Cement Plant Half Yearly EC Compliance Report Oct 14 To March 15

Sree Jayajothi Cements Limited (100% Subsidiary of M/s.
My Home Industries Private Limited),

Srinagar, Yanakandla -518124, Kurnool Dist, Andhra Pradesh
An ISO 9001-2008 Certified Company
Environmental Clearance Point Wise Half Yearly Compliance Report (October 2014 to March 2015)
Cement Plant - EC No: F.No. J-11011/450/2007-IA II(I) Dated: 24th March 2008
A. SPECIFIC CONDITIONS :
S.NO. CONDITIONS COMPLIANCE STATUS
i. Continuous stack monitoring facilities to monitor gaseous Complied
emissions from all the stacks shall be provided and Installed online Continuous Monitoring Systems for 4 Stacks attached to
particulate matter shall be controlled within 50mg/Nm3 by the Raw mill/Kiln Bag House, Cooler ESP, Coal Mill Bag Filter, Cement
installing adequate air pollution control system e.g bag house Mill Bag Filter and are connected to APPCB server.
to raw mill/ Kiln and ESP to clinker cooler. Bag filters shall be
provided to crushing plant, Raw mill Hopper , Coal Mill 2 No. Continuous Ambient Air Quality Monitoring System (CAAQMS)
Hopper , Coal Mill, blending silo ,Cement mill, Cement Mill installed in downwind & upwind direction and are connected to APPCB
silo, Cement Mill hopper etc to control air emissions less than server.
50 mg/Nm3.
Photos showing online monitoring system are presented in Annexure-I
Adequate air pollution control systems are proved as detailed below to

maintain SPM well within the prescribed limits.
Raw mill & Kilns : Reverse Air Bag House (RABH)

Clinker Coolers : Electro Static Precipitator (ESP)
Coal mill & Cement mills : Bag Filters
Limestone dump hopper : Water spray system
High Efficiency Pulsejet type Bag Filters have been installed in the
Crushing plant, Raw mill Hoppers, Coal Mill Hoppers, Blending Silo,
Cement Mill hoppers, Cement Silos and in all belt conveyor transfer
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Sree Jayajothi Cements Limited (100% Subsidiary of M/s. My Home Industries Private Limited),
towers to control the particulate emission less than 50 mg/Nm3.
ii. Secondary fugitive emissions shall be controlled and should We have taken necessary APC measures to control the fugitive
be within the prescribed limits & regularly monitored. emissions within the prescribed limits and being monitored
Guidelines /Code of practice issued by the CPCB in this regard regularly.
shall be followed.
High efficiency Bag Filters have been installed in all transfer points
and Storage silos for effective control of fugitive emission.
iii. The Company shall install adequate dust collection and We have installed adequate high efficiency Pulsejet Type Bag
extraction system to control fugitive dust emissions duefilters to control fugitive dust emissions in all the material
to raw material handling (unloading, conveying, handling systems. All the raw material conveyors are covered and
transporting, stacking), Vehicular movement, bagging & silos have been installed for storage of raw meal, clinker and
Packing areas etc. Closed conveyors shall be used for cement. Covered sheds are provided for raw material storage.
transportation for raw material and silos should be usedLimestone from the mines will be transported by closed trucks.
for the storage of cement, clinker etc. The covered Water spray system and necessary dust suppression system are
sheds for raw material storage, bag filter at material provided in Coal stockpiles and coal conveying systems.
transfer points, water sprinkling in internal roads etc,
shall be provided. Lime stone from lime stone mines
shall be transported by closed trucks to cement plant
.Water spray system shall be provided all around the
coal stockpiles and dust suppression system around the
coal conveyor system.
iv. Asphalting /Concreting of roads & water spray all Concrete road are laid within plant premises to control fugitive
around the coal stockpiles shall be carried out to control emissions.
fugitive emissions. Regular water spray is being done to control fugitive dust
emissions.
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v. Total water requirement from SriSailem Right Bank Being Complied.

Canal (SRBC) shall not exceed 1180m3/day.No ground
water shall be used as proposed .All the wastewater Dry process is used for manufacturing Cement, hence there is no
shall be recycled/reused in the process, dust generation of process wastewater. Return water from cooling
suppression, green belt development.Domestic effluent system is routed back to collection tank and recycled back into
shall be treated in sewage treatment plant (STP).No system.
wastewater shall be discharged outside the factory
premises and Zero discharge shall be adopted. Domestic wastewater is treated in Sewage Treatment Plant (STP)
and it is being used for greenbelt maintenance completely.
vi. Prior permission for the drawl of 1180 m3/day from Sri Complied.
Salem Right Canal (SRBC) shall be obtained from the
concerned Department. Permission for the drawal of 3200 m3/day from SRBC / GNSS
Flood flow Canal has been obtained from the Irrigation & C.A.D
(PW - Reforms) Department,Government of Andhra Pradesh vide
G.O.Ms.No.71 dated 08.08.2013.
vii. All the cement dust collected from pollution control Being Complied.
devices viz ESP,Bag house, Bag filter etc shall be recycled
and reutilized in the process in cement Dust collected from APC Equipments viz ESP, Bag house, Bag filter
manufacturing.STP sludge will be used as manure for etc are being recycled and reutilized in the process in cement
the green belt development. Hazardous waste viz spent manufacturing.
oil from gear box & automatic batteries etc shall be
STP sludge will be used as manure for the green belt
properly stored in a designated area and sold to
development. Hazardous wastes like Used oil from gear box
authorised recyclers / reprocessors.
collected in drums and stored in a designated area.
viii An effort shall be made to use of high calorific Provision is made for utilization of high calorific hazardous waste
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hazardous waste in the cement kiln & necessary in the cement kiln. Fly ash is being utilized for manufacturing PCC
provisions should be made accordingly .Efforts shall
also be made to use fly ash maximum in maxima
Pozzolona Portland Cement, PPC.
As proposed in EIA/EMP ,green belt shall be developed Adequate greenbelt is being developed.
in at least 133 acres (33%) out of total 400 acres land
available to control fugitive emissions in consultation 15,000 no’s saplings in an area of 20.5 ha are planted in the
ix with the local DFO as per the CPCB guidelines. financial year 2014-15.
95 Acres plantation has been completed with 35000 no’s saplings

and we proposed to plant 15000 no’s in the year 2015-16.
x Recommendation of the State Forest Department Complied.
regarding impact of proposed plant on surrounding
reserve forests viz. Ramathirtham R.F (9.2
Km),Ramathirtam Ext .R.F(7.1 Km), Rangepuram Block -A
R.F (9.0 Km),Rangapara, Block -B R.F (8.5 Km) and
Ramavaram R.F(9.0 Km) shall be obtained &
implemented .Further ,Conservation Plan for the
conservation of wild fauna in consultation with State
Forest Department shall be prepared and implemented.
xi All the recommendations of the CREP guidelines for Being complied.
Cement Plants shall be strictly followed.
B. GENERAL CONDITIONS:
i The project authority must adhere to the stipulations Standards stipulated by Andhra Pradesh Pollution Control Board
made by A.P State Pollution Control Board (APPCB) & (APPCB) are being followed.
State Government.
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ii No further expansion or modification of the plant shall No further expansion or modification of the plant will be carried
be carried out without prior approval of this Ministry. out without prior approval of the Ministry.
iii. The gaseous & particulate matter emissions from Necessary APC equipments like High Efficiency Bag filters and ESP
various units shall conform to the standards prescribed have been installed to limit the Particulate Emission below 50
by the A.P Pollution Control Board. At no time the mg/Nm3 as per the prescribed standards. Continuous Stack
particulate emissions from the Cement Plant shall Monitoring for particulate emissions will be carried out as per the
exceed 50 mg/Nm3. Continuous monitoring for recommendations of the CREP guidelines & dates will be
particulate emissions shall be carried out as per the submitted to the APPCB and CPCB regularly.
recommendations of the CREP guidelines & data shall be
submitted to the APPCB and CPCB regularly. Interlocking Interlocking facility is provided in the Pollution Control Equipment
facility shall be provided in the pollution control so that in the event of the Pollution Control Equipment not
equipment so that in the event of the pollution control working, the respective unit(s) will be shutdown automatically.
equipment not working, the respective unit(s) shall be
shutdown automatically.
iv. At least four ambient air quality monitoring stations Four nos. of High Volume Samplers for PM10, SOx, NOx have been
shall be established in the downward direction as well installed. Ambient Air Quality including Ambient Noise levels are
as where maximum ground level concentration of SPM, not exceeding the prescribed limits as stipulated under EPA & by
SO2 & NOx are anticipated in consultation with APPCB. the State Authorities. Data on ambient air quality and stack
One ambient air quality monitoring station shall be emissions are being submitted to the Ministry including the
installed in downward direction. Ambient air quality Regional Office once in six months & to APPCB monthly.
including ambient noise levels must not exceed the
standards stipulated under EPA or by the State
Authorities. Data on ambient air quality & stack Stacks emission and Ambient Air Quality Monitoring Data from
emissions shall be regularly submitted to this Ministry October-14 to March-2015 is enclosed as Annexure-II.
including its Regional Office at Bangalore once in six
months & APPCB quarterly.
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v. Industrial waste water shall be properly collected Being Complied.

treated so as to conform to the standards prescribed
under GSR 422(E) dated 19th May,1933 and 31st The treated waste water from STP is utilized for gardening at
December,1993 or as amended from time to time .The cement plant and colony. 'Zero' discharge of effluent to outside
treated waste water shall be utilized for plantation the premises.
purpose.
vi. The overall noise levels in and around the plant area Complied.
shall be kept well within the standards (85 dBA) by
providing noise control measures including acoustic The Noise levels are being monitored at various working
hoods. Silencer enclosures etc. On all sources of noise locations and is always below 85 dB(A). To control high noise
generation .The ambient noise levels shall conform to levels acoustic enclosure are provided at various locations.
the standards prescribed under Environmental Ambient noise levels are well within the prescribed standards
(Protection Act 1935 Rules 1980 viz 75 dBA( day time ) under EPA.
and 70 dBA night time.
vii. Proper Housekeeping & Adequate occupational health Proper Housekeeping & adequate occupational health
programmes must be taken up. Occupational Health programmes are being taken up. Three manual floor sweeping
Surveillance Programme shall be done on a regular basis mechanise are being used for housekeeping.
& records maintained .The Programme must include
lung function & sputum analysis test once in six months. Occupational Health Surveillance Programme will be done on a
regular basis & records will be maintained .The Programme will
include lung function & sputum analysis test once in six months.
viii. Proper rainwater harvesting measures shall be adopted Six rain water harvesting structures are developed in around the
& mine pit water shall be used for the various activities plant. All the storm water to be connected to structures.
at the site.
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ix. The company shall undertake eco - development Necessary eco-development measures including community
measures including community welfare measures in the welfare measures are being undertaken regularly.
project.
x. The project proponent shall also comply with all the Complied.
environmental protection measures and safeguards
recommended in the EIA/EMP
xi. A separate environmental management cell with full A separate Environment Management Cell is already established
fledged laboratory facilities to carry out various under the control of the Unit Head.
management & monitoring functions shall be set up
under the control of Senior Executive.
xii. Adequate funds shall be earmarked towards the total Complied.
cost & recurring cost/annum for implementing
environment pollution control measures shall be The funds earmarked for environmental protection is not
judiciously used to implement the conditions stipulated diverted for any other purposes.
by the Ministry of Environment & Forests as well as the
State Government. An implementation schedule to
implement all the conditions stipulated herein shall be
submitted to this Ministry & its Regional Office at
Bangalore .The funds so provided shall not be diverted
for any other purposes.
xiii. The Regional office of this Ministry at Bangalore A six monthly compliance report and the monitored data along
/CPCB/APPCB shall monitor the stipulated conditions. A with statistical report are being submitted to the Ministry at
six monthly compliance report and the monitored data Bangalore / CPCB/APPCB regularly. Last six months half yearly EC
along with statiscal interpretation should be submitted compliance (April-14 to September-14) report submitted vide our letter
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to them regularly. no. SJCL/ENV/14-15 dated 23.01.2015.

xiv The Project Authorities should inform the Regional Complied.
Office as well as the Ministry, the date of financial
closure and final approval of the project by the
concerned authorities and the date of commencing the
land development work.
xv. The Project Proponent shall inform the public that the Complied.
project has been accorded Environmental Clearance by
the Ministry and copies of the Clearance Letter are
available with the A.P Pollution Control Board & may
also be seen at website of the Ministry of Environment
& Forests at http/envfor.nic.in.This shall be advertised
within seven days from the date of issue of the
clearance letter at least in two local newspapers that are
widely circulated in the region of which one shall be in
vernacular language of locality concerned & a copy of
the same should be forwarded to the Regional Office.
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Annexure – I
Cooler Stack Coal Mill Stack
Cement Mill Stack Kiln Stack
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Annexure –II
Stack emission monitoring data (SPM in mg/Nm3)
Stack Name Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

Kiln Stack 21 23 20 23 25 21
Coal Mill Stack 23 27 24 22 19 24
Cooler Stack 14 13 15 17 15 13
Cement Mill Stack 19 20 21 27 22 19
Lime Stone Crusher Stack 24 25 19 18 16 15
Ambient Air Quality Monitoring Data
PM10 ( Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

Cement Plant Main Gate 68 64 59 54 59 64
Near Colony 49 45 48 45 48 47
Near RO Plant 45 47 43 40 45 51
Near Packing Plant 63 59 64 57 53 58
PM2.5 Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

Near Colony 23 22 26 28 30 28
Near RO Plant 20 25 22 28 27 32
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SO2 Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

Near Colony 4 4 4 4 4 4
Near RO Plant 5 5 5 5 6 6
NOx Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

Near Colony 8 7 7 8 7 7
Near RO Plant 7 9 9 9 9 10
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Cement Plant Half Yearly EC Compliance Report Oct 14 To March 15

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Cement Plant Half Yearly EC Compliance Report Oct 14 To March 15

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Sree Jayajothi Cements Limited (100% Subsidiary of M/s.

My Home Industries Private Limited),

Adequate air pollution control systems are proved as detailed below to

Raw mill & Kilns : Reverse Air Bag House (RABH)

towers to control the particulate emission less than 50 mg/Nm3.

v. Total water requirement from SriSailem Right Bank Being Complied.

95 Acres plantation has been completed with 35000 no’s saplings

v. Industrial waste water shall be properly collected Being Complied.

to them regularly. no. SJCL/ENV/14-15 dated 23.01.2015.

Cooler Stack Coal Mill Stack

Cement Mill Stack Kiln Stack

Stack Name Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

Ambient Air Quality Monitoring Data

PM10 ( Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

PM2.5 Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

SO2 Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

NOx Oct-14 Nov-14 Dec-14 Jan-15 Feb-14 March-14

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