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V300R006
User Manual (New Site)
Issue 03
Date 2015-10-26
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The purchased products, services and features are stipulated by the contract made between Huawei and
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Email: support@huawei.com
Purpose
This document describes PowerCube 1000 V300R006 (PowerCube 1000 for short) in terms
of its overview, installation, commissioning, routine maintenance, troubleshooting, common
component fault description, and parts replacement.
The figures provided in this document are for reference only.
Intended Audience
This document is intended for:
Hardware installation engineers
Installation and commissioning engineers
Field maintenance engineers
System maintenance engineers
Sales engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 03 (2015-10-26)
Added TCB-As in the ICC200-N1-C2 in a grid hybrid solution.
Deleted the scenario where TCB-As are installed in the ICC500-HA1H-C5 and
ICC900-HA1H-C4.
Issue 02 (2015-08-25)
Added TCB-As to the ICC500-HA1H-C5, ICC900-HA1H-C4, ICC500-HA2-C6, and
ICC500-HD2-C5 cabinets.
Issue 01 (2015-04-30)
This issue is the first official release.
Contents
2 Overview......................................................................................................................................... 8
2.1 Positioning .................................................................................................................................................................... 8
2.2 Features....................................................................................................................................................................... 10
3 Architecture .................................................................................................................................. 12
3.1 Solar Hybrid Solution ................................................................................................................................................. 13
3.1.1 Solar Hybrid Power Supply Solution ....................................................................................................................... 13
3.1.2 Solar-Diesel Hybrid Power Supply Solution ........................................................................................................... 14
3.1.3 Solar-Grid Hybrid Power Supply Solution .............................................................................................................. 17
3.1.4 Solar-Grid-Diesel Hybrid Power Supply Solution ................................................................................................... 19
3.2 Diesel Hybrid Solution ............................................................................................................................................... 21
3.2.1 Single-DG Hybrid Power Supply Solution .............................................................................................................. 21
3.2.2 DG-Grid (Dual-DG) Hybrid Power Supply Solution .............................................................................................. 23
3.3 Grid Hybrid Solution .................................................................................................................................................. 28
3.3.1 Grid Hybrid Power Supply Solution ........................................................................................................................ 28
3.3.2 Grid-Backup DG Hybrid Power Supply Solution.................................................................................................... 30
5 Commissioning.......................................................................................................................... 191
5.1 Local Commissioning ............................................................................................................................................... 191
5.1.1 IP Networking Commissioning .............................................................................................................................. 191
5.1.2 GPRS Networking Commissioning ....................................................................................................................... 192
5.1.3 In-band Networking Commissioning ..................................................................................................................... 193
5.1.4 Function Commissioning ....................................................................................................................................... 193
5.2 Remote Commissioning............................................................................................................................................ 194
5.2.1 Commissioning Checklist ...................................................................................................................................... 194
5.2.2 Network Element Configuration ............................................................................................................................ 195
1 Safety Precautions
The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
Non-standard and improper operations may result in fire and electric shocks.
Before electrical connections, turn off the upstream protection switch for the device.
Before connecting the AC power supply, ensure that electrical connections are complete.
Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.
ESD Requirements
To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
When holding a board, hold its edge without components. Do not touch chips.
Removed boards must be packaged with ESD packaging materials before storage and
transportation.
Basic Requirements
Before performing installation or maintenance, put on goggles, rubber gloves, and
protective clothing to prevent injury caused by electrolyte overflow.
When moving batteries, do not turn them upside down or tilt them.
Keep the battery loop disconnected during installation and maintenance.
Short circuit inside a battery or on the battery loop must be prevented to avoid fire and
prevent personal injury.
If conditions permit, disconnect the batteries in use before performing any other operations on
them.
If the temperature of a lead-acid battery exceeds 60°C, check the battery for electrolyte
overflow. If electrolyte overflow occurs, handle the situation immediately. Avoid moving
batteries with electrolyte leakage to prevent possible injury. Neutralize and absorb the leakage
with sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3) before moving the
batteries.
Protect your skin and eyes from lithium battery electrolyte leakage. If your body comes in
contact with electrolyte leakage, wash with clean water immediately and visit a doctor if the
situation is serious.
Do not use battery chargers not approved by Huawei to charge batteries. Otherwise, batteries
may overcharge, which may result in battery overheating or even fire.
Before installation and maintenance, put on a safety helmet, goggles, insulation gloves,
and protective clothing to avoid personal injury.
Before performing installation or maintenance, completely cover all PV modules with
opaque materials to prevent electricity generation, thereby avoiding electric shocks.
Never focus sunlight on PV modules using a mirror or lens, because this may damage PV
modules and cause personal injury.
When moving PV modules, do not hold connection boxes or power cables, because they
are not designed to support the weight of the PV modules.
Exercise caution when moving PV modules to avoid collision. Improper movement and
placement may cause the glass plates on PV modules to break and lose electrical
performance, which renders the PV modules useless.
Do not install PV modules on a rooftop or building when there are strong winds.
Do not apply or paste any objects on the top surface of PV modules.
Do not drill holes in, step on, or place heavy objects on PV modules, because these
actions may damage PV modules.
At least two people are required to move and install PV modules. Hold a PV module on
the aluminum frame only and do not exert stress on the front or back of the PV module,
such as by touching it with your head, to prevent cell cracks.
1.5 DG Safety
Before installing, operating, and maintaining a diesel generator (DG), read the instructions
provided by the DG vendor. The safety precautions specified in this document are highly
important precautions that require special attention. For additional safety precautions, see the
instructions provided by the DG vendor.
Do not operate the DG before reading and understanding the instructions and warnings
provided by the DG vendor. Otherwise, personal injury may occur.
Before performing installation or maintenance, put on a safety helmet, goggles, and other
protective equipment to avoid personal injury.
During installation and maintenance, strictly follow the instructions provided by the DG
vendor to avoid burns, explosions, and fire.
Remove all your jewelry and employee cards before installation and maintenance. Tie
your hair back and place it under your helmet to avoid entanglement with any rotating
components (such as a fan or drive bearing) to prevent personal injury or death.
Keep sparks, open flame, and any other flammable objects away from the DG.
Dispose of harmful waste, such as engine oil, diesel, and coolant, in accordance with local
laws and regulations.
Using a Ladder
Use only ladders that are in good condition. Find out and do not exceed the maximum
weight capacity.
The recommended angle for a ladder against another object is 75 degrees. Measure the
gradient with a right angle or your arms, as shown in Figure 1-1. Ensure that the wider
end of the frame is at the bottom, the base cannot slide, and that the ladder is securely
positioned.
Drilling Holes
Do not drill holes into a cabinet without permission. Non-standard drilling may affect the
electromagnetic shielding of the cabinet and damage interior cables. Metal shards generated
during drilling may short-circuit circuit boards if they get into the cabinet.
Before drilling holes into a cabinet, remove interior cables.
Wear goggles and protective gloves when drilling holes.
After drilling, clean up metal shards immediately.
2 Overview
2.1 Positioning
Over 600,000 communications sites in the world are supplied with unstable mains power or
even no mains power at all. How to supply stable power for sites has become a major concern
for operators, especially those in developing countries and rural areas.
To address this problem, Huawei launched the PowerCube 1000, a series of site power supply
solutions that integrate solar energy, fuel, electricity, and batteries. This series features low
total cost of ownership (TCO) to help customers significantly increase power supply
efficiency, decrease expenditures, and maximize return on investment (ROI).
The PowerCube 1000 includes the PowerCube new power supply solutions and the
PowerCube Plus reused power supply solutions.
PowerCube 1000 series solutions include the following:
PowerCube-Solar Hybrid: using solar energy as the active power source.
PowerCube-Diesel Hybrid: using fuel as the active power source.
PowerCube-Grid Hybrid: using the mains as the active power source.
The PowerCube 1000 series hybrid power supply solutions apply to areas with poor, unstable,
or no mains power.
2.2 Features
Reduced Cost
High integration
− With integrated components, the PowerCube 1000 occupies 60% to 80% less floor
area than a traditional hybrid power supply solution and shortens the deployment
time by 75% or more.
− Maximizes the continued use of existing devices, including the AC transfer switch
(ATS), energy plant system (EPS), batteries, and power system. This reduces capital
expenditure (CAPEX) for customers while retaining the power supply to
communications equipment during modernization.
Flexible design of energy storage space
− Diverse battery racks and cabinets apply to various sites and reduce the footprint.
Intelligent hybrid power supply
− Diesel hybrid (uses the DG as the active power source)
Consumes 50% less fuel on average compared with a traditional dual-diesel
generator (DG) solution.
Reduces the DG runtime by at least 75% as the DG operates less than 8 hours
per day.
Supports the DG maintenance interval of 1000 hours.
− Solar hybrid (uses the solar energy as the active power source): reduces the CAPEX
by 10% to 30% compared with a traditional solar energy solution.
− Grid hybrid (uses the mains power as the active power source): reduces the fuel
expense or even requires no DGs compared with a traditional mains+DG solution.
Deep cycle battery
− Applies to hybrid power supply scenarios and reduces the effort of battery
maintenance and updates.
Temperature-cycle battery TCB-A
− Applies to hybrid power supply scenarios; can be charged and discharged 1200
times at 45°C when the depth of discharge (DOD) is 60%; resists against high
temperature, not easily affected by temperature.
Standard Platform
Standard energy control platform
− The PowerCube 1000 uses a modular energy control center 500 (ECC500)
controller platform to manage the DG, mains, solar energy, modular solar supply
unit (SSU) and power supply unit (PSU), and optional components such as the
inverter, DG battery charger, and 48 V-24 V converter to facilitate future equipment
upgrades and solution changes.
Standard energy storage platform
− The optional batteries are as follows: deep cycle battery, A series (DCB-A), deep
cycle battery, A1 series (DCB-A1), deep cycle battery, B series (DCB-B), fast
charge battery, A series (FCB-A), fast charge battery, B series (FCB-B), flooded
battery, solar cycle battery, A series (SCB-A), solar cycle battery, A1 series
(SCB-A1), temperature cycle battery, A series (TCB-A), and energy storage unit, A
series (ESU-A). They adapt to various scenarios and maximize solution
applicability and competitiveness.
Name of the wireless element management system (EMS) changes from M2000 to U2000 since
V200R014C00.
Flexible combination
− The TCO is minimized by leveraging a flexible combination of the DG, mains, solar
energy, and batteries to meet site requirements.
− Smooth capacity expansion and evolution are supported.
Intelligent Management
The PowerCube1000 analyzes the configuration and expenses of the site energy network
and puts forward suggestions for optimization.
The EPS, energy storage system (ESS), environment, and integrated controller and
converter (ICC) are all managed.
The NetEco supports the following operations: Records equipment running information
and prompts for component maintenance; plans the optimal path for adding fuel; ensures
electrical safety and security; uses a theft prevention design and alarming function for
fuel tanks and photovoltaic (PV) modules.
Diagnoses the status of health (SOH) and raise appropriate suggestions.
3 Architecture
System Function
EPS Supplies power to the ICC for power conversion and distribution.
CCS Houses and protects the EPS, ICC, and ESS, and ensures that they
work at appropriate temperatures.
ICC Functions as the core of the PowerCube 1000 to logically schedule
energy, monitor the operating status of other systems, and report the
operating status to the element management system (EMS).
ESS Includes batteries that are used to store power.
OSS Serves as a logical system that consists of the EPS, ESS, ICC, CCS,
and an EMS. The EMS displays site data including operating status
and allows you to remotely manage sites.
Figure 3-2 Network diagram for the solar hybrid power supply solution
The solar hybrid power supply solution works circularly as follows. The power source
preference sequence is PV module > battery.
1. If sun exposure is sufficient, PV modules supply power for loads and batteries.
2. If sun exposure is insufficient, PV modules and batteries supply power for loads.
3. If there is no sun exposure, batteries supply power for loads.
Configurations
Table 3-2 Configurations for the solar hybrid power supply solution
Common edition ICC350-H1-C1 SCB-A1 (optional DCB-B), for the battery cabinet
Standard edition ICC310-H1-C2 SCB-A (optional DCB-A1), for the battery cabinet
ICC200-N1-C2
Advanced edition DCB-A (optional flooded battery), for the battery
cabinet
High-temperature edition TCB-A, for the battery cabinet
Figure 3-3 Network diagram for the solar-diesel hybrid power supply solution
The solar-diesel hybrid power supply solution works circularly as follows. The power source
preference sequence is PV module > battery > DG.
1. If sun exposure is sufficient, PV modules supply power for loads and batteries.
2. If sun exposure is insufficient, PV modules and batteries supply power for loads.
3. If there is no sun exposure, batteries supply power for loads.
4. If batteries discharge to the specified depth of discharge (DOD), the DG starts to supply
power for loads and batteries.
5. After batteries are fully charged or the sun exposure becomes sufficient, the DG shuts
down, and batteries supply power for loads or PV modules supply power for loads and
batteries.
Configurations
Table 3-4 Configurations for the solar-DG hybrid power supply solution
Common edition ICC350-H1-C1 DCB-B (optional SCB-A1), for the battery cabinet
Standard edition ICC310-H1-C2 DCB-A1 (optional SCB-A), for the battery cabinet
ICC200-N1-C2
Advanced edition DCB-A (optional flooded battery), for the battery
cabinet
Figure 3-4 Network diagram for the solar-grid hybrid power supply solution
The solar-grid hybrid power supply solution works circularly as follows. The power source
preference sequence is PV module > mains > battery if Schedule En under Func Para Set >
Mains Ctrl Para is set to Disable (initial state) on the ECC500 LCD.
1. If sun exposure is sufficient, PV modules supply power for loads and batteries.
2. If sun exposure is insufficient, PV modules and mains supply power for loads and
batteries.
3. If there is no sun exposure, the mains supplies power for loads and batteries.
4. If there is no sun exposure and no mains, batteries supply power for loads.
If Schedule En under Func Para Set > Mains Ctrl Para is set to Enable on the ECC500
LCD, the power source preference sequence is PV module > battery > mains.
Configurations
Table 3-6 Configurations for the solar-grid hybrid power supply solution
Common edition ICC310-H1-C2 DCB-B (optional SCB-A1), for the battery cabinet
Standard edition ICC200-N1-C2 DCB-A1 (optional SCB-A), for the battery cabinet
Advanced edition DCB-A (optional flooded battery), for the battery
cabinet
Figure 3-5 Network diagram for the solar-grid-diesel hybrid power supply solution
The solar-grid-diesel hybrid power supply solution works circularly as follows. If Schedule
En in Func Para Set > Mains Ctrl Para is set to Disable (initial state) on the ECC500 LCD,
the power source preference sequence is PV module > mains > battery > DG.
The solar-grid-diesel hybrid power supply solution employs the similar working principles as
the solar-grid hybrid power supply solution. The DG supplies power for loads and batteries
only when there is no sun exposure, no mains, and batteries discharge to the specified DOD.
If Schedule En in Func Para Set > Mains Ctrl Para is set to Enable on the ECC500 LCD,
the power source preference sequence is PV module > battery > mains > DG.
Configurations
Table 3-8 Configurations for the solar-grid-DG hybrid power supply solution
Common edition ICC310-H1-C2 DCB-B (optional SCB-A1), for the battery cabinet
Standard edition ICC200-N1-C2 DCB-A1 (optional SCB-A), for the battery cabinet
Advanced edition DCB-A (optional flooded battery), for the battery
cabinet
High-temperature edition TCB-A, for the battery cabinet
The single-DG hybrid power supply solution works circularly as follows. The power source
preference sequence is battery > DG.
1. Batteries supply power for loads until they discharge to the specified DOD.
2. The DG starts to supply power for loads and batteries.
3. After batteries are fully charged, the DG shuts down.
Configurations
Table 3-10 Configurations for the single-DG hybrid power supply solution
Common edition ICC500-HA2-C6 One string of FCB-As,DCB-Bs or TCB-As, max. 650 Ah per
string
ICC900-HA2-C7 Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
ICC500-HD2-C5 One string of FCB-As,DCB-Bs or TCB-As, max. 650 Ah per
string
ICC900-HD2-C4 Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
ICC200-N1-C2 Two strings of DCB-Bs or TCB-As, max. 800 Ah per string,
for the battery rack
Common edition ICC500-HD1-C4 Two strings of DCB-Bs or TCB-As, max. 650 Ah per string,
(co-site) for the ESC500-D1
ICC900-HA1-C3 Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
Standard edition ICC900-HA2-C6 Two strings of DCB-As (optional DCB-A1s), max. 600 Ah
per string
ICC900-HD2-C3
ICC200-N1-C2 Two strings of DCB-As (optional DCB-A1s), max. 600 Ah
per string, for the battery rack
Standard edition ICC900-HA1-C2 Two strings of DCB-As (optional DCB-A1s), max. 600 Ah
(co-site) per string
Advanced edition ICC900-HA1H-C5 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah) + 12
V batteries (max. 150 Ah x two strings)
ICC200-N1H-C3 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah) + 12
V batteries (max. 150 Ah x two strings), for the ESC200-N1
and battery rack
Super edition ICC500-HA2-C7 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah)
ICC900-HA1-C1 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah)
ICC200-N1-C2 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah), for
the ESC200-N1
The DG-grid hybrid power supply solution works circularly as follows. The power source
preference sequence is mains > battery > DG.
1. If the mains is normal, it supplies power for loads and batteries.
2. If the mains is off, batteries supply power for loads until they discharge to the specified
DOD.
3. The DG starts to supply power for loads and batteries.
4. After batteries are fully charged or the mains recovers, the DG shuts down, and batteries
supply power for loads or the mains supplies power for loads and batteries.
The following figure shows the dual-DG hybrid power supply solution network diagram.
The dual-DG hybrid power supply solution works circularly as follows, with the DGs
working in active/standby mode. The power source preference sequence is battery > DG 1 >
DG 2.
1. Batteries supply power for loads until they discharge to the specified DOD.
2. DG 1 starts to supply power for loads and batteries.
If DG 1 is faulty, DG 2 starts to supply power for loads and batteries and an alarm is generated.
3. After batteries are fully charged, DG 1 or DG 2 shuts down.
The dual-DG hybrid power supply solution works circularly as follows, with the DGs
working alternately. The power source preference sequence is battery > DG 1 (DG 2).
1. Batteries supply power for loads until they discharge to the specified DOD.
2. DG 1 starts to supply power for loads and batteries.
3. After batteries are fully charged, DG 1 shuts down and batteries supply power for loads
until they discharge to the specified DOD.
4. DG 2 starts to supply power for loads and batteries.
5. After batteries are fully charged, DG 2 shuts down.
If DG 1 or DG 2 is faulty, the other DG starts to supply power for loads and batteries and an alarm is
generated.
Configurations
Table 3-12 Configurations for the DG-grid (dual-DG) hybrid power supply solution
Figure 3-9 Network diagram for the grid hybrid power supply solution
The grid hybrid power supply solution works circularly as follows. The power source
preference sequence is mains > battery.
1. If the mains is normal, the mains supplies power to loads and batteries.
2. If the mains is abnormal, batteries supply power for loads.
Configurations
Table 3-14 Configurations for the grid hybrid power supply solution
Common edition ICC330-HD3-C4 Two strings of FCB-Bs, 100 Ah or 150 Ah per string
Standard edition ICC500-HA2-C6 One string of FCB-As,DCB-Bs or TCB-As, max. 650 Ah per
string
ICC500-HD2-C5
ICC200-N1-C2 One string of FCB-As or TCB-As, max. 650 Ah per string,
for the battery rack
Advanced edition ICC500-HA1H-C5 ESU-A600Wh/C (max. 50 Ah x two strings) + FCB-A (max.
400 Ah x one string)
ICC900-HA1H-C4 ESU-A600Wh/C (max. 50 Ah x three strings) + FCB-A
(max. 650 Ah x one string)
ICC200-N1H-C3 ESU-A600Wh/C (max. 50 Ah x three strings) + FCB-A
(max. 650 Ah x one string), for the ESC200-N1 and battery
rack
Super edition ICC500-HA2-C7 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah)
Figure 3-10 Network diagram for the grid-backup DG hybrid power supply solution
The DG-backup DG hybrid power supply solution works circularly as follows. The power
source preference sequence is mains > battery > backup DG.
1. If the mains is normal, the mains supplies power to loads and batteries.
2. If the mains power fails, batteries supply power to loads until they discharge to the
specified DOD.
3. The backup DG is then started to supply power to loads, and excessive energy (if any) is
supplied to charge batteries.
4. After batteries are fully charged or the mains power recovers, the backup DG shuts down,
and batteries supply power to loads or the mains supplies power to loads and batteries.
Configurations
Table 3-16 Configurations for the grid-backup DG hybrid power supply solution
Standard ICC500-HA2-C6 One string of FCB-As, DCB-Bs or TCB-As, max. 650 Ah per string
edition
ICC500-HD2-C5
ICC200-N1-C2 One string of FCB-As or TCB-As, max. 650 Ah per string, for the
battery rack
Advanced ICC500-HA1H-C5 ESU-A600Wh/C (max. 50 Ah x two strings) + FCB-A (max. 400 Ah
4 System Description
4.1 EPS
4.1.1 PV Module
Appearance
A PV module has an output power of 200 W or 250 W.
The following figure shows a 200 W PV module.
Functions
A PV module, as an important component for light-to-electricity conversion in a solar power
system, supplies power to loads. It is resistant to corrosion, wind, and rain. PV modules are
connected in a parallel series to meet load voltage and current requirements.
Good light transmission.
Long service life of 25 years.
Certified by the Technical Watch-Over Association (TUV), Underwriters Laboratory
(UL), International Organization for Standardization (ISO), European Conformity (CE),
and International Electrotechnical Commission (IEC).
In the power system, three PV modules are connected in series as one PV input to the junction box.
Technical Specifications
Functions
A PV module support holds one or more PV modules in position.
A PV module support has the following features:
Is designed to prevent thefts and secured by dedicated antitheft bolts.
Can be adjusted to 15, 25, 35, or 45 degrees.
Can be extended flexibly.
Reduces the floor area and allows battery cabinets and communications equipment to be
installed under it.
Is safe and reliable, withstanding wind speeds of 144 km/h.
Can be adjusted flexibly to meet various installation requirements.
Is easy to install and remove.
Figure 4-5 Antitheft bolt and a tool for installation and removal
4.1.4 SJB
Appearance
A solar junction box (SJB) allows multiple PV module strings to be connected in parallel and
supplies power to the solar controller.
The following figure shows a standard SJB.
Functions
An SJB, as an electrical box in a solar power system, connects PV module strings in parallel
and houses input and output wiring terminals. To decrease cable voltage drop and facilitate
installation, multiple SJBs are used based on system capacity.
Technical Specifications
The following table lists the SJB technical specifications.
Functions
The IDG converts chemical energy into electricity. In an IDG, the engine converts thermal
energy into mechanical energy, and then the generator converts mechanical energy into
electricity.
Technical Specifications
The following table lists the technical specifications of the EPM100-M2A and EPM100-M2B.
4.1.6 EPM115-M2A
Appearance
The following figure shows the DG model EPM115-M2A.
Functions
The IDG converts chemical energy into electricity. In an IDG, the engine converts thermal
energy into mechanical energy, and then the generator converts mechanical energy into
electricity.
Technical Specifications
The following table lists the technical specifications of the EPM115-M2A.
Item EPM115-M2A
4.1.7 EPM140-M2B
Appearance
The following figure shows the the DG model EPM140-M2B.
Functions
The IDG converts chemical energy into electricity. In an IDG, the engine converts thermal
energy into mechanical energy, and then the generator converts mechanical energy into
electricity.
Technical Specifications
The following table lists the technical specifications of the EPM140-M2B.
Item EPM140-M2B
4.1.8 EPM160-M2B
Appearance
The following figure shows the the DG model EPM160-M2B.
Functions
The IDG converts chemical energy into electricity. In an IDG, the engine converts thermal
energy into mechanical energy, and then the generator converts mechanical energy into
electricity.
Technical Specifications
The following table lists the technical specifications of the EPM160-M2B.
Item EPM160-M2B
Item EPM160-M2B
4.1.9 Reused DG
A DG supplies AC power. For details, see the related DG user manual.
4.1.10 Mains
The mains supplies AC power and serves as the active power source.
4.2 CCS
The CCS houses and protects the EPS, ICC, and ESS, and ensures that they work at
appropriate temperatures.
4.2.1 ICC200-N1-C2
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Maintenance mode: maintained from the front
Cabling mode: routed from the top
Space for customer 31 U
equipment
Operating –10°C to +45°C
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Protection level IP20, indoors
and operating
environment
4.2.2 ICC200-N1H-C3
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Installation mode: on a floor
Maintenance mode: maintained from the front
Cabling mode: routed from the top
Space for customer 28 U
equipment
Operating 0°C to +45°C
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Protection level IP20, indoors
and operating
environment
4.2.3 ICC310-H1-C2
Exterior
Interior
Configurations
Configuration Description
Outdoor cabinet Temperature control: heat exchange; heat dissipation capability: 1800
W at 15°C temperature rise
External dimensions (H x W x D): 1825 mm x 700 mm x 885 mm
(including the base: 100 mm x 700 mm x 650 mm)
Configuration Description
Weight: about 200 kg
Installation mode: on a floor
Maintenance mode: maintained from the front
Cabling mode: routed from the bottom
Space for customer 26 U
equipment
Operating –20°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.4 ICC330-HD3-C4
Exterior
Interior
(1) DCDU-200AN1
Configurations
Configuration Description
Configuration Description
External dimensions (H x W x D): 1600 mm x 650 mm x 820 mm
(including the base: 100 mm x 650 mm x 650 mm)
Weight: about 180 kg
Installation mode: on a floor
Maintenance mode: maintained from the front
Cabling mode: routed from the bottom
Space for batteries Two strings of FCB-Bs, 100 Ah or 150 Ah per string
Space for customer 8U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment
4.2.5 ICC350-H1-C1
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Space for 8U
customer
equipment
Operating –20°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.6 ICC500-HA1H-C5
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 100 mm x 770 mm x 895 mm)
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Max. two strings of ESU-A2400Wh/Ds + one string of FCB-As, one
string of TCB-As (400 Ah)
Space for customer 14 U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.7 ICC500-HA2-C6
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries One string of DCB-Bs, TCB-As or FCB-As, max. 650 Ah per string
Space for customer 14 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.8 ICC500-HA2-C7
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah)
Space for customer 14 U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.9 ICC500-HD1-C4
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Cabling mode: routed from the bottom
Space for batteries One string of DCB-Bs or TCB-As, max. 650 Ah per string
Space for customer 12 U
equipment
Operating –10°C to +45°C (TCB-A integrated: –10°C to +50°C) (with solar
temperature radiation)
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment
4.2.10 ICC500-HD2-C5
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries One string of DCB-Bs,TCB-As or FCB-As, max. 650 Ah per string
Space for customer 14 U
equipment
Operating –10°C to +45°C (TCB-A integrated: –10°C to +50°C) (with solar
temperature radiation)
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment
4.2.11 ICC900-HA1-C1
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: about 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah)
Space for customer 14 U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.12 ICC900-HA1-C2
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: about 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-As (optional DCB-A1s), max. 600 Ah per string
Space for customer 19 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.13 ICC900-HA1-C3
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: about 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
Space for customer 27 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.14 ICC900-HA1H-C4
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Battery compartment: PC1500D DC air conditioner
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: about 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries ESU-A600Wh/C (max. 50 Ah x three strings) + FCB-A (max. 650
Ah x one string) or TCB-A (max. 650 Ah x one string)
Space for customer 9U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.15 ICC900-HA1H-C5
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah) + 12 V
batteries (max. 150 Ah x two strings)
Space for customer 10 U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.16 ICC900-HA2-C6
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-As (optional DCB-A1s), max. 600 Ah per string
Space for customer 21 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.17 ICC900-HA2-C7
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
Space for customer 29 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment
4.2.18 ICC900-HD2-C3
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-As (optional DCB-A1s), max. 600 Ah per string
Space for customer 21 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment
4.2.19 ICC900-HD2-C4
Exterior
Interior
Configurations
Configuration Description
Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
Space for customer 29 U
equipment
Operating –10°C to +45°C (TCB-A integrated: –10°C to +50°C) (with solar
temperature radiation)
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment
4.2.20 ESC200-N1
Exterior
Interior
Configurations
Configuration Description
Configuration Description
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
Protection level IP20, indoors
and operating
environment
4.2.21 ESC300-N1
Appearance
The following figure shows an outdoor battery cabinet ESC300-N1.
Functions
The outdoor battery cabinet houses and protects one DCB-A, DCB-A1, SCB-A, SCB-A1,
DCB-B or TCB-A string (24 batteries) and ensures that the batteries work at an appropriate
temperature.
Technical Specifications
The following table lists the ESC300-N1 technical specifications.
4.2.22 ESC500-D1
Exterior
Interior
Configurations
Configuration Description
Configuration Description
Functions
The flooded battery cabinet houses and protects one flooded battery string (24 flooded
batteries) and ensures that the flooded batteries work at an appropriate temperature.
Technical Specifications
The following table lists the flooded battery cabinet technical specifications.
Item Specifications
Functions
The indoor DCB rack houses one DCB-A or DCB-A1 string (24 DCBs).
Technical Specifications
Item Description
Functions
The indoor DCB-B rack houses and protects one string of 24 DCBs.
Technical Specifications
Item Description
Functions
The indoor FCB rack houses and protects one FCB string (24 FCBs).
Technical Specifications
Item Description
Functions
The indoor SCB-A1 rack houses and protects one string of 24 FCBs.
Technical Specifications
Item Specifications
This figure uses the TCB-500A rack as an example. The other models of TCB-A racks are similar, and
the actual products prevail.
Functions
The indoor TCB-A rack houses and protects one string of 24 TCB-As.
Technical Specifications
Item Specifications
4.3 ICC
4.3.1 ECC500
Appearance
The following figure shows an ECC500.
(1) Main control board (2) Expansion DO board (3) Expansion IO board
(mandatory) (mandatory) (mandatory)
(4) Basic IO board (5) GPRS board (optional) (6) DG IO board (optional)
(mandatory)
Functions
The ECC500 schedules energy. The main control board monitors other components by
working with various expansion boards.
The following table describes the ECC500 functions.
Technical Specifications
The following table lists the ECC500 technical specifications.
4.3.2 ATS-63A1/ATS-63A2
Appearance
(1) Space for an RCD (2) 10 A AC output circuit (3) Three-phase AC output
breaker terminals
(4) ATS main control (5) Transfer switch (6) Space for a maintenance socket
box
(7) SPD (8) DG 1 input circuit (9) Mains/DG 2 input circuit
breaker breaker
Functions
The ATS is an automatic switch system integrating control and power distribution. It supports
and detects the three-phase inputs from two power sources (DG 1 and mains or DG 1 and DG
2) and switches between the two power inputs. The power source can switch to DG 1 by
turning the bypass switch. The following table describes the ATS functions.
Function Description
Rated input power 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz; max. 63 A
Rated output power 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz; max. 63 A
AC power distribution Provides one route of three-phase AC power distribution for
downstream loads, one 10 A AC output, and one reserved
maintenance socket output.
Power source switching Provides a bypass switch that allows the power source to
switch to DG 1.
Monitoring Monitors the voltage, current, frequency, and power factor of
three-phase outputs.
Protection Protects against mains overvoltage, mains undervoltage, DG
overvoltage, and DG undervoltage.
Alarm generation Generates alarms for mains open phase and DG open phase.
AC surge protection ATS-63A1: nominal discharge current In: 20 kA (8/20 μs);
maximum discharge current Imax: 40 kA (8/20 μs)
ATS-63A2: nominal discharge current In: 30 kA (8/20 μs);
maximum discharge current Imax: 60 kA (8/20 μs)
Port surge protection Alarm port: 5 kA, 8/20 µs; inner-cabinet CAN port: 250 A,
8/20 µs
Technical Specifications
Working Modes
The ATS can work in automatic mode (AUTO) or manual mode (BYPASS).
4.3.3 ATS-125C1
Appearance
The following figure shows an ATS-125C1 panel.
(1) AC output (2) ATS main control box (3) Bypass switch
terminals
(4) SPD (5) DG 1 input circuit (6) Mains/DG 2 input circuit
breaker breaker
Functions
The ATS-125C1 is an AC automatic switch system. It supports and detects the dual–live wire
or single-phase inputs from two power sources (DG 1 and mains or DG 1 and DG 2) and
switches between the two power inputs. The power source can switch to DG 1 by turning the
bypass switch. The following table describes the ATS-125C1 functions.
Function Description
Rated input power 200 V–240 V; dual-live wire/single-phase; 50 Hz/60 Hz; max.
100 A
Rated output power 200 V–240 V; dual-live wire/single-phase; 50 Hz/60 Hz; max.
100 A
Power source switching Provides a bypass switch that allows the power source to
switch to DG 1.
Function Description
Technical Specifications
The following table lists the ATS-125C1 technical specifications.
Working Modes
The ATS-125C1 can be operated automatically (AUTO) or manually (BYPASS).
Working Principle
The following figure shows the power distribution conceptual diagram for the ATS-125C1.
4.3.4 ACDU-63A1/ACDU-63A2
Appearance
Functions
The ACDU is an AC power distribution unit that supports one three-phase AC power input
and multiple AC power outputs.
Function Description
Rated input power 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz; max. 54 A
Rated output power 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz; max. 54 A
Function Description
Technical Specifications
The following table lists the ACDU technical specifications.
Item Specifications
Working Principles
The following figure shows the power distribution conceptual diagram for the ACDU.
One three-phase 380 V AC input port is provided to enable two three-phase 380 V AC power outputs,
one single-phase 220 V AC power output, and one 10 A European-standard maintenance socket
output.
AC surge protection is supported.
4.3.5 ACDU-125B1
Appearance
(1) Dual-live wire or single-phase (2) AC SPD (3) Dual-live wire or single-phase
AC output terminals AC input circuit breaker
(4) Dual-live wire or single-phase (5) RCD (6) Ground screw
AC output circuit breaker circuit breaker
(7) Maintenance socket
Functions
The ACDU-125B1 is an AC power distribution unit that supports one dual-live wire or
single-phase AC power input and multiple AC power outputs.
Function Description
Technical Specifications
The following table lists the ACDU-125B1 technical specifications.
Working Principle
The following figure shows the power distribution conceptual diagram for the ACDU-125B1.
4.3.6 DCDU-200AN1
Appearance
(1) AC input circuit breakers and (2) AC SPD (3) BLVD circuit
terminals breakers
(4) LLVD circuit breakers (5) Battery circuit (6) DC1 input terminals
breakers
(7) Battery switch (8) RTN+ busbar
Functions
Function Description
Technical Specifications
Item Specifications
Item Specifications
Working Principle
The following figure shows the power distribution diagram for the DCDU-200AN1.
4.3.7 DCDU-300AN1
Appearance
(1) AC input terminals (2) BLVD circuit breakers (3) LLVD circuit breakers
(4) Battery switch (5) DC1 input terminals (6) Battery fuses
(7) RTN+ busbar
Functions
Function Description
Function Description
ports, monitoring ports, and communications ports.
Communication, The ECC500 supports remote management and online upgrade,
control, and alarm monitors and controls the operating status of the power system
through communication, and reports alarms in a timely manner.
Forcible power-on Allows you to flip on the battery switch to power on the DCDU if
only batteries can supply power.
Battery The ECC500 manages batteries effectively to ensure their proper
management operation.
Hot swap The PSU, BCU, and ECC500 are hot-swappable.
Technical Specifications
Item Specifications
Working Principle
4.3.8 DCDU-400AN1
Appearance
Functions
Function Description
Technical Specifications
Item Specifications
Item Specifications
− 200 V–240 V dual-live wire; 50/60 Hz; max. 102 A
Output specifications DC output: –48 V; max. 400 A
Max. 300 A if dual-live wire or single-phase input is used
Max. 300 A if only DC1 input is used
Output power distribution DC output:
LLVD2: one 10 A circuit breaker, two 16 A circuit
breakers, and four 32 A circuit breakers
LLVD1: two 63 A circuit breakers and two 80 A circuit
breakers
Battery fuse Two 250 A fuses
Installation mode Installed in a 19-inch rack
Cabling Left in and right out, or right in and left out
Maintenance mode Maintained from the front
Working Principle
4.3.9 DCDU-400AS
Exterior
(1) AC input terminals (2) DC1 input terminals (3) Battery switch
(4) Load circuit breakers (5) Battery fuses (6) RTN+ busbar
Functions
Function Description
Input of multiple Receives power from the DG, mains, and other power sources such
types of energy as a reused DC power system.
–48 V DC power Integrates hot-swap PSUs to switch between AC power and DC
supply power.
Provides multiple DC outputs (that can be disconnected) for
communications and transmission equipment.
Protection Integrates a DC SPD to provide reliable protection for DC power
ports, monitoring ports, and communications ports.
Function Description
Technical Specifications
Item Specifications
Working Principle
4.3.10 DCDU-400AD
Appearance
Functions
Function Description
Signal collection Collects battery current signals, load current signals, and the input
and detection current signals from –48 V DC power sources by using an internal
signal interface board.
Detects battery and load loop disconnection signals.
Protection Integrates an SPD to provide reliable protection for DC power ports,
monitoring ports, and communications ports.
Communication, The ECC500 supports remote management and online upgrade,
control, and alarm monitors and controls the operating status of the power system
reporting through communication, and reports alarms in a timely manner.
Function Description
Technical Specifications
Item Specifications
Working Principle
4.3.11 DCDB-01B
Appearance
(1) BLVD output circuit breakers (2) LLVD output circuit breakers
Functions
Distributes the output from the DCDU to multiple loads, facilitating cable connection.
Performs surge protection on load circuit breakers for DC outputs.
Technical Specifications
The following table lists the DCDB-01B technical specifications.
4.3.12 PVDU-60A1
Appearance
The following figure shows a PVDU-60A1 panel.
Functions
Delivers PV module outputs to SSUs.
Provides four wiring terminals to connect to the negative input terminals of PV modules
and provides four input circuit breakers to connect to the positive input terminals of PV
modules.
Technical Specifications
The following table describes the technical specifications for the PVDU.
Item Specifications
When the altitude ranges from 2000 m to 4000 m, the
operating temperature decreases by 1°C for each additional
200 m.
Protection level IP20
4.3.13 PVDU-200A1
Exterior
The following figure shows the photovoltaic distribution unit-200A1 (PVDU-200A1) exterior.
Interior
The following figure shows the PVDU-200A1 interior.
Functions
Collects power from PV routes and then delivers power to SSUs.
Provides four wiring terminals to connect to the input positive terminals of PV modules,
and four input circuit breakers to connect to the input negative terminals of PV modules.
Technical Specifications
The following table lists the PVDU technical specifications.
Item Specifications
When the altitude ranges from 2000 m to 4000 m, the
operating temperature decreases by 1ºC for each
additional 200 m.
Protection level IP20
4.3.14 S4850G1
Appearance
Functions
The S4850G1 converts DC power into 48 V DC power that uses maximum power point track
(MPPT) technology.
The S4850G1 provides the following protection functions:
Reverse connection prevention for PV arrays (input)
Input overvoltage protection
Input overcurrent protection
Output overvoltage protection
Output current limiting protection
Output short-circuit protection
Overtemperature protection
Technical Specifications
The following table describes the technical specifications for the S4850G1.
Item Specifications
Indicator
4.3.15 R4850G2
Appearance
The R4850G2 is a high-efficiency PSU.
Functions
Converts AC power into 48 V DC power.
PSU works reliably with high efficiency. The following table lists the PSU functions.
Technical Specifications
The following table lists the PSU technical specifications.
Item Specifications
Item Specifications
Indicators
4.3.16 R4850N2
Appearance
The R4850N2 is a standard-efficiency PSU.
Functions
Converts AC power into 48 V DC power.
PSU works reliably with high efficiency. The following table lists the PSU functions.
Item Specifications
Item Specifications
Output short-circuit protection
Output current limiting protection
Overtemperature Overtemperature protection
protection
Technical Specifications
The following table lists the PSU technical specifications.
Item Specifications
4.3.17 DTS-200A1
Appearance
The following figure shows a DTS-200A1.
(1) Output wiring (2) –48 V1 fuse (3) –48 V2 fuse (4) Automatic
terminal switching status
indicator
(5) Working mode (6) Manual switching (7) Main battery (8) Current load
switching button status indicator status indicator battery switching
button
(9) Back battery (10) Main and back (11) Power, RUN, (12) CAN&RS485
status indicator battery input wiring and ALM input port
terminal indicators
(13) CAN&RS485 (14) Dual in-line (15) RS232 port (16) Dry contacts
output port package (DIP) switch
(17) -48 V1 and -48 (18) RTN port (19) Ground
V2 output ports terminal
Functions
Switches between two DC power supplies seamlessly.
Silk Screen
The following table describes the input indicators on the DTS-200A1 panel.
The following table describes the CAN&RS485 input and output ports and the RS232 port.
Pin Definition
Pin 1 TX+
Pin 2 TX–
Pin 3 NC (Rx232)
Pin 4 RX+
Pin 5 RX–
Pin 6 NC (GND232)
Pin 7 CAN H
Pin 8 CAN L
Technical Specifications
The following table lists the DTS-200A1 technical specifications.
Item Specifications
Working Modes
The DTS-200A1 can be operated automatically or manually. It provides the following
buttons:
Working Model: automatic/manual switch
Current Load Battery: active/standby battery switch
Functions
Table 4-69 describes the intelligent battery detector functions.
Technical Specifications
Table 4-70 lists the technical specifications for the intelligent battery detector.
Item Specifications
4.3.19 SAU-03A
Appearance
The following figure shows an SAU-03A.
(1) Port for connecting to the signal cable (2) Port for connecting to the signal cable
that monitors the voltage of the DG1 AC that monitors the voltage of the Mains
route (DG2) AC route
(3) Reserved ports (4) Port for connecting to the signal cable
that monitors the current of the first battery
route
(5) Port for connecting to the signal cable (6) Port for connecting to the signal cable
that monitors the current of the second that monitors the voltage of the first
battery route battery route
(7) Port for connecting to the signal cable (8) DIP switch
that monitors the voltage of the second
battery route
(9) RS232 commissioning port (10) Port for connecting to the signal cable
that monitors the current of the DG1 AC
route
(11) Port for connecting to the signal cable (12) Port for connecting to the signal cable
that monitors the current of the Mains (DG2) that monitors the ambient temperature
AC route
(13) Indicator (14) COM_IN and COM_OUT ports used
for cascading with the ECC500
Panel
DIP Switch: two pins are for setting the 120-ohm resistor of the CAN port. If the SAU is at
the final end of the communication bus, Switch the two CAN_R DIP switches to ON if the
CAN port is used.
The following table describes the pins in the COM_IN and COM_OUT ports.
Table 4-71 Description of the pins in the COM_IN and COM_OUT ports
8 CANL
Functions
Monitors two three-phase, four-wire AC voltages.
Monitors six three-phase AC currents (divided into two groups).
Monitors the voltages of two battery strings.
Monitors the currents of two battery strings.
Provides two cascaded CAN communications ports that share one CAN bus.
Provides one RS232 port.
Provides an 8-pin dual in-line package (DIP) switch, of which two pins are used to set a
120 ohm build-out resistor for CAN communication, six pins are reserved.
Provides two routes for measuring AC consumption and frequencies.
Technical Specifications
The following table lists the SAU-03A technical specifications.
Item Specifications
4.3.20 ETP24160A3
Appearance
The ETP24160A3 consists of power distribution, a backplane, DC-DC converters, and
monitoring ports. Figure 4-117 shows an ETP24160A3 panel.
(1) Load circuit (2) Load circuit (3) Load circuit (4) DC-DC
breaker F1 breaker F2 breaker F3 converter slot
(5) Load circuit (6) Load circuit (7) Load circuit
breaker F6 breaker F5 breaker F4
Functions
The ETP24160A3 performs the following functions:
Converts –48 V DC input into stable +24 V DC output for +24 V communications
equipment.
Provides two dry contacts for reporting alarms.
Uploads operating information such as the voltage, current, and DC-DC converter fault
alarms to the main control unit (MCU) over the CAN. The output voltage range of the
ETP24160A3 is set on the MCU.
Allows you to query component information recorded on electronic labels.
The DC-DC converter is hot-swappable and protects against input reverse connection,
input undervoltage, output overvoltage, output short circuits, output current limiting, and
overtemperature.
Technical Specifications
Table 4-75 lists the ETP24160A3 technical specifications.
Item Specifications
Item Specifications
Output Provides four 100 A and two 32 A power supplies for loads.
Maintenance mode Maintained from the front
Highest efficiency 92%
(1) Normal (2) Indicator of CAN bus (3) Fault (4) DC output port for
input indicator communication exception and indicator supplying power to the
output current limiting DG battery
(5) Auxiliary (6) Power switch (7) Handle (8) Air intake vent
DC output port
Functions
Function Description
Technical Specifications
Item Specifications
Indicator Description
Functions
The inverter converts DC input into AC output.
Technical Specifications
The following table lists the inverter technical specifications.
Item Specifications
Item Specifications
Indicators
Pin Description
4.4 ESS
The ESS stores energy in the power supply solution.
Functions
AGM batteries supply backup power in the areas with good mains quality.
Technical Specifications
Table 4-82 lists the AGM battery technical specifications.
4.4.2 DCB-A
The DCB-A is a deep cycle battery. It belongs to the gel battery family.
Appearance
Features
Can be charged in a large current.
The low self discharge ratio enables DCB-As to be used for two years at 25°C and
restores the rated capacity by 100%.
Can be charged and discharged 2500 times at 25°C when the DOD is 60%.
Technical Specifications
Item Specifications
Item Specifications
DCB-490A: 206 mm x 166 mm x 502 mm
DCB-600A: 206 mm x 145 mm x 677 mm
DCB-800A: 206 mm x 191 mm x 677 mm
Weight DCB-300A: about 27 kg
DCB-420A: about 34.5 kg
DCB-490A: about 39.5 kg
DCB-600A: about 48 kg
DCB-800A: about 64.5 kg
Rated voltage 2V
Maximum charge current DCB-300A: 60A
DCB-420A: 84 A
DCB-490A: 98 A
DCB-600A: 120 A
DCB-800A: 160 A
4.4.3 DCB-A1
The DCB-A1 is a deep cycle battery. It belongs to the gel battery family.
Appearance
Features
The low self discharge ratio enables DCB-A1s to be used for two years at 25°C and
restores the rated capacity by 100%.
Can be charged in a large current.
DCB-A1s can be charged and discharged 2000 times at 25°C when the DOD is 60%.
Technical Specifications
Item Specifications
4.4.4 DCB-B
The DCB-B is a deep cycle battery. It belongs to the AGM battery family.
Appearance
Features
Can be charged in a large current.
The low self discharge ratio enables DCB-Bs to restore the rated capacity by 100%.
Can be charged and discharged 1100 times at 25°C when the DOD is 60%.
Technical Specifications
Item Specifications
4.4.5 FCB-A
The FCB-A is a fast charge battery. It belongs to the AGM battery family.
Appearance
Functions
An FCB-A applies to an unstable power grid. If mains is available, an FCB-A allows a high
charge current. If mains is unavailable, an FCB-A supplies power to communications
equipment by relying on its consistent cycle performance (charged and discharged 1500 times
at 25°C when the DOD is 50%).
Technical Specifications
Item Specifications
4.4.6 FCB-B
The FCB-B is an AGM battery.
Appearance
Functions
The FCB-B provides good cycle performance to address requirements at small- and
medium-sized sites with unstable mains supply. When the mains power is available, the
FCB-B can be charged with a large current to rapidly restore the capacity.
The FCB-B can be charged and discharged 1200 times at 25°C when the DOD is 40%.
Technical Specifications
The following table lists the FCB-B technical specifications.
Item Specifications
Functions
Flooded batteries are designed for unstable power grids due to their consistent cycle features.
Technical Specifications
Table 4-88 lists the 600 Ah and 800 Ah technical specifications.
Charge voltage (25°C) Float voltage: 2.23 V; equalized charging voltage: 2.35 V
Temperature compensation coefficient: –3.3 mV/°C
4.4.8 SCB-A
The SCB-A is an AGM battery.
Appearance
The SCB-A series is designed for renewable energy, such as solar and wind, and provides
good circulation. Figure 4-130 shows the SCB-A series.
Features
Can be charged in a large current and capacity can be restored.
Adapts to high temperatures.
Can be charged and discharged 4000 times at 35°C when the DOD is 30%.
Technical Specifications
Table 4-89 lists the SCB-A series technical specifications.
Item Specifications
SCB-800A: about 62 kg
Rated voltage 2V
Maximum charge current SCB-200A: 40 A
SCB-300A: 60 A
SCB-500A: 100 A
SCB-600A: 120 A
SCB-800A: 160 A
4.4.9 SCB-A1
The SCB-A1 is an AGM battery.
Appearance
The SCB-A1 series is designed for renewable energy, such as solar and wind, and provides
good circulation. Figure 4-131 shows the SCB-A1 series.
Features
Can be charged in a large current and capacity can be restored.
Adapts to high temperatures.
Can be charged and discharged 2000 times at 35°C when the DOD is 30%.
Technical Specifications
Item Specifications
Item Specifications
SCB-500A1: 181 mm x 225 mm x 365 mm
SCB-650A1: 181 mm x 303 mm x 365 mm
SCB-800A1: 181 mm x 370 mm x 365 mm
Weight SCB-200A1: about 18.2 kg
SCB-300A1: about 23.5 kg
SCB-500A1: about 33.2 kg
SCB-650A1: about 45.8 kg
SCB-800A1: about 56.4 kg
Rated voltage 2V
Maximum charge current SCB-200A1: 40 A
SCB-300A1: 60 A
SCB-500A1: 100 A
SCB-650A1: 130 A
SCB-800A1: 160 A
4.4.10 TCB-A
The TCB-A is a temperature cycle battery. It belongs to the AGM battery family.
Appearance
Features
Recommended operating temperature range: 15ºC to 45ºC
Designed with the special anti-corrosion grid and active material with special additives
Polyphenylene oxide (PPO) enclosure material with high-temperature resistance
Can be charged and discharged 1400 times at 45ºC when the DOD is 60%
Can be charged and discharged 2000 times at 25ºC when the DOD is 60%
Technical Specifications
Item Specifications
4.4.11 ESMU-02A
Appearance
The following figure shows an ESMU.
(1) COM_OUT port (2) COM_ELU (3) Resistance DIP switch (4) Resistance DIP
port corresponding to the CAN switch (reserved)
port
(5) Address DIP (6) ESU-A (7) Power switch (8) Power port
switch (ADDRESS) sampling port
(9) Battery– port (10) –48V BUS (11) Status indicator (12) CONSOLE
port port
(13) COM_IN port
Functions
The following table describes the ESMU functions.
Function Description
Function Description
SOH Monitors the ESU health status and reports the information to
the host over a CAN port.
Electronic label Identifies ESUs by displaying their models, bar codes, and
production dates.
Technical Specifications
The following table describes the ESMU technical specifications.
Item Specifications
4.4.12 ESU-A600Wh/C
Appearance
The following figure shows an ESU-A600Wh/C panel.
(1) Positive wiring terminal (2) Sampling wiring terminal (3) Negative wiring terminal
(4) Handle (5) COM_ELU OUT port (6) COM_ELU IN port
Features
An ESU-A600Wh/C is made of a new type of material and features safety, long lifespan,
small size, light weight, and has good performance at high temperatures. It can be charged or
discharged with large power and does not pollute the environment.
Technical Specifications
The following table lists the ESU-A600Wh/C technical specifications.
Item Specifications
Item Specifications
when the depth of discharge (DOD) is 85%.
4.4.13 ESU-A2400Wh/D
Appearance
The following figure shows an ESU-A2400Wh/D.
(1) Positive wiring terminal (2) COM_ELU IN port (3) COM_ELU OUT port
(4) ESU-A4 sampling port (5) ESU-A3 sampling port (6) ESU-A2 sampling port
(7) ESU-A1 sampling port (8) Negative wiring terminal (9) Handle
Features
An ESU-A2400Wh/D is made of a new type of material and features safety, long lifespan,
small size, light weight, and has good performance at high temperatures. It can be charged or
discharged with large power and does not pollute the environment.
Technical Specifications
The following table lists the ESU-A2400Wh/D technical specifications.
Item Specifications
4.4.14 ESU-A2400Wh/N
Appearance
The following figure shows an ESU-A2400Wh/N.
(1) COM_ELU IN port (2) COM_ELU OUT port (3) Sampling wiring terminal
(4) Positive wiring terminal (5) Negative wiring terminal (6) Handle
Features
An ESU-A2400Wh/N is made of a new type of material and features safety, long lifespan,
small size, light weight, and has good performance at high temperatures. It can be charged or
discharged with large power and does not pollute the environment.
Technical Specifications
The following table lists the ESU-A2400Wh/N technical specifications.
Item Specifications
4.5 NetEco
The iManager NetEco monitors and manages key performance indicators (KPIs) and alarms
for power and environment related devices in real time, effectively improving the remote
operation and maintenance of such devices, reducing the number of site visits, and decreasing
operation and maintenance costs. The NetEco can also collect and analyze site power
consumption data and raise energy saving optimization suggestions.
Figure 4-138 shows the NetEco monitoring system.
The NetEco centrally manages site energy and environment over the ECC500 and can be
networked in in-band or out-of-band mode.
5 Commissioning
Networking Enter the networking parameter setting screen 1. Network Mode is set to IP.
parameters and server parameter setting screen of the 2. The subnet mask, default gateway, and
ECC500 and check the following items: addresses of the ECC500, active
1. Networking mode server, and standby server are the
same as planned.
2. IP address of the ECC500
3. IP addresses of the active and standby
servers
4. Subnet mask
5. Default gateway
NOTE
To ensure the security of data transmission, the
NetEco transmits data after encrypting it over
SSL.
The preceding parameters can also be viewed
and set on a local WebUI. For details about
WebUI operations, see the ECC500
(PowerCube) User Manual.
IP networking 1. Set the IP address, gateway, and subnet 1. If ping packets are transmitted
link mask of the network adapter on a laptop between the PC and the gateway, the
based on the parameters assigned by the channel between the site and the
ECC500. gateway is set up. If no ping packet is
2. Disconnect the network cable between the transmitted, the network between the
ECC500 and transmission equipment. site and the gateway is faulty.
3. Connect the laptop to the network access 2. If ping packets are transmitted
device by using a network cable. between the PC and the NetEco server,
the channel between the site and the
Networking Enter the networking parameter setting screen 1. Network Mode is set to GPRS.
parameters and server parameter setting screen of the 2. GPRS dialup control, access point name,
ECC500 and check the following items: access point number, user name for the
1. Networking mode GPRS network, password for the GPRS
network, and IP addresses of the active
2. Access point name
and standby servers are the same as
3. Access point number planned.
4. User name for the GPRS network
5. Password for the GPRS network
6. IP addresses of the active and standby
servers
NOTE
The preceding parameters can also be viewed and
set on a local WebUI. For details about WebUI
operations, see the ECC500 (PowerCube) User
Manual.
SIM card 1. View on the LCD of the ECC500: 1. If Online is displayed on the LCD, the
Path: Main Menu > Running Info > SIM card is installed properly. Otherwise,
GPRS > SIM Card State check the SIM card installation.
2. If the value of Link State is Dial Success,
2. Dial the SIM card number of the GPRS
the SIM card has registered with the
module using a mobile phone.
network. Otherwise, check the SIM card
configuration.
3. When you dial the SIM card number, if
you hear the ring back tone, the SIM card
is working properly. If you hear a prompt
tone indicating power-off or wrong
disconnection, the SIM card may owe fee
or may not be installed properly.
Connection 1. View on the LCD of the ECC500: 1. The value of Link State is Dial Success.
between the Path: Main Menu > Running Info > 2. If a correct IP address is displayed, the
SIM card and GPRS > SIM Card State SIM card is properly installed and
the GPRS parameters are set correctly. If no or an
2. View on the LCD of the ECC500:
network incorrect IP address is displayed, check
Path: Main Menu > Running Info > that the SIM card parameters are the same
GPRS > IP Address as planned.
GPRS Install the SIM card in a data terminal and If the server IP address can be ping, the link is
networking connect the terminal to the laptop. Then ping set up.
link the server IP address.
Communications cables between Check the connection Communications cables are connected
the ECC500 and the base sequence of communications properly in correct sequence.
transceiver station (BTS) cables by using a multimeter.
NOTE
The port is protected by a security
mechanism.
ECC500 address Check that the ECC500 In in-band communication mode, the
address is 27. ECC500 address is 27.
Check the IP address of IP address of the active server is set
the active server and a and a channel to the NetEco is set
channel to the NetEco on up.
the server parameter
setting screen.
Registration of the ECC500 with Check the RUN indicator on If the RUN indicator blinks (on for
the BTS the ECC500. 0.125s and then off for 0.125s), the
ECC500 fails to register with the
BTS.
If the RUN indicator blinks (on for
1s and then off for 1s), the ECC500
has already registered with the BTS.
Real-time data Real-time data is displayed in For details, see Common Operations in the latest
query specified ranges when the ECC500 (PowerCube) User Manual.
PowerCube 1000 is running.
Parameter Related parameters are correctly
settings set.
Alarm You can query and manage alarms
Networking The maintenance channel between the For details, see the latest iManager
commissioning NetEco and the communications NetEco Product Documentation.
equipment is normal. For details, see iManager NetEco
Site setup A site is set up. Commissioning Guide (Video).
commissioning
Remote management You can query site information,
and commissioning power supply statistics, device
information, KPI information, and
alarm information.
You can query the site status
diagram.
You can query the parameters for
operating equipment.
You can power on, power off, or reset
equipment.
Alarm commissioning You can query and handle alarms on the
NetEco.
Data export You can export real-time monitoring
data.
You can export configuration Data.
You can export logs.
You can export alarms.
6 Routine Maintenance
Before equipment faults occur, perform routine maintenance to detect causes of potential
faults and handle the faults properly to protect services from being affected.
6.1 Preparations
This chapter describes how to get familiar with the site environment and get the maintenance
tools ready.
Preparing Tools
The following figure lists the maintenance tools.
Table 6-1 Routine maintenance checklist for PV modules and PV module supports
Electrical properties The open-circuit Using a multimeter Under normal sun Replace the PV
voltage of a PV exposure (800 module.
module is normal. W/M2 illumination
For a 200 W PV intensity
module, the recommended), the
nominal value is 45 open-circuit voltage
V. For a 250 W PV is more than 30%
module, the lower than the
nominal value is 37 nominal value.
V.
Appearance SJBs corrode or By observing The paint on SJBs Remove the rust
rust. flakes off or SJBs and repaint that
rust. part.
Conducting wire Conducting wires By observing Conducting wires Replace broken
are damaged or are damaged or conducting wires.
broken. broken. Wrap damaged
parts with PVC
insulation tape.
Wiring terminal Wiring terminals - Wiring terminals Secure wiring
are connected are loose. terminals.
securely.
Circuit card The appearance of By observing and The circuit card and Replace the SJB.
the components on using a multimeter components are
the circuit card is or clamp meter damaged or burned,
intact. and the value
measured is
abnormal.
Appearance SJBs corrode or By observing The paint on SJBs Remove the rust
rust. flakes off or SJBs and repaint that
rust. part.
Conducting wire Conducting wires By observing Conducting wires Replace broken
are damaged or are damaged or conducting wires.
broken. broken. Wrap damaged
parts with PVC
insulation tape.
Wiring terminal Wiring terminals - Wiring terminals Secure wiring
are connected are loose. terminals.
securely.
Circuit card The appearance of By observing and The circuit card and Replace the SJB.
the components on using a multimeter components are
the circuit card is or clamp meter damaged or burned,
intact. and the value
measured is
abnormal.
SPD The indicators on By observing The indicators on Replace the SJB.
the SPD are on. the SPD are off.
Reverse connection The indicator on By observing The indicators are Change the polarity
prevention each input. steady red. of the input on
which the indicator
is steady red. If the
indicator is still
steady red, replace
the SJB.
Electricity The output Multimeter The BLVD or For details, see the ECC500
voltage is LLVD voltage (PowerCube) Alarm Online Help.
normal. exceeds the
threshold.
Preventive Indicators are By observing An alarm is
maintenance normal. generated.
Power cable Insulation layers By observing The insulation Replace power cables.
and wiring layer cracks Replace wiring terminals.
terminals and
deteriorates.
The wiring
terminal has
rust or drops.
Monthly Charge current The charge current is lower than or Find the cause of an alarm based
equal to the preset charge current on the alarm information.
limit.
Battery string After being charged in float mode for Check whether the voltage
charge voltage 12 hours, the battery charge voltage setting on the power system
should meet the following is within the specified range.
requirements: If it is not, rectify the fault
For a 12 V battery, the charge immediately.
voltage is higher than or equal to Mark and record the batteries
13.00 V. whose voltages are beyond
For a 2 V battery, the charge the specified range.
voltage is higher than or equal to Forcibly charge the battery
2.15 V. string in equalized mode.
At the end of equalized charging, the Replace the batteries with
battery charge voltage should meet the very low voltages.
following requirements:
For a 12 V battery, the charge
voltage is higher than or equal to
13.50 V.
For a 2 V battery, the charge
voltage is higher than or equal to
2.25 V.
Battery voltage The battery open-circuit voltage Replace abnormal batteries.
should meet the following
requirements:
For a 2 V battery, the open-circuit
voltage is higher than or equal to
2.10 V.
For a 12 V battery, the open-circuit
voltage is higher than or equal to
12.60 V.
Battery The battery shell is intact, without Replace abnormal batteries.
appearance acid leaks, deformation, or bulges.
Battery No battery management alarm is Find the cause of an alarm based
management generated. on the alarm information.
alarm
Battery ambient The battery ambient temperature is Find the cause of an abnormal
temperature below 50°C. temperature.
Monthly Operating environment Check that the temperature control system runs
properly. That is, the Alarm indicator on the air
conditioner is steady green.
Keep the ESU-A far away from heat sources and direct
sunlight.
Appearance If an ESU-A experiences damage, leaks, or deformity,
disconnect, take pictures, and then replace the faulty
ESU-A.
Quarterly Cleanliness Clean the ESU-A exterior using a dry cotton cloth.
Exercise caution when cleaning ESU-As because the
ESU-A voltage is high.
Connection Check and tighten every screw.
Check that the signal cables between ESU-As and the
ESMU, as well as the electronic label cables and
network cables between ESU-As are properly
connected, and that all cable connectors are secured.
If a cable temperature exceeds 40°C or if a cable is too
hot to touch, rectify the fault.
Semiannually Voltage Measure and record the power system voltage,
ESU-A voltage, and ESMU voltage immediately
before charge is complete. Ensure that the three
voltages are the same. If the three voltages are
different, check for cable faults.
In the first year, measure the ESU-A voltage
immediately before charge or discharge is complete
over the Console commissioning port on the ESMU
using a portable computer onsite at least once half a
year. When ESU-A charge is about to complete, the
voltage of each ESU-A string ranges from 55 V to
56 V. When ESU-A discharge is about to complete,
the voltage of each ESU-A string ranges from 50 V
to 51 V.
From the second year, check the site ESU-A
capacity quarterly. If a historical alarm indicates that
an electrochemical cell in an ESU-A is frequently
overcharged or overdischarged, the voltage of the
ESU-A is always near the charge protection
threshold or discharge protection threshold. The
After the PowerCube 1000 is energized, turning off the manual switch on the ESMU front
panel cannot enable the ESMU to consume less power. If the PowerCube 1000 has been
powered off for more than 10 days, ESU-As may bulge due to overdischarge.
To solve the problem, turn off the manual switch on the front panel, and then disconnect the
four DB15 cables between the ESMU and ESU-As to reduce power consumption.
Door lock The door lock is By observing, or by The door lock is too Replace the door
damaged. locking and damaged to use. lock.
unlocking the door
Cabinet cleanness The cabinet is By observing The cabinet is Remove the rust
corrosive or rusty. corroded or rusted. and repaint that
part.
The poles or By observing The poles or Replace the poles or
cabinets are cabinets are cabinets.
deformed. deformed.
The cabinet surface By observing There are oil stains Use a soft cotton
is dirty with oil or dust on the cloth to clean up oil
stains or dust. cabinet surface. stains or dust on the
cabinet surface.
Dust filter Dust accumulates By observing Dust accumulates Clean up the dust
on the dust filter. on the dust filter. filter.
Cabinet interior Temperature inside Using a Temperature inside If the
the cabinet is too thermometer the cabinet is below temperature is
high or low. -20°C or above below -20°C,
+50°C. take heating
7 Troubleshooting
There is no The cables to PV Check the cable connections between the PV modules and
output. modules are not the SJB. If the cables are loose or broken, connect the
connected properly. cables properly or replace them.
PV modules are faulty. Use a multimeter to check whether each PV input has an
SJBs are faulty. output voltage, and use a clamp meter to check whether
each PV input has a current. If no voltage or current is
monitored, check the PV modules.
Use a multimeter to check whether each PV module has an
output voltage. If a PV module has no output voltage,
replace it.
Check whether the output voltage of each 200W PV
module ranges from 40 V DC to 45 V DC or 250W PV
module ranges from 30 V DC to 37 V DC in a sunny day.
If the output voltage of a PV module is beyond the range,
replace the PV module.
Replace the SJB.
An alarm for PV modules are stolen, or If the PV modules are stolen, inform the customer.
PV module signal cables for reporting Check whether the signal cable for reporting PV module
thefts is PV module thefts are thefts or the connector is disconnected. If the loop or the
generated. disconnected. connector is disconnected, replace the signal cable and
connect the cable properly.
In the initial operation period The bolts for connecting Tighten the bolts.
of a battery string, the battery terminals are Clear the dirt and reinstall the bolts.
voltage of a single battery or loose.
the total voltage of the The battery terminal or
battery string drops quickly cable is dirty, which
when the battery string is increases the connection
discharging. voltage drop.
In the initial operation period The BLVD voltage is greater Adjust the BLVD voltage to a normal range
of a battery string, the than the maximum value in based on site requirements.
battery string can discharge the power system.
properly but the power
supply to the load is
disconnected quickly.
For a 2 V battery, the One battery is connected Connect the battery correctly based on the
measured battery string reversely. polarity marks of battery terminals or the plus
voltage is about 4 V and minus signs on the battery cover.
lower than the rated
value.
For a 12 V battery, the
measured battery string
voltage is about 24 V
lower than the rated
value.
In the initial operation period Batteries have a slight After batteries are charged in float mode for
of a battery string, batteries difference in the internal three months, the voltages of all batteries
have different voltages. structure or in the storage become the same.
and transportation conditions
from each other.
The green indicator No AC input exists. Check that the AC input voltage is normal.
is off.
The input fuse is damaged. Replace the PSU.
The yellow Overtemperature pre-alarm. Ensure that the vent of the PSU is unblocked.
indicator is steady
on. AC input undervoltage or Check that the AC input voltage is normal.
overvoltage occurs.
The PSU is hibernated. (only the In PowerCube, the PSU in hibernating is normal.
yellow indicator is lit, and no
alarm is generated)
The red indicator is Output overvoltage occurs. Remove the PSU and then install it again. If there
steady on. is still no output, replace the PSU.
The fan is faulty. Replace the PSU.
Overtemperature occurs. Ensure that the vent of the PSU is unblocked.
No output exists because of a fault Replace the PSU.
inside the PSU.
The ALM indicator Channel 1 contactor alarm The contactor is faulty. Replace the SPD.
is steady on. and channel 2 contactor The SPD is faulty. Replace the ATS
alarm. main control box.
The meter chip is faulty.
AC SPD 1 alarm and AC
SPD 2 alarm.
Meter 1 fault alarm and
meter 2 fault alarm.
The AC input AC input overvoltage alarm. The input voltage of DG 1 If the AC input is
experiences is abnormal. from mains,
overvoltage. The input voltage of the contact the mains
mains or DG 2 is supplier. If the DG
The AC input AC input undervoltage alarm. provides AC
experiences abnormal.
power, check and
undervoltage. The ATS main control repair the DG by
box is faulty. referring to the DG
No mains is AC absence alarm. The mains fails. User Manual.
supplied. Replace the ATS
main control box.
The input Input overcurrent alarm. The load circuit is subject to Eliminate load
experiences short circuits or overload. short-circuits.
overcurrent. Check that the
load power does
not exceed the
upper threshold. If
capacity expansion
is required, contact
site engineers.
DTS-200A1 Voltages of the main battery Verify that voltages of main batteries and backup batteries
fault. and the back battery are are within the normal range. If DTS-200A1 failure
abnormal. persists, Replace storage batteries.
The Cables to the RTN signal The Cables to the RTN signal input wiring terminal are
input wiring terminal are normally.
abnormally.
No output from Both the main and backup Connect the battery loops.
the 48 V1, 48 battery loops are disconnected.
V2 ports.
The 250 V fuse on the –48V1 Replace the fuse with a new one in the same
or –48V2 route is blown. specifications. (Only professional personnel are allowed to
perform this operation.)
No output from The load circuit breaker trips. Eliminate problem causes such as load overcurrent and
the short circuits and then switch the load circuit breaker to
DTS-200A1. ON.
The DTS-200A1 is in the main Enable the system to enter the charge mode.
battery low voltage protection
state.
Switchover One or more internal Replace the DTS-200A1.
failure between components of the DTS-200A1
main batteries are faulty.
and backup
batteries of the
DTS-200A1.
The indicators are off and The power cable is not Check that the power cable properly
the BCU-1203A has no connected. connects to the BCU-1203A and turn on the
output. A short circuit exists inside power switch.
the BCU-1203A. If the power cable is properly connected,
replace the BCU-1203A.
The ALM indicator is on DC input overvoltage or Adjust the DC input voltage to the normal
and the BCU-1203A has no undervoltage occurs. range. Then the BCU-1203A protection is
output. automatically canceled.
The BCU-1203A experiences Improve the ventilation condition. Then the
overtemperature protection. BCU-1203A protection is automatically
canceled.
The BAT indicator is on. The cable between the Correctly connect the cable between the
BCU-1203A and the DG battery BCU-1203A and the DG battery.
is reversely connected.
8.1 SPD
Observe whether the indication window on the surge protection module turns red. If the
indication window is red, the surge protection module is damaged and needs to be
replaced.
If the indication window is green, but an SPD alarm is generated, check the cable
connection. If the cable is connected securely and correctly, check and replace the SPD
base.
8.2 AC Contactor
You can check the AC contactor with the following method: Measure the resistance of the
contactor when the power is cut off. The normal resistance is around 120 ohms or 300 ohms.
You can also press the contact of the AC contactor. If the contact does not spring back
properly, the AC contactor is damaged. If the contact springs back properly, measure the
pickup voltage of the contactor. The normal pickup voltage is 200 V DC during the contact
pickup. If the voltage is detected without the contact pickup, the AC contactor is damaged.
8.4 PSU
The PSU is faulty if either of the following conditions is not met:
When the PSU is not communicating with the ECC500, the Run indicator on the PSU is
steady on, the Alarm indicator (red) is off, and the AC input voltage is around 220 V. The
PSU output is normal.
When the PSU is communicating with the ECC500, the ECC500 can connect or
disconnect the PSU output and limit the PSU output current.
8.6 ECC500
The ECC500 is damaged if any of the following conditions is not met:
The ECC500 is faulty, for example, when one of the following occurs: breakdown,
startup failure, LCD failure, and keyboard operation failure.
The ECC500 does not generate an alarm when a fault occurs.
The ECC500 generates a false alarm.
Communication is interrupted when the ECC500 monitors subordinate equipment.
The ECC500 fails to control or monitor subordinate equipment when the equipment runs
properly and communications cables are connected properly.
The ECC500 fails to monitor or control AC or DC distribution when AC and DC power
is distributed normally and communications cables are connected properly.
Parameters cannot be set or operating information cannot be viewed on the ECC500.
9 Component Replacement
This chapter describes the methods and precautions for replacing common components such
as the ECC500, PSU, SSU, circuit breaker, fuse, and SPD.
Disconnect the AC power supply before replacing the AC input circuit breaker, SPD, or AC
contactor.
Disconnect the power supply to protect boards and cabinets from high voltage danger before
replacing AC-powered boards.
Attach labels to the ports before replacing the board with complex ports for ease of port location.
Power off the ECC500 before board replacement; otherwise, false alarms or false control may occur
on the ECC500.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a flat-head screwdriver, a
cable cutter, cable ties, an ESD box or bag, and the cabinet door key.
You have confirmed the model of the AC SPD to be replaced and prepared a replacement
AC SPD.
You are authorized to enter the site.
Context
An AC SPD protects all circuits following it by suppressing power surges.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Disconnect the AC power supply.
An AC SPD can be replaced only when the AC power is off. Otherwise, personal injury will
be caused.
If... Then...
If only one or more modules in the AC SPD are damaged Perform Step 3.1.
If all modules and the base of the AC SPD are damaged Perform Step 3.2.
The SPDs of different appearances are removed in similar ways. Remove an SPD based on its actual
appearance.
c. Place the replacement AC SPD on the corresponding guide rail, push the contact
plate on the top of the AC SPD upwards using a flat-head screwdriver, and push the
AC SPD inwards to secure it.
d. Reconnect the cables to the AC SPD based on the cable labels.
Step 4 Connect the AC power supply and check that the AC SPD alarm has been cleared.
Step 5 Check whether the AC SPD is running properly by viewing the indication window color. If
the indication window is green, the AC SPD is running properly.
Step 6 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact your local Huawei office to handle the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, an ESD box or bag, and
the cabinet door key.
You have confirmed the model of PSUs to be replaced and prepared replacement PSUs.
You are authorized to enter the site.
Protect yourself from being burnt when moving an operating PSU because it has a high
temperature.
Context
PSUs are hot-swappable.
In the scenarios with ESU-As and running PowerCube 1000: Replace or reseat PSUs only
when the PowerCube 1000 is being energized by DGs or mains. Otherwise, the power
supplied by the PowerCube 1000 would be disconnected.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Push the locking latch on the right side of the PSU panel towards the left.
Step 3 Gently pull the handle outwards, and then remove the PSU from the subrack, as shown in the
following figure.
Step 4 Push the locking latch on the new PSU towards the left, and pull out the handle.
Step 5 Place the new PSU at the entry to the correct slot.
Step 6 Gently slide the PSU into the subrack along the guide rail. Push the locking latch towards the
right and lock the handle, as shown in the following figure.
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Protect yourself from being burnt when moving an operating SSU because it has a high
temperature.
Context
SSUs are hot-swappable.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Disconnect cables from the SSU panel and then mark the cables.
Step 3 Push the locking latch on the right side of the SSU panel towards the left.
Step 4 Gently pull the handle outwards, and then remove the SSU from the subrack, as shown in
Figure 9-6.
Step 5 Push the locking latch on the new SSU towards the left, and pull out the handle.
Step 6 Place the new SSU at the entry to the correct slot.
Step 7 Gently slide the SSU into the subrack along the guide rail. Push the locking latch towards the
right and lock the handle, as shown in Figure 9-7.
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
You have confirmed the model of the SMU03A to be replaced and prepared a
replacement SMU03A.
You are authorized to enter the site.
Context
The SMU03A is hot-swappable.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Query and record the software version number of the SMU03A.
Step 3 Download the ECC500 software that matches the current system version from
http://support.huawei.com.
Step 4 Disconnect the cables from the faulty board. Insulate each cable and label it immediately after
disconnecting it.
Step 5 Remove the faulty board and install a new board, as shown in Figure 9-8.
1. Loosen the two captive screws on the panel of the faulty board using a screwdriver. Hold
the ejector lever and pull out the faulty board.
2. Hold the ejector lever of the new board and insert the new board into the corresponding
slot in the ECC500 subrack until its front panel aligns with that of the ECC500 subrack.
3. Close the ejector lever.
4. Tighten the captive screws using a screwdriver.
Step 6 Reconnect the cables to the new board based on the cable labels.
Step 7 Check whether the software version number of the new board is the same as that of the old
board. If they are different, upgrade the SMU03A software.
Step 8 Set parameters again according to the corresponding installation guide.
Step 9 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the faulty component into the ESD box or bag. Then place the ESD box or bag into
a carton padded with foam or into the packing box or bag of the replacement component.
Fill in the fault card with the information regarding the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
You have confirmed the quantity and model of the MUE04A to be replaced and prepared
a replacement MUE04A.
You are authorized to enter the site.
Context
The MUE04A is hot-swappable.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Disconnect the cables from the faulty board. Insulate each cable and label it immediately after
disconnecting it.
Step 3 Remove the faulty board and install a new board, as shown in Figure 9-9.
1. Loosen the two captive screws on the panel of the faulty board using a Phillips
screwdriver. Hold the ejector lever and pull out the faulty board.
2. Hold the ejector lever of the new board and insert the new board into the corresponding
slot in the ECC500 subrack until its front panel aligns with that of the ECC500 subrack.
3. Close the ejector lever.
4. Tighten the captive screws using a Phillips screwdriver.
Step 4 Reconnect the cables to the new board based on the cable labels.
Step 5 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the faulty component into the ESD box or bag. Then place the ESD box or bag into
a carton padded with foam or into the packing box or bag of the replacement component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
You have confirmed the quantity and model of the MUC01A to be replaced and prepared
a replacement MUC01A.
You are authorized to enter the site.
Context
The MUC01A is hot-swappable.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Remove the antenna form the faulty board.
Step 3 Disconnect the cables from the faulty board. Insulate each cable and label it immediately after
disconnecting it.
Step 4 Remove the faulty board and install a new board, as shown in Figure 9-10.
1. Loosen the two captive screws on the panel of the faulty board using a Phillips
screwdriver. Hold the ejector lever and pull out the faulty board.
2. Hold the ejector lever of the new board and insert the new board into the corresponding
slot in the ECC500 subrack until its front panel aligns with that of the ECC500 subrack.
3. Close the ejector lever.
4. Tighten the captive screws using a Phillips screwdriver.
Step 5 Reconnect the cables to the new board based on the cable labels.
Step 6 Install the antenna to the new board.
Step 7 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the faulty component into the ESD box or bag. Then place the ESD box or bag into
a carton padded with foam or into the packing box or bag of the replacement component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
You have confirmed the quantity and model of the MUS01A to be replaced and prepared
a replacement MUS01A.
You are authorized to enter the site.
Context
Wear an ESD wrist strap or a pair of ESD gloves during board replacement.
In the grid hybrid solution (ESU-H), if the ECC500 obtains power from the DC input
terminal on the MUS01A front panel, perform steps 1 to 7 to ensure continuous power
supply to the site.
In a solution rather than the grid hybrid solution (ESU-H), if the ECC500 obtains power
from the DC input terminal on the MUS01A front panel, perform steps 2 to 6 to ensure
continuous power supply to the site.
If the ECC500 obtains power from the backplane and the MUS01A is hot-swappable,
perform steps 3 to 5.
Procedure
Step 1 Check that ESU-As supply power to loads normally. Hold down the Working Model button
on the DTS for more than 6 seconds to switch to the manual mode. Hold down the Current
Load Battery button on the DTS for more than 6 seconds to switch the power source to Main
Battery.
Step 2 Remove power terminals from the MUS01A.
Step 3 Disconnect cables from the faulty board in order. Insulate each cable and label it immediately
after disconnecting it.
Step 4 Remove the faulty board and install a new board, as shown in the following figure.
1. Loosen the two captive screws on the panel of the faulty board using a screwdriver. Hold
the ejector lever and pull out the faulty board.
2. Hold the ejector lever of the new board and insert the new board into the corresponding
slot in the ECC500 subrack until its front panel aligns with that of the ECC500 subrack.
3. Close the ejector lever.
4. Tighten the captive screws using a screwdriver.
Step 5 Reconnect the cables to the new board based on the cable labels.
Step 6 Reinstall power terminals on the MUS01A.
Step 7 Hold down the Working Model button on the DTS for more than 6 seconds to switch to the
automatic mode.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Context
You need only to disconnect the power cable from the fan rather than disconnecting the AC
input.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Switch the fan assembly circuit breaker on the DCDU to OFF.
Step 3 Disconnect all cables from the fan assembly.
Step 4 Unscrew the fan assembly using a Phillips screwdriver, as shown in Figure 9-12.
Step 6 Connect the cables to the fan assembly according to the cable labels.
Step 7 Switch the fan assembly circuit breaker on the DCDU to ON.
Step 8 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Context
You need only to disconnect the power cable from the fan assembly rather than disconnecting
the AC input.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Switch the fan assembly circuit breaker on the DCDU to OFF.
Step 3 Remove the fan interface board.
1. Remove the two screws from the protective cover of the fan interface board.
2. Disconnect cables from the fan interface board and mark the cables.
3. Remove the two screws from the fan interface board, as shown in the following figure.
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Context
You need only to disconnect the power cable from the air conditioner rather than
disconnecting the AC input.
In the scenarios with ESU-As and running PowerCube 1000: Replace or maintain air
conditioners only when the PowerCube 1000 is being energized by DGs or mains. Otherwise,
the power supplied by the PowerCube 1000 would be disconnected.
Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Switch the air conditioner circuit breaker on the DCDU to OFF.
Step 3 Disconnect all cables from the air conditioner.
Step 4 Remove the air conditioner.
Step 5 Screw a new air conditioner.
Step 6 Connect the cables to the fan assembly according to the cable labels.
Step 7 Switch the fan assembly circuit breaker on the DCDU to ON.
Step 8 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, a
flat-head screwdriver, an ESD box or bag, and the cabinet door key.
You have confirmed the number and model of circuit breakers to be replaced and
prepared replacement circuit breakers.
You are authorized to enter the site.
Context
Before replacing a circuit breaker, you must disconnect the power input.
In the scenarios with ESU-As and running PowerCube 1000: Replace or switch on or off
battery circuit breakers only when the PowerCube 1000 is being energized by DGs or mains.
Otherwise, the power supplied by the PowerCube 1000 would be disconnected.
Procedure
Step 1 Disconnect the power input to the circuit breaker to be replaced.
Step 2 Remove the cables or copper bars from the circuit breaker using a Phillips screwdriver, and
then insulate the cables or copper bars for safety.
Step 3 Push the contact plate at the bottom of the circuit breaker downwards using a flat-head
screwdriver and remove the circuit breaker, as shown in the following figure.
Step 4 Push the contact plate at the bottom of the new circuit breaker downwards using a flat-head
screwdriver and install the new circuit breaker in the correct position. Then push the contact
plate upwards.
Step 5 Use a Phillips screwdriver to reconnect the cables or copper bars to the new circuit breaker as
they were originally installed.
Step 6 Reconnect the power input to the circuit breaker and switch on the circuit breaker, as shown
in the following figure.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a tool kit, an ESD box or
bag, and the cabinet door key.
You have confirmed the model of batteries to be replaced and prepared replacement
batteries.
You are authorized to enter the site.
Context
Battery replacement may cause system power failures. To prevent power failures, ensure that
other power systems, such as the mains, DG, or reused power system, provide continuous
power supply.
The following are the rules for battery replacement:
For a 48 V battery string consisting of 2 V batteries, if four or less batteries have their
voltages lower than the average voltage, replace the batteries. If more than four batteries
have their voltages lower than the average voltage, replace the battery string.
For a 48 V battery string consisting of 12 V batteries, if only one battery has its voltage
lower than the average voltage, replace the battery. If more than one battery has their
voltages lower than the average voltage, replace the battery string.
If a battery is replaced, new batteries must have the same type and from the same
manufacturer as replaced batteries.
If a battery string is replaced, new batteries must have the same type, from the same
manufacturer, and in the same batch as replaced batteries.
During replacement, do not short-circuit a battery or reversely connect the positive and
negative terminals. Ensure that tools such as a wrench and screwdriver are insulated to
avoid battery damage or personal injury.
Exercise caution when handling a battery to avoid dropping.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
You are advised to fully charge the old battery string before replacing it to avoid voltage bias and current
bias. This is because the new battery string has full capacity.
If the DCDU is powered on, disconnect the positive battery terminal before replacing the
negative battery cable.
This requirement also applies to scenarios where other power systems are used or negative
battery cables are involved.
Step 2 Disconnect the cable between the positive battery string terminal and the positive transfer
busbar.
Step 3 Disconnect the cable between the negative battery string terminal and the negative transfer
busbar.
Step 4 Remove the faulty batteries and install new batteries.
Step 5 Reconnect the cable between the negative battery string terminal and the negative transfer
busbar.
Step 6 Reconnect the cable between the positive battery string terminal and the positive transfer
busbar.
Step 7 After the battery string is charged for 10 minutes, check the voltage of each battery using a
multimeter. If the voltage of each 2 V battery is greater than 2.1 V and the voltage of each 12
V battery is greater than 12.6 V, the battery string works properly.
Step 8 Manually clear the Bat Atten Reset alarm on the LCD. Path:Main Menu > Control > Site
Summary > Bat Atten Reset.
Step 9 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Context
During the replacement of an ESU-A or ESMU, batteries are disconnected, then sorted, and
finally connected in sequence. When batteries are all disconnected, power supply to the site
may be disconnected if the AC input fails. To ensure power supply to the site, perform
operations in strict accordance with ESU-A and ESMU Replacement Operation Guide. Obtain
the document from support.huawei.com.
ESU-A and ESMU Replacement Operation Guide uses a 50 Ah ESU-A as an example. The
ESU-A2400Wh/D and ESU-A2400Wh/N are replaced in similar ways.
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a fuse extracting unit, an
ESD box or bag, and the cabinet door key.
You have confirmed the model of the battery fuse to be replaced and prepared
replacement battery fuses.
You are authorized to enter the site.
Context
Fuses are hot pluggable. To replace a battery fuse, you do not need to disconnect the AC
input from the power system but you need to take protective measures.
If load disconnection is indeed required, seek the customer's prior consent.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Remove the faulty fuse using a fuse extracting unit, as shown in the following figure.
1. Insert the two heads of the fuse extracting unit into the mounting ears of the fuse.
2. Move the fuse extracting unit leftwards to lock the fuse.
3. Hold the fuse extracting unit and pull out the fuse.
Step 3 Rectify the fuse disconnection fault, such as battery short circuits.
Step 4 Measure and record the battery string voltage.
Step 5 Query and record the float charging voltage on the ECC500 LCD.
Path: Main Menu > Func Para Set > ESS > Charge Para > FC Voltage
Step 6 Set the float charging voltage to the battery string voltage on the ECC500 LCD.
Path: Main Menu > Func Para Set > ESS > Charge Para > FC Voltage
Step 7 Install a new fuse using a fuse extracting unit, as shown in the following figure.
1. Hold the fuse extracting unit where a fuse is installed, align the fuse with the fuse base,
and insert the fuse into the fuse base.
2. Press the button on the fuse extracting unit.
3. Move the fuse extracting unit away from the fuse.
Step 8 Set the float charging voltage back to the recorded value on the ECC500 LCD.
Path: Main Menu > Func Para Set > ESS > Charge Para > FC Voltage
Step 9 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Prerequisites
You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
You have confirmed the model of fuses to be replaced and prepared replacement fuses.
You are authorized to enter the site.
Context
You do not need to disconnect the AC input from the power system but you need to take
protective measures.
If load disconnection is indeed required, seek the customer's prior consent.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Remove the faulty fuse and install the new fuse, as shown in Figure 9-18.
1. Loosen the insulation fuse holder using a Phillips screwdriver.
2. Remove the insulation fuse holder.
3. Remove the faulty fuse.
4. After rectify the fuse disconnection fault, insert a new fuse of the same model into the
insulation fuse holder.
5. Insert the insulation fuse holder.
6. Install the insulation fuse holder into the installation position.
Step 3 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
Context
An intelligent battery detector needs to be replaced when it experiences a failure and cannot
be recovered immediately. You need only to disconnect the power cable from the intelligent
battery detector rather than disconnecting the AC input.
Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
To protect boards, modules, and electronic components from static electricity, wear an ESD
wrist strap or a pair of ESD gloves or take other appropriate ESD measures.
Step 3 Remove the protective cover from the intelligent battery detector, as shown in Figure 9-20.
Step 4 Disconnect the power cable, voltage monitoring cable, and signal cable from the intelligent
battery detector, as shown in Figure 9-21.
To protect you from static electricity, remove the power cable connectors before removing
the intelligent battery detector, because battery terminals and battery voltage monitoring
cable connectors have high voltages.
Do not touch battery terminals with battery voltage monitoring cable connectors and other
terminals or conductors.
Step 5 Remove the ground cable connector and ambient temperature sensor cable connector, as
shown in Figure 9-22.
The batteries and battery cabinet shown in the figure are for reference only. The actual products prevail.
Step 8 Insert connectors of the voltage monitoring cable, signal cable, power cable, and temperature
sensor cable one by one to the intelligent battery detector, as shown in Figure 9-24.
Step 10 Check whether the new intelligent battery detector works properly.
If the RUN indicator blinks, the power is normal.
If the RUN indicator blinks at long intervals, the intelligent battery detector properly
communicates with the host.
Blinking at long intervals is blinking on for 1s and then off for 1s.
Step 11 After checking that the operating status is normal, install protective lids on the upper
terminals shown in Figure 9-26.
Step 12 Remove the ESD wrist strap or gloves and put all the tools away.
----End
Follow-up Procedure
Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
Fill in the fault card with the information regarding the faulty component.
Contact the local Huawei office to handle the faulty component.
10 Appendix
11 FAQ
Measures
Step 1 Check that the mains voltage ranges from 176 V AC to 286 V AC and the DG voltage from
184 V AC to 276 V AC.
Step 2 If the voltage changes frequently, power off the ECC500 and correctly connect the AC input
power cable.
----End
Possible Cause
PSUs have no input voltages.
PSUs are faulty.
PSUs are shut down over the NetEco or WebUI due to misoperations.
Solution
Observe the indicators and rectify faults based on the following table.
No indicator on PSUs have no input voltages. Check that the input voltages are
any PSU is on. normal.
PSUs are faulty. Replace faulty PSUs.
The Protection PSUs are shut down over the Manually start PSUs over the
indicator on the NetEco or WebUI due to NetEco or ECC WebUI. See
PSU is on. misoperations. Figure 11-1 and Figure 11-2 for
details.
Solution
Changing the battery type from non-ESU-H to ESU-H on the ECC500
Step 1 Change the battery type from non-ESU-H to ESU-H on the ECC500.
Step 2 Restart the ECC500, log in to the NetEco, and delete the ESS in the status diagram on the
Configuration Management tab page on the NetEco.
Step 3 Drag an ESS-H from the component list on the right to the status diagram.
----End
A Glossary
1U 1U = 44.45 mm
A
AC alternating current
ACC air-condition controller
ACDU alternating current distribution unit
APM advanced power module
ATS AC transfer switch
B
BBU baseband unit
BC battery charger
BLVD battery low voltage disconnection
BTS base transceiver station
C
CCS cabinet with cooling system
D
DC direct current
DCB deep cycle battery
DCDB direct current distribution box
DCDU direct current distribution unit
DOD depth of discharge
DTS direct current transfer switch
DG diesel generator
E
ECC energy control center
EPAC environment and power equipment alarm controller
EPS energy plant system
ESC energy storage cabinet
ESM energy storage module
ESMU energy storage management unit
ESS energy storage system
ESU energy storage unit
ETP embedded telecom power
F
FCB fast charge battery
FCMS fuel consumption measuring system
G
GPRS general packet radio service
I
ICC integrated controller and converter
IDG integrated diesel generator
IDU integrated distribution unit
L
LLVD load low voltage disconnection
M
MPPT maximum power point tracking
MTBF mean time between failures
N
NetEco Network Ecosystem
O
OMU-B box type operation manage unit
OSS operations support system
P
PSU power supply unit
PV photovoltaic
PVDU photovoltaic distribution unit
S
SCB solar cycle battery
SJB solar junction box
SMU site monitoring unit
SOH status of health
SPD surge protection device
SSU solar supply unit
T
TCB temperature cycle battery
TCO total cost of ownership
TEC thermoelectric cooler
TP telecom power