System/Project: Heat Exchanger 818C Facilitator: SAHIL HARIRAMANI

Group members SAHIL HARIRAMANI, JOEL SHAH, JORDAN WILSON, JOSHUA

Date: 4th May 2018 present: VARDY, JACKY CHEW, MUNIB JAVED
P&ID No: P2-62-D1 Line No:
Scope HX818C Line description:

Parameter Deviation Possible causes Consequences Safeguards Action Responsible

Pressure vessel might Relief Valve (Vent Perform regular Maintenance
PRESSURE High Overheating of naptha rupture 25) maintenance checks Operators

Blockage in shell side pipe Increased likelihood of Relief Valve (Vent Perform regular Maintenance
PRESSURE High outlet (naptha) explosion 25) maintenance checks Operators

Increased flowrate of the Increased likelihood of Relief Valve (Vent Perform regular Maintenance
PRESSURE High tube side (kerosene) explosion 25) maintenance checks Operators

Decreased flowrate of the Potential of structural Perform regular Maintenance

PRESSURE Low tube side (kerosene) damage Flow Controller 8204 maintenance checks Operators
Potential of structural Perform regular Maintenance
PRESSURE Low Spurious failure of valve damage None available maintenance checks Operators
Increased damage to pipes
Increased flowrate of the as hot vapour will be Control
TEMPERATURE High tube side (kerosene) flowing through it None in place Flow Controllers Engineer
Decreased flow rate of Failure of shell side inlet Perform regular Maintenance
TEMPERATURE High shell side inlet (naptha) valve None in place maintenance checks Operators
Perform regular Maintenance
TEMPERATURE Low Fouling on HX818C tubes Flooding of the HX818C None in place maintenance checks Operators

Increased flowrate of the Control

TEMPERATURE Low shell side (Naptha) Flooding of the HX818C None in place Flow Controllers Engineer

Decreased flowrate of the Temperature Perform regular Maintenance

TEMPERATURE Low tube side (kerosene) Flooding of the HX818C Controller 8208 maintenance checks Operators
 Low Temperature of tube-
side inlet causing low HT
causing more liquid to be Control
LEVEL High retained in HX818C Flooding of the HX818C None in Place Level Controller Engineer

High Temperature of tube-

side inlet causing low HT
causing little (or no) liquid Damaging of HX818C Control
LEVEL Low to be retained in HX818C tubes None in Place Level Controller Engineer
Damaging of HX818C Control
LEVEL None Blockage of shell-side inlet tubes None in Place Flow Controller Engineer
Overheating of shell side Control
FLOW Low Pipe Leakage (Inlet) liquid None in Place Flow Sensor Engineer

Incorrect valve positioning Decreased temperature of Control

FLOW High (shell-side inlet) shell-side outlet None in Place Flow Sensor Engineer
Failure of shell-side outlet Control
FLOW Reverse valve Damage to HX818C None in Place Flow Controller Engineer
Product specifications not Perform regular Maintenance
COMPOSITION As well as Pipe rupture met None in Place maintenance checks Operators
Perform regular Maintenance
CORROSION High Contaminants High Flow None in Place maintenance checks Operators
Pipe rupture (in extreme Perform regular Maintenance
CORROSION High Contaminants cases) None in Place maintenance checks Operators
Decreased heat transfer in Perform regular Maintenance
CORROSION High Contaminants HX818C None in Place maintenance checks Operators