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Issue: 01

Revision: 01
Code: SOP-M-01/01

Course Outline For

Quality Control Inspector in Engineering Industry

(6-Months Duration)
Quality Control Inspector in Engineering Industry (06-Months)

Training Objectives:

Present era is the ‘Era of Quality. In this age of high competition and large
scale production only that manufacturer can survive who can provide better
quality goods to customers. Quality control inspectors make sure that nothing
defective/substandard reaches to customer. To make it possible,
manufacturing companies require workforce with ample skills of quality
control.

Further, this training program will provide opportunity to the persons who
are desirous to equip themselves with such knowledge and skill which will
help them for employment and to meet the need of the job market.

This curriculum is developed by considering the requirement of the industrial


sector to increase the availability of semi-skilled workers in the subjected area
and to meet the need of local job market.

The Aim of this course is to make students knowable and skillful about quality
of automobile parts so that they should be able to perform inspection of
different auto parts according to their set design and standard during in-
process and final inspection.

Students should be able to know about other different techniques applied in


industries like Kaizan and 5S.
Quality Control Inspector in Engineering Industry (06-Months)

Course Salient:

Entry Level Matric, Intermediate, DAE.

Name of Course Quality Control Inspector in Engineering


Industry

Duration of Course 06 Months

Total Training Hours 720 Hours

Training Methodology Class Room Trainings, Quality Lab


Training, Shop Floor Training, On Job
Training, Industrial Visits.

Medium of Instruction English, Urdu


Quality Control Inspector in Engineering Industry (06-Months)

Learning Outcomes:

After successful completion of this course, the participants will be able to:

 Know and understand the meaning, purpose and importance of quality


control.
 Understand the importance of safety and follow safety precautions at
workplace.
 Interpret the technical information from engineering drawings.
 Perform different type of inspection using different measuring
instruments, gauges and devices/machines.
 Perform functions of In-Process Quality Control to assure quality of
product at each stage of production
 Perform Final Inspection of jobs before dispatch.
 Prepare In-Process and Final Inspection Sheets
 Enter observations in In. process & Final Inspection Sheets.
Quality Control Inspector in Engineering Industry (06-Months)

SCHEME OF STUDIES
QMS ISO 9001 & EMS ISO 14001
(06 Month Course)

Sr. # Quality Control Inspector in Engineering Industry

1 Introduction to Quality

2 Occupational Health & Safety

3 Reading of Technical Drawing

4 Measuring & Checking

5 Quality Control in Machining

6 Quality Control in Forging

7 5S implementation

Introduction to Quality
1.1 Introduction of Quality
01 1.2 Bad Quality & its Causes
1.3 Benefits of Good Quality
1.4 Quality Assurance Vs. Quality Control

Occupational Health & Safety (OHS)

02 2.1 Introduction of OHS


2.2 Importance of health and safety
2.3 Use of Personal Protective Equipment

Reading of Technical Drawing


3.1 Introduction to Technical Drawing
03
3.2 Technical Drawing Symbols
3.3 Tolerance
3.4 Fits
Quality Control Inspector in Engineering Industry (06-Months)

3.5 Allowance

Measuring & Checking


4.1 Basic Mathematics
4.2 Instruments having Vernier scale
04 4.3 Micrometers
4.4 Gauges
4.5 Other Measuring Equipment

Quality Control in Machining


05 5.1 In process Inspection
5.2 Final inspection

Quality Control in Forging


06 6.1 In process Inspection
6.2 Final inspection

5-S Implementation
07
7.1 Implementations of 5S on shop floor

Life Skills

8.1 SS-01 Why Soft Life skills


8.2 SS-02 Character Building
8.3 SS-03 Self Awareness
08
8.4 SS-04 Positive Thinking
8.5 SS-05 Mind Mapping
8.6 SS-06 Active Listening
8.7 SS-07 Conversation and People Skills
8.8 SS-08 How assertive are you
Quality Control Inspector in Engineering Industry (06-Months)

8.9 SS-09 Talking to a Group


8.10 SS-10 Writing Basics
8.11 SS-11 Personal Grooming and Hygiene
8.12 SS-12 Dinning Etiquettes
8.13 SS-13 Stress Management
8.14 SS-14 Motivate Yourself
8.15 SS-15 Time Management-Self Management
8.16 SS-16 Conflict Management (Fighting Fair)
8.17 SS-17 Values of Work
8.18 SS-18 Resume Writing
8.19 SS-19 Preparing for Job Interview
8.20 SS-20 Goal Setting
8.21 SS-21 Team Work
8.22 SS-22 Civic Sense
8.23 SS-23 Healthy Living
8.24 SS-24 Saving Mother Earth
8.25 SS-25 Emotional Intelligence
8.26 SS-26 Survival Skills in the industry
8.27 SS-27 Employee's Roles and Responsibility
8.28 SS-28 Career Development
8.29 SS-29 Entrepreneurship
8.30 SS-30 Source of Guidance and Behavior

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