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Haftu H. 2013 1
SQC Application
Contents
Chapter One: Introduction ........................................................................................................... 4
1.1. Background to the study................................................................................................... 4
1.2. Problem formulation and identification ........................................................................... 4
1.3. Objective of the study ...................................................................................................... 5
1.3.1. General objective .......................................................................................................... 5
1.3.2. Specific objectives ........................................................................................................ 5
1.4. Methodology .................................................................................................................... 5
1.5. Scope ................................................................................................................................ 6
1.6. Organization of the paper ................................................................................................. 6
Chapter two - Literature review .................................................................................................. 7
2.1. Introduction-the History of Quality Control .................................................................... 7
2.2. The History of Statistical Quality Control ....................................................................... 8
2.3. Aim of Statistical Quality Control ................................................................................... 9
2.4. Types of statistical quality control tools .......................................................................... 9
2.5. Statistical Process Control Charts .................................................................................. 15
2.5.1. Control charts by variables ......................................................................................... 15
2.5.2. Control charts by attributes......................................................................................... 16
Chapter Three: Company Profile .............................................................................................. 18
3.1. Background .................................................................................................................... 18
3.2. Establishment ................................................................................................................. 18
3.3. Organization & Management ......................................................................................... 18
3.4. Resource & Capabilities ................................................................................................. 20
3.5. Products Mix – the company’s distinctive values!......................................................... 21
3.6. Some of the YPC valued institutional customers ........................................................... 21
3.7. Suppliers ......................................................................................................................... 22
3.8. Competitors .................................................................................................................... 22
3.9. Market share ................................................................................................................... 22
3.10. Membership ................................................................................................................ 23
3.11. Bankers ....................................................................................................................... 23
3.12. Insurer ......................................................................................................................... 23
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3.13. Problems and challenges in the YPC for growth and competitiveness ...................... 23
3.14. Ongoing new projects financed by YPC .................................................................... 23
Chapter four: Use of literature to a real YPC problem solving ................................................. 24
4.1. Problem solving and solution to the case YPC’s problem ............................................. 24
4.2. Analysis based on the collected data on the case company ........................................... 37
Chapter five: Conclusion and recommendation ........................................................................ 38
5.1. Conclusion...................................................................................................................... 38
5.2. Recommendation ............................................................................................................ 38
References ................................................................................................................................. 39
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Statistical quality control underlines a basic philosophy that prevention is better than cure and a
stitch in time saves nine. Statistical quality control prevents the occurrence of defectives by
exercising control over the process rather than inspecting goods for conformance after they had
been produced.
The first contribution to statistical quality control was made by W.A .Shewhart which is
shewhart control chart introduced in 1931.The control charts evaluates whether the process is in
the state of statistical control.
This method statistically analyses and controls quality of products to diminish variation. The
SQC approach was applied to control of defective products : personnel, materials, machines, and
methods, in the manufacturing process.SQC triggered the advancement of quality control in
Japan characterized by employee participation and QC circle activities. Statistical quality
control is the process of inspecting enough products from given lots to probabilistically ensure a
specified quality level. The underlying concept of statistical quality control is to ensure, in a cost
efficient manner, that the product shipped to customers meets their specifications. Inspecting
every product is costly and inefficient, but the consequences of shipping non-conforming product
can be significant in terms of customer dissatisfaction.[1]
This paper is concerned with the assessment of the existing the quality control tools used in
Yekatit Paper Converting P.L.C. , identification and analysis of existing quality problems, and to
propose a better quality control method that will improve overall performance of the factory.
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frequently existing printing problems. Prolonged idle time of printing machines due to
inadequate maintenance and unskilled workers (frequently in 10%),employees complaints and
the quality control system the company follows which focuses only on off-line inspection are
critical factors for limited market share of YPC. These causes have reduced the overall
performance of the factory. Therefore, it is reasonable to take preventive action which enables to
provide solutions for existing printing problems and results in maximize the productivity,
improves quality, cost minimization and on time delivered in turn brought customer satisfaction
of the factory.
1.4. Methodology
In assessing how the statistical quality control tools used in Yekatit Paper Converting
P.L.C, the following methodology will be used:
The first step in this assessment is to review literatures in depth concerning statistical
quality control and critical wet blanket lists for the techniques to be used.
The second step will be to see the general background and existing conditions of the
company under consideration.
The third step is data collection by interviewing, questionnaires, visiting and personal
contact.
The forth step is analyzing and evaluating the collected data using the problem solving
tools.
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1.5. Scope
As mentioned in the introduction part of this study, there are different statistical quality control
techniques which are used for analyzing the quality problems .Each of these techniques are
applicable as per the manufacturing process that the factory produces. Also, as discussed
previously, it is well known that there are seven problem solving statistical quality control
techniques. And these techniques have their own advantages. Thus, the study does not try to use
all statistical quality control techniques for problem solving. Furthermore, to show the help of
problem solving techniques in statistical quality control, the case taken is only in using seven
problem solving tools , other factories also recommended to use these tools as per the situation
that exists.
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and wants it to do. If customers feel like they are retting what they paid for, they tend to be sat is
tied with the quality of the product.
Quality from the producer’s viewpoint
A second point of view regarding quality derives from the producer’s viewpoint. Product
development is a function of what level of quality characteristics (i.e. the producers fit hers for
use), the consumers wants, needs and can afford. Product design results in specification that, it is
hoped, will achieve the desired quality characteristics now ever once the product design has been
determined the producer receives quality to be row effectively the production process is able to
conform to the specifications required by the design. This is referred to as quality of
conformance put another may, quality during the production process focuses on making sure that
the product meets the specification required by the design.
As an example of quality of conformance, if a soft drink bottle does not hold the volume of
liquid it is designed to, it doesn’t conform to the specification.
The ability to achieve quality of conformance is a function of a number of factors in the
production process. [2]
These factors include:-
The design of production process
The performance level of machinery and equipment
The materials used
Training and supervision of operators
The tool which statistical quality control techniques are used. When machines fail or are
maladjusted, When operators make mistakes., When design specification are generally
not met, When materials and parts are defective.
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the occurrence of defectives by exercising control over the process rather than inspecting for
conformance after they been produced. Statistical Quality Control triggered the advancement of
quality control in Japan characterized by employee participation and QC circle activities.
Check sheet: A check sheet is a form specially prepared to enable data to be collected simply
by making check marks. It is used for tallying the occurrences of the defects or causes being
addressed by graphing or charting them directly. Check sheet is a powerful data recording tool.
The main purposes of check sheet
To make data-gathering easy. Simplifying data collection and ensuring that no items are
omitted when inspecting.
To classify data exactly at the time of their collection.
To arrange data automatically so that they can be used easily later on.
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To ensure that the data are collected carefully and accurately by operating personnel for
process control and problem solving
The form of the check sheet is individualized for each situation and is designed by the
project team
Check sheets are designed to show location Creates easy-to-understand data
Builds, with each observation, a clearer picture of the facts
Forces agreement on the definition of each condition or event of interest
Types of check sheet
1. For production process distribution
2. Defect item check sheet
3. Defect location check sheet
4. Defect cause check sheet
Pareto Charts: First developed in 1906, by Italian economist, Vilfredo Pareto, then Joseph
M. Juran applied it in classifying problems of quality. The Pareto Principle also known as the
80/20 rule states that only a “vital few” 20% causes are responsible for producing most of the
80% problems (trivial many). It is used to detected problems by classifying them, showing their
frequency in the process and set their priority. Pareto Charts allows the user to focus attention on
a few important problems in a process and makes it easy to see which of many problems have the
most serious effect on quality, productivity, cost, safety, morale, delivery time, surrounding etc.
together with their relative proportions process and set their priority.
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Cause and Effect Diagram:- It is sometimes called Ishikawa Diagram because it was
invented by Dr.Karou Ishikawa in the 1943. It is also called fish-bone diagram because it looks
like fish bone. Cause and effect diagram is a tool that identifies, sort and display possible cause
of a specific problem or effect. Its main use is to pick up and arrange all possible causes without
any omissions. And it allows many factors to be seen at the same time, and can be used by
everyone from beginners to experienced workers.Picture composed of lines and symbols
designed to represent a meaningful relationship between an effect and its causes and Effect
(characteristics that need improvement) on the right and causes on the left
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Histograms: Histograms or frequency Distribution Diagrams are the most commonly used
graphs to show frequency distributions in convenient class intervals and arranged in order of
magnitude. They are useful in studying patterns of distribution or shape of a distribution
and comparing it with specifications or standard values. It organizes bulk data in an easy
manner to understand the population or data. Histograms Can Be Used to determine distribution
of sales and Say for instance a company wanted to measure the revenues of other companies and
wanted to compare numbers.
To determine how many intervals (or bars) on the bar graph, see the following alternatives
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Fig-4.Hhistogram
Flow Charts: It is a diagram showing the development of something through different stages
or processes. Flow chart is a pictorial representation showing all of the steps of a process.
Benefits of flow chart:
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Control charts: The control chart is a graph used to study how a process changes over time.
It is used to analyze a process and to determine whether a process will process a product or
service with consistent measurable properties.
A control chart always has a central line for the average, an upper line for the upper control limit
and a lower line for the lower control limit. These lines are determined from historical data. By
comparing current data to these lines, you can draw conclusions about whether a process is in-
control or is unpredictable (out of control, affected by special causes of variation).
Fig-6.Control chart
Scatter Diagrams: A scatter diagram shows the correlation between two variables in a
process. Also called scatter plot, X–Y graph.
Its purpose is to find if there is correlation between paired sets of data to identify the correlations
that might exist between a quality characteristic and a factor that might be affecting it.Example,
relationship between temperature of a steel material and its tensile strengths; relationship
between visit made by a salesman and volume of sales.
If the variables are correlated, the points will fall along a line or curve. The better the correlation,
the tighter the points will hug the line.
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Fig-7.Scatter diagram
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Since average chart and range charts are usually used to get her, they are commonly
known as X - R charts.
2.5.2. Control charts by attributes
Properties which are difficult to measure quantitatively.
These properties are usually measured by comparison and any sample taken is classified
either good or bad, (ok or defective) by quality characteristics.
Typical examples of attributes are surface appearance, color, texture, cracks,
imperfections, burns etc.
Control charts for attributes are basically the following:-
a) The fraction defective chart (P-chart) which records the proportion of defective items in a
sample.
P = total no. of reject items divided by total no. of inspected items
Calculate the control limit
Control limit = P
Upper control limit UCL = P + 3 * sq.root of P (1-P) / n
Lower control limit LCL = P - 3 * sq. root of P (1-P) / n
b) The number defective chart ( nP - chart )which records the number of defective items in a
sample.
The control limit CL = Average of rejected No. = No. of reject divided by Size of group
Upper control limit UCL = n*P + 3* sq. root of n * p (1-P)
Lower control limit LCL = n*P - 3* sq. root of n*p (1-P)
c) The defects chart(C-chart) which records the number of defects in a component/product
The control limit CL = Average of defects No. = C
Upper control limit UCL = C + 3 * sq.root of C
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Control charts are important statistical tool for quality control. They display the results of
inspecting a continuous process and separate random variations due to real assignable causes
from normal variations due to chance causes. Such a running commentary as to what is
happening in the process provides a convenient and rapid feedback suggesting when
adjustments, corrections or overhauls may be needed. Control charts are basically of two types
(1) control charts by variables (e.g. X-R charts) , and control charts by attributes (P-chart, nP-
chart,C-chart and U-chart)
The company has only one quality assurance and control department staff. The inspection system
that the company follows is raw material inspection during purchased materials are supplied
from the customer; pre-printing inspection before printing action is taking place and when final
printing product is finished and ready to deliver to the customer or the store. The concept of
quality in the company employees is rarely known because most of the employees are not quality
oriented .The production and technique employees are only targeted on manufacturing the
printing products for fulfillment of the targets per hour and per day. And the company did not
concern on providing training regarding to quality to employees.
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3.1. Background
Vision: By 2022 YPC will become the leading paper converting and printing company in East
Africa.
Mission: To satisfy the growing need for paper converting and printing nationally and
regionally by becoming supplier of choice to its customers, employer of choice to its employees
and an investment choice to its owners.
Goals: Exceeding customer’s expectations, Deliver superior performance and Maximize profit
Core values: We strongly believe that our customers are the raison d’ѐtre of the company, We
value the human capital as the most important resource of the company, We value team work
and accountability, We value integrity, professionalism and ethical practices, We exercise
Corporate Social Responsibility/CRS in every business we do, We recognize change as a driving
force for continuous growth and development and We abide by the rules of the law.
3.2. Establishment
Yekatit paper converting was initially established by four business men in 1966 and nationalized
by the Ethiopian government in 1975.During its operation under the previous regime, it had
undergone major expansion and reestablished as Yekatit Paper Converting Enterprise. However,
in line with the present government policy of free market economy and directives for
privatization of public enterprises, the enterprise was acquired by its current owner in 2010.
After acquisition, it was merged with TECHNO PRINTERS that was also property of the owner
founded on June 2004; leading to the formation of YEKATIT PAPER CONVERTING P.L.C on
September 2012.The company is mainly engaged on paper converting, commercial printing,
packaging and labeling as well as exercise books manufacturing.
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the vision, mission, policies and strategic direction of the company, as well as to approve its
financial and operation plans. The MD is the also the ultimate decision maker for financing new
undertakings on investment & business diversifications. In order to attain & sustain the
company’s objectives successfully, the GM works closely with the management team who are in
charge of the following major functional units: Human Resource & Administration, Finance,
Commercial, Production and Technique, Quality Assurance and Planning & MIS. The
organization & management of the company backed by adequate structure & systems is a
valuable intangible asset that guarantees the company to attain & sustain its business objectives
successfully. General Organizational Structure of YPC
Managing
Director
General
Manager
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Building & Infrastructure: The company owns vast land & buildings with adequate
facilities accommodating several functions, including offices & factory. These assets have an
estimated value of over Birr 300 million & are located at three very convenient places in the
centre of the capital city, Addis Ababa. The first is an 8000 sq.mt of ample land with a built up
area of 3000 sq.mt. It is strategically located near the Addis Ababa Exhibition Centre, and
according to the Master plan of the city, two new main asphalt roads will be constructed adjacent
to the location at the back & in front of the company. The second plant which is located just
along the main asphalt road close to the ring road at Gerji, opposite to the electric power
substation commonly known as Gerji Me brat Hail, has a total area of 20,000 sq.mt with a built
up area of 4500 sq.mt, including factory & head office buildings. Similarly, the third facility with
a total area of 12,000 sq.mt & a built up area of 7200 sq.mt is conveniently located at Akaki-
Kality Subcity. The strategic location the company interms of easy access to customers, supply
& distribution of raw materials & finished goods , as well as availability of wide land for further
expansion, is a prove that the company possesses reliable assets that provide the company with
valuable opportunity in acquiring sound competitive advantages & serving better its customers.
Technology & Machinery: YPC is equipped with latest technology & machinery, one of
which is possessed only by a single company other than ours, like the Speed Master with a
capacity of printing five colors at a time, and many others totaling over 100 in number.
Similarly, the exercise books manufacturing machinery has a unique capacity to produce varied
products like inner & outer straps with incomparable quality & volume as compared to any other
local suppliers.
These state of the art technology & machinery are employed in all the production lines, i.e.
exercise books & paper products, packaging, printing & graphic arts, etc enabling the company
to provide its esteemed customers with products & services that match & exceed their
expectations. Our technological capability has also enabled us to be No.1 market leaders in most
of our product offerings.
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Annual Revenue: YPC has a huge capacity to generate over Birr 300 million sales turnovers
annually which indicates the company a sound potential in ensuring strong market presence.
This, undoubtedly enables the company to diversify & intensify its business operation with better
confidence & in a sustainable manner.
Human Resource: The company is managed by a team of highly qualified & experienced
senior staff that is committed to make a difference in achieving & sustaining the company’s
business objectives by enhancing operational efficiency & ensuring business excellence for the
absolute satisfaction of customers. Technical expertise of its over 600 employees with proven
track record in delivering quality goods & services to customers has guaranteed the company to
acquire a considerable number of loyal customers throughout the country.
Paper products: Packaging (for food, detergent, drugs & other FMCG), Paper boxes of
different design & size, Inner & outer straps, Box files, Cake trays, Tissue papers & kitchen
towels, Thermal paper cash register rolls and Paper tubes
Exercise books: Exercise books with unique design & appearance, Different size note books,
Ruled & square papers
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Beverage industries: Meta Brewery, Bedele Brewery, Harar Brewery, Dashen Brewery,
National Alcohol & Liquor Factory
Soap, Detergent & candle Manufacturers: Repi Soap & Detergent, Star Soap &
Detergent, VIVI Soap & Detergent, Ethio-Asia Soap & Detergent, Anbessa Candle, Habesha
Candle, UDITCO.
Other Manufacturing Industries: Anbessa Shoe, Nifas Silk Paint Factory, MAA
Garment/Kebira Enterprize, ATG Joy Confectionery, MAMCO paper, Educational Materials
Production & Distribution Enterprise, EMPDE, Alem Genet Paper, Sheba Leather, Ethio-Agri
Ceft, Almeda Textile, King Tonner Assembly, Merona Industry, ANM Swiss Industries.
Service Industries: Ethiopian Airlines, Ethiopian Shipping lines, Ethiopia Postal Service,
Sheraton Addis Hotel, A.A.Hilton Hotel, Global Hotel, Crown Hotel, Ethiopia Hotel, Harmony
Hotel, Kaldis Cafѐ, Belos Pasrty, Ayka Cafѐ, Denver Café, Empire Café, Yani Pizza, Chicken
3.7. Suppliers
From foreign
3.8. Competitors
Burayu carton printing company, Artistic printing enterprise, Birhanena selam printing
enterprise, Niged printing house, Mega printing enterprise
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factors for limited market share of YPC. But when we take specifically paper box printing
products like Addis tea, DOPAMET, OMECAP, etc. the estimated market share is above
65%.which makes the company more profitable.
3.10. Membership
Addis Ababa Chamber of Commerce & Sect oral Association, AACCSA
Ethiopian Paper & Paper Products Manufacturers Sector Association, EPPPMSA
3.11. Bankers
Nib International Bank, NIB
3.12. Insurer
Ethiopian Insurance Company, EIC
3.13. Problems and challenges in the YPC for growth and competitiveness in
translating vision in to action ፡ Building on indigenous human resource capability,
in order to be equipped by highly qualified and skilled manpower, Provision of
products/services that exceed our customer’s expectations to maximize benefit to
stakeholders and enhance profitability & growth, Establish partnership with prospective
national and foreign investors to enhance company’s business & investment to overseas,
whenever required, Integration of business activities with sister companies to ensure
synergy & enhance competitive advantages, Exploit the comparative advantages that are
available in the neighboring countries, both for investment & export trade, Introduce new
technology, ICT & modern business improvement tools in all its business activities so as
to maximize its capacity utilization and enhance operational efficiency &
competitiveness, Consistent use of appropriate marketing tools to enhance market share,
enhance sales volume & ensure customers loyalty, Outsourcing of some non-core
activities, Rely on research & development to identify new business/market
opportunities, Promote public-private partnership, Discharge Corporate Social
Responsibility.
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Table-1. The current company’s third quarter quality control report starting from
January to March 2013.Source of data from quality assurance and control
department.
No. Order Institutional Defect product price per Total qty Defect Total
no. Customers piece ordered ed qty price
1. 4391 Bole rock Pizza box 12.00 1000 1000 12000
2. 4335 Addis Phar. Factory Ampicilin 100 mg 8.25 10000 1000 8250
3. 4126 Addis Phar. Factory Clocks 500 mg 1.85 20000 5000 9250
7. 3907 Dashen birra Label export order 0.11 9200 ⃰ 257600 28336
8. 4386 Addis Phar. Factory Tetracine 250 mg 7.87 15000 1478 11631.86
10. 4344 Dashen birra Body label 0.09498 190000 190000 18046.20
15. 4246 Ethio Agriceft Tea hard box 0.55 421600 7200 3960
16. 4120 Ethio Agriceft Wush wush 100g 0.513 258397 6397 3281.66
17. 4283 Addis Phar. Factory Box 0.983 12147 1147 1127.50
Total Waste or Defect in birr excluding order no. 4344,4451 and 4334 160,703.77
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As shown from the table, the company losses birr 160.703.77 only in January, febreuary and
march.But the company took corrective actions with the respected institutional customers. For
example,the whole ordered quantity of the pizza box, flockcine 20 mg and dashen birra body
lebel are defected. But these defected products are not discarded. Rather the respected
Institutional customers are taking these products by making agreement to take with discount.
And the quality assurance and control department has saved birr 80,666.25 from dashen birra
label,lemlem box and para mol products during inspection the pailot sample that issues to the
production in the preprinting section.
From the above table, the types of defectes which appear frequently during printing are as
follows
Printing designs are unfit
Printing products color variation
Incorrect squadron pulling
Printing continuously out of standard
Front and backside of gripper is working out of procedure
Printing is done reverse side
Fossella is cutting reverse side
Wrong consequent printing is done
Raw materials providing for printing purpose are cutting out of standard
Dusty Printing products
Since the type of defects are already known, it is better to know the main root causes for the
company to make loss during production. So that the statistical quality control tools are
mandatory to identify the major problem that must be solved. For this case, from the seven
statistical quality control tools the check sheet , pare to diagram ,fishbone diagram/cause and
effect diagram/ ishikawa diagram are used.
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Miss spelling 8
Dust 4
Total= 105
Step-3: calculate the cumulative totals
Table-5cumulative number of defects
Cumulative No. of % of Cumulative No.
Types of Defects No. of defects defects of defects
Color variation 36 36 + 0 = 36 36/105 = 34.28
Reverse side print 24 36 + 24 = 60 60/105 = 57.14
Irregular cutting 20 60 + 20 = 80 80/105 = 76.19
Design error 13 80 + 13 = 93 93/105 = 88.57
Miss spelling 8 93 + 8 = 101 101/105 = 96.19
Dusty 4 101 + 4 = 105 105/105 = 100
Total = 105
Step-4: Draw and label the horizontal & vertical axis; bars and cumulative
total lines
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40 120
35 100
F
30
r
80
e 25
q 20 60
u
e 15 40
n 10
c 20
5
y
0 0
Color Reverse Irregular Design Miss Dusty
variation side print cutting error spelling
Reasons for reiection
Fig.9-pareto diagram
Step-5: Interpret the pare to chart
From the chart it can be analyzed that a great majority of problems of the company are produced
by a few key causes like color variation, reverse side print and irregular print. If the company
corrects these few key causes, it will have a greater probability of success.
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Step-5: Draw and Put categories and causes on the fish bone diagram
Manpower
Raw material Machineries
Unskilled
operators
Old
No experienced
machineries Inadequate
employees
Defected
training
material No maintenance
schedule
Unskilled
No quality mechanics
Shortage of
No checkers
spare parts
technolog Defected
y ampicillin
100 mg
Rough Employees
Dusty turn over
communicatio
workplace No quality
n b/n
departments manual
No quality
Not in station No continuous
cleaning No team Improvement tools
schedule work No workplace
standardization
No operation
standardization
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Unskilled operators ( new employees/operators did not take theoretical and practical
training before assigned to the work)
Old machineries (all machineries are not latest technology)
Not scheduled maintenance (the company did not implement the total productive
maintenance to follow either preventive , periodic , corrective or breakdown
maintenance)
Procedure (the company working principle is not revised)
After the most likely causes have been identified, the company top management took counter
measures to tackle the causes for the last three months. The most preventive actions that have
been taken to cease up appearing the most likely defects on the company are training
operators; changing old machineries by latest; implementing total productive maintenance
and revising the company working procedures. So that it is must to take a verity sample lots
of a pizza box printed product during final inspection in order to know whether the counter
measure taken by the top managements makes the process with in control or not.
The company quality assurance and control department final inspection section takes 25
consecutive lots of ampicillin 100 mg printed products received from a production section
were inspected using sampling process .The sample size was varied as per variations in the
lot size. The no. of defectives of each sample was recorded as under: So analysis the process
by constructing a control chart for fraction defectives and number of defectives.
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Solution:-
• Fraction defective (p) = total no. of defective items divided by total no. of items
inspected
= 158/2945
= 0.054 and
• The average no. of pieces inspected per lot (n) = total no. of pieces inspected divided by
no. of lots inspected
= /25
= 117.8
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14
12
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
From the above control chart, it can be concluded that since all the number of defective points
are within the upper and lower control limits, the printing production process for pizza box is
under control.
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5.1. Conclusion
Nevertheless the company is competing with other printing companies; it has sufficient market
share 25% relative to all printing products and more market share round 65% on carton paper
printing products. The company has committed managers and employees that always try to be
the company competent with other companies and to have a great market share with reasonable
growth.The products of the company are still wanted by the institutional customers.However
institutional customers are satisfied, the company employees and management members are not
applying statistical quality control techniques for solving problems.The quality assurance and
control department of Yekatit Paper Converting P.L.C is advisable to use the techniques which
are more familiar with the process that the factory follows
5.2. Recommendation
The company employees must take training continuously on the printing technology, and the
SQC technique training must be given to the company quality assurance and control staffs .This
capacity building program must be taken periodically. The old printing machineries must be
replaced by the new technology printing machines and quality & ample spare parts must be
available in the company store. The company must follow the preventive maintenance like
periodic, predictive or corrective maintenance rather than breakdown maintenance. The quality
assurance and control department of the company should inspect purchased materials, sample
products, work in process materials, and finished printing products. The respective departments
of the company should create attractive workplace so that quality in stations must be there to
solve problems of the company. The company should assign quality control checkers that works
on raw material, work in progress/preparation and finished printing products inspection.
Haftu H. 2013 38
SQC Application
References
1. Daniel kitaw “Industrial Management and Engineering Economy-An Introduction to
Industrial Engineering” Addis Ababa University Press, 2009
2. Katsuyoshi Ishihara, Implementing Quality on The Shop Floor, A Practical Guide,
Quality Resources, New York, 1992.
3. A. V. Feigenbaum, Total Quality Control, Third Edition, McGraw–Hill Book Company,
USA, 1983.
4. Joseph M. Juran, " Juran's Quality Hand book", 5th edition, R.R Donnelly &Sons
company, 1999
5. Hansen B.L & Gahare P.M (1987).Quality Control and its Application, 6 th edition,
Prentice Hall of India
6. J.R.Taylor, Quality Control Systems, procedures for planning Quality Programs,
McGraw-Hill Book Company,Singapore,1989
7. Douglas C. Montgomery “Introduction to Statistical quality control” New Delhi, 1997.
8. Histoshi Kume ‘’ Statistical methods for quality improvement ‘’, seventh edition, 3A
corporation, Japan, 1992.
9. Peters Mears, “ Quality improvement tools and techniques” Mc Graw-Hill, Inc, 1995.
10. Kaoru Ishikawa,” Introduction to quality control “ Chapman &Hall , 1994.
Haftu H. 2013 39