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Worcester wiring guide

Greenstar gas-fired boilers


Contents

Introduction Page 4

Greenstar Ri Regular Page 5

Greenstar CDi Regular Page 17

Greenstar CDi System Page 29

Greenstar CDi Combi Page 42

Greenstar FS CDi Regular Page 53

Greenstar HF CDi Combi Page 65

Greenstar Si Combi Page 71

Greenstar i Junior Combi Page 82

Greenstar i System Page 93

Notes Page 105

Worcester wiring guide Greenstar gas-fired boilers Page 3


Introduction

NEW COMPLETE SYSTEM INSTALLATIONS


If a new complete heating system installation is in a new build property or it is
a first time installation in an existing property, then the heating system must
conform to current building regulations Part L1a. All new heating systems in
dwellings must have at least two heating zones. Each of these zones will be
controlled by a thermostat and zone valve. An alternative would be individual
electronically controlled TRVs. If the hot water is provided from a storage
system then the DHW cylinder will require separate time and temperature
control. All radiators must have TRVs fitted in all rooms except bathrooms and
rooms with thermostats. The exception to this are single storey, open plan
dwellings where the living area is more than 70% of the total useable floor
area. Then this type of dwelling can be controlled as one zone.

EXISTING INSTALLATIONS
For boiler replacements on an existing system, it is not necessary to zone the
upstairs and downstairs differently, compliance with the zone requirements
can be achieved by a single room thermostat or programmable room
thermostat. While the system is drained down, TRVs may be fitted to all
rooms except the bathrooms and the room with the thermostat.

Page 4 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Ri Regular
2 x 2 Port Valves (S-Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar L L = Live
Ri Regular
N N = Neutral
E E = Earth

~
M
Room N
L N LP NP LR T/Stat E L
N
Cylinder
T/Stat
230V Mains reset max

Heating
Voltage C Zone Valve
Double Pole
Fused Spur 1 2

L
N
E

L N E 4 5 6 7 8 9 10
L
N
E
L N E

~
External M
N
HW ON
CH ON

Pump
E L

N
Cylinder
Zone Valve
L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 5


Greenstar Ri Regular
Mid Position Valve (Y-Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
Greenstar N N = Neutral
Ri Regular E E = Earth Mid Position
Valve
E Green/Yellow
N Blue
White
Room Grey
Orange
T/Stat
L N LP NP LR Cylinder
N T/Stat

230V Mains reset max


C
Voltage
1 2
Double Pole
Fused Spur

L
N
E

L N E 4 5 6 7 8 9 10
L
N
E
L N E
External
Pump
HW OFF
HW ON
CH ON

L
Time Controller

Page 6 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Ri Regular
3 x 2 Port Valves (S-Plan Plus)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
Greenstar
Ri Regular N N = Neutral
E E = Earth

~
Room T/Stat M
N
L N LP NP LR Zone 1 E L
N
Cylinder
T/Stat
230V Mains reset max

Heating
Voltage C Zone 1 Valve
Double Pole
Fused Spur 1 2

L
N
E

L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
CH Zone 2 ON

N
External CH Zone 1 ON
E L
Pump
HW ON

Cylinder
N Zone Valve

~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve

Room T/Stat
Zone 2

Worcester wiring guide Greenstar gas-fired boilers Page 7


Greenstar Ri Regular
2 x Radiator Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
Greenstar
Ri Regular N N = Neutral
E E = Earth

~
M
Room T/Stat N
L N LP NP LR Zone 1 E L
Room T/Stat
N
Zone 2
230V Mains reset max

N Heating
Voltage
Zone 1 Valve
Double Pole
Fused Spur

L
N
E

L N E 4 5 6 7 8 9 10
L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON

~
External M
N
Pump
E L

N
Heating
Zone 2 Valve
L
Time Controller

Page 8 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Ri Regular
2 x 2 Port Valves & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
Greenstar
Ri Regular N N = Neutral
E E = Earth

~
M
Room T/Stat N
L N LP NP LR Zone 1 E L
N
Cylinder
T/Stat
230V Mains reset max

Heating
Voltage C Zone 1 Valve
Double Pole
Fused Spur 1 2

L
N
E

L N E 4 5 6 7 8 9 10
L
N
CH Zone 1 ON

~
L N E M
N
HW ON

External E L
Pump

Cylinder
N Zone Valve
L N E

L
Time Controler L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre

Worcester wiring guide Greenstar gas-fired boilers Page 9


Greenstar Ri Regular
Zoned Radiator & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
Greenstar N N = Neutral
Ri Regular
E E = Earth

~
M
Room T/Stat N
L N LP NP LR Radiators Zone E L
N
230V Mains reset max

Radiators
Voltage
Zone Valve
Double Pole
Fused Spur

L
N
E

L N E 4 5 6 7 8 9 10
L
N
E
L N E

External L N E
Pump
N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel

Page 10 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Ri Regular
Single Hot Water Zone (Vented Cylinder)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
Greenstar N N = Neutral
Ri Regular
E E = Earth

Cylinder
T/Stat

C
L N LP NP LR
1 2

230V Mains reset max

Voltage
Double Pole
Fused Spur

L
N
E

L N E 4 5 6 7 8 9 10
L
N
E
L N E
External
Pump
N

L
Time Controller
Single Channel

Worcester wiring guide Greenstar gas-fired boilers Page 11


Greenstar Ri Regular
Single Heating Zone
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
Greenstar
N N = Neutral
Ri Regular
E E = Earth

Room
T/Stat
N
L N LP NP LR

230V Mains reset max

Voltage
Double Pole
Fused Spur

L
N
E

L N E 4 5 6 7 8 9 10
L
N
E
L N E
External
Pump
N

L
Time Controller
Single Channel

Page 12 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Ri Regular
Grundfoss Pump Plan
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

IMPORTANT NOTE
The pump over-run of the pump plan module, causes the hot water pump to run regardless of the
hot water cylinder demand, to dissipate boiler heat. Worcester will only recommend the
Grundfoss pump plan system on a vented cylinder.

Greenstar
Ri Regular

230V Mains
Voltage L N LP NP LR

Double Pole
Fused Spur Warning! 240V - Isolate electrical supply
before removing wiring centre cover. reset max

L 2.5A Fuse - RS Components stock no 415-604

N
E
FUSE BOILER
2.5A
N L
N
L
S/L
1
Frost T/Stat C P/L
FROST T/STAT L
(if required) (N/U) N HW Pump
L
(N/U) 2 Demand
NO HW PUMP N
N
ROOM T/STAT N L L
CH PUMP
NO N N CHPump
d
an

Room T/Stat
em

2
C
D

CH on
CH on (N/U)
(N/U) C HW on CH/HW
CYLINDER 4 Programmer
(N/U) N N
d

T/STAT PROGRAMMER HW on
an

1 (N/U)
m

NO L
De

3
Cylinder 1
Earth terminal for:
T/Stat (N/U) Controls, Boiler, Pumps
Electrical Mains Supply
2
L
N/U = Not Used

UPP 15-50 PUMP PLAN - WIRING CENTRE CONNECTIONS

Worcester wiring guide Greenstar gas-fired boilers Page 13


Greenstar Ri Regular
Smartfit Control Pack
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
Ri Regular

L N LP NP LR SMARTFIT
ROOM UNIT

230V Mains Smartfit Layout:


Voltage
reset max

Example shown S Plan configuration


Double Pole
Fused Spur N
MAINS

SMARTFIT FROST
A PROTECTION
L L ROOM
N UNIT
L
E
BOILER

SL
POLARITY
S PLAN Y PLAN
PL FREE
N

N ACCESSORY
HW CH 3 PORT
PUMP

VALVE VALVE VALVE PORT


CYLINDER
L L (S) (S) (Y) SENSOR
N
E

External
Pump

HW VALVE (S)

CH VALVE (S)
CYLINDER
T/STAT

Page 14 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Ri Regular
Cascaded boilers with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

NOTE
A pump must be wired to each boiler for pump over-run to dissipate heat from within the boiler.
The connections are Live of pump to LP and Neutral of pump to NP and the Earth of the pump to
the Earth point of each boiler.

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boilers in the event of excessive temperature within the Header due
to lack of circulation. Ideally this should be set to 90º C.

Wiring from Zone/s Controls

IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO

C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.

C C
Greenstar Greenstar
Ri Regular Ri Regular

L N LP NP LR L N LP NP LR

230V Mains
Voltage
reset max

Double Pole
reset max

Fused Spur

L
N
E

L L
N N
E E

Shunt Shunt
Pump Pump

Worcester wiring guide Greenstar gas-fired boilers Page 15


Greenstar Ri Regular
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

NOTE
A frost thermostat is normally used to protect locations which have no heat source e.g. a garage.
It is recommended that a pipe thermostat is also used (wired in series with the frost thermostat)
to avoid long periods of heat demand if the air temperature does not satisfy the frost thermostat.

L L = Live
Frost T/Stat Pipe T/Stat
N N = Neutral
Greenstar
Ri Regular E E = Earth

Room
L N LP NP LR T/Stat
N
Cylinder
230V Mains T/Stat
Voltage reset max Heating
Double Pole C Zone Valve
Fused Spur 1 2

L
N
E

L N E 4 5 6 7 8 9 10

L N E
HW ON
CH ON

L
N
E
N

External
L
Pump
Time Controller

Page 16 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Regular
2 x 2 Port Valves (S-Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar Room
CDi Regular T/Stat

~
M
N N
LZ NZ
E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

~
M
N
HW ON
CH ON

L
N E L
E E
N
Cylinder
External Zone Valve
Pump L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 17


Greenstar CDi Regular
Mid Position Valve (Y-plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth Mid Position
Valve
Greenstar Room E Green/Yellow
N Blue
CDi Regular T/Stat White
Grey
N Orange
Cylinder
LZ NZ
T/Stat

C
L N NS LS LR 1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

L
HW OFF
HW ON
CH ON

N
E E

N
External
Pump
L
Time Controller

Page 18 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Regular
3 x 2 Port Valves (S-Plan Plus)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Regular Room T/Stat
Zone 1
~
M
N
N
LZ NZ E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur
L N E 4 5 6 7 8 9 10
L
N
E

L N E
~
M
CH Zone 2 ON

L N
CH Zone 1 ON
N E L
E E HW ON

Cylinder
External
N Zone Valve
Pump

~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve

Room T/Stat
Zone 2

Worcester wiring guide Greenstar gas-fired boilers Page 19


Greenstar CDi Regular
2 x Radiator Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Regular Room T/Stat

~
Zone 1 M
N
N E L
LZ NZ
Room T/Stat
Zone 2
N Heating
L N NS LS LR Zone 1 Valve

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON

~
M
L N
N E L
E E
N
Heating
External Zone 2 Valve
Pump L
Time Controller

Page 20 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Regular
2 x 2 Port Valves & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Regular
Room T/Stat
~
M
Zone 1 N
LZ NZ N E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
CH Zone 1 ON

~
L N E M
N
HW ON

E L
L
N
E E Cylinder
N Zone Valve
External L N E
Pump L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre

Worcester wiring guide Greenstar gas-fired boilers Page 21


Greenstar CDi Regular
Zoned Radiator & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi Regular Room T/stat
Radiators Zone
~
M
N
N
LZ NZ E L

Radiators
L N NS LS LR Zone Valve

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
L N E
L
N N
E E L N E Demand
L
External Underfloor Controls
Pump Time Controller Wiring Centre
Single Channel

Page 22 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Regular
Single Hot Water Zone (Vented Cylinder)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Cylinder
Greenstar
T/Stat
CDi Regular
C

LZ NZ 1 2

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E

L
N N
E E
L
External Time Controller
Pump Single Channel

Worcester wiring guide Greenstar gas-fired boilers Page 23


Greenstar CDi Regular
Single Heating Zone
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar Room
CDi Regular T/Stat
N

LZ NZ

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

L
N N
E E
L
External Time Controller
Pump Single Channel

Page 24 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Regular
Grundfoss Pump Plan
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

IMPORTANT NOTE
The pump over-run of the pump plan controls, causes the hot water pump to run regardless of the
hot water cylinder demand, to dissipate boiler heat. Worcester would only recommend the
Grundfoss pump plan system on a vented cylinder.

Greenstar
CDi Regular

LZ NZ

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur Warning! 240V - Isolate electrical supply
before removing wiring centre cover.

L 2.5A Fuse - RS Components stock no 415-604

N
E
FUSE BOILER
2.5A
N L
N
L
S/L
1
Frost T/Stat C P/L
FROST T/STAT L
(if required) (N/U) N HW Pump
L
(N/U) 2 Demand
NO HW PUMP N
N
ROOM T/STAT N L L
CH PUMP
NO N N CHPump
d
an

Room T/Stat
em

2
C
D

CH on
CH on (N/U)
(N/U) C HW on CH/HW
CYLINDER 4 Programmer
(N/U) N N
d

T/STAT PROGRAMMER HW on
an

1 (N/U)
m

NO L
De

3
Cylinder 1
Earth terminal for:
T/Stat (N/U) Controls, Boiler, Pumps
Electrical Mains Supply
2
L
N/U = Not Used

UPP 15-50 PUMP PLAN - WIRING CENTRE CONNECTIONS

Worcester wiring guide Greenstar gas-fired boilers Page 25


Greenstar CDi Regular
Smartfit Control Pack
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
CDi Regular

LZ NZ

L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS

SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER

SL
POLARITY
S PLAN Y PLAN
PL FREE
N

N ACCESSORY
HW CH 3 PORT
PUMP

VALVE VALVE VALVE PORT


CYLINDER
L L (S) (S) (Y) SENSOR
N
E

External
Pump

HW VALVE (S)

CH VALVE (S)
CYLINDER
T/STAT

Page 26 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Regular
Cascaded boilers with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

NOTE
A pump must be wired to each boiler for pump over-run function to dissipate heat from within the
boiler. The connections are pump live to Lz, pump neutral to Nz and pump earth to the Earth
point of each boiler.

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boilers in the event of excessive temperature within the Header due
to lack of circulation. Ideally this should be set to 90ºC.

Wiring from Zone/s Controls

IMPORTANT NOTE:
The relay should be mounted within
Junction Box/Wiring Centre a suitable electrically safe housing.
Switched Live/
L N E Demand NO NC NC NO

C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a double
N N Double Pole Relay pole mains voltage relay. This
O C isolates the boilers electrically in
case of a fault condition.

C C

Greenstar Greenstar
CDi Regular CDi Regular

LZ NZ LZ NZ

L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

L L
N N
E E

Shunt Shunt
Pump Pump

Worcester wiring guide Greenstar gas-fired boilers Page 27


Greenstar CDi Regular
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.

The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.

If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.

Frost T/Stat
Greenstar
CDi Regular

FR FS NP LP
LZ NZ

L N NS LS LR

230V Mains Earth to Wiring Centre


Voltage
Neutral Feed to Wiring Centre
Double Pole
Fused Spur Live Feed to Wiring Centre

Switch Live from Wiring Centre


L
N
E

L
N
E

External
Pump

Page 28 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi System
2 x 2 Port Valves (S-Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar Room
CDi System T/Stat
~
M
N N
E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2

230V Mains
Voltage

Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E

~
M
N
HW ON
CH ON

E L

N
Cylinder
Zone Valve
L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 29


Greenstar CDi System
Mid Position Valve (Y-Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral Mid Position
E E = Earth Valve
E Green/Yellow
Greenstar Room N Blue
CDi System T/Stat White
Grey
Orange
N
Cylinder
T/Stat

C
L N NS LS LR 1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
HW OFF
HW ON
CH ON

L
Time Controller

Page 30 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi System
3 x 2 Port Valves (S-Plan Plus)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi System Room T/Stat
Zone 1
~
M
N
N E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E
~
M
CH Zone 2 ON

N
CH Zone 1 ON
E L
HW ON

Cylinder
N Zone Valve

~
M
L N
Time Controller E L
3 Channel
N
Heating
Zone 2 Valve

Room T/Stat
Zone 2

Worcester wiring guide Greenstar gas-fired boilers Page 31


Greenstar CDi System
2 x Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi System Room T/Stat
Zone 1
~
M
N
N E L
Room T/Stat
Zone 2
N Heating
L N NS LS LR Zone 1 Valve

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON

~
M
N
E L

N
Heating
Zone 2 Valve
L
Time Controller

Page 32 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi System
2 x 2 Port Valves & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi System Room T/Stat
~
M
Zone 1 N
N E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
CH Zone 1 ON

E
~
L N E M
N
HW ON

E L

Cylinder
N Zone Valve
L N E

L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre

Worcester wiring guide Greenstar gas-fired boilers Page 33


Greenstar CDi System
Zoned Radiator & Underfloor
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
CDi System Room T/Stat
~
Radiators Zone M
N
N E L

Radiators
L N NS LS LR Zone Valve

230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E
L N E

N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel

Page 34 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi System
Single Hot Water Zone (Vented Cylinder)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Cylinder
Greenstar T/Stat
CDi System
C

1 2

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

L
Time Controller
Single Channel

Worcester wiring guide Greenstar gas-fired boilers Page 35


Greenstar CDi System
Single Heating Zone
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Room
Greenstar
T/Stat
CDi System
N

L N NS LS LR

230V Mains
Voltage

Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

L
Time Controller
Single Channel

Page 36 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi System
Smartfit Control Pack
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
CDi System

L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS

SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER

SL
POLARITY
S PLAN Y PLAN
PL FREE
N

N ACCESSORY
HW CH 3 PORT
PUMP

VALVE VALVE VALVE PORT


CYLINDER
L (S) (S) (Y) SENSOR

HW VALVE (S)

CH VALVE (S)
CYLINDER
T/STAT

Worcester wiring guide Greenstar gas-fired boilers Page 37


Greenstar CDi System
Internal Diverter Valve, Worcester RF Controls & Unvented Cylinder
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

There is a unclarity within the Industry that in order to protect an Unvented Hot Water Cylinder from potentially
dangerous high temperatures from the boiler circuit, a 2-port motorised valve must be installed. This is not the
case, although it is the most common interpretation and approach.

FURTHER DETAILS
Building Regulation Approved Document G3, paragraph 3.6 states '…the non-self-resetting thermal cut out
should be wired to a motorised valve or some other suitable device to shut off the flow to the primary heater…'.
The latter part of this sentence can be interpreted to mean as long as we, as responsible Manufacturer's, are
confident our method provides an equal amount of protection to the common approach, we may instruct
installers of our equipment to follow a different approach. A summary is provided below.
l The installer will use the cylinder sensor supplied with the Integral Diverter Valve kit to control the hot water
temperature.
l The installer, therefore, will NOT need to use the hot water control thermostat of the cylinder's dual thermostat.
l The installer may have to alter the wiring of the dual thermostat (depending on cylinder and thermostat
manufacturer) to only use the high limit thermal cut-out of the dual thermostat.
l The high limit thermal cut out of the dual thermostat MUST be wired to interrupt the permanent live to the
Greenstar CDi System Boiler.
l The 2-port valve supplied with the unvented cylinder will NOT be used. If it is already physically installed in
the pipe work is should be removed and electrically disconnected from the wiring centre.

Below you will find an electrical diagram for this arrangement.

DUAL THERMOSTAT
230V MAINS
SUPPLY SAFETY LIMIT
N E L THERMOSTAT

CYLINDER
Brown

Connector
THERMOSTAT
Block
Green\Yellow

(made safe)
Blue

NOT REQUIRED
USE CYLINDER SENSOR SUPPLIED

IMPORTANT NOTE:
UNDER NO CIRCUMSTANCES SHOULD THE FEED TO THE LIMIT
Brown

STAT BE TAKEN THROUGH THE CONTROL STAT.

ST8
9

NOTE:
Leave link
8

NOTE: LR LS NS N L FR FS NP LP
7

ST10 ST6 ST19


Leave link
B
B
4
2
1
Pump
Harness B
A
B
4
2
F
FR FS NP LP
Fan 1
N NS LS LR L
A
Harness F
CYLINDER TEMPERATURE
9
8

S11

SENSOR (SUPPLIED IN
2.5 A 230 V AC
7

DIVERTER KIT)

Main
Harness DIVERTER VALVE
MOTOR PLUG
S12
0.5 A
S13
1.6 A
Pump Control

Code Plug

Page 38 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi System
Internal Diverter Valve, Worcester FX Controls & Unvented Cylinder
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

There is a unclarity within the Industry that in order to protect an Unvented Hot Water Cylinder from potentially
dangerous high temperatures from the boiler circuit, a 2-port motorised valve must be installed. This is not the
case, although it is the most common interpretation and approach.

FURTHER DETAILS
Building Regulation Approved Document G3, paragraph 3.6 states '…the non-self-resetting thermal cut out
should be wired to a motorised valve or some other suitable device to shut off the flow to the primary heater…'.
The latter part of this sentence can be interpreted to mean as long as we, as responsible Manufacturer's, are
confident our method provides an equal amount of protection to the common approach, we may instruct
installers of our equipment to follow a different approach. A summary is provided below.
l The installer will use the cylinder sensor supplied with the Integral Diverter Valve kit to control the hot water
temperature.
l The installer, therefore, will NOT need to use the hot water control thermostat of the cylinder's dual thermostat.
l The installer may have to alter the wiring of the dual thermostat (depending on cylinder and thermostat
manufacturer) to only use the high limit thermal cut-out of the dual thermostat.
l The high limit thermal cut out of the dual thermostat MUST be wired to interrupt the permanent live to the
Greenstar CDi System Boiler.
l The 2-port valve supplied with the unvented cylinder will NOT be used. If it is already physically installed in
the pipe work is should be removed and electrically disconnected from the wiring centre.

Below you will find an electrical diagram for this arrangement.

DUAL THERMOSTAT
230V MAINS
SUPPLY SAFETY LIMIT
N E L THERMOSTAT

CYLINDER
Brown

Connector
THERMOSTAT
Block
Green\Yellow

(made safe)
Blue

NOT REQUIRED
USE CYLINDER SENSOR SUPPLIED

IMPORTANT NOTE:
UNDER NO CIRCUMSTANCES SHOULD THE FEED TO THE LIMIT
Brown

STAT BE TAKEN THROUGH THE CONTROL STAT.

ST8
9

NOTE:
Leave link
8

NOTE: LR LS NS N L FR FS NP LP
7

ST10 ST6 ST19


Leave link
B B FW 100
B B CONTROLLER
4
2
1
Pump
Harness B
A A OUTSIDE
B
4
2
F F SENSOR
FR FS NP LP
Fan 1
N NS LS LR L
A
Harness F
CYLINDER TEMPERATURE
9
8

S11

SENSOR (SUPPLIED IN
2.5 A 230 V AC
7

DIVERTER KIT)

Main
Harness DIVERTER VALVE
MOTOR PLUG
S12
0.5 A
S13
1.6 A
Pump Control

Code Plug

Worcester wiring guide Greenstar gas-fired boilers Page 39


Greenstar CDi System
Cascaded boilers with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boilers in the event of excessive temperature within the Header due
to lack of circulation. Ideally this should be set to 90º C.

Wiring from Zone/s Controls

IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO

C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.

C C

Greenstar Greenstar
CDi System CDi System

L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Page 40 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi System
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.

The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.

If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.

Frost T/Stat
Greenstar
CDi System

FR FS NP LP

L N NS LS LR

230V Mains Earth to Wiring Centre


Voltage
Neutral Feed to Wiring Centre
Double Pole
Fused Spur Live Feed to Wiring Centre

Switch Live from Wiring Centre


L
N
E

Worcester wiring guide Greenstar gas-fired boilers Page 41


Greenstar CDi Combi
2 x 2 Port Valves (S-Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar
CDi Combi

~
Room M
N
T/Stat
E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

~
M
N
HW ON
CH ON

E L

N
Cylinder
Zone Valve
L
Time Controller

Page 42 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Combi
Mid Position Valve (Y-Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Mid Position
Valve
Greenstar E Green/Yellow
N Blue
CDi Combi White
Room Grey
Orange
T/Stat
Cylinder
N T/Stat

C
L N NS LS LR 1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E L N E
HW OFF
HW ON
CH ON

L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 43


Greenstar CDi combi
3 x 2 Port Valves (S-Plan Plus)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar
CDi Combi
~
Room T/Stat M
N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur

L
N
L N E
~
E M
CH Zone 2 ON

N
CH Zone 1 ON
E L
HW ON

Cylinder
N Zone Valve

~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve

Room T/Stat
Zone 2

Page 44 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi combi
2 x Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar
CDi Combi
~
M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
L N NS LS LR Zone 1 Valve

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON

~
M
N
E L

N
Heating
Zone 2 Valve
L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 45


Greenstar CDi Combi
2 x 2 Port Valves & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
Room T/Stat
CDi Combi
Zone 1
~
M
N
N
E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
CH Zone 1 ON

E
~
L N E M
N
HW ON

E L

Cylinder
N Zone Valve
L N E

L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre

Page 46 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Combi
Zoned Radiator & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Room T/Stat
Greenstar Radiators Zone
CDi Combi N
~
M
N
E L

Radiators
L N NS LS LR Zone Valve

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E
L N E

N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel

Worcester wiring guide Greenstar gas-fired boilers Page 47


Greenstar CDi Combi
separate Time Controller & Room Thermostat
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Series Connector
Not supplied. Once wired in make
connector safe in electrical cover.

Room
Greenstar T/Stat
CDi Combi

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Time Controller

Page 48 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Combi
Programmable Thermostat
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
CDi Combi
Programmable
Thermostat

L N NS LS LR
N L C NC NO

230V Mains
Voltage
Double Pole
Fused Spur

L
N
E The Link between the Live (L) and
Common (C) may already be fitted as
part of the Programmable Thermostat, if
not then a link must be fitted.

Worcester wiring guide Greenstar gas-fired boilers Page 49


Greenstar CDi Combi
Smartfit Control Pack
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
CDi Combi

L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS

SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER

SL
POLARITY
S PLAN Y PLAN
PL FREE
N

N ACCESSORY
HW CH 3 PORT
PUMP

VALVE VALVE VALVE PORT


CYLINDER
L (S) (S) (Y) SENSOR

HW VALVE (S)

CH VALVE (S)
CYLINDER
T/STAT

Page 50 Worcester wiring guide Greenstar gas-fired boilers


Greenstar CDi Combi
Cascade boilers with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

NOTE
A pump must be wired to each boiler for pump over-run to dissipate heat from within the boiler.
The connections are pump live to Lz, pump neutral to Nz and pump earth to the Earth point of
each boiler.

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boilers in the event of excessive temperature within the Header due
to lack of circulation. Ideally this should be set to 90ºC.

Wiring from Zone/s Controls

IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO

C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.

C C

Greenstar Greenstar
CDi Combi CDi Combi

L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Worcester wiring guide Greenstar gas-fired boilers Page 51


Greenstar CDi Combi
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.

The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.

If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.

Frost T/Stat
Greenstar
CDi Combi

FR FS NP LP

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Page 52 Worcester wiring guide Greenstar gas-fired boilers


Greenstar FS CDi Regular
2 x 2 Port Valves (S Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS L L = Live
CDi Regular
N N = Neutral
E E = Earth
L N NS LS LR
Room
T/Stat
N

LZ NZ

~
M
N
E L
Cylinder
T/Stat
Heating
C Zone Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

~
M
N
HW ON
CH ON

L
N E L
E
N
Cylinder
External Zone Valve
Pump L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 53


Greenstar FS CDi Regular
Mid Position Valve (Y Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS
CDi Regular L L = Live
N N = Neutral

L N NS LS LR
E E = Earth

Mid Position
Valve
E Green/Yellow
LZ NZ N Blue
White
Room Grey
Orange
T/Stat
Cylinder
N T/Stat

1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

L
HW OFF
HW ON
CH ON

N
E

N
External
Pump
L
Time Controller

Page 54 Worcester wiring guide Greenstar gas-fired boilers


Greenstar FS CDi Regular
3 x 2 Port Valves (S Plan Plus)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS L L = Live
CDi Regular
N N = Neutral
E E = Earth
L N NS LS LR

LZ NZ

~
Room T/Stat M
N
Zone 1 E L
N
Cylinder
T/Stat
Heating
C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10
L
N
E
L N E
~
M
CH Zone 2 ON

N
L CH Zone 1 ON
E L
N
E HW ON

Cylinder
External N Zone Valve
Pump
~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve

Room T/Stat
Zone 2

Worcester wiring guide Greenstar gas-fired boilers Page 55


Greenstar FS CDi Regular
2 x Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS
CDi Regular L L = Live
N N = Neutral

L N NS LS LR E E = Earth

LZ NZ

~
M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
Zone 1 Valve

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
CH Zone 2 ON
CH Zone 1 ON

~
M
L N
N E L
E
N
Heating
External Zone 2 Valve
Pump L
Time Controller

Page 56 Worcester wiring guide Greenstar gas-fired boilers


Greenstar FS CDi Regular
2 x 2 Port Valves & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS
CDi Regular L L = Live
N N = Neutral

L N NS LS LR
E E = Earth

LZ NZ

~
M
Room T/Stat N
Zone 1 E L
N
Cylinder
T/Stat
Heating
C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
CH Zone 1 ON

~
E L N E M
N
HW ON

E L
L
N
E Cylinder
N Zone Valve
External L N E
Pump L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre

Worcester wiring guide Greenstar gas-fired boilers Page 57


Greenstar FS CDi Regular
Zoned Radiator & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS
CDi Regular L L = Live
N N = Neutral
E E = Earth
L N NS LS LR

LZ NZ

~
M
Room T/Stat N
Radiators Zone E L
N

Radiators
Zone Valve

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
L N E
L
N N
E L N E Demand
L
External Underfloor Controls
Pump Time Controller Wiring Centre
Single Channel

Page 58 Worcester wiring guide Greenstar gas-fired boilers


Greenstar FS CDi Regular
Single Hot Water Zone (Vented Cylinder)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS L L = Live
CDi Regular
N N = Neutral
E E = Earth
L N NS LS LR

Cylinder
LZ NZ T/Stat

1 2

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E

L
N N
E
L
External Time Controller
Pump Single Channel

Worcester wiring guide Greenstar gas-fired boilers Page 59


Greenstar FS CDi Regular
Single Heating Zone
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS
CDi Regular L L = Live
N N = Neutral

L N NS LS LR E E = Earth

Room
LZ NZ T/Stat
N

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

L
N N
E
L
External Time Controller
Pump Single Channel

Page 60 Worcester wiring guide Greenstar gas-fired boilers


Greenstar FS CDi Regular
Grundfoss Pump Plan
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

IMPORTANT NOTE
The pump over-run of the pump plan controls, causes the hot water pump to run regardless of the
hot water cylinder demand, to dissipate boiler heat. Worcester would only recommend the
Grundfoss pump plan system on a vented cylinder.

Greenstar FS
CDi Regular

L N NS LS LR

LZ NZ

230V Mains
Voltage
Double Pole
Fused Spur Warning! 240V - Isolate electrical supply
before removing wiring centre cover.

L 2.5A Fuse - RS Components stock no 415-604

N
E
FUSE BOILER
2.5A
N L
N
L
S/L
1
Frost T/Stat C P/L
FROST T/STAT (N/U) L
(if required) N HW Pump
L
(N/U) 2 Demand
NO HW PUMP N
N
ROOM T/STAT N L L
CH PUMP
NO N N CHPump
d
an

Room T/Stat
em

2
C
D

CH on
CH on (N/U)
(N/U) C HW on CH/HW
CYLINDER 4 Programmer
(N/U) N N
d

T/STAT PROGRAMMER HW on
an

1 (N/U)
m

NO L
De

3
Cylinder T/Stat 1

(N/U)

2
L
N/U = Not Used

UPP 15-50 PUMP PLAN - WIRING CENTRE CONNECTIONS

Worcester wiring guide Greenstar gas-fired boilers Page 61


Greenstar FS CDi Regular
Smartfit Control Pack
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar FS
CDi Regular

L N NS LS LR

LZ NZ

SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS

SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER

SL
POLARITY
S PLAN Y PLAN
PL FREE
N

N ACCESSORY
HW CH 3 PORT
PUMP

VALVE VALVE VALVE PORT


CYLINDER
L L (S) (S) (Y) SENSOR
N
E

External
Pump

HW VALVE (S)

CH VALVE (S)
CYLINDER
T/STAT

Page 62 Worcester wiring guide Greenstar gas-fired boilers


Greenstar FS CDi Regular
Cascaded boilers with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

NOTE
A pump must be wired to each boiler for pump over-run to dissipate heat from within the boiler.
The connections are pump live to Lz, pump neutral to Nz and pump earth to the Earth point of
each boiler.

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boilers in the event of excessive temperature within the Header due
to lack of circulation. Ideally this should be set to 90ºC.

Wiring from Zone/s Controls IMPORTANT NOTE:


The Relay should be mounted
within a suitable electrically safe
housing.

Junction Box/Wiring Centre NO NC NC NO

Switched Live/
L N E Demand
C C

Coil Coil
Live Neutral
Header Limit Example relay shown is a Double
Thermostat Pole Mains Voltage Relay. This
C isolates the Boilers electrically in
230V AC case of a fault condition.
N N Double Pole Relay
Greenstar FS O C Greenstar FS
CDi Regular CDi Regular

C C L N NS LS LR
L N NS LS LR

LZ NZ LZ NZ

230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

L L
N N
E E

Shunt Shunt
Pump Pump

Worcester wiring guide Greenstar gas-fired boilers Page 63


Greenstar FS CDi Regular
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.

The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.

If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.

Greenstar FS L L = Live
CDi Regular N N = Neutral
E E = Earth
230V Mains L N NS LS LR
Voltage

LZ NZ
Double Pole
Fused Spur
Earth to Wiring Centre
L
N Neutral Feed to Wiring Centre
E
Live Feed to Wiring Centre

FR FS NP LP Switch Live from Wiring Centre

Frost Stat

L
N
E E

External
Pump

Page 64 Worcester wiring guide Greenstar gas-fired boilers


Greenstar HF CDi combi
2 x Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

230V Mains
Greenstar HF CDi L L = Live
Voltage
L N NS LS LR Double Pole N N = Neutral
Fused Spur E E = Earth
L
N
E
230V HW interface
‘Installer Module’
M
Safety isolation
N
Room T/Stat
Zone 1
N ~
E L
Room T/Stat
N
NC Zone 2
N Heating
Zone 1 Valve

L N E 4 5 6 7 8 9 10

L N E
CH Zone 1 ON

CH Zone 2 ON

M
HW ON
N ~
E L

N
Heating
Zone 2 Valve
L
Time Controller
3 Channel

Worcester wiring guide Greenstar gas-fired boilers Page 65


Greenstar HF CDi combi
Zoned Radiator & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

230V Mains L L = Live


Greenstar HF CDi Voltage
N N = Neutral
L N NS LS LR Double Pole
Fused Spur E E = Earth

L
N
E
230V HW interface
‘Installer Module’
M
Room T/Stat
Safety isolation
Radiators Zone
N ~
N E L
N
NC
Radiators
Zone Valve

L N E 4 5 6 7 8 9 10

L N E
CH Rads ON

L N E
HW Heat Bank ON

L N E Demand
N

Underfloor Controls
L
Wiring Centre
Time Controller

Page 66 Worcester wiring guide Greenstar gas-fired boilers


Greenstar HF CDi combi
separate Time Controller & Room Thermostat
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

230V Mains
Voltage Greenstar HF CDi
Double Pole
L N NS LS LR
Fused Spur

L
N
E Room T/Stat
230V HW interface
‘Installer Module’
Safety isolation
N

NC Series Connector
Not supplied. Once wired in make
connector safe in electrical cover.

HW Heat Bank ON
CH ON

Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 67


Greenstar HF CDi combi
Programmable Thermostat
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Programmable
Thermostat

230V Mains
Voltage Greenstar HF CDi
Double Pole
L N NS LS LR N L C NC NO
Fused Spur

L
N
E
230V HW interface
‘Installer Module’
Safety isolation
N
The Link between the Live (L) and
NC
Common (C) may already be fitted as
part of the Programmable Thermostat, if
HW Heat Bank ON

not then a link must be wired in.

Time Controller
Hot Water
Heat Bank

Page 68 Worcester wiring guide Greenstar gas-fired boilers


Greenstar HF CDi combi
Large heating circuit with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

If the heating system requires a larger pump to circulate the water, then a header can be used to
prevent the boiler and system pump from conflicting with each other.

NOTE
The system pump is wired with the heating demand so it will only activate when the heating is
called for. Size the system pump according to system design specifications and water content.

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boiler in the event of excessive temperature within the header due to
lack of circulation. Ideally this should be set to 90ºC.

L L = Live
Room
N N = Neutral
T/Stat
230V Mains E E = Earth
Voltage

Greenstar HF CDi
Double Pole
L N NS LS LR C
Fused Spur
Header Limit
Thermostat N N
L O C
N
E
230V HW interface
‘Installer Module’
Safety isolation
N L N E 4 5 6 7 8 9 10

NC

E
CH ON

HW Heat Bank ON

L
N
E E

System
Time Controller Pump

Worcester wiring guide Greenstar gas-fired boilers Page 69


Greenstar HF CDi combi
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.

The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.

If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.

Greenstar HF CDi 230V Mains


Voltage
L N NS LS LR
Double Pole
Fused Spur

L
N
230V HW interface E
‘Installer Module’
Frost T/Stat
Safety isolation
N

NC

FR FS NP LP

Page 70 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Si Combi
2 x 2 Port Valves (S Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar

~
Si Combi M
Room N
T/Stat E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2

230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E

~
M
N
HW ON
CH ON

E L

N
Cylinder
Zone Valve
L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 71


Greenstar Si Combi
Mid Position Valve (Y Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
Mid Position
E E = Earth Valve
E Green/Yellow
N Blue
Greenstar White
Room Grey
Si Combi Orange
T/Stat
Cylinder
N T/Stat

C
L N NS LS LR 1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
HW OFF
HW ON
CH ON

L
Time Controller

Page 72 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Si Combi
3 x 2 Port Valves (S Plan Plus)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar

~
Si Combi Room T/Stat M
N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
~
M
CH Zone 2 ON

N
CH Zone 1 ON
E L
HW ON

Cylinder
N Zone Valve

~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve

Room T/Stat
Zone 2

Worcester wiring guide Greenstar gas-fired boilers Page 73


Greenstar Si Combi
2 x Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
Si Combi
~
M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
L N NS LS LR Zone 1 Valve

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E
CH Zone 2 ON
CH Zone 1 ON

~
M
N
E L

N
Heating
Zone 2 Valve
L
Time Controller

Page 74 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Si Combi
2 x 2 Port Valves & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar Room T/Stat


Si Combi Zone 1
~
M
N
N
E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
CH Zone 1 ON

E
~
L N E M
N
HW ON

E L

Cylinder
N Zone Valve
L N E

L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre

Worcester wiring guide Greenstar gas-fired boilers Page 75


Greenstar Si Combi
Zoned Radiator & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
~
Si Combi M
Room T/Stat N
Radiators Zone E L
N

Radiators
L N NS LS LR Zone Valve

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
CH ON

L N E

N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel

Page 76 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Si Combi
separate Time Controller & Room Thermostat
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Series Connector
Not supplied. Once wired in, make
connector safe in electrical cover.

Room
T/Stat
Greenstar
Si Combi

L N NS LS LR

230V Mains
Voltage
CH ON

Double Pole
Fused Spur

L
N
E

Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 77


Greenstar Si Combi
Programmable Thermostat
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
Si Combi
Programmable
Thermostat

L N NS LS LR
N L C NC NO

230V Mains
Voltage
Double Pole
Fused Spur

L
N
E The Link between the Live (L) and
Common (C) may already be fitted as
part of the Programmable Thermostat, if
not then a link must be wired in.

Page 78 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Si Combi
Smartfit Control Pack
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
Si Combi

L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS

SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER

SL
POLARITY
S PLAN Y PLAN
PL FREE
N

N ACCESSORY
HW CH 3 PORT
PUMP

VALVE VALVE VALVE PORT


CYLINDER
L (S) (S) (Y) SENSOR

HW VALVE (S)

CH VALVE (S)
CYLINDER
T/STAT

Worcester wiring guide Greenstar gas-fired boilers Page 79


Greenstar Si Combi
Cascaded boilers with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boilers in the event of excessive temperature within the Header
due to lack of circulation. Ideally this should be set to 90º C.

Wiring from Zone/s Controls

IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO

C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.

C C

Greenstar Greenstar
Si Combi Si Combi

L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Page 80 Worcester wiring guide Greenstar gas-fired boilers


Greenstar Si Combi
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.

The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.

If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.

Frost T/Stat
Greenstar
Si Combi

FR FS NP LP

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Worcester wiring guide Greenstar gas-fired boilers Page 81


Greenstar i Junior Combi
2 x 2 Port Valves (S Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar

~
i Jnr Combi M
Room N
T/Stat E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2

230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E

~
M
N
HW ON
CH ON

E L

N
Cylinder
Zone Valve
L
Time Controller

Page 82 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i Junior Combi
Mid Position Valve (Y Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
Mid Position
E E = Earth Valve
E Green/Yellow
N Blue
Greenstar White
Room Grey
i Jnr Combi Orange
T/Stat
Cylinder
N T/Stat

C
L N NS LS LR 1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
HW OFF
HW ON
CH ON

L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 83


Greenstar i Junior Combi
3 x 2 Port Valves (S Plan Plus)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar

~
i Jnr Combi M
Room T/Stat N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
~
M
CH Zone 2 ON

N
CH Zone 1 ON
E L
HW ON

Cylinder
N Zone Valve

~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve

Room T/Stat
Zone 2

Page 84 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i Junior Combi
2 x Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
i Jnr Combi
~
M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
L N NS LS LR Zone 1 Valve

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E
CH Zone 2 ON
CH Zone 1 ON

~
M
N
E L

N
Heating
Zone 2 Valve
L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 85


Greenstar i Junior Combi
2 x 2 Port Valves & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neurtal
E E = Earth

Greenstar Room T/Stat


i Jnr Combi Zone 1
~
M
N
N
E L
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
CH Zone 1 ON

E
~
L N E M
N
HW ON

E L

Cylinder
N Zone Valve
L N E

L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre

Page 86 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i Junior Combi
Zoned Radiator & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i Jnr Combi M
Room T/Stat N
Radiators Zone E L
N

Radiators
L N NS LS LR Zone Valve

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E
CH ON

L N E

N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel

Worcester wiring guide Greenstar gas-fired boilers Page 87


Greenstar i Junior Combi
separate Time Controller & Room Thermostat
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Series Connector
Not supplied. Once wired in, make
connector safe in electrical cover.

Room T/Stat
Greenstar
i Jnr Combi

L N NS LS LR

230V Mains
Voltage
CH ON

Double Pole
Fused Spur

L
N
E

Time Controller

Page 88 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i Junior Combi
Programmable Thermostat
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
i Jnr Combi
Programmable
Thermostat

L N NS LS LR
N L C NC NO

230V Mains
Voltage
Double Pole
Fused Spur

L
N
E The Link between the Live (L) and
Common (C) may already be fitted as
part of the Programmable Thermostat, if
not then a link must be wired in.

Worcester wiring guide Greenstar gas-fired boilers Page 89


Greenstar i Junior combi
Smartfit Control Pack
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
i Jnr Combi

L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS

SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER

SL
POLARITY
S PLAN Y PLAN
PL FREE
N

N ACCESSORY
HW CH 3 PORT
PUMP

VALVE VALVE VALVE PORT


CYLINDER
L (S) (S) (Y) SENSOR

HW VALVE (S)

CH VALVE (S)
CYLINDER
T/STAT

Page 90 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i Junior combi
Cascade boilers with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boilers in the event of excessive temperature within the Header due
to lack of circulation. Ideally this should be set to 90º C.

Wiring from Zone/s Controls

IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO

C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.

C C

Greenstar Greenstar
i jnr Combi i Jnr Combi

L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Worcester wiring guide Greenstar gas-fired boilers Page 91


Greenstar i Junior combi
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.

The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.

If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.

Frost T/Stat
Greenstar
i Jnr Combi

FR FS NP LP

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Page 92 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i System
2 x 2 Port Valves (S Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar
~
i System M
Room N
T/Stat E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone Valve
1 2

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E
L N E

~
M
N
HW ON
CH ON

E L

N
Cylinder
Zone Valve
L
Time Controller

Worcester wiring guide Greenstar gas-fired boilers Page 93


Greenstar i System
Mid Position Valve (Y Plan)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Mid Position
Valve
E Green/Yellow
N Blue
White
Greenstar Room Grey
i System T/Stat Orange
Cylinder
N T/Stat

C
L N NS LS LR 1 2

230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur

L
N
L N E
E
HW OFF
HW ON
CH ON

L
Time Controller

Page 94 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i System
3 x 2 Port Valves (S Plan Plus)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth
Greenstar
~
i System Room T/Stat M
N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E
~
M
CH Zone 2 ON

N
CH Zone 1 ON
E L
HW ON

Cylinder
N Zone Valve

~
M
L N
E L
Time Controller
3 Channel
N
Heating
Zone 2 Valve

Room T/Stat
Zone 2

Worcester wiring guide Greenstar gas-fired boilers Page 95


Greenstar i System
2 x Heating Zones
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar
~
i System M
Room T/Stat N
Zone 1 E L
Room T/Stat
N
Zone 2
N Heating
L N NS LS LR Zone 1 Valve

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E
CH Zone 2 ON
CH Zone 1 ON

~
M
N
E L

N
Heating
Zone 2 Valve
L
Time Controller

Page 96 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i System
2 x 2 Port Valves & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar
~
i System M
Room T/Stat N
Zone 1 E L
N
Cylinder
T/Stat
Heating
L N NS LS LR C Zone 1 Valve
1 2

230V Mains
Voltage
Double Pole L N E 4 5 6 7 8 9 10
Fused Spur

L
CH Zone 1 ON

N
~
L N E M
E N
HW ON

E L

Cylinder
N Zone Valve
L N E

L
Time Controller L N E Demand
Twin Channel
Underfloor Controls
Wiring Centre

Worcester wiring guide Greenstar gas-fired boilers Page 97


Greenstar i System
Zoned Radiator & Underfloor Heating
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Greenstar
~
i System M
Room T/Stat N
Radiators Zone E L
N

Radiators
L N NS LS LR Zone Valve

230V Mains
Voltage L = Live
Double Pole N = Neurtal
Fused Spur L N E 4 5 6 7 8 9 10
E = Earth
L
N
E L N E
CH ON

L N E

N
L N E Demand
L
Underfloor Controls
Time Controller Wiring Centre
Single Channel

Page 98 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i System
Single Hot Water Zone (Vented Cylinder)
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Cylinder
T/Stat
Greenstar
i System C

1 2

L N NS LS LR

230V Mains
Voltage
Double Pole
Fused Spur L N E 4 5 6 7 8 9 10

L
N
E
L N E

L
Time Controller
Single Channel

Worcester wiring guide Greenstar gas-fired boilers Page 99


Greenstar i System
Single Heating Zone
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

L L = Live
N N = Neutral
E E = Earth

Room
T/Stat
Greenstar
i System N

L N NS LS LR

230V Mains
Voltage
Double Pole
L N E 4 5 6 7 8 9 10
Fused Spur

L
N
E L N E

L
Time Controller
Single Channel

Page 100 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i System
Smartfit Control Pack
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Greenstar
i System

L N NS LS LR
SMARTFIT
ROOM UNIT
230V Mains
Voltage Smartfit Layout:
Double Pole Example shown S Plan configuration
Fused Spur
N
MAINS

SMARTFIT FROST
L A PROTECTION
N L ROOM
E UNIT
L
BOILER

SL
POLARITY
S PLAN Y PLAN
PL FREE
N

N ACCESSORY
HW CH 3 PORT
PUMP

VALVE VALVE VALVE PORT


CYLINDER
L (S) (S) (Y) SENSOR

HW VALVE (S)

CH VALVE (S)
CYLINDER
T/STAT

Worcester wiring guide Greenstar gas-fired boilers Page 101


Greenstar i System
Internal Diverter Valve with Worcester Controls & Unvented Cylinder
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

There is a unclarity within the Industry that in order to protect an Unvented Hot Water Cylinder from potentially
dangerous high temperatures from the boiler circuit, a 2-port motorised valve must be installed. This is not the
case, although it is the most common interpretation and approach.

FURTHER DETAILS
Building Regulation Approved Document G3, paragraph 3.6 states '…the non-self-resetting thermal cut out
should be wired to a motorised valve or some other suitable device to shut off the flow to the primary heater…'.
The latter part of this sentence can be interpreted to mean as long as we, as responsible Manufacturer's, are
confident our method provides an equal amount of protection to the common approach, we may instruct
installers of our equipment to follow a different approach. A summary is provided below.
l The installer will use the cylinder sensor supplied with the Integral Diverter Valve kit to control the hot water
temperature.
l The installer, therefore, will NOT need to use the hot water control thermostat of the cylinder's dual thermostat.
l The installer may have to alter the wiring of the dual thermostat (depending on cylinder and thermostat
manufacturer) to only use the high limit thermal cut-out of the dual thermostat.
l The high limit thermal cut out of the dual thermostat MUST be wired to interrupt the permanent live to the
Greenstar CDi System Boiler.
l The 2-port valve supplied with the unvented cylinder will NOT be used. If it is already physically installed in
the pipe work is should be removed and electrically disconnected from the wiring centre.

Below you will find an electrical diagram for this arrangement.

Optional:
Third Party Room Thermostat:

Using the Worcester Internal DT20


Timer an External Third Party Room
Thermostat must be connected to
the boiler on the External Controls DUAL THERMOSTAT
section of ST10 (NS, LS & LR). 230V MAINS
SUPPLY SAFETY LIMIT
N E L THERMOSTAT
OPTIONAL:
THIRD PARTY
Brown

ROOM THERMOSTAT Connector


N Block
Green\Yellow

CALL COM (made safe)


Blue

CYLINDER
THERMOSTAT
Brown

ST8
9
8

NOTE: LR LS NS N L FR FS NP LP
7

Leave the link if using Worcester ST10 ST6


Internal Digital RF units.

Pump
Harness

FR FS NP LP
N NS LS LR L Fan
Harness
9

S11
8

2.5 A 230 V AC
7

DIVERTER VALVE
MOTOR PLUG

Main
Harness

S12
0.5 A

S13
1.6 A

Code Plug

Page 102 Worcester wiring guide Greenstar gas-fired boilers


Greenstar i System
Cascade boilers with low loss header
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

HEADER LIMIT THERMOSTAT


This cuts the Demand to the boilers in the event of excessive temperature within the Header due
to lack of circulation. Ideally this should be set to 90º C.

Wiring from Zone/s Controls

IMPORTANT NOTE:
The Relay should be mounted
Junction Box/Wiring Centre within a suitable electrically safe
housing.
Switched Live/
L N E Demand NO NC NC NO

C C
Header Limit
Thermostat Coil Coil
C Live Neutral
230V AC Example relay shown is a Double
N N Double Pole Relay Pole Mains Voltage Relay. This
O C isolates the Boilers electrically in
case of a fault condition.

C C

Greenstar Greenstar
i System i System

L N NS LS LR L N NS LS LR
230V Mains
Voltage
Double Pole
Fused Spur

L
N
E

Worcester wiring guide Greenstar gas-fired boilers Page 103


Greenstar i System
Frost Protection
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

The boiler has inbuilt frost protection. When the primary temperature drops below 8°C the pump is switched
on. When then temperature rises above 9°C the pump switches off after a 3 minute pump overrun. If the
primary temperature drops below 5°C, a central heating demand is activated until the primary temperature
rises above 12 °C. The demand switches off followed by the pump after a 3 minute overrun.

The boiler has the facility to connect an external frost protection device to protect in “at risk areas” (terminal
block ST6, contacts FS and FR). This is used if the boiler is not located in the area needing protection i.e. boiler
in kitchen but pipe work in the garage that needs frost protection.

If external frost thermostat is calling, i.e. temperature within frost thermostat below the set point, but the
primary temperature of the boiler is above 5°C, the pump will run until the temperature within the frost
thermostat rises above the set point. If external frost thermostat is calling and the primary temperature is
below 5°C, a central heating demand is activated until primary temperature is above 12 °C. If the frost
thermostat is still calling the pump will run until the temperature within the frost thermostat location rises
above the set point.

Frost T/Stat

Greenstar
i System
FR FS NP LP

L N NS LS LR

230V Mains
Earth to Wiring Centre
Voltage
Double Pole Neutral Feed to Wiring Centre
Fused Spur Live Feed to Wiring Centre

L Switch Live from Wiring Centre


N
E

Page 104 Worcester wiring guide Greenstar gas-fired boilers


Worcester wiring guide Greenstar gas-fired boilers Page 105
Worcester wiring guide Greenstar gas-fired boilers Page 106
Useful Numbers
The generic Live, Neutral and Earth feed/s to equipment must return
to the respective connection on the wiring centre.
These connections are denoted as follows:
L L = Live N N = Neutral E E = Earth

Sales Contracts
Tel: 01905 752640 Tel: 0844 892 2332
sales.mailbox@uk.bosch.com service-contract.worcester@uk.bosch.com

Spare Parts Contact Centre


Tel: 01905 752576 Tel: 0844 892 3000
spares.mailbox@uk.bosch.com general.worcester@uk.bosch.com
Monday – Friday 7.00am – 8.00pm
Training Saturday 8.00am – 5.00pm
Sunday 9.00am – 12 noon
Tel: 01905 752526
training@uk.bosch.com
Technical Support
Literature Tel: 0844 892 3366
Tel: 0844 892 9800 technical.enquiries@uk.bosch.com
literature@uk.bosch.com Monday – Friday 7.00am – 8.00pm
Saturday 8.30am – 4.00pm
or download instantly from our website

www.worcester-bosch.co.uk

Calls to the listed 0844 numbers are charged at up to 3 pence per minute from BT landlines.
Calls from mobiles and some networks may vary. Calls to and from Bosch Thermotechnology Ltd.
may be recorded for training and quality assurance purposes.

Worcester, Bosch Group is a brand name of Bosch Thermotechnology Ltd.

This is leaflet is accurate at the date of printing, buy may be superseded and should
be disregarded if specification and/or appearances are changed in the interest of
continued improvement. The statutory rights of the consumer are not affected. Worcester, Bosch Group, Cotswold Way,
Warndon, Worcester, WR4 9SW.
6 720 646 965 Issue A (09/11) Tel: 0844 892 9900

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