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NETZSCH Oilfield Upstream Products and Accessories for North America
NETZSCH Group
Since 1873 NETZSCH has been Business Unit Analyzing & Testing
developing and manufacturing Business Unit Grinding & Dispersing
instruments and machines for research Business Unit Pumps & Systems
and industry. Today the group is made
up of three global business units:
For over five decades we‘ve been supplying worldwide NEMO® progressing cavity
pumps, TORNADO® rotary lobe pumps, screw pumps, macerators/grinders, dosing
systems and equipment for custom-built and challenging solutions for your applications.
With over 2,500 employees at 6 development and production sites, 50 sales offices, a
cooperation partner (in Japan) and another 200 NETZSCH representatives, we are close
to you wherever you are. We produce over 50,000 pumps per year with consistent
quality in accordance with ISO 9001 standards worldwide.
Europe, Middle East, Africa Central and South America Asia Pacific
NETZSCH Mohnopumpen GmbH NETZSCH do Brasil Ltda. NETZSCH Lanzhou Pumps
Waldkraiburg, Germany Pomerode, Brazil Lanzhou, China
2
Business Unit Analyzing & Testing
NETZSCH Instruments North America, LLC
Headquarters
Sales Office
Service Center
3
Equipment, Testing and Local Support
We use sophisticated machinery for precise milling of each rotor – no mater This laboratory focuses on elastomer testing to ensure we deliver stator
what the length – to ensure the best function when your pump is installed. materials that stand up to the most challenging conditions.
For your assurance, swell testing is offered by NETZSCH but we provide a step Precision measuring equipment is used to provide the right tolerances and best
by step procedure for you to check the elastomer if you choose. fit for pump components.
All critical components and products Replacement parts are indistinguishable NETZSCH employees and factory-
are manufactured in NETZSCH plants – from the originals to provide the trained representatives provide for all
from raw materials to finished products. integrity of pump performance you engineering and technical support so
They are engineered to meet the highest expect – with no surprises. there are no second guesses. We stand
quality specifications. behind our quality so you know you
are getting the best possible product to
meet the demands of your application.
4
Service Network
Our Service Team members have the knowledge, skill, and experience to be sure
your NETZSCH pump functions optimally.
Using our comprehensive global supply chain network, we are able to supply Test benches are available to test the performance of your pump at
parts quickly. design conditions.
The Service location in Odessa provides local Highly skilled service team members provide
support in the greater Texas area. assurance that support is readily available.
5
PCP – Pump System
66
Volumetric Efficiency Overall Efficiency
7
PCP Product Overview – NETZSCH Pump ST and DT Model
PCP ST
NETZSCH Model Imperial b/d per 100 rpm m3/d per 100 rpm Psi Bar
8
PCP DT
NETZSCH Model Imperial b/d per 100 rpm m3/d per 100 rpm Psi Bar
PC Pump Nomenclature
NTZ BBB*CCC DD E
9
PCP Product Overview – NETZSCH Pump NTU Model
PCP NTU
NETZSCH Model Imperial b/d per (100 rpm) m3/d per (100 rpm) Psi Bar
10
Metal-to-Metal Downhole
Pumps for High Temperature
In-Situ Applications Key Advantages
PCP NTM
NETZSCH Model Imperial b/d per (100 rpm) m3/d per (100 rpm) Psi Bar
11
PCP Product Overview – NETZSCH Insertable Pump
Anchoring Set
Seating
Set
Not Anchored
Botton
Anchoring Packing
System
Anchored
12
Performance data - Insertable Progressing Cavity Pumps
seating set
flow Maximum Pressure† drift for max insert set
tubing length O.D. connection
pump model
diameter (mm) (API-5B)
3
[M /day at [BPD at [mm] length length
bar psi
insertable inside 100 rpm]
tubing 100x rpm]
2-3/8” (mm) than(mm)
5.80 lb/ft or any tubing with drift diameter greater 45.03 mm (1.773 in)
NTZ 238*--- SIT0.2 0.2 1.3 200 2900 48.3 2649 2549
NTZ 238*--- SIT0.8 0.8 5 180 2610 48.3 3539 3439
42.16 2-3/8”
NTZ 238*--- SIT1.1 1.1 6.9 240 3480 48.3 4239 4179
NTZ 238*--- DIT4.6 4.6 29 200 2900 48.3 5319 5219
insertable inside tubing 2-7/8” x 6.40 lb/ft or any tubing with drift diameter greater than 59.61 mm (2.347 in)
NTZ 278*--- SIT1.6 1.6 10 240 3480 59.6 7029 6929
NTZ 278*--- SIT3.2 3.2 20 200 2900 59.6 7193 7093
NTZ 278*--- SIT4.0 4 25 200 2900 59.6 8389 8289
57.6 2-7/8”
NTZ 278*--- SIT6.4 6.4 40 200 2900 59.6 10389 10289
NTZ 278*--- DIT14.6 14.6 92 200 2900 59.6 8289 8189
NTZ 278*--- SIT20 20 126 200 2900 59.6 9909 9809
insertable inside tubing 3-1/2” x 7.70 lb/ft or any tubing with drift diameter greater than 74.76 mm (2.943 in)
NTZ 350*--- SIT6.2 6.2 39 240 3480 74.76 10593 10493 66
NTZ 350*--- SIT7.0 7 44 240 3480 74.76 8659 8559 3-1/2”
73.03
NTZ 350*--- DIT32 32 201 200 2900 74.76 12459 12359
insertable inside tubing 4-1/2” x 15.20 lb/ft or any tubing with drift diameter greater than 94.01 mm (3.701 in)
NTZ 450*--- SIT10 10 62 240 3480 91.83 9837 9737
73.03
NTZ 450*--- SIT14 14 88 240 3480 91.83 11889 11789
NTZ 450*--- SIT16.4 16.4 102 240 3480 91.83 11889 11789
4-1/2”
NTZ 450*--- SIT20 20 125 240 3480 91.83 12429 12329
88.9
NTZ 450*--- SIT25 25 157 240 3480 91.83 12439 12339
NTZ 450*--- SIT60 60 375 100 1450 91.83 12499 12399
insertable inside tubing/casing 5-1/2” x 17.00 lb/ft or any tubing with drift diameter greater than 121.08 mm (4.767 in)
NTZ 550*--- SIT33 33 208 200 2900 104.78 12989 12889
NTZ 550*--- SIT40 40 252 200 2900 104.78 13821 13721
95.2 5-1/2”
NTZ 550*--- SIT62 62 390 150 2175 104.78 14664 14564
NTZ 550*--- SIT78 78 491 150 2175 104.78 14664 14564
13
Elastomer Overview
NETZSCH R&D centers offer the unique 237 A butadiene-acrylonitrile copolymer 332 A partially hidrogenated acrylo-
ability to develop and prove different with medium acrylonitrile content, nitrile-butadiene copolymer, good
elastomers for distinct applications. The with average resistance to water swell, resistance to oils that varies from gravity
pump elastomer is most often the critical good resistance to heavy oils that varies from 18º up to 40º API, where aromatic
component that must overcome adverse from gravity from 8° up to 18° API, fluids are presented, excellent abrasive
pumping media effects to provide high abrasive resistance, used for fluids resistance, average oils with water, CO2,
long-term, reliable operation. For oilfield consisting of crude oil with water at a good H2S resistance and is suitable for
applications, where very aggressive temperature up to 160°F / 70°C. temperatures up to 285ºF / 140ºC.
fluid conditions typically exist, NETZSCH
has developed a number of proprietary 286 A butadiene-acrylonitrile copolymer 451 A terpolymer of hexafluoropro-
compounds to address these conditions. with high acrylonitrile content, excellent pylene, vinylidene fluoride and tetraflu-
NETZSCH is continually seeking the next to good resistance to crude oils, that rorethylene with high fluorine content,
problem-solving elastomer. Following varies from gravity from 18° up to 42° API, excellent resistance to oils that varies
are the primary elastomers available in where aromatic fluids are presented. from gravity from 25º up to 35º API,
our oilfield products today along with High abrasive resistance, resistance where aromatic fluids are presented,
application charts to depict applicability. against fluids consisting of oil and good abrasive resistance, CO2, good
water, CO2, some H2S and is suitable for H2S resistance and is suitable for
temperatures up to 195°F / 90°C. temperatures up to 300ºF / 150ºC.
14
Elastomer Overview
Temperature [°C] CO Content [%] Water Cut [%]
elastomer-no. elastomer-no. ² elastomer-no.
0 20 40 60 80 100 0 10 20 30 40 0 2 4 6 8 10
% °API %
15
Drive Head Equipment
Features
Brake Systems: Single or Double
No gears Transmission: Pulleys and belts
Economical and reliable Sealing system: Stuffing Box or
Used where higher rotations are Mechanical Seal
expected for the application Tee Flow Connection: Flange API
Rotations are reached by changing Spec. 6A Type 6B/Thread API 5B
the set of pulleys and/or though a
variable frequency drive (VSD). Double Motor – High powers
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Torque Anchor (Type double)
Drive Head Vertical NETZSCH – Direct Drive DH – Hollow Shaft Torque Anchor (Type single)
NDH AAA BC X DD EE
HB = Hydraulic Brake
HB-M = Hydraulic Brake - Motor
MB = Mechanical Brake
MB-D = Mechanical Brake - Disc
AP = Auto-Progressive
MB/HB = Double Brake Mechanical / Hydraulic
HB-M/HB = Double Hydraulic Brake
D = Direct Drive
G = Internal Gear Reduction
R = Angle Drive
17
Pump Equipment – Torque Anchors
Torque Anchor
NT Model
Torque anchor is used to take the When the tubing rotates clockwise, the
reactive torque given by the friction anchoring blades bite into the casing
between the rotor and the stator of wall whenever a reactive torque is
the helicoidal pump with progessing developed. Disengaging is done by
cavities, to prevent the tubing from rotating the tubing counter-clockwise
unscrewing. It is mounted under the from the surface.
pump.
Torque anchors are available for
The blades are permanently pushed and different casing sizes and with several
kept in touch with the well casing wall tubing connection threads. The
by means of helicoidal springs. The oil common ones are listed below. Make
pumped is passing through the central sure that the working range of the
hollow shaft onto which the cams are torque anchor is suitable for the internal
mounted. diameter of the casing you are using. Currently available in the US and EMEA markets
5-1/2” 139.7 2-7/8” EU 2.5 63.5 4.67 ~ 5.04 118.6 ~ 128.1 NDB4995007
5-3/4” 146.1 2-7/8” EU 2.5 63.5 4.99 ~ 5.29 126.8 ~ 134.4 NDB4995146
5-3/4” 146.1 3-1/2” EU 2.5 63.5 4.99 ~ 5.29 126.8 ~ 134.4 NDB4995196
6-5/8” 168.3 2-7/8” EU 3 76.2 5.68 ~ 6.14 144.2 ~ 155.8 NDB4995147
7” 177.8 2-7/8” EU 2.5 63.5 6.09 ~ 6.54 154.8 ~ 166.1 NDB4995123
7” 177.8 3-1/2” EU 3 76.2 6.09 ~ 6.54 154.8 ~ 166.1 NDB4995008
7” 177.8 4-1/2” EU 3 76.2 6.09 ~ 6.54 154.8 ~ 166.1 NDB4995289
8-5/8” 219.1 3-1/2” EU 3 76.2 7.51 ~ 8.1 190.8 ~ 205.7 NDB4995265
9-5/8” 244.5 3-1/2” EU 3 76.2 8.54 ~ 9.06 216.8 ~ 230.2 NDB4995059
9-5/8” 244.5 4-1/2” EU 4 101.6 8.54 ~ 9.06 216.8 ~ 230.2 NDB4995165
18
Torque Anchor
RT Model
Patent pending
5.5" 139.7 2-7/8" EU 2.5 63.5 4.67 ~ 5.04 118.6 ~ 128.1 NDB4995310
7" 177.8 3-1/2" EU 3 76.2 6.09 ~ 6.54 154.8 ~ 166.1 NDB4995357
19
Well Head Equipment –
Composite Blow Out Preventer
2-9/16”- 7/8“
2.59 66 2-7/8“ - - - - 375 170
5000 psi 2“ LP 12.00 305
3-1/8”-
1/2“
2000 psi 1“ 5.381 136.7 3 “ LP -
7-1/16”- NPT 3-1/2“
3“ LP 419 190
3000 psi
1.315 34.4
1-1/8“ 3.11 79 4“
3“ LP 1“ NPT 14.17 360 5.381 136.7
7-1/16”- 3-1/8”- 2.755 70
4-1/2“ 551 250
5000 psi 3000 psi 5.499 139.7
1-1/4“ 5.117 130
1“ LP
11”- 5“ 5.999 152.4
19.29 490 639 290
3000 psi 5-1/2“ 6.692 170
4-1/16”- 1-1/2“ 4-1/2“
4“ LP 2“ LP 4.25 108
3000 psi EU
11”-
21.26 540 - 6.062 154 4.212 107 970 440
5000 psi 1.9“
20
Technical Data and Assembly Dimensions
UF
AL PL
Auxiliary Production Line
Connection Connection
D2
ID
BF
21
PCP Application in the Oilfield
oil storage
station
injecting pump
water-
lubricant
ing
oil
extrac-
tion lubricant long distance transfer
injecting polymer into well
Upstream
22
The Transfer Pump
Contact
23
The NETZSCH Group is an owner-managed, internationally operating technology
company headquartered in Germany.
The three Business Units – Analyzing & Testing, Grinding & Dispersing and Pumps &
Systems – provide tailored solutions for highest-level needs. Over 2,500 employees
at 130 sales and production centers in 25 countries across the globe guarantee that
expert service is never far from our customers.
The NETZSCH Business Unit Pumps & Systems offers NEMO® progressing cavity
pumps, TORNADO® rotary lobe pumps, screw pumps, macerators/grinders, dosing
systems and equipment custom built and challenging solutions for different
applications on a global base.
NPA · Product Catalog · 501 · 02 · 07/17 · 01 · Technical specifications are subject to change.