Académique Documents
Professionnel Documents
Culture Documents
Introduction Page 4
EXISTING INSTALLATIONS
For boiler replacements on an existing system, it is not necessary to zone the
upstairs and downstairs differently, compliance with the zone requirements
can be achieved by a single room thermostat or programmable room
thermostat. While the system is drained down, TRVs may be fitted to all
rooms except the bathrooms and the room with the thermostat.
Greenstar L L = Live
Ri Regular
N N = Neutral
E E = Earth
~
M
Room N
L N LP NP LR T/Stat E L
N
Cylinder
T/Stat
230V Mains reset max
Heating
Voltage C Zone Valve
Double Pole
Fused Spur 1 2
L
N
E
L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
External M
N
HW ON
CH ON
Pump
E L
N
Cylinder
Zone Valve
L
Time Controller
L L = Live
Greenstar N N = Neutral
Ri Regular E E = Earth Mid Position
Valve
E Green/Yellow
N Blue
White
Room Grey
Orange
T/Stat
L N LP NP LR Cylinder
N T/Stat
L
N
E
L N E 4 5 6 7 8 9 10
L
N
E
L N E
External
Pump
HW OFF
HW ON
CH ON
L
Time Controller
L L = Live
Greenstar
Ri Regular N N = Neutral
E E = Earth
~
Room T/Stat M
N
L N LP NP LR Zone 1 E L
N
Cylinder
T/Stat
230V Mains reset max
Heating
Voltage C Zone 1 Valve
Double Pole
Fused Spur 1 2
L
N
E
L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
CH Zone 2 ON
N
External CH Zone 1 ON
E L
Pump
HW ON
Cylinder
N Zone Valve
~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve
Room T/Stat
Zone 2
L L = Live
Greenstar
Ri Regular N N = Neutral
E E = Earth
~
M
Room T/Stat N
L N LP NP LR Zone 1 E L
Room T/Stat
N
Zone 2
230V Mains reset max
N Heating
Voltage
Zone 1 Valve
Double Pole
Fused Spur
L
N
E
L N E 4 5 6 7 8 9 10
L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON
~
External M
N
Pump
E L
N
Heating
Zone 2 Valve
L
Time Controller
L L = Live
Greenstar
Ri Regular N N = Neutral
E E = Earth
~
M
Room T/Stat N
L N LP NP LR Zone 1 E L
N
Cylinder
T/Stat
230V Mains reset max
Heating
Voltage C Zone 1 Valve
Double Pole
Fused Spur 1 2
L
N
E
L N E 4 5 6 7 8 9 10
L
N
CH Zone 1 ON
~
L N E M
N
HW ON
External E L
Pump
Cylinder
N Zone Valve
L N E
L
Time Controler L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre
L L = Live
Greenstar N N = Neutral
Ri Regular
E E = Earth
~
M
Room T/Stat N
L N LP NP LR Radiators Zone E L
N
230V Mains reset max
Radiators
Voltage
Zone Valve
Double Pole
Fused Spur
L
N
E
L N E 4 5 6 7 8 9 10
L
N
E
L N E
External L N E
Pump
N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel
L L = Live
Greenstar N N = Neutral
Ri Regular
E E = Earth
Cylinder
T/Stat
C
L N LP NP LR
1 2
Voltage
Double Pole
Fused Spur
L
N
E
L N E 4 5 6 7 8 9 10
L
N
E
L N E
External
Pump
N
L
Time Controller
Single Channel
L L = Live
Greenstar
N N = Neutral
Ri Regular
E E = Earth
Room
T/Stat
N
L N LP NP LR
Voltage
Double Pole
Fused Spur
L
N
E
L N E 4 5 6 7 8 9 10
L
N
E
L N E
External
Pump
N
L
Time Controller
Single Channel
IMPORTANT NOTE
The pump over-run of the pump plan module, causes the hot water pump to run regardless of the
hot water cylinder demand, to dissipate boiler heat. Worcester will only recommend the
Grundfoss pump plan system on a vented cylinder.
Greenstar
Ri Regular
230V Mains
Voltage L N LP NP LR
Double Pole
Fused Spur Warning! 240V - Isolate electrical supply
before removing wiring centre cover. reset max
N
E
FUSE BOILER
2.5A
N L
N
L
S/L
1
Frost T/Stat C P/L
FROST T/STAT L
(if required) (N/U) N HW Pump
L
(N/U) 2 Demand
NO HW PUMP N
N
ROOM T/STAT N L L
CH PUMP
NO N N CHPump
d
an
Room T/Stat
em
2
C
D
CH on
CH on (N/U)
(N/U) C HW on CH/HW
CYLINDER 4 Programmer
(N/U) N N
d
T/STAT PROGRAMMER HW on
an
1 (N/U)
m
NO L
De
3
Cylinder 1
Earth terminal for:
T/Stat (N/U) Controls, Boiler, Pumps
Electrical Mains Supply
2
L
N/U = Not Used
Greenstar
Ri Regular
L N LP NP LR SMARTFIT
ROOM UNIT
SMARTFIT FROST
A PROTECTION
L L ROOM
N UNIT
L
E
BOILER
SL
POLARITY
S PLAN Y PLAN
PL FREE
N
N ACCESSORY
HW CH 3 PORT
PUMP
External
Pump
HW VALVE (S)
CH VALVE (S)
CYLINDER
T/STAT
NOTE
A pump must be wired to each boiler for pump over-run to dissipate heat from within the boiler.
The connections are Live of pump to LP and Neutral of pump to NP and the Earth of the pump to
the Earth point of each boiler.
IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO
C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.
C C
Greenstar Greenstar
Ri Regular Ri Regular
L N LP NP LR L N LP NP LR
230V Mains
Voltage
reset max
Double Pole
reset max
Fused Spur
L
N
E
L L
N N
E E
Shunt Shunt
Pump Pump
NOTE
A frost thermostat is normally used to protect locations which have no heat source e.g. a garage.
It is recommended that a pipe thermostat is also used (wired in series with the frost thermostat)
to avoid long periods of heat demand if the air temperature does not satisfy the frost thermostat.
L L = Live
Frost T/Stat Pipe T/Stat
N N = Neutral
Greenstar
Ri Regular E E = Earth
Room
L N LP NP LR T/Stat
N
Cylinder
230V Mains T/Stat
Voltage reset max Heating
Double Pole C Zone Valve
Fused Spur 1 2
L
N
E
L N E 4 5 6 7 8 9 10
L N E
HW ON
CH ON
L
N
E
N
External
L
Pump
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar Room
CDi Regular T/Stat
~
M
N N
LZ NZ
E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
N
HW ON
CH ON
L
N E L
E E
N
Cylinder
External Zone Valve
Pump L
Time Controller
L L = Live
N N = Neutral
E E = Earth Mid Position
Valve
Greenstar Room E Green/Yellow
N Blue
CDi Regular T/Stat White
Grey
N Orange
Cylinder
LZ NZ
T/Stat
C
L N NS LS LR 1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L
HW OFF
HW ON
CH ON
N
E E
N
External
Pump
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Regular Room T/Stat
Zone 1
~
M
N
N
LZ NZ E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur
L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
CH Zone 2 ON
L N
CH Zone 1 ON
N E L
E E HW ON
Cylinder
External
N Zone Valve
Pump
~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve
Room T/Stat
Zone 2
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Regular Room T/Stat
~
Zone 1 M
N
N E L
LZ NZ
Room T/Stat
Zone 2
N Heating
L N NS LS LR Zone 1 Valve
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON
~
M
L N
N E L
E E
N
Heating
External Zone 2 Valve
Pump L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Regular
Room T/Stat
~
M
Zone 1 N
LZ NZ N E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
CH Zone 1 ON
~
L N E M
N
HW ON
E L
L
N
E E Cylinder
N Zone Valve
External L N E
Pump L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Regular Room T/stat
Radiators Zone
~
M
N
N
LZ NZ E L
Radiators
L N NS LS LR Zone Valve
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L N E
L
N N
E E L N E Demand
L
External Underfloor Controls
Pump Time Controller Wiring Centre
Single Channel
L L = Live
N N = Neutral
E E = Earth
Cylinder
Greenstar
T/Stat
CDi Regular
C
LZ NZ 1 2
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L
N N
E E
L
External Time Controller
Pump Single Channel
L L = Live
N N = Neutral
E E = Earth
Greenstar Room
CDi Regular T/Stat
N
LZ NZ
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L
N N
E E
L
External Time Controller
Pump Single Channel
IMPORTANT NOTE
The pump over-run of the pump plan controls, causes the hot water pump to run regardless of the
hot water cylinder demand, to dissipate boiler heat. Worcester would only recommend the
Grundfoss pump plan system on a vented cylinder.
Greenstar
CDi Regular
LZ NZ
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur Warning! 240V - Isolate electrical supply
before removing wiring centre cover.
N
E
FUSE BOILER
2.5A
N L
N
L
S/L
1
Frost T/Stat C P/L
FROST T/STAT L
(if required) (N/U) N HW Pump
L
(N/U) 2 Demand
NO HW PUMP N
N
ROOM T/STAT N L L
CH PUMP
NO N N CHPump
d
an
Room T/Stat
em
2
C
D
CH on
CH on (N/U)
(N/U) C HW on CH/HW
CYLINDER 4 Programmer
(N/U) N N
d
T/STAT PROGRAMMER HW on
an
1 (N/U)
m
NO L
De
3
Cylinder 1
Earth terminal for:
T/Stat (N/U) Controls, Boiler, Pumps
Electrical Mains Supply
2
L
N/U = Not Used
Greenstar
CDi Regular
LZ NZ
L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS
SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER
SL
POLARITY
S PLAN Y PLAN
PL FREE
N
N ACCESSORY
HW CH 3 PORT
PUMP
External
Pump
HW VALVE (S)
CH VALVE (S)
CYLINDER
T/STAT
NOTE
A pump must be wired to each boiler for pump over-run function to dissipate heat from within the
boiler. The connections are pump live to Lz, pump neutral to Nz and pump earth to the Earth
point of each boiler.
IMPORTANT NOTE:
The relay should be mounted within
Junction Box/Wiring Centre a suitable electrically safe housing.
Switched Live/
L N E Demand NO NC NC NO
C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a double
N N Double Pole Relay pole mains voltage relay. This
O C isolates the boilers electrically in
case of a fault condition.
C C
Greenstar Greenstar
CDi Regular CDi Regular
LZ NZ LZ NZ
L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
L L
N N
E E
Shunt Shunt
Pump Pump
The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.
The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.
If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.
Frost T/Stat
Greenstar
CDi Regular
FR FS NP LP
LZ NZ
L N NS LS LR
L
N
E
External
Pump
L L = Live
N N = Neutral
E E = Earth
Greenstar Room
CDi System T/Stat
~
M
N N
E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
~
M
N
HW ON
CH ON
E L
N
Cylinder
Zone Valve
L
Time Controller
L L = Live
N N = Neutral Mid Position
E E = Earth Valve
E Green/Yellow
Greenstar Room N Blue
CDi System T/Stat White
Grey
Orange
N
Cylinder
T/Stat
C
L N NS LS LR 1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
HW OFF
HW ON
CH ON
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi System Room T/Stat
Zone 1
~
M
N
N E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
~
M
CH Zone 2 ON
N
CH Zone 1 ON
E L
HW ON
Cylinder
N Zone Valve
~
M
L N
Time Controller E L
3 Channel
N
Heating
Zone 2 Valve
Room T/Stat
Zone 2
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi System Room T/Stat
Zone 1
~
M
N
N E L
Room T/Stat
Zone 2
N Heating
L N NS LS LR Zone 1 Valve
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON
~
M
N
E L
N
Heating
Zone 2 Valve
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi System Room T/Stat
~
M
Zone 1 N
N E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
CH Zone 1 ON
E
~
L N E M
N
HW ON
E L
Cylinder
N Zone Valve
L N E
L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi System Room T/Stat
~
Radiators Zone M
N
N E L
Radiators
L N NS LS LR Zone Valve
230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
L N E
N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel
L L = Live
N N = Neutral
E E = Earth
Cylinder
Greenstar T/Stat
CDi System
C
1 2
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L
Time Controller
Single Channel
L L = Live
N N = Neutral
E E = Earth
Room
Greenstar
T/Stat
CDi System
N
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L
Time Controller
Single Channel
Greenstar
CDi System
L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS
SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER
SL
POLARITY
S PLAN Y PLAN
PL FREE
N
N ACCESSORY
HW CH 3 PORT
PUMP
HW VALVE (S)
CH VALVE (S)
CYLINDER
T/STAT
There is a unclarity within the Industry that in order to protect an Unvented Hot Water Cylinder from potentially
dangerous high temperatures from the boiler circuit, a 2-port motorised valve must be installed. This is not the
case, although it is the most common interpretation and approach.
FURTHER DETAILS
Building Regulation Approved Document G3, paragraph 3.6 states '…the non-self-resetting thermal cut out
should be wired to a motorised valve or some other suitable device to shut off the flow to the primary heater…'.
The latter part of this sentence can be interpreted to mean as long as we, as responsible Manufacturer's, are
confident our method provides an equal amount of protection to the common approach, we may instruct
installers of our equipment to follow a different approach. A summary is provided below.
l The installer will use the cylinder sensor supplied with the Integral Diverter Valve kit to control the hot water
temperature.
l The installer, therefore, will NOT need to use the hot water control thermostat of the cylinder's dual thermostat.
l The installer may have to alter the wiring of the dual thermostat (depending on cylinder and thermostat
manufacturer) to only use the high limit thermal cut-out of the dual thermostat.
l The high limit thermal cut out of the dual thermostat MUST be wired to interrupt the permanent live to the
Greenstar CDi System Boiler.
l The 2-port valve supplied with the unvented cylinder will NOT be used. If it is already physically installed in
the pipe work is should be removed and electrically disconnected from the wiring centre.
DUAL THERMOSTAT
230V MAINS
SUPPLY SAFETY LIMIT
N E L THERMOSTAT
CYLINDER
Brown
Connector
THERMOSTAT
Block
Green\Yellow
(made safe)
Blue
NOT REQUIRED
USE CYLINDER SENSOR SUPPLIED
IMPORTANT NOTE:
UNDER NO CIRCUMSTANCES SHOULD THE FEED TO THE LIMIT
Brown
ST8
9
NOTE:
Leave link
8
NOTE: LR LS NS N L FR FS NP LP
7
S11
SENSOR (SUPPLIED IN
2.5 A 230 V AC
7
DIVERTER KIT)
Main
Harness DIVERTER VALVE
MOTOR PLUG
S12
0.5 A
S13
1.6 A
Pump Control
Code Plug
There is a unclarity within the Industry that in order to protect an Unvented Hot Water Cylinder from potentially
dangerous high temperatures from the boiler circuit, a 2-port motorised valve must be installed. This is not the
case, although it is the most common interpretation and approach.
FURTHER DETAILS
Building Regulation Approved Document G3, paragraph 3.6 states '…the non-self-resetting thermal cut out
should be wired to a motorised valve or some other suitable device to shut off the flow to the primary heater…'.
The latter part of this sentence can be interpreted to mean as long as we, as responsible Manufacturer's, are
confident our method provides an equal amount of protection to the common approach, we may instruct
installers of our equipment to follow a different approach. A summary is provided below.
l The installer will use the cylinder sensor supplied with the Integral Diverter Valve kit to control the hot water
temperature.
l The installer, therefore, will NOT need to use the hot water control thermostat of the cylinder's dual thermostat.
l The installer may have to alter the wiring of the dual thermostat (depending on cylinder and thermostat
manufacturer) to only use the high limit thermal cut-out of the dual thermostat.
l The high limit thermal cut out of the dual thermostat MUST be wired to interrupt the permanent live to the
Greenstar CDi System Boiler.
l The 2-port valve supplied with the unvented cylinder will NOT be used. If it is already physically installed in
the pipe work is should be removed and electrically disconnected from the wiring centre.
DUAL THERMOSTAT
230V MAINS
SUPPLY SAFETY LIMIT
N E L THERMOSTAT
CYLINDER
Brown
Connector
THERMOSTAT
Block
Green\Yellow
(made safe)
Blue
NOT REQUIRED
USE CYLINDER SENSOR SUPPLIED
IMPORTANT NOTE:
UNDER NO CIRCUMSTANCES SHOULD THE FEED TO THE LIMIT
Brown
ST8
9
NOTE:
Leave link
8
NOTE: LR LS NS N L FR FS NP LP
7
S11
SENSOR (SUPPLIED IN
2.5 A 230 V AC
7
DIVERTER KIT)
Main
Harness DIVERTER VALVE
MOTOR PLUG
S12
0.5 A
S13
1.6 A
Pump Control
Code Plug
IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO
C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.
C C
Greenstar Greenstar
CDi System CDi System
L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.
The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.
If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.
Frost T/Stat
Greenstar
CDi System
FR FS NP LP
L N NS LS LR
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Combi
~
Room M
N
T/Stat
E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
N
HW ON
CH ON
E L
N
Cylinder
Zone Valve
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Mid Position
Valve
Greenstar E Green/Yellow
N Blue
CDi Combi White
Room Grey
Orange
T/Stat
Cylinder
N T/Stat
C
L N NS LS LR 1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E L N E
HW OFF
HW ON
CH ON
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Combi
~
Room T/Stat M
N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur
L
N
L N E
~
E M
CH Zone 2 ON
N
CH Zone 1 ON
E L
HW ON
Cylinder
N Zone Valve
~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve
Room T/Stat
Zone 2
L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Combi
~
M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
L N NS LS LR Zone 1 Valve
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON
~
M
N
E L
N
Heating
Zone 2 Valve
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
Room T/Stat
CDi Combi
Zone 1
~
M
N
N
E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
CH Zone 1 ON
E
~
L N E M
N
HW ON
E L
Cylinder
N Zone Valve
L N E
L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre
L L = Live
N N = Neutral
E E = Earth
Room T/Stat
Greenstar Radiators Zone
CDi Combi N
~
M
N
E L
Radiators
L N NS LS LR Zone Valve
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
L N E
N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel
Series Connector
Not supplied. Once wired in make
connector safe in electrical cover.
Room
Greenstar T/Stat
CDi Combi
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
Time Controller
Greenstar
CDi Combi
Programmable
Thermostat
L N NS LS LR
N L C NC NO
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E The Link between the Live (L) and
Common (C) may already be fitted as
part of the Programmable Thermostat, if
not then a link must be fitted.
Greenstar
CDi Combi
L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS
SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER
SL
POLARITY
S PLAN Y PLAN
PL FREE
N
N ACCESSORY
HW CH 3 PORT
PUMP
HW VALVE (S)
CH VALVE (S)
CYLINDER
T/STAT
NOTE
A pump must be wired to each boiler for pump over-run to dissipate heat from within the boiler.
The connections are pump live to Lz, pump neutral to Nz and pump earth to the Earth point of
each boiler.
IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO
C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.
C C
Greenstar Greenstar
CDi Combi CDi Combi
L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.
The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.
If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.
Frost T/Stat
Greenstar
CDi Combi
FR FS NP LP
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
Greenstar FS L L = Live
CDi Regular
N N = Neutral
E E = Earth
L N NS LS LR
Room
T/Stat
N
LZ NZ
~
M
N
E L
Cylinder
T/Stat
Heating
C Zone Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
N
HW ON
CH ON
L
N E L
E
N
Cylinder
External Zone Valve
Pump L
Time Controller
Greenstar FS
CDi Regular L L = Live
N N = Neutral
L N NS LS LR
E E = Earth
Mid Position
Valve
E Green/Yellow
LZ NZ N Blue
White
Room Grey
Orange
T/Stat
Cylinder
N T/Stat
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L
HW OFF
HW ON
CH ON
N
E
N
External
Pump
L
Time Controller
Greenstar FS L L = Live
CDi Regular
N N = Neutral
E E = Earth
L N NS LS LR
LZ NZ
~
Room T/Stat M
N
Zone 1 E L
N
Cylinder
T/Stat
Heating
C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
CH Zone 2 ON
N
L CH Zone 1 ON
E L
N
E HW ON
Cylinder
External N Zone Valve
Pump
~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve
Room T/Stat
Zone 2
Greenstar FS
CDi Regular L L = Live
N N = Neutral
L N NS LS LR E E = Earth
LZ NZ
~
M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
Zone 1 Valve
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON
~
M
L N
N E L
E
N
Heating
External Zone 2 Valve
Pump L
Time Controller
Greenstar FS
CDi Regular L L = Live
N N = Neutral
L N NS LS LR
E E = Earth
LZ NZ
~
M
Room T/Stat N
Zone 1 E L
N
Cylinder
T/Stat
Heating
C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
CH Zone 1 ON
~
E L N E M
N
HW ON
E L
L
N
E Cylinder
N Zone Valve
External L N E
Pump L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre
Greenstar FS
CDi Regular L L = Live
N N = Neutral
E E = Earth
L N NS LS LR
LZ NZ
~
M
Room T/Stat N
Radiators Zone E L
N
Radiators
Zone Valve
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L N E
L
N N
E L N E Demand
L
External Underfloor Controls
Pump Time Controller Wiring Centre
Single Channel
Greenstar FS L L = Live
CDi Regular
N N = Neutral
E E = Earth
L N NS LS LR
Cylinder
LZ NZ T/Stat
1 2
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
L
N N
E
L
External Time Controller
Pump Single Channel
Greenstar FS
CDi Regular L L = Live
N N = Neutral
L N NS LS LR E E = Earth
Room
LZ NZ T/Stat
N
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L
N N
E
L
External Time Controller
Pump Single Channel
IMPORTANT NOTE
The pump over-run of the pump plan controls, causes the hot water pump to run regardless of the
hot water cylinder demand, to dissipate boiler heat. Worcester would only recommend the
Grundfoss pump plan system on a vented cylinder.
Greenstar FS
CDi Regular
L N NS LS LR
LZ NZ
230V Mains
Voltage
Double Pole
Fused Spur Warning! 240V - Isolate electrical supply
before removing wiring centre cover.
N
E
FUSE BOILER
2.5A
N L
N
L
S/L
1
Frost T/Stat C P/L
FROST T/STAT (N/U) L
(if required) N HW Pump
L
(N/U) 2 Demand
NO HW PUMP N
N
ROOM T/STAT N L L
CH PUMP
NO N N CHPump
d
an
Room T/Stat
em
2
C
D
CH on
CH on (N/U)
(N/U) C HW on CH/HW
CYLINDER 4 Programmer
(N/U) N N
d
T/STAT PROGRAMMER HW on
an
1 (N/U)
m
NO L
De
3
Cylinder T/Stat 1
(N/U)
2
L
N/U = Not Used
Greenstar FS
CDi Regular
L N NS LS LR
LZ NZ
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS
SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER
SL
POLARITY
S PLAN Y PLAN
PL FREE
N
N ACCESSORY
HW CH 3 PORT
PUMP
External
Pump
HW VALVE (S)
CH VALVE (S)
CYLINDER
T/STAT
NOTE
A pump must be wired to each boiler for pump over-run to dissipate heat from within the boiler.
The connections are pump live to Lz, pump neutral to Nz and pump earth to the Earth point of
each boiler.
Switched Live/
L N E Demand
C C
Coil Coil
Live Neutral
Header Limit Example relay shown is a Double
Thermostat Pole Mains Voltage Relay. This
C isolates the Boilers electrically in
230V AC case of a fault condition.
N N Double Pole Relay
Greenstar FS O C Greenstar FS
CDi Regular CDi Regular
C C L N NS LS LR
L N NS LS LR
LZ NZ LZ NZ
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
L L
N N
E E
Shunt Shunt
Pump Pump
The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.
The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.
If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.
Greenstar FS L L = Live
CDi Regular N N = Neutral
E E = Earth
230V Mains L N NS LS LR
Voltage
LZ NZ
Double Pole
Fused Spur
Earth to Wiring Centre
L
N Neutral Feed to Wiring Centre
E
Live Feed to Wiring Centre
Frost Stat
L
N
E E
External
Pump
230V Mains
Greenstar HF CDi L L = Live
Voltage
L N NS LS LR Double Pole N N = Neutral
Fused Spur E E = Earth
L
N
E
230V HW interface
‘Installer Module’
M
Safety isolation
N
Room T/Stat
Zone 1
N ~
E L
Room T/Stat
N
NC Zone 2
N Heating
Zone 1 Valve
L N E 4 5 6 7 8 9 10
L N E
CH Zone 1 ON
CH Zone 2 ON
M
HW ON
N ~
E L
N
Heating
Zone 2 Valve
L
Time Controller
3 Channel
L
N
E
230V HW interface
‘Installer Module’
M
Room T/Stat
Safety isolation
Radiators Zone
N ~
N E L
N
NC
Radiators
Zone Valve
L N E 4 5 6 7 8 9 10
L N E
CH Rads ON
L N E
HW Heat Bank ON
L N E Demand
N
Underfloor Controls
L
Wiring Centre
Time Controller
230V Mains
Voltage Greenstar HF CDi
Double Pole
L N NS LS LR
Fused Spur
L
N
E Room T/Stat
230V HW interface
‘Installer Module’
Safety isolation
N
NC Series Connector
Not supplied. Once wired in make
connector safe in electrical cover.
HW Heat Bank ON
CH ON
Time Controller
Programmable
Thermostat
230V Mains
Voltage Greenstar HF CDi
Double Pole
L N NS LS LR N L C NC NO
Fused Spur
L
N
E
230V HW interface
‘Installer Module’
Safety isolation
N
The Link between the Live (L) and
NC
Common (C) may already be fitted as
part of the Programmable Thermostat, if
HW Heat Bank ON
Time Controller
Hot Water
Heat Bank
If the heating system requires a larger pump to circulate the water, then a header can be used to
prevent the boiler and system pump from conflicting with each other.
NOTE
The system pump is wired with the heating demand so it will only activate when the heating is
called for. Size the system pump according to system design specifications and water content.
L L = Live
Room
N N = Neutral
T/Stat
230V Mains E E = Earth
Voltage
Greenstar HF CDi
Double Pole
L N NS LS LR C
Fused Spur
Header Limit
Thermostat N N
L O C
N
E
230V HW interface
‘Installer Module’
Safety isolation
N L N E 4 5 6 7 8 9 10
NC
E
CH ON
HW Heat Bank ON
L
N
E E
System
Time Controller Pump
The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.
The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.
If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.
L
N
230V HW interface E
‘Installer Module’
Frost T/Stat
Safety isolation
N
NC
FR FS NP LP
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
Si Combi M
Room N
T/Stat E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2
230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
~
M
N
HW ON
CH ON
E L
N
Cylinder
Zone Valve
L
Time Controller
L L = Live
N N = Neutral
Mid Position
E E = Earth Valve
E Green/Yellow
N Blue
Greenstar White
Room Grey
Si Combi Orange
T/Stat
Cylinder
N T/Stat
C
L N NS LS LR 1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
HW OFF
HW ON
CH ON
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
Si Combi Room T/Stat M
N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
CH Zone 2 ON
N
CH Zone 1 ON
E L
HW ON
Cylinder
N Zone Valve
~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve
Room T/Stat
Zone 2
L L = Live
N N = Neutral
E E = Earth
Greenstar
Si Combi
~
M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
L N NS LS LR Zone 1 Valve
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
CH Zone 2 ON
CH Zone 1 ON
~
M
N
E L
N
Heating
Zone 2 Valve
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
CH Zone 1 ON
E
~
L N E M
N
HW ON
E L
Cylinder
N Zone Valve
L N E
L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
Si Combi M
Room T/Stat N
Radiators Zone E L
N
Radiators
L N NS LS LR Zone Valve
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
CH ON
L N E
N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel
Series Connector
Not supplied. Once wired in, make
connector safe in electrical cover.
Room
T/Stat
Greenstar
Si Combi
L N NS LS LR
230V Mains
Voltage
CH ON
Double Pole
Fused Spur
L
N
E
Time Controller
Greenstar
Si Combi
Programmable
Thermostat
L N NS LS LR
N L C NC NO
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E The Link between the Live (L) and
Common (C) may already be fitted as
part of the Programmable Thermostat, if
not then a link must be wired in.
Greenstar
Si Combi
L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS
SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER
SL
POLARITY
S PLAN Y PLAN
PL FREE
N
N ACCESSORY
HW CH 3 PORT
PUMP
HW VALVE (S)
CH VALVE (S)
CYLINDER
T/STAT
IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO
C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.
C C
Greenstar Greenstar
Si Combi Si Combi
L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.
The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.
If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.
Frost T/Stat
Greenstar
Si Combi
FR FS NP LP
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i Jnr Combi M
Room N
T/Stat E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2
230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
~
M
N
HW ON
CH ON
E L
N
Cylinder
Zone Valve
L
Time Controller
L L = Live
N N = Neutral
Mid Position
E E = Earth Valve
E Green/Yellow
N Blue
Greenstar White
Room Grey
i Jnr Combi Orange
T/Stat
Cylinder
N T/Stat
C
L N NS LS LR 1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
HW OFF
HW ON
CH ON
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i Jnr Combi M
Room T/Stat N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
CH Zone 2 ON
N
CH Zone 1 ON
E L
HW ON
Cylinder
N Zone Valve
~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve
Room T/Stat
Zone 2
L L = Live
N N = Neutral
E E = Earth
Greenstar
i Jnr Combi
~
M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
L N NS LS LR Zone 1 Valve
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
CH Zone 2 ON
CH Zone 1 ON
~
M
N
E L
N
Heating
Zone 2 Valve
L
Time Controller
L L = Live
N N = Neurtal
E E = Earth
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
CH Zone 1 ON
E
~
L N E M
N
HW ON
E L
Cylinder
N Zone Valve
L N E
L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i Jnr Combi M
Room T/Stat N
Radiators Zone E L
N
Radiators
L N NS LS LR Zone Valve
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
CH ON
L N E
N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel
Series Connector
Not supplied. Once wired in, make
connector safe in electrical cover.
Room T/Stat
Greenstar
i Jnr Combi
L N NS LS LR
230V Mains
Voltage
CH ON
Double Pole
Fused Spur
L
N
E
Time Controller
Greenstar
i Jnr Combi
Programmable
Thermostat
L N NS LS LR
N L C NC NO
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E The Link between the Live (L) and
Common (C) may already be fitted as
part of the Programmable Thermostat, if
not then a link must be wired in.
Greenstar
i Jnr Combi
L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS
SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER
SL
POLARITY
S PLAN Y PLAN
PL FREE
N
N ACCESSORY
HW CH 3 PORT
PUMP
HW VALVE (S)
CH VALVE (S)
CYLINDER
T/STAT
IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO
C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.
C C
Greenstar Greenstar
i jnr Combi i Jnr Combi
L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.
The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.
If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.
Frost T/Stat
Greenstar
i Jnr Combi
FR FS NP LP
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i System M
Room N
T/Stat E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E
L N E
~
M
N
HW ON
CH ON
E L
N
Cylinder
Zone Valve
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Mid Position
Valve
E Green/Yellow
N Blue
White
Greenstar Room Grey
i System T/Stat Orange
Cylinder
N T/Stat
C
L N NS LS LR 1 2
230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur
L
N
L N E
E
HW OFF
HW ON
CH ON
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i System Room T/Stat M
N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
~
M
CH Zone 2 ON
N
CH Zone 1 ON
E L
HW ON
Cylinder
N Zone Valve
~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve
Room T/Stat
Zone 2
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i System M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
L N NS LS LR Zone 1 Valve
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
CH Zone 2 ON
CH Zone 1 ON
~
M
N
E L
N
Heating
Zone 2 Valve
L
Time Controller
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i System M
Room T/Stat N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2
230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur
L
CH Zone 1 ON
N
~
L N E M
E N
HW ON
E L
Cylinder
N Zone Valve
L N E
L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre
L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i System M
Room T/Stat N
Radiators Zone E L
N
Radiators
L N NS LS LR Zone Valve
230V Mains
Voltage L = Live
Double Pole N = Neurtal
Fused Spur L N E 4 5 6 7 8 9 10
E = Earth
L
N
E L N E
CH ON
L N E
N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel
L L = Live
N N = Neutral
E E = Earth
Cylinder
T/Stat
Greenstar
i System C
1 2
L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L
Time Controller
Single Channel
L L = Live
N N = Neutral
E E = Earth
Room
T/Stat
Greenstar
i System N
L N NS LS LR
230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur
L
N
E L N E
L
Time Controller
Single Channel
Greenstar
i System
L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS
SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER
SL
POLARITY
S PLAN Y PLAN
PL FREE
N
N ACCESSORY
HW CH 3 PORT
PUMP
HW VALVE (S)
CH VALVE (S)
CYLINDER
T/STAT
There is a unclarity within the Industry that in order to protect an Unvented Hot Water Cylinder from potentially
dangerous high temperatures from the boiler circuit, a 2-port motorised valve must be installed. This is not the
case, although it is the most common interpretation and approach.
FURTHER DETAILS
Building Regulation Approved Document G3, paragraph 3.6 states '…the non-self-resetting thermal cut out
should be wired to a motorised valve or some other suitable device to shut off the flow to the primary heater…'.
The latter part of this sentence can be interpreted to mean as long as we, as responsible Manufacturer's, are
confident our method provides an equal amount of protection to the common approach, we may instruct
installers of our equipment to follow a different approach. A summary is provided below.
l The installer will use the cylinder sensor supplied with the Integral Diverter Valve kit to control the hot water
temperature.
l The installer, therefore, will NOT need to use the hot water control thermostat of the cylinder's dual thermostat.
l The installer may have to alter the wiring of the dual thermostat (depending on cylinder and thermostat
manufacturer) to only use the high limit thermal cut-out of the dual thermostat.
l The high limit thermal cut out of the dual thermostat MUST be wired to interrupt the permanent live to the
Greenstar CDi System Boiler.
l The 2-port valve supplied with the unvented cylinder will NOT be used. If it is already physically installed in
the pipe work is should be removed and electrically disconnected from the wiring centre.
Optional:
Third Party Room Thermostat:
CYLINDER
THERMOSTAT
Brown
ST8
9
8
NOTE: LR LS NS N L FR FS NP LP
7
Pump
Harness
FR FS NP LP
N NS LS LR L Fan
Harness
9
S11
8
2.5 A 230 V AC
7
DIVERTER VALVE
MOTOR PLUG
Main
Harness
S12
0.5 A
S13
1.6 A
Code Plug
IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO
C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.
C C
Greenstar Greenstar
i System i System
L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur
L
N
E
The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.
The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.
If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.
Frost T/Stat
Greenstar
i System
FR FS NP LP
L N NS LS LR
230V Mains
Earth to Wiring Centre
Voltage
Double Pole Neutral Feed to Wiring Centre
Fused Spur Live Feed to Wiring Centre
Sales Contracts
Tel: 01905 752640 Tel: 0844 892 2332
sales.mailbox@uk.bosch.com service-contract.worcester@uk.bosch.com
www.worcester-bosch.co.uk
Calls to the listed 0844 numbers are charged at up to 3 pence per minute from BT landlines.
Calls from mobiles and some networks may vary. Calls to and from Bosch Thermotechnology Ltd.
may be recorded for training and quality assurance purposes.
This is leaflet is accurate at the date of printing, buy may be superseded and should
be disregarded if specification and/or appearances are changed in the interest of
continued improvement. The statutory rights of the consumer are not affected. Worcester, Bosch Group, Cotswold Way,
Warndon, Worcester, WR4 9SW.
6 720 646 965 Issue A (09/11) Tel: 0844 892 9900