TEXEUROP (BD) LTD.

OPERATION BREAKDOWN & LINE BALANCIG SHEET

Buyer : Cecile Process Manpower SMV H
Style No : 3105793 Stitching 28 6.88 Target
PO No : Manual 6 1.40 Target
Item : Pressing 0 0.00 Target
Order Qty : 43128 Total 34 8.28 Target
Prepare Date : 24-Feb-18 Thread Consumption Target
CM ($) : Regular PP Thread 50 m Target
Size : Regular Filament Thread 125 m Target
Description : Contras PP Thread Target
Contras Filament Thread Target @
Process Information Manpower & Target Inf
Process M/C Type or Process SMV Actual Man M/C
Operation Name
No Manual Required

1 Shoulder Join & Scissoring OL/2N/4T 0.35 1 1

2 Shoulder T/S SNCS/1N/2T 0.30 1 1

3 Neck Rib Piping OL/2N/4T 0.24 1 1

6 Neck Close Tack SNLS/1N/2T 0.24 1 1

7 Neck Closing OL/2N/4T 0.20 1 1

8 Beck Neck Tap Cut & Attach SNLS/1N/2T 0.45 2 2

9 Back Neck T/S SNLS/1N/2T 0.40 2 2

10 Front Neck T/S FL/1N/2T 0.24 1 1

11 Side Seam OL/2N/4T 0.40 2 2

12 Side T/S FL/1N/2T 0.45 2 2

13 Sleeve Hem FL/2N/3T 0.32 1 1

15 Sleeve Fold Tack SNLS/1N/2T 0.70 3 3

16 Sleeve Seam OL/2N/4T 0.28 1 1

17 Sleeve Inner Tack SNLS/1N/2T 0.20 1 1

18 Sleeve Press Tack SNLS/1N/2T 0.30 1 1

Departmnet of IPE
20 Sleeve Join OL/2N/4T 0.65 2 2

21 Body Hem FL/2N/3T 0.25 1 1

23 Care Label Tack SNLS/1N/2T 0.18 1 1

24 Size & Brand Label Make SNLS/1N/2T 0.25 1 1

25 Size & Brand Label Attach SNLS/1N/2T 0.30 1 1

26 Coin Attach BA/1N/2T 0.18 1 1

27 Sticker Remove & Body Turn HP 0.24 1 0

28 Side t/S Thread Cut HP 0

29 Neck measure&cut HP 0
30 Stitch Open HP 0
31 Sleeve hem thread cut HP 0
32 Sleeve & Body Match HP 0
33 Size & Brand label mark HP 0
34 Sleeve mark for Fold HP 0
35 Body Hem Thread Cut HP 0
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58

Departmnet of IPE
59
60
61
62
63
64
65
66
67
68
69
70
71
72
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76
77
78
79
80

Balancing Information Machine & Attachm

Bottle Neck Target @ 100% 171 M/C Type Qty

OL/2N/4T 8
Total Manpower Required 34 FL/1N/2T 3
SNLS/1N/2T 13
Pieces per Man 5.04 FL/2N/3T 2
BA/1N/2T 1
Balancing % 70% -
-
Balancing Loss % 30% -
-

Departmnet of IPE
 50
Hourly Target Image
Target @ 50% 123
Target @ 55% 136
Target @ 60% 148
Target @ 65% 160
Target @ 70% 172
Target @ 75% 185
Target @ 80% 197
Target @ 85% 209
Target @ 100 % 246
power & Target Information Others Information
Process Remarks
Attachment Process CM
Target

171 $ - ###

200 $ - ###

250 $ - ###

250 $ - ###

300 $ - ###

267 $ - ###

300 $ - ###

250 $ - ###

300 $ - ###

267 $ - ###

188 $ - ###

257 $ - ###

214 $ - ###

300 $ - ###

200 $ - ###

Departmnet of IPE
185 $ - ###

240 $ - ###

333 $ - ###

240 $ - ###

200 $ - ###

333 $ - ###

250 $ - ###

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Departmnet of IPE
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chine & Attachment Information Person Signature & Date

Attachment Qty Line Chief

- Technical
- Officer
-
Maintenance
-
- Production
- Officer
- Asst. Prod
- Manager
- Asst.
Manager IE

Departmnet of IPE
 Capacity Study Report
Section & Unit : Sewing Unit 2 Style 3105793 Operator : 30 Min Line Capacity : 141 Pcs Date: 3-Mar-18

Line : 10 PO No : Helper: 11 Efficiency : 47.5%

Buyer : Cecile Item : SMV : 8.28 Studied By : Sumon

Cycle Time
Avg. Workin Capacity/ Process
SLAllowance
Process No Operation Name Operator Name Operator ID M/C Time SAM g Min Hr(pcs) Capacity Remarks
1 2 3 4 5 6 7 8 9 10

01 1 Shoulder Join & Scissoring Konika 170260 OL/2N/4T 17 16 15 15 17 16 12% 0.30 60 201 201

02 2 Shoulder T/S Jakir 158820 SNCS/1N/2T 14 16 15 16 18 15.8 12% 0.29 60 203 203

03 11 Side Seam Paki 174502 OL/2N/4T 43 45 44 41 44 43.4 12% 0.81 60 74

141
04 11 Side Seam Amina 170224 OL/2N/4T 46 51 48 49 45 47.8 12% 0.89 60 67

05 12 Side T/S Ansar 163703 FL/1N/2T 32 30 32 30 33 31.4 12% 0.59 60 102

196
06 12 Side T/S Skender 163909 FL/1N/2T 35 34 35 33 34 34.2 12% 0.64 60 94

07 28 Side t/S Thread Cut Nasir 176440 HP 15 16 14 17 18 16 12% 0.30 60 201 201

08 3 Neck Rib Piping Yasin 623200 OL/2N/4T 12 14 13 12 14 13 12% 0.24 60 247 247

09 29 Neck measure&cut Sohana 161444 HP 12 11 13 12 14 12.4 12% 0.23 60 259 259

10 30 Stitch Open Farzana 176141 HP 22 23 22 21 23 22.2 12% 0.41 60 145 145

11 6 Neck Close Tack Tajbina 176075 SNLS/1N/2T 13 14 16 14 15 14.4 12% 0.27 60 223 223

12 7 Neck Closing Taslima 161391 OL/2N/4T 16 15 17 16 17 16.2 12% 0.30 60 198 198

13 8 Beck Neck Tap Cut & Attach Nazma 158509 SNLS/1N/2T 34 36 33 36 35 34.8 12% 0.65 60 92
172
14 8 Beck Neck Tap Cut & Attach Sahina 171506 SNLS/1N/2T 41 40 39 42 41 40.6 12% 0.76 60 79

15 10 Front Neck T/S Mijanur 158905 FL/1N/2T 18 20 19 21 18 19.2 12% 0.36 60 167 167

16 9 Back Neck T/S Reka 169298 SNLS/1N/2T 30 35 34 35 30 32.8 12% 0.61 60 98

184
17 9 Back Neck T/S Sefali 163241 SNLS/1N/2T 37 38 38 36 37 37.2 12% 0.69 60 86

18 13 Sleeve Hem Monjurul 164544 FL/2N/3T 13 14 12 14 15 13.6 12% 0.25 60 236 236

19 31 Sleeve hem thread cut Billal new HP 14 15 13 14 15 14.2 12% 0.27 60 226 226

20 17 Sleeve Inner Tack Khadiza 175374 SNLS/1N/2T 42 40 44 42 41 41.8 12% 0.78 60 77

158
21 17 Sleeve Inner Tack Bilkis 174281 SNLS/1N/2T 39 41 40 38 40 39.6 12% 0.74 60 81

22 16 Sleeve Seam Rojina 174025 OL/2N/4T 16 15 17 16 18 16.4 12% 0.31 60 196 196

23 32 Sleeve & Body Match Biva 174945 HP 19 16 18 17 19 17.8 12% 0.33 60 181 181

24 20 Sleeve Join Raton 163765 OL/2N/4T 68 64 66 69 66 66.6 12% 1.24 60 48

25 20 Sleeve Join Asma 163712 OL/2N/4T 54 54 53 56 54 54.2 12% 1.01 60 59 150

26 20 Sleeve Join Salam 176851 OL/2N/4T 73 76 75 74 77 75 12% 1.40 60 43

27 18 Sleeve Press Tack Hasi 170284 SNLS/1N/2T 18 19 18 18 20 18.6 12% 0.35 60 173 173

28 23 Care Label Tack Rina 175043 SNLS/1N/2T 22 22 21 20 22 21.4 12% 0.40 60 150 150

29 24 Size & Brand Label Make Jorina 176192 SNLS/1N/2T 12 13 14 13 14 13.2 12% 0.25 60 244 244

30 33 Size & Brand label mark Juleka 162095 HP 19 21 18 20 22 20 12% 0.37 60 161 161

31 25 Size & Brand Label Attach Sultana 176307 SNLS/1N/2T 16 15 17 16 17 16.2 12% 0.30 60 198 198

32 34 Sleeve mark for Fold Sohana 163045 HP 56 57 54 60 58 57 12% 1.06 60 56

33 34 Sleeve mark for Fold Arefin new HP 65 64 61 62 60 62.4 12% 1.16 60 52 165

33 34 Sleeve mark for Fold Rawsanara 176063 HP 56 58 54 59 56 56.6 12% 1.06 60 57

34 15 Sleeve Fold Tack Monjura 175311 SNLS/1N/2T 58 59 61 59 58 59 12% 1.10 60 54

35 15 Sleeve Fold Tack Bilkis 172331 SNLS/1N/2T 54 57 56 61 60 57.6 12% 1.08 60 56 173
 173

35 15 Sleeve Fold Tack Jorina 176192 SNLS/1N/2T 51 50 53 51 52 51.4 12% 0.96 60 63

36 27 Sticker Remove & Body Turn Runa New HP 22 20 21 21 19 20.6 12% 0.38 60 156 156

37 21 Body Hem Assadul 376600 FL/2N/3T 18 17 19 17 18 17.8 12% 0.33 60 181 181

38 35 Body Hem Thread Cut Rawsanara 176063 HP 19 20 18 21 18 19.2 12% 0.36 60 167 167

39 26 Coin Attach Emdad 161449 BA/1N/2T 14 13 12 15 14 13.6 12% 0.25 60 236 236

Remarks 1. Neck Mesurement & Cut Helper Support to Stitch open.

 Buyer Cecile

Style 3105793

Sewing Unit 2
Line info Line : 10

Date 3-Mar-18

Days run 4th

Graph info 1st Graph

SMV 8.28

Layout
Manpower 34

Total
Manpower 41
Current Pcs 110

0.35 117%

0.30 102%
Possible Line Process

47%

73%

99%
59.98%

0%
Efficiency Performance%

0.40

0.45

0.00

0.24
SMV
Scientific
Target (pcs) 178

201

203

141

196

201

247
Capacity / HR

Total Cycle

0.30

0.29

0.85

0.61

0.30

0.24
Time (Min) 13.80 Cy.T

SNCS/1N/2T
OL/2N/4T

OL/2N/4T

OL/2N/4T
FL/1N/2T
M/C

BPT 0.34

HP
Productivity
Gap 38.27%
ssoring
ME

Cut

ng
S
 Line

Processes
Imbalanced
Balancing %

Output (Pcs)
Possible Line

11
141
79.30%

Process PROCESS NAME

No

1 Shoulder Join & Scissoring

2 Shoulder T/S

11 Side Seam

12 Side T/S

28 Side t/S Thread Cut

3 Neck Rib Piping

 cut HP 0.23 259 0.00 0%

HP 0.41 145 0.00 0%

ck SNLS/1N/2T 0.27 223 0.24 89%

OL/2N/4T 0.30 198 0.20 66%

& Attach SNLS/1N/2T 0.70 172 0.45 64%

/S FL/1N/2T 0.36 167 0.24 67%

S SNLS/1N/2T 0.65 184 0.40 61%

FL/2N/3T 0.25 236 0.32 126%

d cut HP 0.27 226 0.00 0%

ack SNLS/1N/2T 0.76 158 0.20 26%

OL/2N/4T 0.31 196 0.28 91%

atch HP 0.33 181 0.00 0%

29 Neck measure&cut

30 Stitch Open

6 Neck Close Tack

7 Neck Closing

8 Beck Neck Tap Cut & Attach

10 Front Neck T/S

9 Back Neck T/S

13 Sleeve Hem

31 Sleeve hem thread cut

17 Sleeve Inner Tack

16 Sleeve Seam

32 Sleeve & Body Match

 OL/2N/4T 1.22 150 0.65 53%

ack SNLS/1N/2T 0.35 173 0.30 86%

ck SNLS/1N/2T 0.40 150 0.18 45%

l Make SNLS/1N/2T 0.25 244 0.25 101%

l mark HP 0.37 161 0.00 0%

l Attach SNLS/1N/2T 0.30 198 0.30 99%

Fold HP 1.10 165 0.00 0%

ck SNLS/1N/2T 1.05 173 0.70 67%

ody Turn HP 0.38 156 0.24 62%

FL/2N/3T 0.33 181 0.25 75%

d Cut HP 0.36 167 0.00 0%

BA/1N/2T 0.25 236 0.18 71%

20 Sleeve Join

18 Sleeve Press Tack

23 Care Label Tack

24 Size & Brand Label Make

33 Size & Brand label mark

25 Size & Brand Label Attach

34 Sleeve mark for Fold

15 Sleeve Fold Tack

27 Sticker Remove & Body Turn

21 Body Hem

35 Body Hem Thread Cut

26 Coin Attach
Texeurop (BD) Ltd.
Thread Consumption
Seam Needle
SL Name Of Operation Machine Type Length Thread
(CM) Required

1 Shoulder Join & Scissoring OL/2N/4T 40 2.12

2 Shoulder T/S SNCS/1N/2T 40 0.92
3 Neck Rib Piping OL/2N/4T 80 4.24
4 Neck Rib Measure & Cut HP
5 Neck Rib Stitch Open HP
6 Neck Close Tack SNLS/1N/2T 5 0.08
7 Neck Closing OL/2N/4T 10 0.53
8 Beck Neck Tap Cut & Attach SNLS/1N/2T 30 0.45
9 Back Neck T/S SNLS/1N/2T 35 0.53
10 Front Neck T/S FL/1N/2T 53 1.22
11 Side Seam OL/2N/4T 120 6.36
12 Side T/S FL/1N/2T 120 2.76
13 Sleeve Hem FL/2N/3T 96 4.9
14 Thread Cut After Sleeve Hem HP
15 Sleeve Fold Tack SNLS/1N/2T 70 1.05
16 Sleeve Seam OL/2N/4T 34 1.8
17 Sleeve Inner Tack SNLS/1N/2T 10 0.15
18 Sleeve Press Tack SNLS/1N/2T 7 0.11
19 Sleeve & Body Match HP
20 Sleeve Join OL/2N/4T 124 6.57
21 Body Hem FL/2N/3T 120 6.12
22 Thread Cut After Body Hem HP
23 Care Label Tack SNLS/1N/2T 10 0.15
24 Size & Brand Label Make SNLS/1N/2T 5 0.08
25 Size & Brand Label Attach SNLS/1N/2T 7 0.11
26 Coin Attach BA/1N/2T 5 0.56
27 Sticker Remove & Body Turn HP
28 Side t/S Thread Cut HP
29 Neck measure&cut HP
30 Stitch Open HP
31 Sleeve hem thread cut HP
32 Sleeve & Body Match HP
33 Size & Brand label mark HP
34 Sleeve mark for Fold HP
35 Body Hem Thread Cut HP
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
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79
80
 115%

Bobin Looper
Thread Thread Remarks
Required Required

0 7.48
0 1.88
0 14.96

0.08 0
0 1.87
0.45 0
0.53 0
0 2.49
0 22.44
0 5.64
0 9.98

1.05 0
0 6.36
0.15 0
0.11 0

0 23.19
0 12.48

0.15 0
0.08 0
0.11 0
0.27 0