SHELTERA CONSULTANTS PVT LTD

SCPL/2018/94

DESIGN OF 30.0M HEIGHT

SELF SUPPORTED CHIMNEY
( WIND SPEED: 180KMPH)

AT

TATA MEMORIAL CENTRE

VISHAKHAPATNAM

CLIENT :

JAKSON GROUP
A-43, PHASE-II EXTN., HOSIERY COMPLEX
NOIDA, UTTAR PRADESH

SHELTERA CONSULTANTS PVT LTD.

74 (First Floor), South Patel Nagar Market,
New Delhi -110008, Tel : 011-47502201-10
Fax. : 011-25840883, Email : Corporate@ShelteraConsultants.com
SHELTERA CONSULTANTS PVT. LTD. Doc No. : SCPL/2018/94
TATA MEMORIAL
Structural Engineers & Project Management Consultants Project :
CENTRE
74 ( Ist Floor), South Patel Ngr. Mkt., New Delhi-110008 Date : 26-09-2018

DESIGN OF 30.0 M HIGH CIRCULAR CHIMNEY

The chimney consists of circular tapered sections, made of steel grade

Fe250.

DATA TAKEN FOR CALCULATION :-

(i) Wind Velocity : 180 KMPH

(ii) Max temperature in chimney : 600˚C

(iii) IS Codes : -

(a) IS : 6533 (Part-1, 1989)

(b) IS : 6533 (Part-2, 1989)
(c) IS : 2062
(d) IS : 6639
(e) IS : 1367
(f) IS : 1161
(g) IS : 800
(h) IS : 1893
 ANALYSIS AND DESIGN OF CHIMNEY

The Design of chimney is goverened by Wind Load rather than

(A) Seismic loads. The characteristics of wind mentioned in IS 875
(Part-3), 2015 are taken for computing the wind loads.
For the sake of comparison, the Base Shear due to seismic
forces has been calculated as per IS 1893 (For calculaions,
refer to subsequent pages) and compared with Base Shear
due to wind forces. It is evident that Wind Loads are the ones
governing the design and hence design has been performed
for Wind Loads only.

Maximum permissible stress for the circular chimney has been

(B)
used as per the IS 6533 part 2.

Allowance for the temperature has been used as per clause 7.8.1
(C) of IS 6533 part 2. Maximum temperature is above 400˚C and
hence allowance in the stresses is required.

Calculation of natural frequency of the chimney as indicated by

the clause 8.3.1 of IS 6533 part 2 has been done. Since this
(D)
value is not more than 0.25 seconds, no dynamic effect due to
the pulsation of thurst caused by the wind velocity has been
considered.
Chimney has been modeled as finite elements in STAAD for the
(E)
calculation of natural frequency.
SHELTERA CONSULTANTS PVT. LTD. Doc No. : SCPL/2018/94
TATA MEMORIAL
Structural Engineers & Project Management Consultants Project :
CENTRE
74 ( Ist Floor), South Patel Ngr. Mkt., New Delhi-110008 Date : 26-09-2018

WIND LOAD CALCULATION

Type of chimney = Unlined Chimney

Height of Chimney
Wind Speed
Design Period
Terrain Category
Wind directionality fector
Area avg. fector
Combined fector
= 30 m
Vb = 50 m/s
= 100 Year
= 2
= 1
= 1
= 1

Chimney Perameters (As per cl. 7.2.4 of IS:6533)

Min. height of flare = 10 m
Min Outside Dia of Unlined Chimney at Top = 1 m
Min Outside Dia of Unlined Chimney at Bottom = 1.6 m Corrosion Allowance,
Tce + Tci = (considering Internal (flue gases are mildly corrosive in nature) or External (outside paint may be deteriorates during the part of design life of chimney) corrosion
Shape factor for strakes section = 1 3 mm
allowance required.
Shape factor for no strakes section = 0.7
Period of first mode of natural oscillation, T = 0.56 sec The Chimney should be designed for static as well as the dynamic wind effect.
Dynamic coefficient, ᶓ = 2.414

coefficient, Ʋ = 0.7

Acessories Load in ladder portion = 0.286 Sqm/ m Ht.

STATIC WIND FORCE DYNAMIC WIND FORCE

WIND
HEIGHT LOAD Load Due Compres
Out Coff. Of Total Actual Stress Thickness
ABOVE Panel Pz Pd,st Wind DUE TO to Total Wind Assumed Permissible Thickness sive
PANNEL Diamete K1 K2 K3 K4 Mj x (m) mx mx2 pulsation, ƞ Wind Load design BM (Kg-m) Windward(M Remarks Required
Provided (mm) Stress
GROUN Ht. (m) (Kg/Sqm) (Kg/Sqm) Load ACCESSO Platform Load (KG) Thickness Stress (Mpa)
r (m) mK load pa) (mm) (Mpa)
D LEVEL RIES (KG)
(KG)
30 1.250 0.00 3.0 0.0 125.0 SAFE 6.0 6.0 0.00

29.25 1.5 1.250 1.08 0.7862 1 1.3 182.8 182.8 342.7 78.3 421.0 276.1 0.131 36.170 4.738 0.677 0.782 365.07 707.79

28.5 1.250 530.84 3.0 1.9 68.0 SAFE 6.0 6.0 1.53

27.75 1.5 1.250 1.08 0.7797 1 1.3 179.7 179.7 337.0 77.0 414.0 276.1 0.122 33.685 4.110 0.681 0.756 352.67 689.69

27 1.250 2109.80 3.0 7.7 68.0 SAFE 6.0 6.0 5.86

26.25 1.5 1.250 1.08 0.7731 1 1.3 176.7 176.7 331.4 75.7 407.1 276.1 0.111 30.648 3.402 0.684 0.755 352.15 683.51

25.5 1.250 4718.65 3.0 17.5 68.0 SAFE 6.0 6.0 12.94

24.75 1.5 1.250 1.08 0.7665 1 1.3 173.7 173.7 325.8 74.4 400.2 276.1 0.102 28.163 2.873 0.688 0.724 337.95 663.71

24 1.250 8337.93 3.0 31.1 68.0 SAFE 6.0 6.0 22.70

23.25 1.5 1.250 1.08 0.7600 1 1.3 170.8 170.8 320.2 73.1 393.3 276.1 0.091 25.126 2.286 0.692 0.732 341.46 661.66

22.5 1.250 12951.23 3.0 48.5 68.0 SAFE 6.0 6.0 35.12

21.75 1.5 1.250 1.08 0.7534 1 1.3 167.8 167.8 314.7 71.9 386.6 321.9 0.083 26.714 2.217 0.696 0.598 325.35 640.05

21 1.250 18540.81 5.0 41.4 98.8 SAFE 8.0 8.0 30.37

20.25 1.5 1.250 1.08 0.7468 1 1.3 164.9 164.9 309.2 70.6 379.9 367.6 0.073 26.832 1.959 0.699 0.516 320.40 629.64

19.5 1.250 25082.66 5.0 56.1 98.8 SAFE 8.0 8.0 40.95

18.75 1.5 1.250 1.08 0.7380 1 1.3 161.0 161.0 301.9 69.0 370.9 367.6 0.064 23.524 1.506 0.756 0.534 331.60 633.54

13
18 1.250 32571.90 5.0 73.1 98.8 SAFE 8.0 8.0 53.05

17.25 1.5 1.250 1.08 0.7287 1 1.3 157.0 157.0 294.4 67.2 361.6 413.2 0.055 22.723 1.250 0.764 0.455 317.74 612.11

16.5 1.250 40995.37 7.0 65.4 118.1 SAFE 10.0 10.0 47.91

15.75 1.5 1.250 1.08 0.7194 1 1.3 153.0 153.0 286.9 65.5 352.4 458.7 0.046 21.100 0.971 0.771 0.409 317.00 603.88

15 1.250 50330.84 7.0 80.5 118.1 SAFE 10.0 10.0 58.69

14.25 1.5 1.250 1.08 0.7081 1 1.3 148.3 148.3 278.0 63.5 341.5 458.7 0.039 17.889 0.698 0.796 0.383 297.24 575.24

13.5 1.250 60550.65 7.0 97.0 118.1 SAFE 10.0 10.0 70.49

12.75 1.5 1.250 1.08 0.6950 1 1.3 142.8 142.8 267.8 61.2 63.61 392.6 458.7 0.031 14.220 0.441 0.808 0.365 283.07 550.86

12 1.250 71615.04 7.0 114.9 118.1 SAFE 10.0 10.0 83.25

11.25 1.5 1.250 1.08 0.6819 1 1.3 137.5 137.5 257.8 58.9 316.6 504.2 0.024 12.100 0.290 0.820 0.332 282.76 540.52

10.5 1.250 83497.96 9.0 103.8 125.8 SAFE 12.0 12.0 75.74

9.75 1.5 1.289 1.08 0.6709 1 1.3 133.1 133.1 257.4 57.0 314.4 567.0 0.019 10.773 0.205 0.830 0.282 269.81 527.21

9 1.329 96181.68 9.0 105.7 124.9 SAFE 12.0 12.0 77.32

8.25 1.5 1.368 1.08 0.6709 1 1.3 133.1 133.1 273.1 57.0 330.1 601.9 0.014 8.547 0.121 0.830 0.257 261.64 534.73

7.5 1.407 109661.86 9.0 107.3 123.4 SAFE 12.0 12.0 78.68

6.75 1.5 1.446 1.08 0.6709 1 1.3 133.1 133.1 288.8 57.0 345.8 636.8 0.010 6.177 0.060 0.830 0.237 254.70 543.48

6 1.486 123950.69 9.0 108.7 121.5 SAFE 12.0 12.0 79.87

5.25 1.5 1.525 1.08 0.6709 1 1.3 133.1 133.1 304.5 57.0 361.5 671.6 0.0061 4.097 0.025 0.830 0.210 238.01 542.47

4.5 1.564 142239.04 9.0 112.4 119.3 SAFE 12.0 12.0 82.73

3.75 1.5 1.604 1.08 0.6709 1 1.3 133.1 133.1 320.1 57.0 377.1 706.5 0.0034 2.402 0.008 0.830 0.166 198.10 518.24

3 1.643 154952.80 9.0 110.8 117.0 SAFE 12.0 12.0 81.85

2.25 1.5 1.682 1.08 0.6709 1 1.3 133.1 133.1 335.8 57.0 392.8 741.4 0.0015 1.112 0.002 0.830 0.093 116.19 452.02

1.5 1.721 171579.31 9.0 111.6 114.6 SAFE 12.0 12.0 82.65

0.75 1.5 1.761 1.08 0.6709 1 1.3 133.1 133.1 351.5 57.0 408.5 776.3 0.00037 0.287 0.00011 0.830 0.000 0.00 351.52

0 1.800 188808.48 9.0 112.2 112.2 SAFE 12.0 12.0 83.29

13
SHELTERA CONSULTANTS PVT. LTD. Site Id : SCPL/2018/94
TATA MEMORIAL
Structural Engineers & Project Management Consultants Doc No. :
CENTRE
74 ( Ist Floor), South Patel Ngr. Mkt., New Delhi-110008 Date : 26-09-2018
Site Address : VISHAKHAPATNAM

DESIGN OF BOLTED CONNECTION :

(I) Class of Bolt : 5.6

(II) Stress :
(III) As per Code for Class 5.6, following are Premissible Stresses.
(a) Shear Stress 3160 / 1.25 = 2528 Kg/sq-cm
(b) Bearing Stress 6320 / 1.25 = 5056 Kg/sq-cm
(c) Axial Tensile Stress 2548 / 1.25 = 2038.4 Kg/sq-cm

Following Table Shows No. OF Bolt Requirement & Forces

Circumference of bolt line = 5419.25 mm

Compressi Tensile per Strength of Spacing Spacing No's Of No's of

Height Outer Dia Thickness Thick. of
ve Stress unit length Dia Of Bolt. Bolts Reqd propose Bolts Bolts Remarks
(m) (m) (mm) Plate (mm)
(Mpa) (N/mm) (kN) (mm) d (mm) Reqd. Proposed

30 1.250 6 0.00 0.0 16 20.00 23.21

28.5 1.250 6 1.85 11.1 16 20.00 23.21 2088.29 2

27 1.250 6 7.70 46.2 25 20.00 56.67 1227.09 200 4 21 SAFE

25.5 1.250 6 17.46 104.8 25 20.00 56.67 540.82 8

24 1.250 6 31.08 186.5 25 20.00 56.67 303.89 14

22.5 1.250 6 48.48 290.9 25 20.00 56.67 194.82 22

21 1.250 8 41.35 330.8 25 25.00 56.67 171.29 171 25 25 SAFE

19.5 1.250 8 56.13 449.1 25 25.00 56.67 126.19 33

18 1.250 8 73.08 584.6 25 25.00 56.67 96.93 43

16.5 1.250 10 65.39 653.9 32 25.00 92.84 141.98 142 30 30 SAFE

15 1.250 10 80.46 804.6 32 25.00 92.84 115.39 37

13.5 1.250 10 96.97 969.7 32 30.00 92.84 95.74 44

12 1.250 10 114.86 1148.6 32 30.00 92.84 80.83 52
10.5 1.250 12 103.80 1245.6 36 30.00 117.51 94.33 94 45 45 SAFE
9 1.329 12 105.72 1268.6 36 30.00 117.51 92.62 48
7.5 1.407 12 107.32 1287.8 42 30.00 159.94 124.19 38
6 1.486 12 108.68 1304.1 42 30.00 159.94 122.64 40
4.5 1.564 12 112.43 1349.1 42 30.00 159.94 118.55 44
3 1.643 12 110.84 1330.0 42 30.00 159.94 120.25 45
1.5 1.721 12 111.64 1339.6 42 30.00 159.94 119.39 48
0 1.800 12 112.21 1346.5 42 32.00 159.94 118.78 50
SHELTERA CONSULTANTS PVT. LTD. Site Id : SCPL/2018/94

TATA MEMORIAL
Structural Engineers & Project Management Consultants Doc No. :
CENTRE
74 ( Ist Floor), South Patel Ngr. Mkt., New Delhi-110008 Date : 26-09-2018

Site Address : VISHAKHAPATNAM

DESIGN OF BASE PLATE

MAX BENDING MOMENT AT BASE = 188808.48 Kg-m

≈ 1852.21 kN-m
MAX. COMPRESSIVE STRESS = 83.29 N/mm^2
MAX COMPRESSIVE STRESS PER UNIT
CIRCUMFERENTIAL LENGTH AT BASE PLATE = 999.43 N/mm
PREMISSIBLE BEARING STRESS AT FOUNDATION = 7.5 N/mm^2
REQUIRED WIDTH OF THE BASE PLATE = 133.26 mm

PROVIDED WIDTH OF THE BASE PLATE = 250 mm

NET BEARING PRESSURE = 4.00 N/mm^2
< 7.5
SAFE

SIZE OF THE SHOE ANGLE PROVIDED = 10

LENGTH OF CANTILEVER PORTION = 114 MM

BENDING MOMENT AT CRITICAL SECTION = 25977.174 N-mm

TOTAL THICKNESS AT THE CRITICAL SECTION = 30.73 mm

SAY, 31 mm

PROVIDED BASE PLATE IS = 250 x 33 mm

DESIGN OF ANCHOR BOLT

PERMISSIBLE STRESS FOR BOLTS OF PROPERTY CLASS OF 5.6 GRADE

SAFETY FACTOR FOR BOLTS = 1.5

MAX TENSILE STRESS IN THE CIMNEY = 112.21 N/mm^2

MAX TENSILE FORCE PER UNIT LENGTH = 1346.4994 N/mm

PROPOSED DIA OF THE ANCHOR BOLT = 40 mm

AREA OF THE ANCHOR BOLT = 879.6 mm^2

PERMISSIBLE TENSILE STRENGTH = 250 N/mm^2

STRENGTH OF ANCHOR BOLTS = 146.6 kN

SPACING REQUIRED = 108.9 mm

PROVIDE ANCHOT BOLTS OF 40MM DIA AT 108.3MM SPACING.

NO OF BOLTS REQUIRED = 50
NO OF BOLTS PROVIDED = 50

SPACING PROVIDED = 108.3 mm

SAFE
SHELTERA CONSULTANTS PVT. LTD. Site Id : SCPL/2018/94

TATA MEMORIAL
Structural Engineers & Project Management Consultants Doc No. CENTRE
:

74 ( Ist Floor), South Patel Ngr. Mkt., New Delhi-110008 Date : 26-09-2018
Site Address : #REF!

SEISMIC BASE SHEAR CALCULATION

SEISMIC ZONE AS PER 1893 (PART-1) : 2002 III

ZONE FACTOR, Z = 0.16
I = 1
R = 2
S_a/g (MAXIMUM POSSIBLE) = 2.5
DAMPING OF BOLTED/RIVETED STEEL CHIMNEY = 5%

SEISMIC COEFFICIENT, A_h = 0.1

= (Z/2) * (I/R) * (S_a/g)

APPROX WEIGHT OF THE CHIMNEY WITH PLATFORM = 8678.38 KG

TOTAL PLATFORM AREA = 4.1 SQM
MAX LIVE LOAD ON THE PLATFORMS = 1233 KG
SEISMIC WEIGHT OF THE CHIMNEY = 8987 KG

SEISMIC BASE SHEAR, V_B = 899 KG

BASE SHEAR DUE TO WIND, V_B (wind) = 7468 KG

Base Shear due to seismic forces as compared to Base Shear due to

wind forces is quite small and it is evident that Wind Loads (and NOT
Seismic loads) will govern the design.