO 25239.
Demonstrations of FSW will be included in the course when presented
at TWI’s research centres.
friction stir welding, but is especially relevant to those who will be equipment
operating friction stir welding equipment or specifying friction stir Understand FSW weld parameters/programs and their
No prior experience of FSW is necessary for this course but some alloy to the standard ISO 25239
background knowledge of the process would be useful. TWI’s one Have experience of how to inspect, test and assess FSW
day TWI Foundation Award in FSW course provides a suitable welds in accordance with ISO 25239
overview of the technology.
Additional information
Course content Classroom time is typically three hours per day. In addition,
The TWI Certificate course builds upon the knowledge gained in the demonstrations of friction stir welding will be provided on a range
TWI Foundation Award in FSW, extending this to cover best practice of FSW to demonstrate the many different capabilities of FSW. A
for the FSW of aluminium and demonstrating the latest FSW significant portion of the course is spent in TWI’s FSW laboratory,
techniques. As well as classroom sessions, this course contains becoming familiar with the practical aspects of friction stir welding.
substantial, hands-on, practical elements using TWI’s range of FSW Friction stir welds will be made, inspected and tested to the level of
equipment and is taught at a level commensurate with the ISO FSW ISO 25239.
standard, ISO 25239-3:2011.
There will be a limit of 3 students per course to maintain quality
Aspects covered include: invention of FSW; advantages and standards.
disadvantages of FSW for welding light metals, particularly
aluminium; applications of FSW; aluminium welding metallurgy; A comprehensive set of course notes will be provided to the
types of FSW machine and tooling required for FSW; FSW process attendees. Lunch and refreshments will be provided each day.
control; materials weldable by FSW; design implications of FSW;
practicalities of FSW (practical session); visual assessment of FSW A short, two part, exam will be taken at the end of the course.
quality (practical session); mechanical testing of FSW (practical
session); defects observed in FSW and their remediation. Successful completion of Part 1 of the exam will demonstrate that
the candidate possesses the basic level of knowledge of FSW
Demonstrations of the latest FSW techniques such as bobbin and welding technology recommended by ISO 25239-3:2011.
SSFSW are included in the course.
Successful completion of both Parts 1 and 2 of the exam will result
in the award of a TWI Certificate of FSW.
TWI’s Advanced Award in FSW is intended for those with a given component
considerable experience of the FSW process and who are about to Select the best friction stir welding technique and tool for
would already possess TWI’s Basic and Intermediate Awards in FSW, Prepare a Welding Procedure Specification for the proposed
at least substantial elements of the course, may be held at the in accordance with the FSW standard ISO 25239:2011
customer’s premises. Understand the nature and cause of any defects generated
drainage - principles, types of system, drain types; farm/pipeline a valid eyesight certificate from a doctor or an optician
fencing; topsoil strip; excavation and drain making; backfill; civilisation showing satisfactory eyesight for near vision, permitting
and ripping; reinstatement; reporting. BS 8010; P10; MAFF: Soil Code; reading a minimum of Times Roman N5, or equivalent type
MAFF: Code of Good Practice for the Protection of Water; MAFF: and size letters, at not less than 300mm on a standard
Preventing the Spread of Plant and Animal Diseases; Badgers Act test chart for near vision, in at least one eye, corrected or
1992. uncorrected. Candidates will be required to have had a colour
perception assessment by the Ishihara 24 plate test or
Certification/Awarding Body equivalent
BGAS-CSWIP a completed application form and full examination fee
handtools, and/or power tools cleaning, materials, handling, a valid eyesight certificate from a doctor or an optician
Duration Note:
5 days Renewal can only be made within three months of the expiry date.
Any application received after three months of the expiry cannot be
Suitable for considered and can only be renewed by re-examination.
Candidates with or without experience in the Painting Inspection
If the applicant is a holder of BGAS-CSWIP Site Coatings Inspector
Industry.
Approval, it should be noted that day 1 of the syllabus will cover
items which the applicant may be already conversant in and
Course content
therefore attendance on this day (although strongly recommended) is
Corrosion theory; surface preparation; surface contaminants and
entirely at their discretion. Course duration may then be only 4 days.
tests; paint constituents and technology; solutions and dispersions;
However, should the applicant decide against attendance on this day,
drying and curing properties and performance; specified painting
there will be no reduction in course fee.
conditions; cathodic protection; holiday/pinhole detection; paint-
application methods; paint/paint film testing; paint identification;
Four-day training course with examination on day 5, or for less
metal coatings; paint faults; colour; inspection methods; specification
experienced candidates there is the opportunity to take the
requirements; health and safety and working practices.
examination the following week.
Certification/Awarding Body
BGAS-CSWIP
Entry requirements
Experience may be acquired prior to or following success in the
examination. In the event that the experience is sought following
Course objectives
successful examination, the results of the examination shall remain
To recognise and identify the benefits/disadvantages of paint
valid for two years.
systems
To understand the importance of surface preparation
The minimum duration for industrial experience prior to or following
To understand methods of application and testing
success in the qualification examination is six months, showing
To understand paint system inspections
knowledge of dry abrasive blast cleaning or industrial paint
To interpret requirements of standards
application techniques.
To meet the syllabus requirements for the BGAS-CSWIP
Painting Inspector Examination
Additional information
Candidates must bring:
2 passport sized photographs
Candidates who already hold BGAS-CSWIP grades 3 and 2 in paint/ showing satisfactory eyesight for near vision, permitting
painting inspection. This, the advanced qualification, deals specifically reading a minimum of Times Roman N5, or equivalent type
with offshore practices. and size letters, at not less than 300mm on a standard
test chart for near vision, in at least one eye, corrected or
Course content uncorrected. Candidates will be required to have had a colour
Zones of offshore structures; offshore working; safety offshore; perception assessment by the Ishihara 24 plate test or
medical, emergency procedures/escape routes; permit to work equivalent
systems; vessel entry and enclosed space working; scaffolding; fire a completed application form and full examination fee
Those who wish to move into pipeline inspection and gain the BGAS- showing satisfactory eyesight for near vision, permitting
CSWIP Welding Inspection Certificate. reading a minimum of Times Roman N5, or equivalent type
and size letters, at not less than 300mm on a standard
Course content test chart for near vision, in at least one eye, corrected or
Welding processes; pipeline construction; consumables; procedures; uncorrected. Candidates will be required to have had a colour
welding defects; specifications; mechanical testing of welds; perception assessment by the Ishihara 24 plate test or
radiographic interpretation; joint preparation; heat affected zones; equivalent.
preheat and postheat; weld repairs; code interpretation, exam practice a completed application form and full examination fee
Candidates with or without previous experience in site coatings showing satisfactory eyesight for near vision, permitting
inspection wishing to attain BGAS-CSWIP approval as a Site Coatings reading a minimum of Times Roman N5, or equivalent type
Inspector. and size letters, at not less than 300mm on a standard
test chart for near vision, in at least one eye, corrected or
Suitable for individuals engaged in the inspection and coating of uncorrected. Candidates will be required to have had a colour
new and existing pipelines. This approval is very useful to welding perception assessment by the Ishihara 24 plate test or
inspectors as it can extend their working time capability on pipelines equivalent
projects. a completed application form and full examination fee
TWI has introduced a new online option around Phased Array Ultrasonic Testing (PAUT) -
the world for students to acquire the essential Welds - Blended Learning Package (NDT44BL)
The eLearning training course is divided in six modules:
knowledge required for certification in Non-
Module 1: Ultrasound
Destructive Testing (NDT). The new courses are Module 2: Phasing
When you have booked your online training, you will receive an email
notification with your login details. You will then have 60 days from
first login to complete your eLearning course
Testing
Module 2: 0-Degree Ultrasonic Testing
Module 3: Angled Ultrasonic Testing
Module 4: Review
This option is only available to students enrolling on full courses Phased Array Ultrasonic Testing (PAUT) - Welds -
with TWI. You can now ensure you are fully prepared using our pre- Pre-course eLearning Package
course eLearning packages. These entirely optional add-ons allow The eLearning part of this training course is divided in six modules:
you to familiarise with all of the key concepts that will be covered in Module 1: Ultrasound
the classroom, giving yourself the best possible chance of learning Module 2: Phasing
everything you need to achieve certification. Module 3: Steering
Module 4: Focusing
The eLearning material is made available 30 days before the course Module 5: Data Quality
start date, giving you plenty of time to build your confidence before Module 6: Review
you enter the classroom.
Time of Flight Diffraction (ToFD) - Pre-course
Each module contains: eLearning Package
Pages explaining the underlying theory The eLearning part of this training course is divided in four modules:
Videos explaining the theoretical and practical aspects of Module 1: Basic Principles of Ultrasound and Ultrasound
Ultrasound Testing, Silverlight interactive exercises in which Testing
the student can build a set-up, practice calibration and Module 2: Principles Underlying Time of Flight Diffraction
scanning and learn to evaluate real data Module 3: Data Analysis
Module 4: Review
Ultrasonic Testing (UT) – Levels 1 and 2 -
Pre-course eLearning Package
The eLearning part of this training course is divided in four modules:
Module 1: Basic Principles of Ultrasound and Ultrasound
Testing
Module 2: Principles Underlying Time of Flight Diffraction
Module 4: Review
For technicians who are alreadu certified, but would benefit from a Phased Array Ultrasonic Testing (PAUT) - Welds -
reminder of the fundamentals of ultrasonic testing prior to a work Refresher eLearning Package (NDT44R)
project or when preparing to take a recertification exam, we are The Refresher eLearning package is divided in three modules:
introducing a refresher eLearning package. This course is an excellent Module 1: Self-evaluation Test
way to remind yourself of the underlying principles and skills required Module 2: Theory
to conduct this type of inspection. Module 3: Exercises
Refresher courses are available for 14 days consecutive access Time of Flight Diffraction (ToFD) - Refresher
from the date of activation. During that time they can be completed eLearning Package (NDT40R)
entirely at your own pace, with the option to repeat any sections as The Refresher eLearning package is divided in three modules:
needed. Module 1: Self-evaluation Test
Module 2: Theory
When you have booked your online training, you will receive an email Module 3: Exercises
notification with your login details.
Module 2: Theory
Module 3: Exercises
The Ultrasonic Testing Appreciation eLearning packages bring the Phased Array Ultrasonic Testing (PAUT) – Welds -
student into contact with ultrasonic testing even if the testing Appreciation eLearning Package (NDT44A)
is conducted by someone else. This could be ultrasonic testing The Phased Array Ultrasonic Testing (PAUT) Appreciation eLearning
equipment vendors, auditors or supervisors – anyone who works Package covers both manual and semi-automated PAUT and is
indirectly with ultrasonic testing. divided in five modules:
Module 1: Basic Ultrasonic Testing Principles
This eLearning package gives you 14 days’ access to the eLearning Module 2: Phased Array Ultrasonic Testing Principles
materials. The training is delivered step-by-step, one section at Module 3: Beam Steering
a time, but free of any time pressure to complete the individual Module 4: Beam Focusing
modules. Module 5: Optimizing Data Quality
Students completing the full package will be awarded a Certificate of Time of Flight Diffraction (ToFD) - Appreciation
Satisfactory Completion. eLearning Package (NDT40A)
The Time of Flight Diffraction (ToFD) eLearning Package is divided in
Ultrasonic Testing (UT) – Levels 1 and 2 - three modules:
Appreciation eLearning Package (NDT4A) Module 1: Basic Ultrasonic Testing Principles
The Ultrasonic Testing (UT) Appreciation eLearning Package divided in Module 2: Principles Underlying Time of Flight Diffraction
three modules: (ToFD)
Module 1: Basic Principles of Ultrasound and Ultrasound Module 3: Data Analysis
Testing
Module 2: 0-Degree Ultrasonic Testing
Module 3: Angled Ultrasonic Testing
This online pre-course learning will provide candidates with a CSWIP Welding Inspection Theory Pre-course
thorough eLearning experience and an essential foundation of eLearning (WIS5 PLUS)
knowledge before attending the full, classroom based CSWIP Welding The package consists of eleven modules:
Inspection courses. It will also allow candidates to identify areas of Duties of a Welding Inspector
weakness or uncertainty that can be discussed with the lecturer Codes and Standards
during the full course delivery. Welding Terminology and Definitions
Welding Defects
The pre-courses are also very effective as supplementary learning Welding Symbols
resources and visual revision tools to support the learning materials Electricity in Welding
and course content from their full, classroom based CSWIP Welding Introduction to Destructive Testing
Inspection/CSWIP Senior Welding Inspection courses. These packages Non-Destructive Testing
provide comprehensive blended learning experiences that lend Weldability of Steels
themselves to all types of learning preferences. Heat Treatment
Welding Equations
With the eLearning platform, you can track your progress and invest
more time in the areas you need to. You can also speed through CSWIP Senior Welding Inspection Theory
those areas where you have greater knowledge and more confidence. Pre-course eLearning (WIS10 PLUS)
Assessments at the end of modules are designed to test your The package consists of twelve modules:
knowledge. But if you fail these, don’t worry - when you relaunch the Introduction to Metallurgy
module, you can begin a ‘new attempt’ and try the assessment again. Duties of a Senior Welding Inspector
The same applies to stand-alone assessment modules. Weldability of Steels
Non-Destructive Testing
A course will be marked as ‘Complete’ once all of its modules have Destructive Testing
been passed. Even if you have completed a course, you can still go Welding Processes
back to revise a particular topic again, as long as you do so within Residual Stress and Distortion
the 60-day timeframe. You can also make a note of any topics you Welding Symbols
found difficult, and make a note to ask your tutor when you attend Welding Inspection Assessment
your full, classroom-based course. NDT Reports
Fracture Assessment
This eLearning CSWIP Welding Inspection Theory Pre-course Package Welding Procedures
includes online training plus a CSWIP Welding Inspection course and
examination package – these must to be booked together and cannot
be sold separately. Examinations must be attended in person at the
specified venue.
This eLearning CSWIP 3.1 - Welding Inspection Theory Refresher CSWIP Welding Inspection Theory Refresher
eLearning package includes online training plus the examination cost eLearning Package (WIS2 T1)
– these must to be booked together and cannot be sold separately. The package consists of nine modules:
Examinations must be attended in person at the specified venue. Welding Defects
A course will be marked as ‘Complete’ once all of its modules have CSWIP Senior Welding Inspection Theory
been passed. Even if you have completed a course, you can still go Refresher eLearning Package (WIS2 T2)
back to revise a particular topic again, as long as you do so within This eLearning package consists of eleven modules:
the 60-day timeframe. You can also make a note of any topics you Welding Defects
found difficult, and make a note to ask your tutor when you attend Duties of a Welding Inspector before Signing-off a Product
your full, classroom-based course. Weldability of Steels and Joining Dissimillar
Non-Destructive Testing
Destructive Testing/Quantitative and Qualitative
Welding Processes and Consumables
Residual Stress and Distortion/PWHT
Welding Symbols on Engineering Drawings
Welding Inspection Assessment
NDT Reports
Fracture Assessment
There is a high demand for people with specific technical knowledge Increases your knowledge of welding production, including
of welding to undertake the tasks of welding coordination. As a design and advanced welding processes
special process, the control of welding quality depends on the Increases your employability and value to the industry
knowledge of welding coordinators. Provides verification of your welding skills when tendering
for jobs
To comply with the requirements of ISO 3834, it is necessary for Progresses your career, building your knowledge as you
an employer to show that responsible welding coordinators have work through the modules towards achieving your Welding
the specific technical knowledge necessary to perform the essential Engineer qualification
welding-related tasks given in EN ISO 147431. The European/ Learn from internationally renowned TWI experts
International Specialist, Technologist and Engineer Diploma
provide demonstrable evidence of the basic technical knowledge Planning your training
requirements. The Diploma is available at three levels. You may not need to
progress beyond the Specialist level, or you may wish to work
The EWF/IIW Diploma delivered by TWI is a modular programme, your way all the way up to the Engineer level – it depends on the
enabling progression in stages through three levels of qualification. complexity of the welding tasks you and your company are involved
with.
Specialist (IWS)
Personnel with some technical knowledge where the level of There are six modules in the Specialist level, another four modules in
knowledge needs to be sufficient for the planning, executing, the Technologist level and a final 4 in the Engineer level.
supervising and testing of tasks and responsibilities, within a limited
technical field and involving simple welded constructions. Entry requirements - don’t worry if you don’t meet the entry
requirements for the higher levels when you begin your training – you
Technologist (IWT) can gain them as you progress through the Diploma. More information
Personnel with specific technical knowledge, where the level of on how you can do this is available at www.twitraining.com.
knowledge needs to be sufficient for the planning, executing,
supervising and testing of tasks and responsibilities in welding Once you begin studying towards the EWF/IIW Diploma, you must
fabrication, within a selective or limited technical field. complete your chosen level within three years. Depending on your
availability and the course schedule, you may be able to complete
Engineer (IWE) your level in a much shorter time.
Personnel with comprehensive technical knowledge, where full
knowledge is required for the planning, executing and supervising of Each module lasts five days, from Monday to Friday inclusive, and
all tasks and responsibilities in welding fabrication. ends with an exam on the final day. The only exception to this
is at Specialist level: the modules ‘Advanced Welding Processes
Is this course suitable for me? and Equipment’ (AWP) and ‘Welding Processes and Equipment
This course will be of great interest to engineers, technologists, (Foundation)’ (WPE1) is taken over two weeks with a single exam at
welding co-ordinators and managers in the following fields - process the end of the second week. We recommend you take these modules
plants, structural steelwork, bridges, pressure vessels, pipework together if you can.
and pipelines, storage tanks, offshore structures, general heavy
equipment, ship building and ship repairs, automotive, construction, You can choose the order in which you take the modules making up
rail, aerospace, power generator equipment, material testing or any your level, except for the ‘Fabrication and Application’ module, which
industry where welding is the major joining method. must be taken last in each level.
If you have some technical knowledge with at least two years’ If you have limited practical welding experience, we recommend you
experience in welding-related tasks and are seeking to progress your take the ‘Practical Welding Technology’ (PWT) module before taking
career in welding engineering, the EWF/IIW diploma is for you. the two Welding Processes modules (AWP and WPE1).
How would attaining the EWF/IIW Diploma benefit The vast majority of candidates who wish to take the Engineer level
me? start with the six Specialist modules and build on their knowledge
Internationally-recognised qualification with the four technologist modules and final four engineer modules.
Evidence of knowledge and understanding of the essential However, if you possess relevant academic qualifications and can
welding-related tasks described in IS0 14731 prove that you have sufficient relevant welding experience in a
A qualification that may enable you to take up the role of working environment, you may be granted exemption from some
responsible welding coordinator as defined in ISO 3834 modules.
A qualification that supports your professional status; the
EWF/IWS diploma satisfies the knowledge requirements for
Engineering Technician registration with The Welding Institute
For exemption from the practical module candidates would need to Pre-course work
have certificates across a variety of welding processes from City & For each module we recommend that you spend as much time
Guilds or ECITB or other welding certification bodies. studying outside of the classroom as you do in the classroom. We
strongly advise you to read the course notes we provide before
If you meet the entry requirements for more than one level then you
beginning your module. We also provide five technical text books to
also have the option of taking the modules together (eg. MAB1 one
support your understanding of the topics covered.
week, MAB2 the next and MAB3 the week after) which suits some
of our candidates who need to complete the training within a short Homework
space of time. This also means the details are fresh in your mind as You will be expected to complete a minimum of two hours’ homework
your move onto the more advanced material. each evening during the course. This will consist of exercises and
revision of the topics covered that day.
When you have been approved to take the Specialist level, you
can start your Specialist and Technologist modules together while Feedback
working towards achieving your TWI Diploma in Welding Technology We have a very good success rate but if you are unsuccessful, we
or meeting the additional entry requirements for your EWF/IIW offer free feedback on your failed exam paper and two days free
Technologist Certificate providing these are achieved within the 3 refresher training.
year time limit allowed.
If you are considering applying for IEng status to enable you to meet
the entry requirements, please contact theweldinginstitute@twi.co.uk
to discuss how you can achieve this as soon as possible.
Career progression: can I progress to the Engineer modules if I don’t have a degree?
Do you have an HND, HNC or equivalent qualification
Incorporated Engineer Status (IEng) or a Level 4 National
Vocational Qualification in an engineering subject?
NO YES
Complete the Technologist modules and receive a TWI Complete the Technologist modules and receive an
Diploma in Welding Technology. You can now choose one EWF/IIW Technologist Diploma
of the following options
Talk to your chosen college about Take the Engineer modules NO Do you have experience in welding
using CATS credits from your TWI and receive the TWI Diploma in engineering
Diploma in Welding Technology Engineering
towards an HNC, HND or
Foundation Degree.
YES
Duration general metal loss; localised metal loss; pitting; laminations; weld
4 days misalignment and shell distortion; crack-like flaws; creep; fire damage;
hydrogen blisters; hydrogen damage associated with HIC and SOHIC;
Suitable for dents and gouges; remaining life assessment and life extension
The course is aimed at plant engineers, Non-destructive Testing examples; repair and remediation options; status of API 579 and
engineers, materials and corrosion engineers, plant inspectors future developments; interaction with other assessment procedures
responsible for managing the integrity of ageing process equipment, (e.g. FITNET, BS 7910, R5 and R6) and related API documents (API
pipelines, boilers and storage tanks. 510, API 570 and API Std 653)
This course covers Level 1 (for plant inspectors) and Level 2 (for Course objectives
engineers FFS assessments), in accordance with the 2007 edition of At the end of the course, attendees will be able to:
API 579/ASME FFS. Confidently apply the latest FFS technologies for making
design, fabrication, operation or maintenance of process equipment assessments for brittle fracture, general metal loss, localised
and piping, as well as some knowledge of the most common pressure metal loss, pitting, laminations, weld misalignment and shell
equipment design codes/standards (ASME, BSI,API, NACE, etc) distortion, crack-like flaws, creep; fire damage; hydrogen
blisters; hydrogen damage associated with HIC/SOHIC; dents
Course content and gouges
This course has been developed, based around the new API/ASME Use FFS on process equipment, pipelines, boilers and storage
combined standard (API 579 Third Edition) which has been expanded tanks
to address material damage mechanisms other than just those
commonly found in refining industry equipment. The course fee does not include a copy of the associated American
Petroleum Institute document. A comprehensive set of course notes
Introduction to FFS; material properties and the API 579 Annexes; will be provided to the attendees.
stress analysis for FFS; Non-Destructive Testing and flaw sizing for
FFS; identification of damage mechanisms for FFS; brittle fracture;
Discusses the assessment of circumferential flaws in pipeline local and global collapse
girth welds Main features and input data to FAD assessments
Provides practical training in fracture and fatigue Using CrackWISE for fracture assessment and critical
Day 1 Day 3
Failure case studies: Comparison of fracture assessment Options (1-3):
Examples of engineering failures Material-specific FADs
Contributing factors and lessons learnt, especially with Fracture toughness R-curves
Software workshop:
Fracture mechanics theory: Using CrackWISE for fatigue assessment
Main principles of fracture (for driving force and fracture Charpy/fracture toughness toolkit
toughness): K, CTOD, J
Linear elastic and elastic-plastic fracture mechanics (LEFM Annexes of BS 7910 Part 1:
and EPFM) BS 7910 annexes - content and use
Final examples and wrap-up session. to allow them to install and use the software immediately
before, during and after the training course; participants are
therefore requested to bring laptop computers to the course,
with the software installed
Course objectives
Theory
To understand and define what is a potential dropped object
To know how to identify a potential dropped object and the
common causes
To review methods for the control and prevention of potential
dropped objects
To clearly understand roles and responsibilities in respect of
potential dropped objects
To consider options for maintaining awareness and
continuous improvement in the fight against dropped objects
Practical
Identification of equipment using samples
The correct fitting of equipment
Identification of potential dropped objects using samples
health and safety qualification which is intended for companies or TWI Middle East (Accredited Centre 645)
individuals working to international standards with regards to health, TWI South East Asia (Accredited Centre 836)
Additional information
This course is delivered by the following Accredited Centre:
TWI Middle East (Accredited Centre 645)
Course content This affiliated course is delivered in conjunction with TWI SEA at its
state-of-the-art facilities in Kuala Lumpur, Malaysia.
Day 1:
What is working at height?
Legislation
Course objectives
An outlook of the legislation relating to work at heights and a
Work at heights regulations
guide to the options on how to comply
Height and Safety at Work Act (UK)
The details behind the equipment standards to ensure usage
Workplace Safety and Health Act (Singapore)
within the intended purpose
Steps towards risk assessment
Methods to be adopted for rescue operations with specialized
Managing the falling hazard
equipment such as SKED Stretcher
Methods involved in working at height
The course focuses on a high degree of practical training
Selection of equipment and inspection
Basic rescue system (lowering of casualty)
Practical session
Additional information
Satisfactory completion of the written and practical assessment
elements is a pre-requisite for successful award of certification.
Day 2:
Introduction to SKED stretcher
Methods for handling stretcher (unrolling and lay flat)
Entry requirements
None required
How to place a casualty on the stretcher (log roll method)
Course objectives
Provision of a learning platform, to acquire fundamental and
applied knowledge of adhesive technology
Opportunity to use dissimilar material combinations for
innovative manufacturing
Course content
Principles of the resistance welding process and equipment; outline
of the electrical controls; guidance on the setting-up and control
of weld quality; demonstration of the effect of welding parameters,
machine characteristics and material on spot welds in steel sheet;
consideration of electrode requirements; welding of high strength
and coated steels, aluminium etc; testing, monitoring and NDT;
maintenance and safety.
Course objectives
To understand the principles of resistance welding
To appreciate how process parameters and other factors
influence quality of resistance welds
To carry out setting up and troubleshooting tasks more
effectively
Duration Day 2
2 days Detection of creep damage by NDT methods
Weld repair (standard)
Suitable for Weld repair without PWHT
Welding engineers, welding inspectors, metallurgists, plant Codes and standards
managers, maintenance engineers, process engineers, design Industry case studies
engineers, regulatory staff and any professional staff who require an Q&A session
appreciation of high temperature alloys welding and fabrication.
Course objectives
Course content Welding and fabrication of high temperature alloys:
The course is provided over two consecutive days according to the Includes all Cr-Mo steel grades (from 0.5Mo to >9% Cr)
schedule below. The actual scheduling of lectures over the two days Focuses particularly on the high chromium steel grades (P91,
may vary; however, all subjects will be covered. P92, P911, P122, X20)
Provides best practice guidelines for consumable selection,
Duration
1 day
Suitable for
Engineering staff involved in design, specification, fabrication,
inspection and application of titanium and its alloys.
Course content
Basic metallurgy, properties of titanium and its alloys; alloying and
its influence on mechanical properties and weldability; weldable
alloys; metallurgical effects of welding; filler metal composition and
selection; welding processes, techniques and precautions.
Course objectives
To understand various types of titanium alloys
To appreciate the effects of alloying elements on properties
and weldability
To identify weldable grades and suitable filler materials
To appreciate practical problems of welding titanium and its
alloys
Duration
4 days
Suitable for
Engineering staff involved with the design, specification, fabrication,
inspection and application of materials. Production engineers, welding
supervisors, QA/QC personnel and inspection staff.
Course content
This course gives an overview of materials weldability and covers the
content of each of the individual courses:
Materials Weldability - Aluminium Alloys
Course objectives
The accurate reporting of weld condition from AUT data
Differentiation of defects from geometric features
Assessment of AUT records against a specification
Assessment of calibration records
To meet the CSWIP syllabus requirements
Course content
Knowledge of phased array technique; advantages/disadvantages;
in-depth knowledge of Pipe Wizard system; interpretation of results;
knowledge of software, equipment, troubleshooting etc.
Course content The candidate can only attempt one examination as part of the
Welding product technology; electrical and electromagnetic theory; package.
ACFM detection - identification of longitudinal and transverse cracks;
instruction writing; Level 2 software commands; sizing for length and Entry requirements
depth; reporting; backing-up data. Be a current or previously certificated Level 1 ACFM operator.
Certification/Awarding Body
CSWIP
Training in accordance with the requirements of BS EN ISO 9712. Digitised Radiographic Testing (DRT)
The minimum required duration of training, which includes both
Certification/Awarding Body theoretical and practical elements, is:
CSWIP, PCN Level 1 - 12 hours
Level 2 - 24 hours (Direct Level 2 -36 hours)
Course objectives
To explain the theoretical background of digital radiography The minimum duration for experience prior to or following success in
To be able to explain current standards with reference to CR the qualification examination is:
systems (BS EN 14784) Level 1 - 1 month
To be able to calibrate a CR system using a phantom Level 2 - 3 months (Direct Level 2 - 4 months)
Eddy current testing of ferritic welds, structures (aerospace), and Level 2 - 40 hours (Direct Level 2 - 80 hours)
specific pieces of equipment. These are as follows: Level 2 - 9 months (Direct Level 2 - 12 months)
Certification/Awarding Body
CSWIP, PCN
Course objectives
To evaluate the variables defined above and define the
limitations of examination
To write clear and concise inspection instructions and test
reports
To meet the syllabus requirements of CSWIP/PCN Level 2
Course objectives
To detect corrosion, erosion, cracks, surface and near-surface Certification will not be issued until successful completion of the
defects in tubes examination and the required experience is achieved.
To write clear and concise inspection instructions and test
reports
To meet the syllabus requirements of CSWIP/PCN Level 2
Guided Wave Testing of Pipes and Pipelines – Level 1 (CSWIP Approved) Course Code: NDT31W
Duration Course objectives
10 days To gain a basic understanding of Guided Wave Testing
To be able to perform an inspection using the Teletest
Suitable for FOCUS+ system (including equipment testing, setup and data
NDT inspectors new to the field of guided wave inspections of pipes collection)
and pipelines who will be under the supervision of more experienced To carry out data interpretation and reporting under close
and qualified personnel. supervision of certified CSWIP Level 2 Guided Wave Testing
personnel
Course content
Introduction to Teletest FOCUS+equipment; introduction to Teletest Entry requirements
FOCUS software; selection of testing parameters; data collection; No mandatory course Entry requirements, however ultrasonic
assessment of data quality; introduction to data interpretation; data background is highly recommended.
handling and storage; basic reporting.
Guided Wave Testing of Pipes and Pipelines – Level 2 (CSWIP Approved) Course Code: NDT32W
Duration Course objectives
5 days To determine test parameters required for a particular test
To write test techniques and instructions
Suitable for To conduct the tests
Long Range Ultrasonic Testing Inspectors Level 1 To understand and interpret the display
Course content The course ends with an CSWIP certification examination (optional).
The aim of this course is to provide the necessary information to
operate the Teletest FOCUS+ equipment and to interpret the results.
CSWIP, PCN
Certification requirements
Course objectives The minimum duration for experience prior to or following success in
To explain the theoretical background of phased array the qualification examination is:
applications Level 1 - 3 months
To calibrate and set up the phased array ultrasonic Level 2 - 3 months (Direct Level 2 - 6 months)
equipment
To locate and evaluate flaws in the weld body, HAZ, and
parent metal lamination
To analyse scan data for location and size of defects in
typical welded butt joints
To accurately report weld condition
To differentiate defects from geometric features
To compile a written instruction
To meet the CSWIP and PCN syllabus requirements
Certification/Awarding Body
CSWIP, PCN
Course objectives
To understand the theoretical background and limitations of
ToFD applications
To correctly select probe/wedge to examine welded butt joints
To calibrate and set up the ToFD ultrasonic equipment
To locate and evaluate flaws in the weld body and HAZ
To differentiate defects from geometric features
To analyse scan data for location and size of defects in
typical welded butt joints
To understand and apply digital processing processes (SAFT,
linearization, averaging, filters etc)
To compile written instructions
To meet the CSWIP and PCN syllabus requirements
During the Level 2 instruction writing and application, attendees Level 2 - 3 months (Direct Level 2 - 4 months)
Certification/Awarding Body
CSWIP, PCN
Course objectives
To explain the basic principles of magnetic particle inspection
methods
To carry out magnetic particle inspection
To write clear and concise inspection instructions and test
reports
To meet syllabus requirements for CSWIP/PCN Level 2
requiring only Level 1 training will carry out practical applications to Level 2 - 3 months (Direct Level 2 - 4 months)
written instructions.
Certification will not be issued until successful completion of the
The course ends with a written and practical test. examination and the required experience is achieved.
Training in accordance with the requirements of BS EN ISO 9712.
Please note:
Certification/Awarding Body All candidates attending a PCN examination (initial, retest or renewal)
CSWIP, PCN must provide photo ID (e.g Driving licence number, Passport number,
PCN ID Card) on the day of sitting the examination. Failure to do so
Course objectives will result in the candidate being turned away.
To explain the basic principles of penetrant inspection
methods
To carry out penetrant inspection using solvent-removable,
water-washable and post-emulsifiable/removal processes
To write clear and concise inspection instructions and test
reports
To meet syllabus requirements for CSWIP/PCN Level 2
Level 2 - 56 hours
Course objectives The training hours requirement is fulfilled when candidates attend
To explain the basic theory of X - and gamma radiography one of TWI’s training courses.
To select film type and energy levels, select and prepare
techniques for a given specimen Certification requirements
To state the theory of film processing and carry out practical The minimum duration for experience prior to or following success in
dark-room work the qualification examination is:
To have a working knowledge of basic radiation safety (see Level 1 - 3 months
Course content
Basic principles of sound; generation and detection of sound; The training hours requirement is fulfilled when candidates attend
behaviour of sound in a material; the flaw detector; use of angled one of TWI’s training courses.
beam probes for weld scanning; welding processes and weld defects;
practical exercises on test specimens containing simulated flaws; Certification requirements
examination of parent plate, butt welds; instruction writing. The minimum duration for experience prior to or following success in
the qualification examination is:
The course ends with the certification examination. Level 1 - 3 months
Course objectives
To explain the theoretical background of the techniques
To calibrate ultrasonic equipment
To measure the thickness of steel plates and determine levels
of attenuation
To locate and evaluate laminations
To select the correct type of probe to examine welded butt
joints in steel plate and aerospace components/structures
To report on the location and size of defects in typical welded
butt joints
To interpret code requirements
To meet the syllabus requirements for PCN/CSWIP Levels 1
and 2
Thermography
Principles of infrared imaging; calibration of the instrument; storing
and retrieving data; understanding of qualitative thermography in
order to identify various patterns; familiarisation with the conditions
required to carry out various inspections including mechanical,
electrical components, energy systems and to consider any
associated limitations.
eLearning Package
Phased Array Ultrasonic Testing (PAUT) – Welds -
Package
Note: In order to be awarded OVI certification candidates must hold a To be awarded OVI certification candidates must hold a current
valid CSWIP Welding Inspection certificate. CSWIP Welding Inspection Certificate; 3.0 Visual Welding Inspector,
3.1 Welding Inspector or 3.2 Senior Welding Inspector Certificate.
Course content
The topics covered include:
Inspection of structures
Overview of In-service defects
Corrosion and deterioration processes
Reporting systems
Relevant legislation
Painting and Coating inspection
Certification/Awarding Body Certification will not be issued until successful completion of the
CSWIP, PCN examination and the required experience is achieved.
Course objectives
To explain the basic principles of magnetic particle inspection
methods
To carry out magnetic particle inspection
To write clear and concise inspection instructions and test
reports
To meet syllabus requirements for CSWIP/PCN Level 2
The course ends with a written and practical test. Certification will not be issued until successful completion of the
examination and the required experience is achieved.
Training in accordance with the requirements of BS EN ISO 9712.
Please note:
Certification/Awarding Body All candidates attending a PCN examination (initial, retest or renewal)
CSWIP, PCN must provide photo ID (e.g Driving licence number, Passport number,
PCN ID Card) on the day of sitting the examination. Failure to do so
Course objectives will result in the candidate being turned away.
To explain the basic principles of penetrant inspection
methods
To carry out penetrant inspection using solvent-removable,
water-washable and post-emulsifiable/removal processes
To write clear and concise inspection instructions and test
reports
To meet syllabus requirements for CSWIP/PCN Level 2
activity and dose; radiation damage to the human body; somatic and holder of a PCN Basic Radiation Safety certificate or an
hereditary damage; stochastic and deterministic effects; early and alternative recognised by BINDT
late effects; principles of radiation protection; methods of radiation
protection (time, distance, shielding); dose limits; safe distance and The responsibility for appointment of a Radiation Protection
other protection calculations; guidance on the use of SI 3232:1999 Supervisor rests with the employer, whose attention is drawn to
and the relevant parts of ACOP; gamma containers and tests on them; regulation 13 of the IRR 99 regarding the duty to consult one or more
packaging, labelling and transport; instrumentation and monitoring; Radiation Protection Advisers.
emergency procedures and equipment; Radiation Protection
Supervisor will also include the requirements for Radiation Protection Price listed includes examination and levy fees.
Supervisors; knowledge and understanding of the requirements to
assess doses; carry out hazard assessments; implement contingency All candidates attending a PCN examination (initial, retest or renewal)
plans and emergency procedures; arrangements for the provision of must provide photo ID (e.g Driving licence number, Passport number,
dosemeters and the keeping of dose records. PCN ID Card) on the day of sitting the examination. Failure to do so
will result in the candidate being turned away.
The course ends with the certification examination.
Certification/Awarding Body
CSWIP, PCN
Level 2 - 56 hours
Course objectives The training hours requirement is fulfilled when candidates attend
To explain the basic theory of X- and gamma radiography one of TWI’s training courses.
To select film type and energy levels, select and prepare
techniques for a given specimen Certification requirements
To state the theory of film processing and carry out practical The minimum duration for experience prior to or following success in
dark-room work the qualification examination is:
To have a working knowledge of basic radiation safety (see Level 1 - 3 months
Course content
Basic principles of sound; generation and detection of sound; The training hours requirement is fulfilled when candidates attend
behaviour of sound in a material; the flaw detector; use of angled one of TWI’s training courses.
beam probes for weld scanning; welding processes and weld defects;
practical exercises on test specimens containing simulated flaws; Certification requirements
examination of parent plate, butt welds; instruction writing. The minimum duration for experience prior to or following success in
the qualification examination is:
The course ends with the certification examination. Level 1 - 3 months
Course objectives
To explain the theoretical background of the techniques
To calibrate ultrasonic equipment
To measure the thickness of steel plates and determine levels
of attenuation
To locate and evaluate laminations
To select the correct type of probe to examine welded butt
joints in steel plate and aerospace components/structures
To report on the location and size of defects in typical welded
butt joints
To interpret code requirements
To meet the syllabus requirements for PCN/CSWIP Levels 1
and 2
introduction to NDT; visual inspection equipment; factors influencing Level 2 - 24 hours (Direct level 2 - 40 hours)
Level 2 - 3 months
Training in accordance with the requirements of BS EN ISO 9712.
Certification/Awarding Body
CSWIP, PCN
Course objectives
To outline the factors influencing visual inspection
To explain the place of visual inspection in relation to NDT
To enable candidates to utilise a range of visual inspection
equipment
To meet syllabus requirements for CSWIP Level 2
Certification/Awarding Body Course costs vary according to the training hour requirements and
CSWIP, PCN Level 2 qualifications held. For exam only prices, use the ‘Examination’
drop down link and select the relevant scheme.
Course objectives
To state the responsibilities of a level 3 as directed by the Please note:
relevant scheme All candidates attending a PCN examination (initial, retest or renewal)
To state the parameters relating to inspection of welds, must provide photo ID (e.g Driving licence number, Passport number,
forgings and castings PCN ID Card) on the day of sitting the examination. Failure to do so
To be familiar with the main certification scheme will result in the candidate being turned away.
requirements
To explain the principles of the major complementary NDT
methods
Suitable for This course (Module 1 Part A) has a duration of 1 week and is the first
Engineering, technical, operations, maintenance and inspection part of the 2 week CSWIP Plant Inspection Level 1 course. The CSWIP
personnel working within the oil and gas production, chemical examination will be conducted on day 5 of each respective week.
process, power generation, utilities, commercial works (vendor) Level 1 Week 1 must be completed prior to attending Level 1 Week 2.
inspection organisations, classification societies and insurance
companies. Entry requirements
All candidates must hold current ISO 9712 Level 2 NDE approvals in 2
Course content methods AND CSWIP 3.1. Welding Inspection qualifications.
Roles and duties of the Plant Inspector; QA/inspection; inspection
safety; legislation, rules and regulations; basic inspection skills; Candidates unable to meet the requirements listed above have the
inspection and test plans; inspection of materials; visual inspection following options:
skills; visual examination of welds; inspection and NDT; engineering
materials; material degradation and failure. Candidates who hold the required ISO 9712 NDT Level 2
qualifications, but do not hold a CSWIP Welding Inspector
Certification/Awarding Body qualification, shall pass the Offshore Visual Inspection module S1
CSWIP or obtain a CSWIP 3.1 Welding Inspector qualification.
Course objectives Candidates who hold a valid CSWIP 3.1 Welding Inspector
To understand the various fundamental aspects of plant qualification, but do not hold the required ISO 9712 NDT Level 2
inspection within industry qualifications, shall pass the NDT Appreciation Module S2 or ISO
To provide formal Plant Inspector certification, due to: 9712 NDT Level 2 in ultrasonic testing and one other method.
Increasing demands for integrated asset management within
process plants
Increasing complexity of plant systems
To meet the syllabus requirements of the CSWIP Plant
Inspector Level 1 examination
Course objectives Candidates who hold a valid CSWIP 3.1 Welding Inspector
To understand the various fundamental aspects of plant qualification, but do not hold the required ISO 9712 NDT Level 2
inspection within industry qualifications, shall pass the NDT Appreciation Module S2 or ISO 9712
To provide formal Plant Inspector certification, due to: NDT Level 2 in ultrasonic testing and one other method.
- Increasing demands for integrated asset management
within process plants
- Increasing complexity of plant systems
To meet the syllabus requirements of the CSWIP Plant
Inspector Level 1 examination
CSWIP Plant Inspector Levels 2/3 Module 2: Damage Assessment Course Code: ATC117
for RBI and FFS, based on API RP 571
Duration
Course objectives
3 days
At the end of the course, attendees will be able to:
Confidently identify common damage mechanisms in major oil
Suitable for
and gas production, refining and petrochemical processes and
The course is aimed at plant engineers, non-destructive testing
where they may be found
engineers, materials and corrosion engineers, plant inspectors
Understand the key factors affecting these damage
responsible for managing the integrity of ageing process equipment,
mechanisms and their prevention and control
pipelines, boilers and storage tanks.
Recommend the most appropriate inspection and non-
responsible for managing the integrity of ageing process equipment, and Level 3 RBI assessments
pipelines, boilers and storage tanks. Understand the reasons for and benefits of implementing RBI
It is recommended that attendees have a knowledge of either the Plan successful RBI projects
inspection, design, fabrication, operation or maintenance of process Prepare risk-based inspection plans and optimise
equipment and piping, as well as some knowledge of the most maintenance and inspection intervals
common pressure equipment design codes/standards. Recommend suitable risk mitigation actions
of RBI; planning successful RBI implementation projects; practical are required to submit a CV so that their eligibility to take
likelihood and consequence analysis; preparing inspection plans and the examination is assessed.
optimising maintenance and inspection intervals; implementing risk
CSWIP Plant Inspector Levels 2/3 Module 4: Fitness-for-Service Course Code: ATC116
(FFS) Assessment, based on API 579-1/ASME FFS-1 2007
It is recommended that attendees have a knowledge of either the repair, replace, re-rate and re-design decisions
design, fabrication, operation or maintenance of process equipment Understand the information requirements for performing FFS
and piping, as well as some knowledge of the most common pressure assessments for brittle fracture, general metal loss, localised
equipment design codes/standards (ASME, BSI,API, NACE, etc) metal loss, pitting, laminations, weld misalignment and shell
distortion, crack-like flaws, creep; fire damage; hydrogen
Course content blisters; hydrogen damage associated with HIC/SOHIC; dents
This course has been developed, based around the new API/ and gouges
ASME combined standard (API 579 Second Edition) which has been Use FFS on process equipment, pipelines, boilers and storage
engineers, materials and corrosion engineers, plant inspectors Apply industry best practice for weld repair
CSWIP Plant Inspector Levels 2/3 Module 6: Pressure Course Code: ATC122
Vessel Inspection, based on API 510
Course objectives
At the end of the course, attendees will be able to:
Understand the requirements of API 510 “Body of Knowledge”
The course is aimed at plant engineers, non-destructive testing alteration and repair of in-service metallic piping systems
engineers, materials and corrosion engineers, plant inspectors Capable of understanding inspection data and determine
responsible for managing the integrity of ageing process equipment, corrosion rates, remaining service life and inspection interval
pipelines, boilers and storage tanks. Determine minimum thickness and internal pressure
The course is aimed at plant engineers, non-destructive testing alteration and repair of aboveground storage tanks
engineers, materials and corrosion engineers, plant inspectors Capable of calculating corrosion rates, hydrostatic testing
responsible for managing the integrity of ageing process equipment, requirements and weld sizes for shell and roof openings
pipelines, boilers and storage tanks. Determine joint efficiency of tank welds, joint types and weld
API 570 Piping Inspector Examination Preparation Course Course Code: ATC130
Duration review ASME B31.3, weld sizes, pipe branch reinforcement, brittle
5 days fracture, weld efficiency factors, post weld heat treatment; pressure
piping inspection practices; API 570 inspection, repair and re-rating
Course content of piping, inspection intervals, inspection requirements, relationships
Detailed explanations of all the information covered in the API 570 to ASME codes. Corrosion, minimum thickness determination and
‘Body of Knowledge’ including: ASME welding requirements for remaining life calculations; inspection and degradation mechanisms
pressure piping section IX and B31.3 VIII; ASME Non-Destructive of piping corrosion and cracking mechanisms, erosion, common
Testing principles and application of Section V; pressure piping design corrodents, hydrogen and H2S damage, alloy degradation.
Individuals with little or no previous experience of manual welding Extrusion welding - 2 days
processes, but wishing to learn them, including maintenance staff Injection welding - 1 day
Course Objectives
To equip attendees with the necessary welding knowledge for
designing plastic moulded parts for complex, high integrity
applications
To provide the information required to optimise a welding
process and trouble-shoot a production problem
To explore the range of processes available for joining
moulded parts
This course reviews the terminology and explains concisely the basic
principles of effective welding design.
TWI has for many years offered the EWF/IIW Welding Engineering The TWI Diploma course content and level is designed to assist
Diploma course and many candidates have successfully completed participants in satisfying the needs of industry and the welding
this programme. Some potential course participants with the right knowledge requirements of two important standards: BS EN ISO
foundation knowledge and extensive experience have, however, 14731 ‘Welding Co-ordination - Tasks and Responsibilities’; and BS
been prevented from receiving appropriate education in welding EN ISO 3834 ‘Quality Requirements for Fusion Welding of Metallic
engineering because of the level of academic qualifications required Materials’.
to access the EWF/IIW programme.
The TWI Diplomas in Welding and Welding Technology provide a
To develop experienced individuals to help satisfy the industry significant contribution to the TWI/Open University Foundation
shortage of qualified welding engineers, TWI offers the TWI Diplomas Degree in Materials Fabrication and Engineering (http://www3.
in Welding Engineering, Welding Technology and Welding exclusively open.ac.uk/study/undergraduate/qualification/g18.htm). You will be
to those who do not satisfy the access requirements for the EWF/IIW awarded 90 credits for your TWI Diplomas and you will study an
programme. additional 150 credits from Open University modules to complete the
foundation degree. Study via this route with the Open University also
Unlike the current EWF/IIW diplomas, the TWI Diploma entry opens up the opportunity to take additional modules and gain an
requirements are based on applicants’ experience and knowledge engineering degree at BSc, BEng or MEng level.
rather than on academic qualifications.
The TWI Diploma courses are designed to provide professional
Applicants who are able to satisfy the access conditions for the development routes for those candidates who currently do not
EWF/IIW diplomas will continue to be enrolled on that programme satisfy the EWF/IIW access conditions for the International/European
automatically. Welding Engineer diploma. If you would like to explore how the TWI
Diplomas can support your education in welding engineering, please
contact us.
Certification/Awarding Body These combined examinations will require the candidate to spend
CSWIP more than one day at the test centre. 3.2U certificates will only
be issued if success in both the 3.1U and 3.2U examinations is
Course objectives achieved and the candidate has provided proof of at least one years’
To explain theoretical principles relating to subsea NDT experience working as a practising commercial diver.
inspection
To be proficient in practical NDT subsea inspection
techniques
To gain eligibility to sit the CSWIP 3.2U examination
Duration Note for UK customers: In Middlesbrough, the course and exam are
9 days conducted on 9 consecutive week days. In Aberdeen, the course and
exam are conducted on 9 consecutive days including week-ends.
Suitable for
Manned submersible or ROV pilots/observers. NDT inspection divers, Entry requirements
surface NDT practitioners or those with an engineering/science Be a manned submersible pilot or observer, having completed
qualification. a minimum of 15 operational dives OR
Be a ROV pilot or observer having completed a minimum of
Course content 100 logged hours of underwater inspection work experience
Quality assurance; closed circuit television; calibration of equipment; as pilot or observer OR
cathodic protection systems; interpretation and recording methods. Have a qualification in a relevant engineering or science
subject which should not be less than an HNC level or
Certification/Awarding Body equivalent and a minimum of 12 months subsea engineering
CSWIP related work, including a minimum of 60 days spent at an
offshore site OR
Course objectives Be a current or previously approved CSWIP 3.1U or 3.2U Diver
To explain theoretical principles relating to remotely applied Inspector who has held such certification for a minimum
subsea inspection methods of three years, with a minimum of 100 logged hours of
To have basic understanding of quality assurance methods underwater inspection work OR
To be competent to coordinate data retrieved from ROVs Be a surface practitioner certified under CSWIP, PCN in
To gain eligibility to sit the CSWIP 3.3U examination ultrasonic testing, magnetic particle or penetrant testing
or equivalent approval accepted by the CSWIP In-Service
Additional information Inspection Management Committee, who has a minimum
8 day course and 1 day exam (date to be arranged when booking and of three years documented experience in the application of
subject to availability). Fee includes exam. NDT methods related to offshore facilities and to have spent
a minimum of 30 days at an offshore work site gaining
The course only (8 days) is also available - please contact Customer familiarity with underwater techniques
Services for further information.
Duration Note for UK customers: In Middlesbrough, the course and exam are
12 days conducted on 12 consecutive week days. In Aberdeen, the course and
exam are conducted on 12 consecutive days including weekends.
Suitable for
Holders of a qualification in a relevant engineering or science subject. Entry requirements
CSWIP 3.3U ROV inspectors, CSWIP 3.1U or 3.2U diver inspectors and to have a qualification in a relevant engineering or science
surface NDT practitioners. subject which should not be less than HNC level or equivalent
and a minimum of 12 months subsea engineering related
Course content work, including a minimum of 60 days spent at an offshore
Advanced NDT techniques; recording and processing data; site OR
interpretation and recording methods; quality assurance; intervention to be a current or previously approved CSWIP 3.3U ROV
techniques; inspection, planning and briefing. Inspector who has held this certification for a minimum of
one year, with a minimum of 300 logged hours of underwater
Certification/Awarding Body inspection work OR
CSWIP to be a current or previously approved CSWIP 3.1U or
3.2U Diver Inspector who has held such certification for a
Course objectives minimum of three years, with a minimum of 100 logged hours
To be competent to plan and coordinate subsea inspection of underwater inspection work OR
programmes to be a surface NDT Practitioner certified under CSWIP, PCN
To be proficient in recording and processing data produced by in ultrasonic testing, magnetic particle or penetrant testing
subsea inspection campaigns or equivalent approval accepted by the CSWIP In-Service
To gain eligibility to sit the CSWIP 3.4U examination Inspection Management Committee, who has a minimum of
3 years documented experience in the application of NDT
Additional information methods related to offshore facilities and to have spent
10 day course and 2 day exam (date to be arranged when booking a minimum of 30 days at an offshore work site gaining
and subject to availability). Fee includes exam. familiarity with underwater inspection techniques
Course content
Basic explanation of health and safety legislation; scope and areas
covered by the code; explaining definitions within the regulations;
explanation of roles and responsibilities within the Dive Team
focusing on the role of a Diver Tender; general diving methods and
equipment; description of functions of various plant and equipment
relating to a dive site; glossary of terms and comprehensive check
list; safety considerations working with or in the vicinity of various
hazards; description of various diving dress and their functions
used within the industry; instruction on the various diving hats and
locking systems used within the industry; practical application which
would involve dressing commercial divers under supervision at our
underwater facility in Middlesbrough, UK.
Certification/Awarding Body
Lloyd’s Register
Duration
1 day
Suitable for
Candidates wishing to refresh their knowledge before taking the
examination.
Course content
Practical and theoretical training for ROV inspectors and inspection
co-ordinators wishing to renew their CSWIP certificates. Courses are
individually designed to meet the customer’s requirements.
Tailor-made courses for companies or self-sponsored TWI is able to witness approval tests, provide full NDT and
individuals at basic, refresher and advanced levels covering the mechanical test house facilities
major industry sectors (oil, gas & chemicals, power, automotive, Welder/Operator qualification testing to: ASME IX, BS EN
aerospace, construction...) 287/9606, CAA BCAR A8-10, BS 4872 Parts 1 & 2, BS EN 1418
A range of bespoke courses in MMA, TIG, MIG/MAG/FCAW Procedure qualification testing to : ASME IX, BS EN ISO 15614,
Our training is delivered by Registered Master Welding ANSI/AWS D1.1, BS EN 13134
Instructors and all qualification tests are witnessed by CSWIP Assistance to identify test type and determine the range of
approved welding inspectors approval to minimise the number of approved tests
Delivery in our purpose built training workshops in Abington or Training offered under publicly funded schemes such as ReACT
on-site at customers premises worldwide
All common manual arc welding processes The qualification documentation is issued and authenticated by TWI
Product simulated workmanship exercises Certification Ltd, officially recognised by DTI/UKAS Pressure Equipment
We can help develop welding procedures to your own particular Directive (PED)
needs
Product simulated workmanship exercises
Duration visual, weld audit and weld history reports; fundamental knowledge
3 days requirements for QC personnel to carry out document review; in-
depth assessment of documentation.
Suitable for
Personnel involved in compiling and reviewing mechanical/engineering Course objectives
quality documentation for client acceptance. Inspectors, engineers, To be able to identify and quantify fabrication or procedural non-
document controllers looking to expand their current knowledge of compliances against specified procedures
Quality Control activities.
Additional information
Course content Course entry is not restricted, however it is recommended that
Analytical review of engineering documentation: material test students have some knowledge/experience of the engineering/
certificates; Post Weld Heat Treatment (PWHT); NDE; pressure testing; construction industry.
Suitable for plus three years’ experience related to the duties and
Welding inspection and quality personnel. This qualification is a responsibilities or an international equivalent OR
natural career progression for experienced inspection personnel who A current valid CSWIP Welding Inspector certification with
wish to demonstrate their level of competence in the field of Quality 10 years’ documented experience related to the duties and
Control management. responsibilities or an international equivalent
Have a minimum 5 years’ documented experience working
Customers wishing to enrol on this course must have a knowledge of: at a position with full responsibility for all welding- related
application of the requirements of codes and standards; identification quality control functions, including supervision of the welding
of relevant material, components; heat treatment procedures and inspection staff
recording systems; hydrostatic test methods, safety and best
practice and pneumatic testing; awareness of destructive mechanical Candidates must have knowledge in the following methods when
testing; quality related procedures and practices; health and safety enrolling onto this course:
requirements and practices; knowledge of associated manufacturing Application of the requirements of codes and standards
processes and operations; use and application of inspection quality Identification of relevant material, components
test plans/written schemes of examination. Knowledge of heat treatment procedures and recording
systems
Course content Knowledge of hydrostatic test methods, safety and best
Planning; inspection test plans (quality plans); review and acceptance practice and pneumatic testing
of: material certification, mechanical testing reports, welding Awareness of destructive mechanical testing
procedures qualifications, welder qualifications, PWHT reports and Knowledge of quality related procedures and practices
procedures, pressure testing reports, NDT reports, as built drawing, Health and safety requirements and practices
engineering query, non-conformance reports, final certification. Knowledge of associated manufacturing processes and
operations
Certification/Awarding Body Use and application of inspection quality test plans/written
Additional information
Enrolment on this course does not constitute reservation of an
examination. All courses may be followed by a CSWIP Welding Quality
Control Coordinator examination for candidates with appropriate
experience as specified in CSWIP document CSWIP- QCC-20-08.
Certification/Awarding Body
CSWIP
Course objectives
To identify various weld imperfections (defects)
To understand the relevant welding technology related to
visual inspection
To understand the need for documentation in welding
To be aware of codes and standards related to inspection
requirements
To carry out inspection of parent materials and consumables
To carry out visual inspection of welds, report on them and
assess their compliance with specified acceptance criteria
To pass the CSWIP Visual Welding Inspector qualification
This course but without the practical module is also available: CSWIP Additional information
3.0 Visual Welding Inspector - Level 1 (2 days). Attendees will need to supply their own flame-proof overalls
and steel cap safety boots
Course content Examination applicants must submit a detailed CV/résumé
This welding inspection course covers: visual inspection procedures; when booking this course
relevant codes of practice, terms and definitions; welding Enrolment on this course does not constitute reservation
processes and typical welding defects; weld measurements; typical of an examination. All courses may be followed by a
documentation and requirements; practical inspection and reporting. CSWIP Welding Inspector examination for candidates with
All CSWIP requirement documents are available at www.cswip.com. appropriate experience as specified in CSWIP document
WI-6-92. All CSWIP requirement documents are available at
The practical element will cover participation in structured practical www.cswip.com
welding exercises to include health and safety, process advantages
and limitations, joint preparation and fit up conditions, causes and Entry requirements
avoidance of welding defects. Although there is no specific experience required, it is recommended
that candidates possess a minimum of six months’ welding related
engineering experience and two years’ industrial experience.
Certification/Awarding Body
CSWIP
Course objectives
To understand factors which influence the quality of fusion
welds in steels
To recognise characteristics of commonly used welding
processes in relation to quality control
To interpret drawing instructions and symbols to ensure that
specifications are met
To set up and report on inspection of welds, macrosections
and other mechanical tests
To assess and report on welds to acceptance levels
To confirm that incoming material meets stipulated
requirements and recognise the effects on weld quality of
departure from specification
To be in a position to pass the Welding Inspector - Level 2
examinations
Course content In either case above candidates must hold a valid CSWIP Level 2 (3.1)
QA and QC; destructive testing; heat treatments; welding procedures; certificate.
welding dissimilar; residual stress and distortion; weldability;
weld fractures; welding symbols; non-destructive testing; welding In addition to the above, candidates must comply with Clause 1.3.4 of
consumables; weld repairs; specifications; joint design; HSLA and document WI-6-92 available at www.cswip.com
quenched and tempered steels; arc energy and heat input.
As can be seen from the above, there are sixteen different subjects
and therefore a good prior knowledge or preparatory work of these
would give any student a significant advantage before they attempt
the course and examination.
Practice of Welding
AWS Welding Handbook Volumes One and Two
Course content
Welding technology; processes; metallurgy; cracking mechanisms;
NDT; defect and inspection.
Course content
Welding technology; processes; metallurgy; cracking mechanisms;
NDT; defect and inspection.
Duration
3 days
Course content
The training modules have been set up to provide training and
instruction in the requirements for the bridging examination for
present holders of CWB requiring CSWIP Visual Welding Inspector
approval and certification
Course content
Welding technology; processes; metallurgy; cracking mechanisms;
NDT; defect and inspection.
Course content
Welding technology; NDT reports; fracture failures; weld symbols on
engineering drawings.
Course content
Welding technology; processes; metallurgy; cracking mechanisms;
NDT; defect and inspection.
Course content
Welding technology; NDT reports; fracture failures; weld symbols on
engineering drawings.
Course Code: #