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PowerCube 1000

V300R006
User Manual (New Site)

Issue 03

Date 2015-10-26

HUAWEI TECHNOLOGIES CO., LTD.


Copyright © Huawei Technologies Co., Ltd. 2015. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.


Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com

Email: support@huawei.com

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PowerCube 1000
User Manual (New Site) About This Document

About This Document

Purpose
This document describes PowerCube 1000 V300R006 (PowerCube 1000 for short) in terms
of its overview, installation, commissioning, routine maintenance, troubleshooting, common
component fault description, and parts replacement.
The figures provided in this document are for reference only.

Intended Audience
This document is intended for:
 Hardware installation engineers
 Installation and commissioning engineers
 Field maintenance engineers
 System maintenance engineers
 Sales engineers

Symbol Conventions
The symbols that may be found in this document are defined as follows.

Symbol Description

Indicates an imminently hazardous situation which, if


not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not


avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation which, if not


avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.

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User Manual (New Site) About This Document

Symbol Description

Calls attention to important information, best practices


and tips.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.

Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.

Issue 03 (2015-10-26)
Added TCB-As in the ICC200-N1-C2 in a grid hybrid solution.
Deleted the scenario where TCB-As are installed in the ICC500-HA1H-C5 and
ICC900-HA1H-C4.

Issue 02 (2015-08-25)
Added TCB-As to the ICC500-HA1H-C5, ICC900-HA1H-C4, ICC500-HA2-C6, and
ICC500-HD2-C5 cabinets.

Issue 01 (2015-04-30)
This issue is the first official release.

Issue Draft A (2015-01-15)


This issue is used for first office application (FOA).

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User Manual (New Site) Contents

Contents

About This Document .................................................................................................................... ii


1 Safety Precautions ......................................................................................................................... 1
1.1 General Safety Precautions ........................................................................................................................................... 1
1.2 Electrical Safety ............................................................................................................................................................ 1
1.3 Battery Safety ............................................................................................................................................................... 2
1.4 PV Module Safety......................................................................................................................................................... 4
1.5 DG Safety ..................................................................................................................................................................... 5
1.6 Cable Layout................................................................................................................................................................. 6
1.7 Mechanical Safety ........................................................................................................................................................ 6

2 Overview......................................................................................................................................... 8
2.1 Positioning .................................................................................................................................................................... 8
2.2 Features....................................................................................................................................................................... 10

3 Architecture .................................................................................................................................. 12
3.1 Solar Hybrid Solution ................................................................................................................................................. 13
3.1.1 Solar Hybrid Power Supply Solution ....................................................................................................................... 13
3.1.2 Solar-Diesel Hybrid Power Supply Solution ........................................................................................................... 14
3.1.3 Solar-Grid Hybrid Power Supply Solution .............................................................................................................. 17
3.1.4 Solar-Grid-Diesel Hybrid Power Supply Solution ................................................................................................... 19
3.2 Diesel Hybrid Solution ............................................................................................................................................... 21
3.2.1 Single-DG Hybrid Power Supply Solution .............................................................................................................. 21
3.2.2 DG-Grid (Dual-DG) Hybrid Power Supply Solution .............................................................................................. 23
3.3 Grid Hybrid Solution .................................................................................................................................................. 28
3.3.1 Grid Hybrid Power Supply Solution ........................................................................................................................ 28
3.3.2 Grid-Backup DG Hybrid Power Supply Solution.................................................................................................... 30

4 System Description ..................................................................................................................... 33


4.1 EPS ............................................................................................................................................................................. 33
4.1.1 PV Module ............................................................................................................................................................... 33
4.1.2 PV Module Support ................................................................................................................................................. 35
4.1.3 PV Antitheft Kit ....................................................................................................................................................... 37
4.1.4 SJB ........................................................................................................................................................................... 37
4.1.5 EPM100-M2A and EPM100-M2B .......................................................................................................................... 39

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4.1.6 EPM115-M2A ......................................................................................................................................................... 40


4.1.7 EPM140-M2B ......................................................................................................................................................... 42
4.1.8 EPM160-M2B ......................................................................................................................................................... 43
4.1.9 Reused DG ............................................................................................................................................................... 45
4.1.10 Mains ..................................................................................................................................................................... 45
4.2 CCS............................................................................................................................................................................. 45
4.2.1 ICC200-N1-C2 ........................................................................................................................................................ 47
4.2.2 ICC200-N1H-C3...................................................................................................................................................... 50
4.2.3 ICC310-H1-C2 ........................................................................................................................................................ 53
4.2.4 ICC330-HD3-C4...................................................................................................................................................... 56
4.2.5 ICC350-H1-C1 ........................................................................................................................................................ 59
4.2.6 ICC500-HA1H-C5 ................................................................................................................................................... 62
4.2.7 ICC500-HA2-C6...................................................................................................................................................... 65
4.2.8 ICC500-HA2-C7...................................................................................................................................................... 68
4.2.9 ICC500-HD1-C4...................................................................................................................................................... 71
4.2.10 ICC500-HD2-C5.................................................................................................................................................... 74
4.2.11 ICC900-HA1-C1 .................................................................................................................................................... 77
4.2.12 ICC900-HA1-C2.................................................................................................................................................... 80
4.2.13 ICC900-HA1-C3.................................................................................................................................................... 83
4.2.14 ICC900-HA1H-C4 ................................................................................................................................................. 86
4.2.15 ICC900-HA1H-C5 ................................................................................................................................................. 89
4.2.16 ICC900-HA2-C6.................................................................................................................................................... 92
4.2.17 ICC900-HA2-C7.................................................................................................................................................... 95
4.2.18 ICC900-HD2-C3.................................................................................................................................................... 98
4.2.19 ICC900-HD2-C4.................................................................................................................................................. 101
4.2.20 ESC200-N1 .......................................................................................................................................................... 104
4.2.21 ESC300-N1 .......................................................................................................................................................... 107
4.2.22 ESC500-D1 .......................................................................................................................................................... 109
4.2.23 Flooded Battery Cabinet ...................................................................................................................................... 111
4.2.24 Indoor DCB-A or DCB-A1 Rack ......................................................................................................................... 112
4.2.25 Indoor DCB-B Rack ............................................................................................................................................ 113
4.2.26 Indoor FCB Rack ................................................................................................................................................. 114
4.2.27 Indoor SCB-A1 Rack ........................................................................................................................................... 115
4.2.28 Indoor TCB-A Rack ............................................................................................................................................. 116
4.3 ICC ........................................................................................................................................................................... 117
4.3.1 ECC500 ................................................................................................................................................................. 117
4.3.2 ATS-63A1/ATS-63A2 ............................................................................................................................................ 120
4.3.3 ATS-125C1 ............................................................................................................................................................ 121
4.3.4 ACDU-63A1/ACDU-63A2 ................................................................................................................................... 124
4.3.5 ACDU-125B1 ........................................................................................................................................................ 128
4.3.6 DCDU-200AN1 ..................................................................................................................................................... 130
4.3.7 DCDU-300AN1 ..................................................................................................................................................... 134

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4.3.8 DCDU-400AN1 ..................................................................................................................................................... 137


4.3.9 DCDU-400AS ....................................................................................................................................................... 141
4.3.10 DCDU-400AD ..................................................................................................................................................... 144
4.3.11 DCDB-01B .......................................................................................................................................................... 148
4.3.12 PVDU-60A1 ........................................................................................................................................................ 150
4.3.13 PVDU-200A1 ...................................................................................................................................................... 151
4.3.14 S4850G1 .............................................................................................................................................................. 153
4.3.15 R4850G2 .............................................................................................................................................................. 155
4.3.16 R4850N2 .............................................................................................................................................................. 158
4.3.17 DTS-200A1 ......................................................................................................................................................... 159
4.3.18 Intelligent Battery Detector ................................................................................................................................. 162
4.3.19 SAU-03A ............................................................................................................................................................. 163
4.3.20 ETP24160A3 ....................................................................................................................................................... 166
4.3.21 DG Battery Charger (BCU-1203A) ..................................................................................................................... 168
4.3.22 Inverter (DJN1000-S) .......................................................................................................................................... 170
4.4 ESS ........................................................................................................................................................................... 172
4.4.1 12 V AGM Battery ................................................................................................................................................. 172
4.4.2 DCB-A ................................................................................................................................................................... 173
4.4.3 DCB-A1 ................................................................................................................................................................. 174
4.4.4 DCB-B ................................................................................................................................................................... 175
4.4.5 FCB-A ................................................................................................................................................................... 176
4.4.6 FCB-B.................................................................................................................................................................... 177
4.4.7 Flooded Battery ..................................................................................................................................................... 179
4.4.8 SCB-A ................................................................................................................................................................... 180
4.4.9 SCB-A1 ................................................................................................................................................................. 181
4.4.10 TCB-A ................................................................................................................................................................. 182
4.4.11 ESMU-02A .......................................................................................................................................................... 183
4.4.12 ESU-A600Wh/C .................................................................................................................................................. 185
4.4.13 ESU-A2400Wh/D ................................................................................................................................................ 187
4.4.14 ESU-A2400Wh/N ................................................................................................................................................ 188
4.5 NetEco ...................................................................................................................................................................... 189

5 Commissioning.......................................................................................................................... 191
5.1 Local Commissioning ............................................................................................................................................... 191
5.1.1 IP Networking Commissioning .............................................................................................................................. 191
5.1.2 GPRS Networking Commissioning ....................................................................................................................... 192
5.1.3 In-band Networking Commissioning ..................................................................................................................... 193
5.1.4 Function Commissioning ....................................................................................................................................... 193
5.2 Remote Commissioning............................................................................................................................................ 194
5.2.1 Commissioning Checklist ...................................................................................................................................... 194
5.2.2 Network Element Configuration ............................................................................................................................ 195

6 Routine Maintenance ............................................................................................................... 197

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6.1 Preparations .............................................................................................................................................................. 197


6.2 EPS Routine Maintenance ........................................................................................................................................ 199
6.2.1 PV System Routine Maintenance .......................................................................................................................... 199
6.2.2 IDG Routine Maintenance ..................................................................................................................................... 201
6.2.3 DG Routine Maintenance ...................................................................................................................................... 202
6.3 ICC Routine Maintenance ........................................................................................................................................ 202
6.4 ESS Routine Maintenance ........................................................................................................................................ 202
6.4.1 Battery Routine Maintenance ................................................................................................................................ 203
6.4.2 ESU-A Routine Maintenance................................................................................................................................. 205
6.5 CCS Routine Maintenance........................................................................................................................................ 206

7 Troubleshooting ........................................................................................................................ 208


7.1 General Troubleshooting Procedure ......................................................................................................................... 208
7.2 Troubleshooting Component..................................................................................................................................... 209
7.2.1 Troubleshooting PV Modules ................................................................................................................................ 209
7.2.2 Troubleshooting Batteries ...................................................................................................................................... 210
7.2.3 Troubleshooting a PSU .......................................................................................................................................... 210
7.2.4 Troubleshooting an ECC500 .................................................................................................................................. 211
7.2.5 Troubleshooting an ATS ........................................................................................................................................ 211
7.2.6 Troubleshooting an Inverter ................................................................................................................................... 212
7.2.7 Troubleshooting a DTS-200A1 .............................................................................................................................. 213
7.2.8 Troubleshooting a BCU-1203A ............................................................................................................................. 214

8 Common Troubleshooting Methods ..................................................................................... 215


8.1 SPD ........................................................................................................................................................................... 215
8.2 AC Contactor ............................................................................................................................................................ 215
8.3 Circuit Breaker ......................................................................................................................................................... 215
8.4 PSU ........................................................................................................................................................................... 215
8.5 Solar Supply Unit ..................................................................................................................................................... 216
8.6 ECC500 .................................................................................................................................................................... 216

9 Component Replacement ........................................................................................................ 217


9.1 Replacing an AC SPD ............................................................................................................................................... 217
9.2 Replacing a 1 U PSU ................................................................................................................................................ 220
9.3 Replacing an SSU ..................................................................................................................................................... 222
9.4 Replacing a Board Inside the ECC500 ..................................................................................................................... 223
9.4.1 Replacing the SMU03A ......................................................................................................................................... 223
9.4.2 Replacing the MUE04A......................................................................................................................................... 225
9.4.3 Replacing the MUE05A......................................................................................................................................... 226
9.4.4 Replacing the MUC01A ........................................................................................................................................ 226
9.4.5 Replacing the MUE03A......................................................................................................................................... 227
9.4.6 Replacing the MUS01A ......................................................................................................................................... 227
9.5 Replacing a Fan Assembly ........................................................................................................................................ 229
9.6 Replacing a Fan Interface Board............................................................................................................................... 230

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9.7 Replacing an Air Conditioner ................................................................................................................................... 231


9.8 Replacing a Circuit Breaker ...................................................................................................................................... 232
9.9 Replacing Batteries ................................................................................................................................................... 234
9.10 Replacing an ESU-A or ESMU .............................................................................................................................. 236
9.11 Replacing a Battery Fuse ........................................................................................................................................ 236
9.12 Replacing a Fuse ..................................................................................................................................................... 238
9.13 Replacing an Intelligent Battery Detector............................................................................................................... 239

10 Appendix .................................................................................................................................. 245


10.1 Electrical Schematic Diagrams ............................................................................................................................... 245

11 FAQ ............................................................................................................................................ 248


11.1 How Can I Solve an Alarm Indicating of Mains Overvoltage, Mains Undervoltage, DG Output Overvoltage, and
DG Output Undervoltage ................................................................................................................................................ 248
11.2 How can I to Solve the Problem of No Output from PSUs ..................................................................................... 248
11.3 How Can I Solve the Problem That Battery Type Is Not Updated on the NetEco After Being Changed on the
ECC500 .......................................................................................................................................................................... 250

A Glossary ..................................................................................................................................... 251


B Acronyms and Abbreviations ................................................................................................ 252

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User Manual (New Site) 1 Safety Precautions

1 Safety Precautions

1.1 General Safety Precautions


 This product should be used in the environment that meets design specifications.
Otherwise, the product may be damaged, and the resulting product exceptions or
component damage are beyond the warranty scope.
 Only trained and qualified personnel are allowed to install, operate, and maintain Huawei
equipment.
 Comply with local laws and regulations. The safety instructions in this document are
only supplements to the local laws and regulations.
 Do not operate the device or cables during lightning strikes.
 When maintaining outdoor devices after raining, gently open the cabinet door and clear
water around door seams to prevent sprays from splashing into the cabinet.
 Remove metal objects such as the watch, bracelet, or ring during operations.
 Use insulated tools during operations.
 During installation and maintenance, follow the specified procedure.
 Before you touch any conductor surface or terminal, use an electric meter to measure the
contact point voltage. Ensure that the contact point has no voltage or the voltage is
within the specified range.
 If the power system is not connected to batteries or the battery capacity is insufficient,
the load may power off during maintenance or fault locating.
 Before laying out cables which have been stored in a temperature lower than 0ºC, move
the cables to an environment of the ambient temperature and store them at the ambient
temperature for at least 24 hours.
 After device installation, perform routine check and maintenance according to the user
manual and replace faulty components in a timely manner to ensure secure device
running.

1.2 Electrical Safety


Grounding Requirements
 When installing a device, install the ground cable first. When removing a device, remove
the ground cable last.

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 Before operating a device, ensure that the device is properly grounded.

AC and DC Operation Requirements

 The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
 Non-standard and improper operations may result in fire and electric shocks.
 Before electrical connections, turn off the upstream protection switch for the device.
 Before connecting the AC power supply, ensure that electrical connections are complete.
 Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.

ESD Requirements
 To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
 When holding a board, hold its edge without components. Do not touch chips.
 Removed boards must be packaged with ESD packaging materials before storage and
transportation.

Liquid Prevention Requirements


 Place this product far away from areas with liquid. Do not place the product under
positions prone to leakage, such as air conditioner vents, ventilation vents, and feeder
windows of the equipment room. Prevent liquid from entering the inside of the device to
avoid short circuits, and ensure that there is no condensation inside the equipment room
or device.
 If detecting any liquid inside the device, immediately disconnect the power supply and
contact the administrator.

1.3 Battery Safety


Before installing, operating, and maintaining batteries, read the instructions provided by the
battery vendor. The safety precautions specified in this document are highly important
precautions that require special attention. For additional safety precautions, see the
instructions provided by the battery vendor.

Basic Requirements
 Before performing installation or maintenance, put on goggles, rubber gloves, and
protective clothing to prevent injury caused by electrolyte overflow.
 When moving batteries, do not turn them upside down or tilt them.
 Keep the battery loop disconnected during installation and maintenance.

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 Secure battery cables to a torque specified in the battery documentation. Loose


connections will result in excessive voltage drops or cause batteries to burn out when the
current is high.
 Do not tamper with the explosion-proof valve or vent valve. Otherwise, electrolyte may
leak out.
 Ensure that batteries are from the same manufacturer, of the same model, and in the same
batch. Do not mix old and new batteries together.
 Dispose of waste batteries in strict accordance with local laws and regulations.

 Avoid ingestion of battery components.


 Protect batteries from mechanical vibration, collision, punctures, and strong impact.
Otherwise, the batteries may short-circuit inside, leading to high temperatures and
potential ignition.
 Do not throw batteries in fire or expose batteries to high temperatures for long periods of
time, because this may cause batteries to ignite.
 Do not immerse batteries in water or expose them to rain.
 There is a risk of explosion if a battery is replaced with an incorrect model.

Preventing Battery Short Circuits

Short circuit inside a battery or on the battery loop must be prevented to avoid fire and
prevent personal injury.

If conditions permit, disconnect the batteries in use before performing any other operations on
them.

Preventing Flammable Gas

 Do not use unsealed batteries.


 Lead-acid batteries emit flammable gas when used. Therefore, store these batteries in
well-ventilated areas, and implement fire-prevention measures.

Preventing Battery Leakage

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User Manual (New Site) 1 Safety Precautions

High temperatures may result in battery distortion, damage, or electrolyte overflow.

If the temperature of a lead-acid battery exceeds 60°C, check the battery for electrolyte
overflow. If electrolyte overflow occurs, handle the situation immediately. Avoid moving
batteries with electrolyte leakage to prevent possible injury. Neutralize and absorb the leakage
with sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3) before moving the
batteries.
Protect your skin and eyes from lithium battery electrolyte leakage. If your body comes in
contact with electrolyte leakage, wash with clean water immediately and visit a doctor if the
situation is serious.

Preventing Battery Overdischarge


After you connect batteries, ensure that the battery loop is disconnected before powering on
the power system. This prevents battery overdischarge, which may damage batteries.
Charge batteries that have not been used for a long time to avoid battery overdischarge.

Preventing Battery Overcharge

Do not use battery chargers not approved by Huawei to charge batteries. Otherwise, batteries
may overcharge, which may result in battery overheating or even fire.

1.4 PV Module Safety


Before installing, operating, and maintaining photovoltaic (PV) modules, read the instructions
provided by the PV module vendor. The safety precautions specified in this document are
highly important precautions that require special attention. For additional safety precautions,
see the instructions provided by the PV module vendor.

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User Manual (New Site) 1 Safety Precautions

 Before installation and maintenance, put on a safety helmet, goggles, insulation gloves,
and protective clothing to avoid personal injury.
 Before performing installation or maintenance, completely cover all PV modules with
opaque materials to prevent electricity generation, thereby avoiding electric shocks.
 Never focus sunlight on PV modules using a mirror or lens, because this may damage PV
modules and cause personal injury.
 When moving PV modules, do not hold connection boxes or power cables, because they
are not designed to support the weight of the PV modules.
 Exercise caution when moving PV modules to avoid collision. Improper movement and
placement may cause the glass plates on PV modules to break and lose electrical
performance, which renders the PV modules useless.
 Do not install PV modules on a rooftop or building when there are strong winds.
 Do not apply or paste any objects on the top surface of PV modules.
 Do not drill holes in, step on, or place heavy objects on PV modules, because these
actions may damage PV modules.
 At least two people are required to move and install PV modules. Hold a PV module on
the aluminum frame only and do not exert stress on the front or back of the PV module,
such as by touching it with your head, to prevent cell cracks.

1.5 DG Safety
Before installing, operating, and maintaining a diesel generator (DG), read the instructions
provided by the DG vendor. The safety precautions specified in this document are highly
important precautions that require special attention. For additional safety precautions, see the
instructions provided by the DG vendor.

 Do not operate the DG before reading and understanding the instructions and warnings
provided by the DG vendor. Otherwise, personal injury may occur.
 Before performing installation or maintenance, put on a safety helmet, goggles, and other
protective equipment to avoid personal injury.
 During installation and maintenance, strictly follow the instructions provided by the DG
vendor to avoid burns, explosions, and fire.
 Remove all your jewelry and employee cards before installation and maintenance. Tie
your hair back and place it under your helmet to avoid entanglement with any rotating
components (such as a fan or drive bearing) to prevent personal injury or death.
 Keep sparks, open flame, and any other flammable objects away from the DG.

Dispose of harmful waste, such as engine oil, diesel, and coolant, in accordance with local
laws and regulations.

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User Manual (New Site) 1 Safety Precautions

1.6 Cable Layout


 When cables are used in a high temperature environment, the insulation layer may age
and be damaged. Ensure that a sufficient distance exists between the cables and the DC
busbar, shunt, and fuse.
 Signal cables must be bound separately from strong-current cables and high-voltage
cables.
 Cables prepared by the customer must have the fire resistance capability.
 Cables must not pass behind the air exhaust vents of rectifiers in the cabinet.

1.7 Mechanical Safety


Hoisting Devices

Do not walk under cantilevers or raised objects.


 Only trained and qualified personnel are allowed to perform hoisting operations.
 Before hoisting objects, check that all hoisting tools are available and in good condition.
 Before hoisting objects, ensure that hoisting tools are firmly fixed onto a weight-bearing
object or wall.
 Ensure that the angle formed by two cables is less than 90 degrees.

Using a Ladder
 Use only ladders that are in good condition. Find out and do not exceed the maximum
weight capacity.
 The recommended angle for a ladder against another object is 75 degrees. Measure the
gradient with a right angle or your arms, as shown in Figure 1-1. Ensure that the wider
end of the frame is at the bottom, the base cannot slide, and that the ladder is securely
positioned.

Figure 1-1 Correct angle for ladders

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User Manual (New Site) 1 Safety Precautions

 When climbing a ladder:


− Ensure that your body's center of gravity does not shift outside the legs of the
ladder.
− To minimize the risk of falling, steady your balance on the ladder before performing
any operation.
− Do not climb higher than the fourth rung from the top.
To climb onto a roof, ensure that the ladder top is at least one meter higher than the roofline,
as shown in Figure 1-2.

Figure 1-2 One meter higher than the roofline

Drilling Holes

Do not drill holes into a cabinet without permission. Non-standard drilling may affect the
electromagnetic shielding of the cabinet and damage interior cables. Metal shards generated
during drilling may short-circuit circuit boards if they get into the cabinet.
 Before drilling holes into a cabinet, remove interior cables.
 Wear goggles and protective gloves when drilling holes.
 After drilling, clean up metal shards immediately.

Moving Heavy Objects


 Be cautious to prevent injury when moving heavy objects.
 Wear protective gloves when moving heavy objects.

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User Manual (New Site) 2 Overview

2 Overview

2.1 Positioning
Over 600,000 communications sites in the world are supplied with unstable mains power or
even no mains power at all. How to supply stable power for sites has become a major concern
for operators, especially those in developing countries and rural areas.
To address this problem, Huawei launched the PowerCube 1000, a series of site power supply
solutions that integrate solar energy, fuel, electricity, and batteries. This series features low
total cost of ownership (TCO) to help customers significantly increase power supply
efficiency, decrease expenditures, and maximize return on investment (ROI).
The PowerCube 1000 includes the PowerCube new power supply solutions and the
PowerCube Plus reused power supply solutions.
PowerCube 1000 series solutions include the following:
 PowerCube-Solar Hybrid: using solar energy as the active power source.
 PowerCube-Diesel Hybrid: using fuel as the active power source.
 PowerCube-Grid Hybrid: using the mains as the active power source.
The PowerCube 1000 series hybrid power supply solutions apply to areas with poor, unstable,
or no mains power.

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Figure 2-1 PowerCube 1000 products and application scenarios

Figure 2-2 Power grid classification and application scenarios

For Huawei wireless equipment, power grids are classified as follows:


 Class 1 power grid: The average AC input power failure duration for communications
equipment is less than 10 hours per month.
 Class 2 power grid: The average AC input power failure duration for communications
equipment is less than 10 hours per week.
 Class 3 power grid: The average AC input power failure duration for communications
equipment is less than 8 hours and greater than or equal to 2 hours per day.
 Class 4 power grid: The average AC input power failure duration for communications
equipment is greater than 8 hours per day or no mains power is supplied in the whole
day.

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2.2 Features
Reduced Cost
 High integration
− With integrated components, the PowerCube 1000 occupies 60% to 80% less floor
area than a traditional hybrid power supply solution and shortens the deployment
time by 75% or more.
− Maximizes the continued use of existing devices, including the AC transfer switch
(ATS), energy plant system (EPS), batteries, and power system. This reduces capital
expenditure (CAPEX) for customers while retaining the power supply to
communications equipment during modernization.
 Flexible design of energy storage space
− Diverse battery racks and cabinets apply to various sites and reduce the footprint.
 Intelligent hybrid power supply
− Diesel hybrid (uses the DG as the active power source)
 Consumes 50% less fuel on average compared with a traditional dual-diesel
generator (DG) solution.
 Reduces the DG runtime by at least 75% as the DG operates less than 8 hours
per day.
 Supports the DG maintenance interval of 1000 hours.
− Solar hybrid (uses the solar energy as the active power source): reduces the CAPEX
by 10% to 30% compared with a traditional solar energy solution.
− Grid hybrid (uses the mains power as the active power source): reduces the fuel
expense or even requires no DGs compared with a traditional mains+DG solution.
 Deep cycle battery
− Applies to hybrid power supply scenarios and reduces the effort of battery
maintenance and updates.
 Temperature-cycle battery TCB-A
− Applies to hybrid power supply scenarios; can be charged and discharged 1200
times at 45°C when the depth of discharge (DOD) is 60%; resists against high
temperature, not easily affected by temperature.

Standard Platform
 Standard energy control platform
− The PowerCube 1000 uses a modular energy control center 500 (ECC500)
controller platform to manage the DG, mains, solar energy, modular solar supply
unit (SSU) and power supply unit (PSU), and optional components such as the
inverter, DG battery charger, and 48 V-24 V converter to facilitate future equipment
upgrades and solution changes.
 Standard energy storage platform
− The optional batteries are as follows: deep cycle battery, A series (DCB-A), deep
cycle battery, A1 series (DCB-A1), deep cycle battery, B series (DCB-B), fast
charge battery, A series (FCB-A), fast charge battery, B series (FCB-B), flooded
battery, solar cycle battery, A series (SCB-A), solar cycle battery, A1 series
(SCB-A1), temperature cycle battery, A series (TCB-A), and energy storage unit, A
series (ESU-A). They adapt to various scenarios and maximize solution
applicability and competitiveness.

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 Standard element management platform


− The standard element management system NetEco or U2000 is available.

Name of the wireless element management system (EMS) changes from M2000 to U2000 since
V200R014C00.
 Flexible combination
− The TCO is minimized by leveraging a flexible combination of the DG, mains, solar
energy, and batteries to meet site requirements.
− Smooth capacity expansion and evolution are supported.

Intelligent Management
 The PowerCube1000 analyzes the configuration and expenses of the site energy network
and puts forward suggestions for optimization.
 The EPS, energy storage system (ESS), environment, and integrated controller and
converter (ICC) are all managed.
 The NetEco supports the following operations: Records equipment running information
and prompts for component maintenance; plans the optimal path for adding fuel; ensures
electrical safety and security; uses a theft prevention design and alarming function for
fuel tanks and photovoltaic (PV) modules.
 Diagnoses the status of health (SOH) and raise appropriate suggestions.

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3 Architecture

The PowerCube 1000 contains the following functional systems:


 Energy plant system (EPS)
 Cabinet with cooling system (CCS)
 Integrated controller and converter (ICC)
 Energy storage system (ESS)
 Operations support system (OSS)
The following table describes the system functions.

Table 3-1 System function description

System Function

EPS Supplies power to the ICC for power conversion and distribution.
CCS Houses and protects the EPS, ICC, and ESS, and ensures that they
work at appropriate temperatures.
ICC Functions as the core of the PowerCube 1000 to logically schedule
energy, monitor the operating status of other systems, and report the
operating status to the element management system (EMS).
ESS Includes batteries that are used to store power.
OSS Serves as a logical system that consists of the EPS, ESS, ICC, CCS,
and an EMS. The EMS displays site data including operating status
and allows you to remotely manage sites.

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3.1 Solar Hybrid Solution


3.1.1 Solar Hybrid Power Supply Solution
Networking
The following figure shows the network diagram for the solar hybrid power supply solution.

Figure 3-2 Network diagram for the solar hybrid power supply solution

The solar hybrid power supply solution works circularly as follows. The power source
preference sequence is PV module > battery.
1. If sun exposure is sufficient, PV modules supply power for loads and batteries.
2. If sun exposure is insufficient, PV modules and batteries supply power for loads.
3. If there is no sun exposure, batteries supply power for loads.

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Configurations

Table 3-2 Configurations for the solar hybrid power supply solution

Subsystem Component Description

EPS PV 200 W/250 W


Support Scalable support/Scalable high support
Junction box Ordinary/Enhanced
ICC PVDU If one to four SSUs are used, configure one PVDU-60A1.
If five to eight SSUs are used, configure two PVDU-60A1s.
S4850G1 -
ESS Battery See Table 3-3.
Optional components - DJN1000-S inverter
ETP24160A3

Table 3-3 Cabinet and battery configurations


Performance Assembly Cabinet Battery Configuration

Common edition ICC350-H1-C1 SCB-A1 (optional DCB-B), for the battery cabinet
Standard edition ICC310-H1-C2 SCB-A (optional DCB-A1), for the battery cabinet
ICC200-N1-C2
Advanced edition DCB-A (optional flooded battery), for the battery
cabinet
High-temperature edition TCB-A, for the battery cabinet

3.1.2 Solar-Diesel Hybrid Power Supply Solution


Networking
The following figure shows the network diagram for the solar-diesel hybrid power supply
solution.

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Figure 3-3 Network diagram for the solar-diesel hybrid power supply solution

The solar-diesel hybrid power supply solution works circularly as follows. The power source
preference sequence is PV module > battery > DG.
1. If sun exposure is sufficient, PV modules supply power for loads and batteries.
2. If sun exposure is insufficient, PV modules and batteries supply power for loads.
3. If there is no sun exposure, batteries supply power for loads.
4. If batteries discharge to the specified depth of discharge (DOD), the DG starts to supply
power for loads and batteries.
5. After batteries are fully charged or the sun exposure becomes sufficient, the DG shuts
down, and batteries supply power for loads or PV modules supply power for loads and
batteries.

Configurations

Table 3-4 Configurations for the solar-DG hybrid power supply solution

Subsystem Component Description

EPS PV 200 W/250 W

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Subsystem Component Description

Support Scalable support/Scalable high support


Junction box Ordinary/Enhanced
DG Voltage mode
 New: three-phase four-wire/dual-live wire
 Reused: three-phase four-wire/dual-live wire/single-phase
New DG
 Three-phase, four-wire: EPM100-M2A, EPM100-M2B,
EPM140-M2B
 Dual-live wire: EPM115-M2A, EPM160-M2B
ICC R4850G2/R4850N2 Dual-live wire/single-phase DG: max. six PSUs
Three-phase, four-wire
 Reused DG: Six PSUs are configured by default. The
total PSU power and the operating current of each phase
do not exceed the requirements of the reused DG.
 New DG: The total power of the DG load does not
exceed the rated power of the DG, and the phase current
of the DG load does not exceed the rated phase current of
the DG.
BCU-1203A -
S4850G1 After configuring PSUs and BCUs, configure SSUs in the
remaining slots. If there are one to four SSU slots, configure
one PVDU-60A1. If there are five to eight SSU slots,
configure two PVDU-60A1s.
If the remaining slots for SSUs are insufficient, use extended
slots to configure SSUs with a maximum of 300 A. If there
are one to four extended SSU slots, configure one
PVDU-200A1. If there are five or six extended SSU slots,
configure two PVDU-200A1s.
ESS Battery See Table 3-5.
Optional components - DJN1000-S inverter
ETP24160A3

Table 3-5 Cabinet and battery configurations

Performance Assembly Cabinet Battery Configuration

Common edition ICC350-H1-C1 DCB-B (optional SCB-A1), for the battery cabinet
Standard edition ICC310-H1-C2 DCB-A1 (optional SCB-A), for the battery cabinet
ICC200-N1-C2
Advanced edition DCB-A (optional flooded battery), for the battery
cabinet

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Performance Assembly Cabinet Battery Configuration

High-temperature edition TCB-A, for the battery cabinet

3.1.3 Solar-Grid Hybrid Power Supply Solution


Networking
The following figure shows the network diagram for the solar-grid hybrid power supply
solution.

Figure 3-4 Network diagram for the solar-grid hybrid power supply solution

The solar-grid hybrid power supply solution works circularly as follows. The power source
preference sequence is PV module > mains > battery if Schedule En under Func Para Set >
Mains Ctrl Para is set to Disable (initial state) on the ECC500 LCD.
1. If sun exposure is sufficient, PV modules supply power for loads and batteries.

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2. If sun exposure is insufficient, PV modules and mains supply power for loads and
batteries.
3. If there is no sun exposure, the mains supplies power for loads and batteries.
4. If there is no sun exposure and no mains, batteries supply power for loads.
If Schedule En under Func Para Set > Mains Ctrl Para is set to Enable on the ECC500
LCD, the power source preference sequence is PV module > battery > mains.

Configurations

Table 3-6 Configurations for the solar-grid hybrid power supply solution

Subsystem Component Description

EPS PV 200 W/250 W


Support Scalable support/Scalable high support
Junction box Ordinary/Enhanced
Mains Three-phase four-wire/dual-live wire/single-phase
ICC ACDU Three-phase, four-wire: ACDU-63A1 or ACDU-63A2
Dual-live wire: ACDU-125B1
R4850G2/R4850N2 Dual-live wire/single-phase: max. six PSUs
Three-phase, four-wire: max. eight PSUs
S4850G1 After configuring PSUs, configure SSUs in the remaining
slots. If there are one to four SSU slots, configure one
PVDU-60A1. If there are five to eight SSU slots, configure
two PVDU-60A1s.
If the remaining slots for SSUs are insufficient, use extended
slots to configure SSUs with a maximum of 300 A. If there
are one to four extended SSU slots, configure one
PVDU-200A1. If there are five or six extended SSU slots,
configure two PVDU-200A1s.
ESS Battery See Table 3-7.
Optional components - DJN1000-S inverter
ETP24160A3

Table 3-7 Cabinet and battery configurations

Performance Assembly Cabinet Battery Configuration

Common edition ICC310-H1-C2 DCB-B (optional SCB-A1), for the battery cabinet
Standard edition ICC200-N1-C2 DCB-A1 (optional SCB-A), for the battery cabinet
Advanced edition DCB-A (optional flooded battery), for the battery
cabinet

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Performance Assembly Cabinet Battery Configuration

High-temperature edition TCB-A, for the battery cabinet

3.1.4 Solar-Grid-Diesel Hybrid Power Supply Solution


Networking
The following figure shows the network diagram for the solar-grid-diesel hybrid power
supply solution.

Figure 3-5 Network diagram for the solar-grid-diesel hybrid power supply solution

The solar-grid-diesel hybrid power supply solution works circularly as follows. If Schedule
En in Func Para Set > Mains Ctrl Para is set to Disable (initial state) on the ECC500 LCD,
the power source preference sequence is PV module > mains > battery > DG.
The solar-grid-diesel hybrid power supply solution employs the similar working principles as
the solar-grid hybrid power supply solution. The DG supplies power for loads and batteries
only when there is no sun exposure, no mains, and batteries discharge to the specified DOD.

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If Schedule En in Func Para Set > Mains Ctrl Para is set to Enable on the ECC500 LCD,
the power source preference sequence is PV module > battery > mains > DG.

Configurations

Table 3-8 Configurations for the solar-grid-DG hybrid power supply solution

Subsystem Component Description

EPS PV 200 W/250 W


Support Scalable support/Scalable high support
Junction box Ordinary/Enhanced
DG Voltage mode
 New: three-phase four-wire/dual-live wire
 Reused: three-phase four-wire/dual-live wire/single-phase
New DG
 Three-phase, four-wire: EPM100-M2A, EPM100-M2B,
EPM140-M2B
 Dual-live wire: EPM115-M2A, EPM160-M2B
Mains Three-phase four-wire/dual-live wire/single-phase
ICC ATS Three-phase, four-wire: ATS-63A1 or ATS-63A2
Dual-live wire/single-phase: ATS-125C1
R4850G2/R4850N2 Dual-live wire/single-phase: max. six PSUs
Three-phase, four-wire
 Reused DG: Six PSUs are configured by default. The total PSU
power and the operating current of each phase do not exceed the
requirements of the reused DG.
 New DG: The total power of the DG load does not exceed the
rated power of the DG, and the phase current of the DG load
does not exceed the rated phase current of the DG.
BCU–1203A -
S4850G1 After configuring PSUs and BCUs, configure SSUs in the remaining
slots. If there are one to four SSU slots, configure one PVDU-60A1.
If there are five to eight SSU slots, configure two PVDU-60A1s.
If the remaining slots for SSUs are insufficient, use extended slots to
configure SSUs with a maximum of 300 A. If there are one to four
extended SSU slots, configure one PVDU-200A1. If there are five
or six extended SSU slots, configure two PVDU-200A1s.
ESS Battery See Table 3-9.
Optional - DJN1000-S inverter
components ETP24160A3
SAU-03A

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Table 3-9 Cabinet and battery configurations

Performance Assembly Cabinet Battery Configuration

Common edition ICC310-H1-C2 DCB-B (optional SCB-A1), for the battery cabinet
Standard edition ICC200-N1-C2 DCB-A1 (optional SCB-A), for the battery cabinet
Advanced edition DCB-A (optional flooded battery), for the battery
cabinet
High-temperature edition TCB-A, for the battery cabinet

3.2 Diesel Hybrid Solution


3.2.1 Single-DG Hybrid Power Supply Solution
Networking
The following figure shows the single-DG hybrid power supply solution network diagram.

Figure 3-6 Single-DG hybrid power supply solution network diagram

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The single-DG hybrid power supply solution works circularly as follows. The power source
preference sequence is battery > DG.
1. Batteries supply power for loads until they discharge to the specified DOD.
2. The DG starts to supply power for loads and batteries.
3. After batteries are fully charged, the DG shuts down.

Configurations

Table 3-10 Configurations for the single-DG hybrid power supply solution

Subsystem Component Description

EPS DG Voltage mode


 New: three-phase four-wire/dual-live wire
 Reused: three-phase four-wire/dual-live wire/single-phase
New DG
 Three-phase, four-wire: EPM100-M2A, EPM100-M2B,
EPM140-M2B
 Dual-live wire: EPM115-M2A, EPM160-M2B
ICC R4850G2/R4850N2 Dual-live wire/single-phase DG: max. six PSUs
Three-phase, four-wire
 Reused DG: Six PSUs are configured by default. The
total PSU power and the operating current of each phase
do not exceed the requirements of the reused DG.
 New DG: The total power of the DG load does not
exceed the rated power of the DG, and the phase current
of the DG load does not exceed the rated phase current of
the DG.
BCU-1203A -
ESS Battery See Table 3-11.
Optional components - DJN1000-S inverter
ETP24160A3
Intelligent battery detector
Adding solar input S4850G1 After configuring PSUs and BCUs, configure SSUs in the
remaining slots. If there are one to four SSU slots, configure
one PVDU-60A1. If there are five to eight SSU slots,
configure two PVDU-60A1s.
If the remaining slots for SSUs are insufficient, use extended
slots to configure SSUs with a maximum of 300 A. If there
are one to four extended SSU slots, configure one
PVDU-200A1. If there are five or six extended SSU slots,
configure two PVDU-200A1s.

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Table 3-11 Cabinet and battery configurations

Performance Assembly Cabinet Battery Configuration

Common edition ICC500-HA2-C6 One string of FCB-As,DCB-Bs or TCB-As, max. 650 Ah per
string
ICC900-HA2-C7 Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
ICC500-HD2-C5 One string of FCB-As,DCB-Bs or TCB-As, max. 650 Ah per
string
ICC900-HD2-C4 Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
ICC200-N1-C2 Two strings of DCB-Bs or TCB-As, max. 800 Ah per string,
for the battery rack
Common edition ICC500-HD1-C4 Two strings of DCB-Bs or TCB-As, max. 650 Ah per string,
(co-site) for the ESC500-D1
ICC900-HA1-C3 Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
Standard edition ICC900-HA2-C6 Two strings of DCB-As (optional DCB-A1s), max. 600 Ah
per string
ICC900-HD2-C3
ICC200-N1-C2 Two strings of DCB-As (optional DCB-A1s), max. 600 Ah
per string, for the battery rack
Standard edition ICC900-HA1-C2 Two strings of DCB-As (optional DCB-A1s), max. 600 Ah
(co-site) per string
Advanced edition ICC900-HA1H-C5 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah) + 12
V batteries (max. 150 Ah x two strings)
ICC200-N1H-C3 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah) + 12
V batteries (max. 150 Ah x two strings), for the ESC200-N1
and battery rack
Super edition ICC500-HA2-C7 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah)
ICC900-HA1-C1 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah)
ICC200-N1-C2 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah), for
the ESC200-N1

3.2.2 DG-Grid (Dual-DG) Hybrid Power Supply Solution


Networking
The following figure shows the DG-grid hybrid power supply solution network diagram.

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Figure 3-7 DG-grid hybrid power supply solution network diagram

The DG-grid hybrid power supply solution works circularly as follows. The power source
preference sequence is mains > battery > DG.
1. If the mains is normal, it supplies power for loads and batteries.
2. If the mains is off, batteries supply power for loads until they discharge to the specified
DOD.
3. The DG starts to supply power for loads and batteries.
4. After batteries are fully charged or the mains recovers, the DG shuts down, and batteries
supply power for loads or the mains supplies power for loads and batteries.
The following figure shows the dual-DG hybrid power supply solution network diagram.

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Figure 3-8 Dual-DG hybrid power supply solution network diagram

The dual-DG hybrid power supply solution works circularly as follows, with the DGs
working in active/standby mode. The power source preference sequence is battery > DG 1 >
DG 2.
1. Batteries supply power for loads until they discharge to the specified DOD.
2. DG 1 starts to supply power for loads and batteries.

If DG 1 is faulty, DG 2 starts to supply power for loads and batteries and an alarm is generated.
3. After batteries are fully charged, DG 1 or DG 2 shuts down.
The dual-DG hybrid power supply solution works circularly as follows, with the DGs
working alternately. The power source preference sequence is battery > DG 1 (DG 2).
1. Batteries supply power for loads until they discharge to the specified DOD.
2. DG 1 starts to supply power for loads and batteries.
3. After batteries are fully charged, DG 1 shuts down and batteries supply power for loads
until they discharge to the specified DOD.
4. DG 2 starts to supply power for loads and batteries.
5. After batteries are fully charged, DG 2 shuts down.

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If DG 1 or DG 2 is faulty, the other DG starts to supply power for loads and batteries and an alarm is
generated.

Configurations

Table 3-12 Configurations for the DG-grid (dual-DG) hybrid power supply solution

Subsystem Component Description

EPS DG Voltage mode


 New: three-phase four-wire/dual-live wire
 Reused: three-phase four-wire/dual-live wire/single-phase
New DG
 Three-phase, four-wire: EPM100-M2A, EPM100-M2B,
EPM140-M2B
 Dual-live wire: EPM115-M2A, EPM160-M2B
Mains Voltage mode: three-phase four-wire/dual-live wire/single-phase
ICC ATS Three-phase, four-wire: ATS-63A1 or ATS-63A2
Dual-live wire/single-phase: ATS-125C1
R4850G2/R4850N2 Dual-live wire/single-phase DG: max. six PSUs
Three-phase, four-wire
 Reused DG: Six PSUs are configured by default. The total PSU
power and the operating current of each phase do not exceed the
requirements of the reused DG.
 New DG: The total power of the DG load does not exceed the
rated power of the DG, and the phase current of the DG load
does not exceed the rated phase current of the DG.
BCU-1203A -
ESS Battery See Table 3-13.
Optional - DJN1000-S inverter
components ETP24160A3
Intelligent battery detector
Adding solar S4850G1 After configuring PSUs and BCUs, configure SSUs in the
input remaining slots. If there are one to four SSU slots, configure one
PVDU-60A1. If there are five to eight SSU slots, configure two
PVDU-60A1s.
If the remaining slots for SSUs are insufficient, use extended slots
to configure SSUs with a maximum of 300 A. If there are one to
four extended SSU slots, configure one PVDU-200A1. If there are
five or six extended SSU slots, configure two PVDU-200A1s.

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Table 3-13 Cabinet and battery configurations

Performance Assembly Cabinet Battery Configuration

Common edition ICC500-HA2-C6 One string of FCB-As,DCB-Bs or TCB-As, max. 650


Ah per string
ICC900-HA2-C7 Two strings of DCB-Bs or TCB-As, max. 650 Ah per
string
ICC500-HD2-C5 One string of FCB-As,DCB-Bs or TCB-As, max. 650
Ah per string
ICC900-HD2-C4 Two strings of DCB-Bs or TCB-As, max. 650 Ah per
string
ICC200-N1-C2 Two strings of DCB-Bs or TCB-As, max. 800 Ah per
string, for the battery rack
Common edition (co-site) ICC500-HD1-C4 Two strings of DCB-Bs or TCB-As, max. 650 Ah per
string, for the ESC500-D1
ICC900-HA1-C3 Two strings of DCB-Bs or TCB-As, max. 650 Ah per
string
Standard edition ICC900-HA2-C6 Two strings of DCB-As (optional DCB-A1s), max.
600 Ah per string
ICC900-HD2-C3
ICC200-N1-C2 Two strings of DCB-As (optional DCB-A1s), max.
600 Ah per string, for the battery rack
Standard edition (co-site) ICC900-HA1-C2 Two strings of DCB-As (optional DCB-A1s), max.
600 Ah per string
Advanced edition ICC900-HA1H-C5 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600
Ah) + 12 V batteries (max. 150 Ah x two strings)
ICC200-N1H-C3 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400
Ah) + 12 V batteries (max. 150 Ah x two strings), for
the ESC200-N1 and battery rack
Super edition ICC500-HA2-C7 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400
Ah)
ICC900-HA1-C1 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600
Ah)
ICC200-N1-C2 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400
Ah), for the ESC200-N1

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3.3 Grid Hybrid Solution


3.3.1 Grid Hybrid Power Supply Solution
Networking

Figure 3-9 Network diagram for the grid hybrid power supply solution

The grid hybrid power supply solution works circularly as follows. The power source
preference sequence is mains > battery.
1. If the mains is normal, the mains supplies power to loads and batteries.
2. If the mains is abnormal, batteries supply power for loads.

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Configurations

Table 3-14 Configurations for the grid hybrid power supply solution

Subsystem Component Description

EPS Mains Voltage mode: three-phase four-wire/dual-live


wire/single-phase
ICC ACDU Three-phase, four-wire: ACDU-63A1 or ACDU-63A2
Dual-live wire: ACDU-125B1
R4850G2/R4850N2 -
ESS Battery See Table 3-15.
Optional components - DJN1000-S inverter
ETP24160A3
Intelligent battery detector
SAU-03A
Adding solar input S4850G1 After configuring PSUs, configure SSUs in the remaining
slots. If there are one to four SSU slots, configure one
PVDU-60A1. If there are five to eight SSU slots, configure
two PVDU-60A1s.
If the remaining slots for SSUs are insufficient, use extended
slots. If there are one to four extended SSU slots, configure
one PVDU-200A1. If there are five or six extended SSU
slots, configure two PVDU-200A1s.

Table 3-15 Cabinet and battery configurations

Performance Assembly Cabinet Battery Configuration

Common edition ICC330-HD3-C4 Two strings of FCB-Bs, 100 Ah or 150 Ah per string
Standard edition ICC500-HA2-C6 One string of FCB-As,DCB-Bs or TCB-As, max. 650 Ah per
string
ICC500-HD2-C5
ICC200-N1-C2 One string of FCB-As or TCB-As, max. 650 Ah per string,
for the battery rack
Advanced edition ICC500-HA1H-C5 ESU-A600Wh/C (max. 50 Ah x two strings) + FCB-A (max.
400 Ah x one string)
ICC900-HA1H-C4 ESU-A600Wh/C (max. 50 Ah x three strings) + FCB-A
(max. 650 Ah x one string)
ICC200-N1H-C3 ESU-A600Wh/C (max. 50 Ah x three strings) + FCB-A
(max. 650 Ah x one string), for the ESC200-N1 and battery
rack
Super edition ICC500-HA2-C7 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah)

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Performance Assembly Cabinet Battery Configuration

ICC900-HA1-C1 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah)


ICC200-N1-C2 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah), for
the ESC200-N1

3.3.2 Grid-Backup DG Hybrid Power Supply Solution


Networking

Figure 3-10 Network diagram for the grid-backup DG hybrid power supply solution

The DG-backup DG hybrid power supply solution works circularly as follows. The power
source preference sequence is mains > battery > backup DG.
1. If the mains is normal, the mains supplies power to loads and batteries.
2. If the mains power fails, batteries supply power to loads until they discharge to the
specified DOD.

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3. The backup DG is then started to supply power to loads, and excessive energy (if any) is
supplied to charge batteries.
4. After batteries are fully charged or the mains power recovers, the backup DG shuts down,
and batteries supply power to loads or the mains supplies power to loads and batteries.

Configurations

Table 3-16 Configurations for the grid-backup DG hybrid power supply solution

Subsystem Component Description

EPS Mains Voltage mode: three-phase four-wire/dual-live wire/single-phase


DG Voltage mode
 New: not involved
 Reused: three-phase four-wire/dual-live wire/single-phase
ICC ATS Three-phase, four-wire: ATS-63A1 or ATS-63A2
Dual-live wire/single-phase: ATS-125C1
R4850G2/R4850N2 Dual-live wire/single-phase DG: max. six PSUs
Reused three-phase four-wire DG: Six PSUs are configured by
default. The total PSU power and the operating current of each phase
do not exceed the requirements of the reused DG.
BCU-1203A -
ESS Battery See Table 3-17.
Optional - DJN1000-S inverter
components ETP24160A3
Intelligent battery detector
Adding solar S4850G1 After configuring PSUs and BSUs, configure SSUs in the remaining
input slots. If there are one to four SSU slots, configure one PVDU-60A1.
If there are five to eight SSU slots, configure two PVDU-60A1s.
If the remaining slots for SSUs are insufficient, use extended slots. If
there are one to four extended SSU slots, configure one
PVDU-200A1. If there are five or six extended SSU slots, configure
two PVDU-200A1s.

Table 3-17 Cabinet and battery configurations


Performance Assembly Cabinet Battery Configuration

Standard ICC500-HA2-C6 One string of FCB-As, DCB-Bs or TCB-As, max. 650 Ah per string
edition
ICC500-HD2-C5
ICC200-N1-C2 One string of FCB-As or TCB-As, max. 650 Ah per string, for the
battery rack
Advanced ICC500-HA1H-C5 ESU-A600Wh/C (max. 50 Ah x two strings) + FCB-A (max. 400 Ah

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Performance Assembly Cabinet Battery Configuration


edition x one string)
ICC900-HA1H-C4 ESU-A600Wh/C (max. 50 Ah x three strings) + FCB-A (max. 650
Ah x one string)
ICC200-N1H-C3 ESU-A600Wh/C (max. 50 Ah x three strings) + FCB-A (max. 650
Ah x one string), for the ESC200-N1 and battery rack
Super edition ICC500-HA2-C7 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah)
ICC900-HA1-C1 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah)
ICC200-N1-C2 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah), for the
ESC200-N1

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4 System Description

4.1 EPS
4.1.1 PV Module
Appearance
A PV module has an output power of 200 W or 250 W.
The following figure shows a 200 W PV module.

Figure 4-1 200 W PV module

The following figure shows a 250 W PV module.

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Figure 4-2 250 W PV module

Functions
A PV module, as an important component for light-to-electricity conversion in a solar power
system, supplies power to loads. It is resistant to corrosion, wind, and rain. PV modules are
connected in a parallel series to meet load voltage and current requirements.
 Good light transmission.
 Long service life of 25 years.
 Certified by the Technical Watch-Over Association (TUV), Underwriters Laboratory
(UL), International Organization for Standardization (ISO), European Conformity (CE),
and International Electrotechnical Commission (IEC).

In the power system, three PV modules are connected in series as one PV input to the junction box.

Technical Specifications

Table 4-1 PV module technical specifications

Item 200 W PV module 250 W PV module

Maximum power 200 W 250 W


Solar cell Monocrystalline silicon Polycrystalline silicon
Dimensions 1580 mm x 808 mm x 46 1640 mm x 992 mm x 35
mm mm
Weight About 16 kg About 18.2 kg
Maximum power voltage About 37 V About 30 V
Open circuit voltage About 45 V About 37 V

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4.1.2 PV Module Support


Appearance
PV module supports are classified into scalable low supports and scalable high supports.
The following figure shows a scalable low support.

Figure 4-3 Scalable low support

The following figure shows a scalable high support.

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Figure 4-4 Scalable high support

Functions
A PV module support holds one or more PV modules in position.
A PV module support has the following features:
 Is designed to prevent thefts and secured by dedicated antitheft bolts.
 Can be adjusted to 15, 25, 35, or 45 degrees.
 Can be extended flexibly.
 Reduces the floor area and allows battery cabinets and communications equipment to be
installed under it.
 Is safe and reliable, withstanding wind speeds of 144 km/h.
 Can be adjusted flexibly to meet various installation requirements.
 Is easy to install and remove.

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4.1.3 PV Antitheft Kit


High Support Antitheft Kit
A scalable low support changes to a scalable high support after being configured with a high
support antitheft kit.

PV Antitheft Bolt Assembly


The PV antitheft bolt assembly includes an antitheft bolt and a tool for installation and
removal, as shown in Figure 4-5.

Figure 4-5 Antitheft bolt and a tool for installation and removal

PV Theft Alarm Assembly


PV theft alarm function and associated fittings, such as alarm cables and terminals. Each
signal cable for reporting PV module thefts is routed through the cable hole of each PV
module after being folded, and then connects to the detection port on the solar controller.

4.1.4 SJB
Appearance
A solar junction box (SJB) allows multiple PV module strings to be connected in parallel and
supplies power to the solar controller.
The following figure shows a standard SJB.

Figure 4-6 Standard SJB

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The following figure shows an enhanced SJB.

Figure 4-7 Enhanced SJB

Functions
An SJB, as an electrical box in a solar power system, connects PV module strings in parallel
and houses input and output wiring terminals. To decrease cable voltage drop and facilitate
installation, multiple SJBs are used based on system capacity.

Technical Specifications
The following table lists the SJB technical specifications.

Table 4-2 SJB technical specifications

Item Standard SJB Enhanced SJB

Dimensions (H x W x D) 150 mm x 200 mm x 100 300mm×360mm×140mm


mm
Protection - Is embedded with reverse
connection protection
circuits.
Is embedded with surge
protection circuits.
Ports Six inputs converge into one output.
Protection level IP55
Installation mode Is mounted on a pole or wall.

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4.1.5 EPM100-M2A and EPM100-M2B


Appearance
The following figure shows the the DG models EPM100-M2A and EPM100-M2B.

Figure 4-8 EPM100-M2A and EPM100-M2B

Functions
The IDG converts chemical energy into electricity. In an IDG, the engine converts thermal
energy into mechanical energy, and then the generator converts mechanical energy into
electricity.

Technical Specifications
The following table lists the technical specifications of the EPM100-M2A and EPM100-M2B.

Table 4-3 EPM100-M2A and EPM100-M2B technical specifications


Item EPM100-M2A EPM100-M2B

Engine model Yanmar 3TNV88-GGE Perkins 403D-15G

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Item EPM100-M2A EPM100-M2B

Generator model Xingnuo XN164D


Maintenance interval 1000 operating hours
Rated output power 10 kW/12.5 kVA
Fuel tank capacity 800 L
Dimensions (H x W x D) 1825 mm x 1800 mm x 950 mm (including the base)
Weight About 835 kg (excluding About 850 kg (excluding
fuel) fuel)
Output 230 V AC/400 V AC, three-phase, four-wire, 50 Hz
Service life 20,000 operating hours
Overhaul interval 12,000 operating hours

4.1.6 EPM115-M2A
Appearance
The following figure shows the DG model EPM115-M2A.

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Figure 4-9 EPM115-M2A

Functions
The IDG converts chemical energy into electricity. In an IDG, the engine converts thermal
energy into mechanical energy, and then the generator converts mechanical energy into
electricity.

Technical Specifications
The following table lists the technical specifications of the EPM115-M2A.

Table 4-4 EPM115-M2A technical specifications


Item EPM115-M2A

Engine model Yanmar 3TNV88-GGE


Generator model Xingnuo XN164D
Maintenance interval 1000 operating hours

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Item EPM115-M2A

Rated output power 11.5 kW/12.8 kVA


Fuel tank capacity 800 L
Dimensions (H x W x D) 1825 mm x 1800 mm x 950 mm (including the base)
Weight About 835 kg (excluding fuel)
Output Dual-live wire, 110 V AC/220 V AC, 60 Hz
Service life 20,000 operating hours
Overhaul interval 12,000 operating hours

4.1.7 EPM140-M2B
Appearance
The following figure shows the the DG model EPM140-M2B.

Figure 4-10 EPM140-M2B

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Functions
The IDG converts chemical energy into electricity. In an IDG, the engine converts thermal
energy into mechanical energy, and then the generator converts mechanical energy into
electricity.

Technical Specifications
The following table lists the technical specifications of the EPM140-M2B.

Table 4-5 EPM140-M2B technical specifications

Item EPM140-M2B

Engine model Weichai WP2.1D18E2


Generator model Xingnuo XN184E
Maintenance interval 1000 operating hours
Rated output power 14 kW/17.5 kVA
Fuel tank capacity 800 L
Dimensions (H x W x D) 1825 mm x 1800 mm x 950 mm (including the base)
Weight About 900 kg
Output 230 V AC/400 V AC, three-phase, four-wire, 50 Hz
Service life 15,000 operating hours
Overhaul interval 8000 operating hours

4.1.8 EPM160-M2B
Appearance
The following figure shows the the DG model EPM160-M2B.

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Figure 4-11 EPM160-M2B

Functions
The IDG converts chemical energy into electricity. In an IDG, the engine converts thermal
energy into mechanical energy, and then the generator converts mechanical energy into
electricity.

Technical Specifications
The following table lists the technical specifications of the EPM160-M2B.

Table 4-6 EPM160-M2B technical specifications

Item EPM160-M2B

Engine model Weichai WP2.1D21E2


Generator model Xingnuo XN184E
Maintenance interval 1000 operating hours
Rated output power 16 kW/17.8 kVA
Fuel tank capacity 800 L

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Item EPM160-M2B

Dimensions (H x W x D) 1825 mm x 1800 mm x 950 mm (including the base)


Weight About 900 kg
Output Dual-live wire, 120 V AC/240 V AC, 60 Hz
Service life 15,000 operating hours
Overhaul interval 8000 operating hours

4.1.9 Reused DG
A DG supplies AC power. For details, see the related DG user manual.

4.1.10 Mains
The mains supplies AC power and serves as the active power source.

4.2 CCS
The CCS houses and protects the EPS, ICC, and ESS, and ensures that they work at
appropriate temperatures.

Table 4-7 CCS components

Model Configuration Supported Battery

ICC200-N1-C2 DCDU-400AN1 N/A


ICC200-N1H-C3 DCDU-400AD N/A
DCDB-01B
DTS-200A1
ICC310-H1-C2 DCDU-400AN1 N/A
ICC330-HD3-C4 DCDU-200AN1 Two strings of FCB-Bs, 100 Ah or 150 Ah per string
ICC350-H1-C1 DCDU-400AN1 N/A
ICC500-HA2-C6 DCDU-300AN1 One string of DCB-Bs, TCB-As or FCB-As, max.
650 Ah per string
ICC500-HA2-C7 DCDU-300AN1 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400
Ah)
ICC500-HA1H-C5 DCDU-400AD ESU-A600Wh/C (max. 50 Ah x two strings) +
DCDB-01B FCB-A (max. 400 Ah x one string),TCB-A (max.
400 Ah x one string)
DTS-200A1
ICC500-HD1-C4 DCDU-400AS One string of DCB-Bs or TCB-As, max. 650 Ah per
string

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Model Configuration Supported Battery

ICC500-HD2-C5 DCDU-300AN1 One string of DCB-Bs, TCB-As or FCB-As, max.


650 Ah per string
ICC900-HA1-C1 DCDU-400AN1 ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600
Ah)
ICC900-HA1-C2 DCDU-400AS Two strings of DCB-As (optional DCB-A1s), max.
600 Ah per string
ICC900-HA1-C3 DCDU-400AS Two strings of DCB-Bs or TCB-As, max. 650 Ah
per string
ICC900-HA1H-C4 DCDU-400AD ESU-A600Wh/C (max. 50 Ah x three strings) +
DCDB-01B FCB-A (max. 650 Ah x one string) or TCB-A (max.
650 Ah x one string)
DTS-200A1
ICC900-HA1H-C5 DCDU-400AD ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600
DCDB-01B Ah) + 12 V batteries (max. 150 Ah x two strings)
DTS-200A1
ICC900-HA2-C6 DCDU-300AN1 Two strings of DCB-As (optional DCB-A1s), max.
600 Ah per string
ICC900-HA2-C7 DCDU-300AN1 Two strings of DCB-Bs or TCB-As, max. 650 Ah
per string
ICC900-HD2-C3 DCDU-300AN1 Two strings of DCB-As (optional DCB-A1s), max.
600 Ah per string
ICC900-HD2-C4 DCDU-300AN1 Two strings of DCB-Bs or TCB-As, max. 650 Ah
per string
ESC200-N1 N/A ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400
Ah)
ESC300-N1 N/A One string of SCB-As, SCB-A1s, DCB-As, or
DCB-A1s, max. 800 Ah per string
ESC500-D1 N/A One string of DCB-Bs or TCB-As, max. 650 Ah per
string
Flooded battery cabinet N/A One string of flooded batteries, max. 600 Ah per
string
Indoor DCB-A or N/A One string of DCB-As or DCB-A1s, max. 800 Ah
DCB-A1 rack per string
Indoor DCB-B rack N/A One string of DCB-Bs, max. 800 Ah per string
Indoor FCB-A rack N/A One string of FCB-As, max. 650 Ah per string
Indoor SCB-A1 rack N/A One string of SCB-A1s, max. 800 Ah per string
Indoor TCB-A rack N/A One string of TCB-As, max. 800 Ah per string

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4.2.1 ICC200-N1-C2
Exterior

Figure 4-12 ICC200-N1-C2 exterior

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Interior

Figure 4-13 ICC200-N1-C2 interior

(1) Cable routing panel (2) DCDU-400AN1

Configurations

Table 4-8 ICC200-N1-C2 configurations

Configuration Description

Indoor cabinet Temperature control: natural cooling


External dimensions (H x W x D): 2000 mm x 600 mm x 600 mm
Weight: about 150 kg
Installation mode: on a floor

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Configuration Description
Maintenance mode: maintained from the front
Cabling mode: routed from the top
Space for customer 31 U
equipment
Operating –10°C to +45°C
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Protection level IP20, indoors
and operating
environment

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4.2.2 ICC200-N1H-C3
Exterior

Figure 4-14 ICC200-N1H-C3 exterior

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Interior

Figure 4-15 ICC200-N1H-C3 interior

(1) Cable routing panel (2) DCDB-01B (3) DCDU-400AD


(4) DTS-200A1 (5) Busbar

Configurations

Table 4-9 ICC200-N1H-C3 configurations

Configuration Description

Indoor cabinet Temperature control: natural cooling


External dimensions (H x W x D): 2000 mm x 600 mm x 600 mm
Weight: about 150 kg

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Configuration Description
Installation mode: on a floor
Maintenance mode: maintained from the front
Cabling mode: routed from the top
Space for customer 28 U
equipment
Operating 0°C to +45°C
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Protection level IP20, indoors
and operating
environment

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4.2.3 ICC310-H1-C2
Exterior

Figure 4-16 ICC310-H1-C2 exterior

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Interior

Figure 4-17 ICC310-H1-C2 interior

(1) Cable routing panel (2) DCDU-400AN1

Configurations

Table 4-10 ICC310-H1-C2 configurations

Configuration Description

Outdoor cabinet Temperature control: heat exchange; heat dissipation capability: 1800
W at 15°C temperature rise
External dimensions (H x W x D): 1825 mm x 700 mm x 885 mm
(including the base: 100 mm x 700 mm x 650 mm)

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Configuration Description
Weight: about 200 kg
Installation mode: on a floor
Maintenance mode: maintained from the front
Cabling mode: routed from the bottom
Space for customer 26 U
equipment
Operating –20°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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4.2.4 ICC330-HD3-C4
Exterior

Figure 4-18 ICC330-HD3-C4 exterior

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Interior

Figure 4-19 ICC330-HD3-C4 interior

(1) DCDU-200AN1

Configurations

Table 4-11 ICC330-HD3-C4 configurations

Configuration Description

Outdoor cabinet Temperature control:


 Equipment compartment: heat exchange, heat dissipation
capability 1000 W at 15°C temperature rise
 Battery compartment: direct ventilation unit

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Configuration Description
External dimensions (H x W x D): 1600 mm x 650 mm x 820 mm
(including the base: 100 mm x 650 mm x 650 mm)
Weight: about 180 kg
Installation mode: on a floor
Maintenance mode: maintained from the front
Cabling mode: routed from the bottom
Space for batteries Two strings of FCB-Bs, 100 Ah or 150 Ah per string
Space for customer 8U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment

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4.2.5 ICC350-H1-C1
Exterior

Figure 4-20 ICC350-H1-C1 exterior

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Interior

Figure 4-21 ICC350-H1-C1 interior

(1) Air channel panel (2) DCDU-400AN1

Configurations

Table 4-12 ICC350-H1-C1 configurations

Configuration Description

Outdoor cabinet External dimensions (H x W x D): 1000 mm x 650 mm x 700 mm


(including the base: 100 mm x 650 mm x 650 mm)
Weight: about 90 kg
Temperature control mode: heat exchange; heat dissipation capability
1000 W at 15°C temperature rise
Installation mode: on a floor
Maintenance mode: maintained from the front
Cabling mode: routed from the bottom

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description

Space for 8U
customer
equipment
Operating –20°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 61


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.6 ICC500-HA1H-C5
Exterior

Figure 4-22 ICC500-HA1H-C5 exterior

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 62


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-23 ICC500-HA1H-C5 interior (front and rear views)

(1) Air channel panel (2) DCDU-400AD (3) DTS-200A1


(4) DCDB-01B

Configurations

Table 4-13 ICC500-HA1H-C5 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 1500 W at 15°C temperature rise
 Battery compartment: PC500D DC air conditioner
External dimensions (H x W x D): 1825 mm x 770 mm x 1305 mm

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 63


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 100 mm x 770 mm x 895 mm)
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Max. two strings of ESU-A2400Wh/Ds + one string of FCB-As, one
string of TCB-As (400 Ah)
Space for customer 14 U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 64


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.7 ICC500-HA2-C6
Exterior

Figure 4-24 ICC500-HA2-C6 exterior

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 65


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-25 ICC500-HA2-C6 interior (front and rear views)

(1) Air channel panel (2) DCDU-300AN1

Configurations

Table 4-14 ICC500-HA2-C6 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 1500 W at 15°C temperature rise
 Battery compartment: PC500D DC air conditioner
External dimensions (H x W x D): 1825 mm x 770 mm x 1305 mm
(including the base: 100 mm x 770 mm x 895 mm)

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries One string of DCB-Bs, TCB-As or FCB-As, max. 650 Ah per string
Space for customer 14 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.8 ICC500-HA2-C7
Exterior

Figure 4-26 ICC500-HA2-C7 exterior

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 68


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-27 ICC500-HA2-C7 interior (front and rear views)

(1) Air channel panel (2) DCDU-300AN1

Configurations

Table 4-15 ICC500-HA2-C7 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 1500 W at 15°C temperature rise
 Battery compartment: PC500D DC air conditioner
External dimensions (H x W x D): 1825 mm x 770 mm x 1305 mm
(including the base: 100 mm x 770 mm x 895 mm)

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 69


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries ESU-A2400Wh/D and ESU-A2400Wh/N (max. 400 Ah)
Space for customer 14 U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.9 ICC500-HD1-C4
Exterior

Figure 4-28 ICC500-HD1-C4 exterior

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-29 ICC500-HD1-C4 interior (front and rear views)

(1) Air channel panel (2) DCDU-400AS

Configurations

Table 4-16 ICC500-HD1-C4 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 1500 W at 15°C temperature rise
 Battery compartment: direct ventilation unit
External dimensions (H x W x D): 1825 mm x 770 mm x 1165 mm
(including the base: 100 mm x 770 mm x 895 mm)
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
Cabling mode: routed from the bottom
Space for batteries One string of DCB-Bs or TCB-As, max. 650 Ah per string
Space for customer 12 U
equipment
Operating –10°C to +45°C (TCB-A integrated: –10°C to +50°C) (with solar
temperature radiation)
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 73


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.10 ICC500-HD2-C5
Exterior

Figure 4-30 ICC500-HD2-C5 exterior

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-31 ICC500-HD2-C5 interior (front and rear views)

(1) Air channel panel (2) DCDU-300AN1

Configurations

Table 4-17 ICC500-HD2-C5 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 1500 W at 15°C temperature rise
 Battery compartment: direct ventilation unit
External dimensions (H x W x D): 1825 mm x 770 mm x 1165 mm
(including the base: 100 mm x 770 mm x 895 mm)

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 75


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
Weight: about 315 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries One string of DCB-Bs,TCB-As or FCB-As, max. 650 Ah per string
Space for customer 14 U
equipment
Operating –10°C to +45°C (TCB-A integrated: –10°C to +50°C) (with solar
temperature radiation)
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.11 ICC900-HA1-C1
Exterior

Figure 4-32 ICC900-HA1-C1 exterior

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-33 ICC900-HA1-C1 interior

(1) Cable routing panel (2) DCDU-400AN1

Configurations

Table 4-18 ICC900-HA1-C1 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise
 Battery compartment: PC1500D DC air conditioner
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: about 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah)
Space for customer 14 U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.12 ICC900-HA1-C2
Exterior

Figure 4-34 ICC900-HA1-C2 exterior

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-35 ICC900-HA1-C2 interior

(1) Cable routing panel (2) DCDU-400AS

Configurations

Table 4-19 ICC900-HA1-C2 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise
 Battery compartment: PC1500D DC air conditioner
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: about 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-As (optional DCB-A1s), max. 600 Ah per string
Space for customer 19 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.13 ICC900-HA1-C3
Exterior

Figure 4-36 ICC900-HA1-C3 exterior

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-37 ICC900-HA1-C3 interior

(1) Cable routing panel (2) DCDU-400AS

Configurations

Table 4-20 ICC900-HA1-C3 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise
 Battery compartment: PC1500D DC air conditioner
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: about 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
Space for customer 27 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.14 ICC900-HA1H-C4
Exterior

Figure 4-38 ICC900-HA1H-C4 exterior

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 86


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-39 ICC900-HA1H-C4 interior

(1) DCDU-400AD (2) DTS-200A1 (3) Cable routing panel


(4) DCDB-01B

Configurations

Table 4-21 ICC900-HA1H-C4 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
 Battery compartment: PC1500D DC air conditioner
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: about 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries ESU-A600Wh/C (max. 50 Ah x three strings) + FCB-A (max. 650
Ah x one string) or TCB-A (max. 650 Ah x one string)
Space for customer 9U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.15 ICC900-HA1H-C5
Exterior

Figure 4-40 ICC900-HA1H-C5 exterior

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 89


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-41 ICC900-HA1H-C5 interior

(1) DCDU-400AD (2) DTS-200A1 (3) DCDB-01B

Configurations

Table 4-22 ICC900-HA1H-C5 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise
 Battery compartment: PC1500D DC air conditioner
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries ESU-A2400Wh/D and ESU-A2400Wh/N (max. 600 Ah) + 12 V
batteries (max. 150 Ah x two strings)
Space for customer 10 U
equipment
Operating 0°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.16 ICC900-HA2-C6
Exterior

Figure 4-42 ICC900-HA2-C6 exterior

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 92


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-43 ICC900-HA2-C6 interior

(1) Cable routing panel (2) DCDU-300AN1

Configurations

Table 4-23 ICC900-HA2-C6 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise
 Battery compartment: PC1500D DC air conditioner
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 93


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-As (optional DCB-A1s), max. 600 Ah per string
Space for customer 21 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.17 ICC900-HA2-C7
Exterior

Figure 4-44 ICC900-HA2-C7 exterior

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 95


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-45 ICC900-HA2-C7 interior

(1) Cable routing panel (2) DCDU-300AN1

Configurations

Table 4-24 ICC900-HA2-C7 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise
 Battery compartment: PC1500D DC air conditioner
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 96


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
Space for customer 29 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55, Class C environments
and operating
environment

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 97


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.18 ICC900-HD2-C3
Exterior

Figure 4-46 ICC900-HD2-C3 exterior

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 98


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-47 ICC900-HD2-C3 interior

(1) Cable routing panel (2) DCDU-300AN1

Configurations

Table 4-25 ICC900-HD2-C3 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise
 Battery compartment: direct ventilation unit
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 99


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-As (optional DCB-A1s), max. 600 Ah per string
Space for customer 21 U
equipment
Operating –10°C to +50°C (with solar radiation)
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

4.2.19 ICC900-HD2-C4
Exterior

Figure 4-48 ICC900-HD2-C4 exterior

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Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Interior

Figure 4-49 ICC900-HD2-C4 interior

(1) Cable routing panel (2) DCDU-300AN1

Configurations

Table 4-26 ICC900-HD2-C4 configurations

Configuration Description

Outdoor cabinet Temperature control and heat dissipation:


 Equipment compartment: heat exchange, heat dissipation
capability 2000 W at 15°C temperature rise
 Battery compartment: direct ventilation unit
External dimensions (H x W x D): 2030 mm x 1770 mm x 1150 mm

Issue 03 (2015-10-26) Huawei Proprietary and Confidential 102


Copyright © Huawei Technologies Co., Ltd.
PowerCube 1000
User Manual (New Site) 4 System Description

Configuration Description
(including the base: 150 mm x 1770 mm x 950 mm)
Weight: 500 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries Two strings of DCB-Bs or TCB-As, max. 650 Ah per string
Space for customer 29 U
equipment
Operating –10°C to +45°C (TCB-A integrated: –10°C to +50°C) (with solar
temperature radiation)
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
When the altitude ranges from 2000 m to 4000 m, the operating
temperature decreases by 1°C for each additional 200 m.
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP55 for the equipment compartment, IP34 for the battery
and operating compartment, Class B environments
environment

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4.2.20 ESC200-N1
Exterior

Figure 4-50 ESC200-N1 exterior

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Interior

Figure 4-51 ESC200-N1 (code: 01071821) interior

(1) Busbar (2) Remaining (3) ESMU-02A


space
(4) Space for (5) ESMU-03A (6) Space for ESU-A2400Wh/N
ESU-A2400Wh/D

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Figure 4-52 ESC200-N1 (code: 01071822) interior

(1) Busbar (2) Remaining space (3) ESMU-02A


(4) Space for
ESU-A2400Wh/N

Configurations

Table 4-27 ESC200-N1 configurations

Configuration Description

Indoor cabinet Temperature control: natural cooling


External dimensions (H x W x D): 2000 mm x 600 mm x 600 mm
Weight: 120 kg
Installation mode: on a floor
Maintenance mode: maintained from the front
Cabling mode: routed from the top
Operating 0°C to +50°C

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Configuration Description
temperature
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
Protection level IP20, indoors
and operating
environment

4.2.21 ESC300-N1
Appearance
The following figure shows an outdoor battery cabinet ESC300-N1.

Figure 4-53 ESC300-N1

Functions
The outdoor battery cabinet houses and protects one DCB-A, DCB-A1, SCB-A, SCB-A1,
DCB-B or TCB-A string (24 batteries) and ensures that the batteries work at an appropriate
temperature.

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Technical Specifications
The following table lists the ESC300-N1 technical specifications.

Table 4-28 ESC300-N1 technical specifications


Item Specifications

Shape Rectangular cuboid


Dimensions (H x W x D) 1000 mm x 940 mm x 1500 mm (code: 21020398). The
DCB-A or DCB-A1 can be installed.
1045 mm x 990 mm x 1660 mm (code: 21020573). The
SCB-A, SCB-A1, DCB-B, or TCB-A can be installed.
NOTE
The ESC300-N1 can house a string of up to 800 Ah batteries.

Weight < 160 kg


Temperature control mode Natural cooling
Installation mode Floor-mounted
Maintenance mode Maintained from the top and side
Cable routing Side cabling
Operating temperature –10°C to +40°C (with solar radiation)
Transport temperature –40°C to +70°C
Storage temperature –40°C to +70°C
Operating humidity 5%–95% RH (non-condensing)
Altitude 0–4000 m
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level and IP23, Class B environments
operating environment

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4.2.22 ESC500-D1
Exterior

Figure 4-54 ESC500-D1 exterior

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Interior

Figure 4-55 ESC500-D1 interior (front and rear views)

(1) Space for batteries

Configurations

Table 4-29 ESC500-D1 configurations

Configuration Description

Outdoor cabinet Temperature control: natural cooling


External dimensions (H x W x D): 1825 mm x 770 mm x 950 mm
(including the base: 100 mm x 770 mm x 895 mm)
Weight: 250 kg
Installation mode: on a floor
Maintenance mode: maintained from the front and rear
Cabling mode: routed from the bottom
Space for batteries One string of DCB-Bs or TCB-As, max. 650 Ah per string

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Configuration Description

Operating –10°C to +45°C (TCB-A integrated: –10°C to +50°C) (with solar


temperature radiation)
Transport –40°C to +70°C
temperature
Storage –40°C to +70°C
temperature
Operating 5%–95% RH (non-condensing)
humidity
Altitude 0–4000 m
Noise level GR487 acoustic pressure level: ≤ 65 dBA at 1.5 m
Protection level IP34, Class B environments
and operating
environment

4.2.23 Flooded Battery Cabinet


Appearance
The following figure shows flooded battery cabinets.

Figure 4-56 Flooded battery cabinets

Functions
The flooded battery cabinet houses and protects one flooded battery string (24 flooded
batteries) and ensures that the flooded batteries work at an appropriate temperature.

Technical Specifications
The following table lists the flooded battery cabinet technical specifications.

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Table 4-30 Flooded battery cabinet technical specifications

Item Specifications

Weight 600 Ah flooded battery cabinet: 120 kg


800 Ah flooded battery cabinet: 170 kg
Dimensions (H x W 600 Ah flooded battery cabinet: 1180 mm x 2700 mm x 1000 mm
x D) 800 Ah flooded battery cabinet: 1180 mm x 3600 mm x 1000 mm
Temperature control Natural cooling
mode
Protection level IP34
Installation mode Components are connected by bolts or clamps.

4.2.24 Indoor DCB-A or DCB-A1 Rack


Appearance

Figure 4-57 Indoor DCB-490A rack (with DCBs)

Functions
The indoor DCB rack houses one DCB-A or DCB-A1 string (24 DCBs).

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Technical Specifications

Table 4-31 Indoor DCB rack technical specifications

Item Description

Dimensions DCB-300A/DCB-420A/DCB-600A rack: 1597 mm x 729 mm x 826 mm


(H x W x D) DCB-490A rack: 1422 mm x 813 mm x 826 mm
DCB-800A rack: 1627 mm x 1635 mm x 477 mm
DCB-300A1 rack: 1016 mm x 1005 mm x 593 mm
DCB-400A1 rack: 1242 mm x 1005 mm x 593 mm
DCB-500A1 rack: 1597 mm x 729 mm x 826 mm
DCB-600A1 rack: 1422 mm x 813 mm x 826 mm

4.2.25 Indoor DCB-B Rack


Appearance

Figure 4-58 Indoor DCB-500B rack (with DCBs)

Functions
The indoor DCB-B rack houses and protects one string of 24 DCBs.

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Technical Specifications

Table 4-32 Indoor DCB-B rack technical specifications

Item Description

Dimensions (H x W x DCB-200B rack: 788 mm x 940 mm x 417 mm


D) DCB-300B rack: 1002 mm x 940 mm x 417 mm
DCB-500B rack: 940 mm x 1350 mm x 394 mm
DCB-650B rack: 1126 mm x 1350 mm x 394 mm
DCB-800B rack: 1456 mm x 1350 mm x 394 mm

4.2.26 Indoor FCB Rack


Appearance

Figure 4-59 Indoor FCB-500A rack (with FCBs)

Functions
The indoor FCB rack houses and protects one FCB string (24 FCBs).

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Technical Specifications

Table 4-33 Indoor FCB rack technical specifications

Item Description

Dimensions (H x W x FCB-200A rack: 788 mm x 940 mm x 417 mm


D) FCB-300A rack: 1002 mm x 940 mm x 417 mm
FCB-400A rack: 1196 mm x 940 mm x 394 mm
FCB-500A rack: 940 mm x 1350 mm x 394 mm
FCB-650A rack: 1126 mm x 1350 mm x 394 mm

4.2.27 Indoor SCB-A1 Rack


Appearance

Figure 4-60 Indoor SCB-A1 rack (with SCBs)

Functions
The indoor SCB-A1 rack houses and protects one string of 24 FCBs.

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Technical Specifications

Table 4-34 Indoor SCB-A1 rack technical specifications

Item Specifications

Dimensions (H x W x SCB-200A1 rack: 1002 mm x 940 mm x 417 mm


D) SCB-300A1 rack: 1196 mm x 940 mm x 394 mm
SCB-500A1 rack: 1126 mm x 1350 mm x 394 mm
SCB-650A1 rack: 1456 mm x 1350 mm x 394 mm
SCB-800A1 rack: 1724 mm x 1350 mm x 394 mm

4.2.28 Indoor TCB-A Rack


Appearance

Figure 4-61 TCB-500A rack (with batteries)

This figure uses the TCB-500A rack as an example. The other models of TCB-A racks are similar, and
the actual products prevail.

Functions
The indoor TCB-A rack houses and protects one string of 24 TCB-As.

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Technical Specifications

Table 4-35 TCB-A rack technical specifications

Item Specifications

Dimensions (H x W x D) TCB-300A rack: 1042 mm x 945 mm x 417 mm


TCB-400A rack: 1228 mm x 945 mm x 394 mm
TCB-500A rack: 954 mm x 1351 mm x 394 mm
TCB-650A rack: 1128 mm x 1351 mm x 394 mm
TCB-800A rack: 1458 mm x 1351 mm x 394 mm
Weight TCB-300A rack: 54 kg
TCB-400A rack: 58 kg
TCB-500A rack: 59 kg
TCB-650A rack: 69 kg
TCB-800A rack: 78 kg

4.3 ICC
4.3.1 ECC500
Appearance
The following figure shows an ECC500.

Figure 4-62 ECC500

The following figure shows an ECC500 panel.

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Figure 4-63 ECC500 panel

(1) Main control board (2) Expansion DO board (3) Expansion IO board
(mandatory) (mandatory) (mandatory)
(4) Basic IO board (5) GPRS board (optional) (6) DG IO board (optional)
(mandatory)

Functions
The ECC500 schedules energy. The main control board monitors other components by
working with various expansion boards.
The following table describes the ECC500 functions.

Table 4-36 ECC500 component functions

Component Silk Screen Mandatory or Function Description


Optional

Main control SMU03A Mandatory  Provides an LCD to display


board operating parameters, operating
status, alarm status, setting
parameters, and control parameters
in real time for AC and DC inputs
and outputs, PSUs, and batteries in
the power system.
 Monitors and manages input
energy.
 Provides an operating status
indicator.
 Provides TCP/IP and RS485 ports
for northbound communication.
 Provides RS485 and control area
network (CAN) ports for
southbound communication.
 Intelligently manages batteries.
 Generates alarms.
 Manages intelligent southbound
components.
 Manages assets.

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Component Silk Screen Mandatory or Function Description


Optional

Basic IO MUS01A Mandatory  Monitors southbound components


board over serial ports.
 Receives alarms generated by
sensors over dry contacts for
detecting battery temperatures,
water, smoke, and ambient
temperature and humidity.
 Provides RS485 ports for
southbound communication.
Expansion MUE04A Mandatory Provides eight dry contact outputs for
DO board alarms.
Expansion IO MUE05A Mandatory Provides six digital parameter input
board ports and two dry contact outputs.
GPRS board MUC01A Optional  Enables the ECC500 to
communicate with the NetEco in
out-of-band mode (by GPRS).
 Provides six digital parameter
input ports and two dry contact
outputs.
NOTE
 You can define alarms for specific
digital parameter input ports on the
NetEco.
 Dry contact outputs are reserved.

DG IO board MUE03A Optional Controls the DG by connecting to a


control module over a dry contact. It
can also control the DG by connecting
to the DG directly.

Technical Specifications
The following table lists the ECC500 technical specifications.

Table 4-37 ECC500 technical specifications


Item Specifications

Dimensions (H x W x D) 44.5 mm x 482.6 mm x 220 mm (including mounting ears)


Weight ≤ 5 kg
Operating voltage –40 V DC to –60 V DC
Rated voltage: –48 V DC

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4.3.2 ATS-63A1/ATS-63A2
Appearance

Figure 4-64 ATS exterior

Figure 4-65 ATS interior

(1) Space for an RCD (2) 10 A AC output circuit (3) Three-phase AC output
breaker terminals
(4) ATS main control (5) Transfer switch (6) Space for a maintenance socket
box
(7) SPD (8) DG 1 input circuit (9) Mains/DG 2 input circuit
breaker breaker

Functions
The ATS is an automatic switch system integrating control and power distribution. It supports
and detects the three-phase inputs from two power sources (DG 1 and mains or DG 1 and DG
2) and switches between the two power inputs. The power source can switch to DG 1 by
turning the bypass switch. The following table describes the ATS functions.

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Table 4-38 ATS function description

Function Description

Rated input power 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz; max. 63 A
Rated output power 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz; max. 63 A
AC power distribution Provides one route of three-phase AC power distribution for
downstream loads, one 10 A AC output, and one reserved
maintenance socket output.
Power source switching Provides a bypass switch that allows the power source to
switch to DG 1.
Monitoring Monitors the voltage, current, frequency, and power factor of
three-phase outputs.
Protection Protects against mains overvoltage, mains undervoltage, DG
overvoltage, and DG undervoltage.
Alarm generation Generates alarms for mains open phase and DG open phase.
AC surge protection ATS-63A1: nominal discharge current In: 20 kA (8/20 μs);
maximum discharge current Imax: 40 kA (8/20 μs)
ATS-63A2: nominal discharge current In: 30 kA (8/20 μs);
maximum discharge current Imax: 60 kA (8/20 μs)
Port surge protection Alarm port: 5 kA, 8/20 µs; inner-cabinet CAN port: 250 A,
8/20 µs

Technical Specifications

Table 4-39 ATS technical specifications


Item Specifications

Dimensions (H x W x D) 175 mm x 482.6 mm x 310 mm (including mounting ears)


Weight 20 kg

Working Modes
The ATS can work in automatic mode (AUTO) or manual mode (BYPASS).

4.3.3 ATS-125C1
Appearance
The following figure shows an ATS-125C1 panel.

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Figure 4-66 ATS-125C1 exterior

Figure 4-67 ATS-125C1 interior

(1) AC output (2) ATS main control box (3) Bypass switch
terminals
(4) SPD (5) DG 1 input circuit (6) Mains/DG 2 input circuit
breaker breaker

Functions
The ATS-125C1 is an AC automatic switch system. It supports and detects the dual–live wire
or single-phase inputs from two power sources (DG 1 and mains or DG 1 and DG 2) and
switches between the two power inputs. The power source can switch to DG 1 by turning the
bypass switch. The following table describes the ATS-125C1 functions.

Table 4-40 ATS-125C1 function description

Function Description

Rated input power 200 V–240 V; dual-live wire/single-phase; 50 Hz/60 Hz; max.
100 A
Rated output power 200 V–240 V; dual-live wire/single-phase; 50 Hz/60 Hz; max.
100 A
Power source switching Provides a bypass switch that allows the power source to
switch to DG 1.

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Function Description

Monitoring Monitors the voltage, current, frequency, and power factor of


AC outputs.
Protection Protects against mains overvoltage, mains undervoltage, DG
overvoltage, and DG undervoltage.
Alarm generation Generates alarms for mains open phase and DG open phase.
AC surge protection Nominal discharge current In: 30 kA (8/20 μs); maximum
discharge current Imax: 60 kA (8/20 μs)
Port surge protection Alarm port: 5 kA, 8/20 µs; inner-cabinet CAN port: 250 A,
8/20 µs

Technical Specifications
The following table lists the ATS-125C1 technical specifications.

Table 4-41 ATS-125C1 technical specifications


Item Specifications

Dimensions (H x W x D) 175 mm x 482.6 mm x 310 mm (including mounting ears)


Weight < 25 kg

Working Modes
The ATS-125C1 can be operated automatically (AUTO) or manually (BYPASS).

Working Principle
The following figure shows the power distribution conceptual diagram for the ATS-125C1.

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Figure 4-68 Power distribution conceptual diagram for the ATS-125C1

4.3.4 ACDU-63A1/ACDU-63A2
Appearance

Figure 4-69 ACDU exterior

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Figure 4-70 ACDU panel

Figure 4-71 ACDU interior

(1) Three-phase AC output (2) Dry contact (3) AC SPD


terminals terminal
(4) Three-phase AC input circuit (5) AC output N line (6) Three-phase AC output
breaker and terminals terminals circuit breaker
(7) Single-phase AC output circuit (8) RCD circuit (9) Ground screw
breaker breaker
(10) Maintenance socket

Functions
The ACDU is an AC power distribution unit that supports one three-phase AC power input
and multiple AC power outputs.

Table 4-42 ACDU function description

Function Description

Rated input power 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz; max. 54 A
Rated output power 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz; max. 54 A

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Function Description

Input Provides one 3-pole 63 A AC circuit breaker for one three-phase


380 V AC input
Output (Optional) One 10 A European-standard maintenance socket
with a residual current operated circuit breaker
Provides one 3-pole 63 A AC circuit breaker for one three-phase
380 V AC output
Provides four UT16 wiring terminals for one three-phase 380 V
AC output to the DCDU
Provides one 1-pole 16 A AC circuit breaker for one
single-phase 220 V AC output port
AC surge protection ACDU-63A1: nominal discharge current In: 20 kA (8/20 μs);
maximum discharge current Imax: 40 kA (8/20 μs); reports AC
surge protection alarms through a dry contact.
ACDU-63A2: nominal discharge current In: 30 kA (8/20 μs);
maximum discharge current Imax: 60 kA (8/20 μs); reports AC
surge protection alarms through a dry contact.

Technical Specifications
The following table lists the ACDU technical specifications.

Table 4-43 ACDU technical specifications

Item Specifications

Dimensions (H x W x ACDU-63A1: 177.8 mm x 482.6 mm x 82 mm (including


D) mounting ears)
ACDU-63A2: 177.8 mm x 482.6 mm x 150.6 mm (including
mounting ears)
Weight ACDU-63A1: 5 kg
ACDU-63A2: 6 kg

Working Principles
The following figure shows the power distribution conceptual diagram for the ACDU.

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Figure 4-72 Power distribution conceptual diagram for the ACDU

 One three-phase 380 V AC input port is provided to enable two three-phase 380 V AC power outputs,
one single-phase 220 V AC power output, and one 10 A European-standard maintenance socket
output.
 AC surge protection is supported.

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4.3.5 ACDU-125B1
Appearance

Figure 4-73 ACDU-125B1 exterior

Figure 4-74 ACDU-125B1 interior

(1) Dual-live wire or single-phase (2) AC SPD (3) Dual-live wire or single-phase
AC output terminals AC input circuit breaker
(4) Dual-live wire or single-phase (5) RCD (6) Ground screw
AC output circuit breaker circuit breaker
(7) Maintenance socket

Functions
The ACDU-125B1 is an AC power distribution unit that supports one dual-live wire or
single-phase AC power input and multiple AC power outputs.

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Table 4-44 ACDU-125B1 function description

Function Description

Rated input power 100 V–120 V/200 V–240 V; dual-live wire/single-phase; 50


Hz/60 Hz; max. 100 A
NOTE
The default input is dual-live wire input. If single-phase input is chosen,
adjust the input short-circuit bar.

Rated output power 100 V–120 V/200 V–240 V; dual-live wire/single-phase; 50


Hz/60 Hz; max. 100 A
Input Provides one 2-pole 125 A AC circuit breaker for one dual-live
wire 110 V or single-phase 220 V AC power input.
Output Provides two UT35 wiring terminals for one dual-live wire 110
V or single-phase 220 V AC power output to the DCDU.
Provides one 2-pole 16 A AC circuit breaker for one
single-phase 110 V or 220 V AC power output.
Provides one 10 A/125 V loop output with a U.S.-standard
maintenance socket.
AC surge protection Nominal discharge current In: 30 kA (8/20 μs); maximum
discharge current Imax: 60 kA (8/20 μs); reports AC surge
protection alarms through a dry contact.

Technical Specifications
The following table lists the ACDU-125B1 technical specifications.

Table 4-45 ACDU-125B1 technical specifications


Item Specifications

Dimensions (H x W x D) 177.8 mm x 482 mm x 90 mm (including mounting ears)


Weight ≤ 6 kg

Working Principle
The following figure shows the power distribution conceptual diagram for the ACDU-125B1.

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Figure 4-75 Power distribution conceptual diagram for the ACDU-125B1

4.3.6 DCDU-200AN1
Appearance

Figure 4-76 DCDU-200AN1 exterior

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Figure 4-77 DCDU-200AN1 panel

(1) ECC500 (2) DCDU (3) Space for modules

Figure 4-78 DCDU interior

(1) AC input circuit breakers and (2) AC SPD (3) BLVD circuit
terminals breakers
(4) LLVD circuit breakers (5) Battery circuit (6) DC1 input terminals
breakers
(7) Battery switch (8) RTN+ busbar

Figure 4-79 Phase layout in the module installation space

 To ensure phase balance, install modules based on the phase layout.


 PSUs and BCUs can be installed in the module installation space.

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Functions

Table 4-46 DCDU-200AN1 function description

Function Description

–48 V DC power  Integrates hot-swap PSUs to switch between AC power and DC


supply power.
 Provides multiple DC outputs (that can be disconnected) for
communications and transmission equipment.
Signal collection  Collects battery current signals, load current signals, and other
and detection energy input current signals by using an internal signal interface
board.
 Detects battery and load loop disconnection signals.
Protection Integrates AC and DC SPDs to provide reliable protection for AC
and DC power ports, monitoring ports, and communications ports.
Communication, The ECC500 supports remote management and online upgrade,
control, and alarm monitors and controls the operating status of the power system
through communication, and reports alarms in a timely manner.
Forcible power-on Allows you to flip on the battery switch to power on the DCDU if
only batteries can supply power.
Battery The ECC500 manages batteries effectively to ensure their proper
management operation.
Hot swap The PSU, BCU, and ECC500 are hot-swappable.

Technical Specifications

Table 4-47 DCDU-200AN1 technical specifications

Item Specifications

Dimensions (H x W x D) 266.7 mm x 482.6 mm x 330 mm (including mounting ears)


Weight ≤ 25 kg (without PSUs)
ECC500 configuration Main control board, basic IO board, expansion IO board, and
expansion DO board
AC surge protection Nominal discharge current In: 30 kA (8/20 μs); maximum
discharge current Imax: 60 kA (8/20 μs)
DC surge protection Differential mode: 10 kA (8/20 μs); common mode: 20 kA
(8/20 μs)
Input specifications  DC1 input: –40 V to –60 V; max. 200 A
 AC input: 200 V–240 V/346 V–415 V, 3-phase, 4-wire;
50/60 Hz; max. 34 A

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Item Specifications

Output specifications DC output: –48 V; max. 200 A


Output power distribution DC output:
 BLVD: one 10 A circuit breaker, two 16 A circuit
breakers, and four 32 A circuit breakers
 LLVD: two 80 A circuit breakers
Battery circuit breaker Two 125 A circuit breakers
Installation mode Installed in a 19-inch rack
Cabling Left in and right out, or right in and left out
Maintenance mode Maintained from the front

Working Principle
The following figure shows the power distribution diagram for the DCDU-200AN1.

Figure 4-80 DCDU-200AN1 power distribution diagram

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4.3.7 DCDU-300AN1
Appearance

Figure 4-81 DCDU-300AN1 exterior

Figure 4-82 DCDU-300AN1 panel

(1) ECC500 (2) DCDU (3) Space for modules

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Figure 4-83 DCDU interior

(1) AC input terminals (2) BLVD circuit breakers (3) LLVD circuit breakers
(4) Battery switch (5) DC1 input terminals (6) Battery fuses
(7) RTN+ busbar

Figure 4-84 Phase layout in the module installation space

 To ensure phase balance, install modules based on the phase layout.


 PSUs and BCUs can be installed in the module installation space. BCUs but not PSUs can be
installed in the NO AC slots.

Functions

Table 4-48 DCDU-300AN1 function description

Function Description

–48 V DC power  Integrates hot-swap PSUs to switch between AC power and DC


supply power.
 Provides multiple DC outputs (that can be disconnected) for
communications and transmission equipment.
Signal collection  Collects battery current signals, load current signals, and other
and detection energy input current signals by using an internal signal interface
board.
 Detects battery and load loop disconnection signals.
Protection Integrates a DC SPD to provide reliable protection for DC power

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Function Description
ports, monitoring ports, and communications ports.
Communication, The ECC500 supports remote management and online upgrade,
control, and alarm monitors and controls the operating status of the power system
through communication, and reports alarms in a timely manner.
Forcible power-on Allows you to flip on the battery switch to power on the DCDU if
only batteries can supply power.
Battery The ECC500 manages batteries effectively to ensure their proper
management operation.
Hot swap The PSU, BCU, and ECC500 are hot-swappable.

Technical Specifications

Table 4-49 DCDU-300AN1 technical specifications

Item Specifications

Dimensions (H x W x D) 311.1 mm x 482.6 mm x 330 mm (including mounting ears)


Weight ≤ 30 kg (without PSUs)
ECC500 configuration Main control board, basic IO board, expansion IO board, and
expansion DO board
DC surge protection Differential mode: 10 kA (8/20 μs); common mode: 20 kA
(8/20 μs)
Input specifications  DC1 input: –40 V to –60 V; max. 300 A
 AC input
− 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz;
max. 34 A
− 200 V–240 V single-phase; 50/60 Hz; max. 102 A
− 200 V–240 V dual-live wire; 50/60 Hz; max. 102 A
Output specifications DC output: –48 V; max. 300 A
Output power distribution DC output:
 BLVD: one 10 A circuit breaker, two 16 A circuit
breakers, and four 32 A circuit breakers
 LLVD: two 63 A circuit breakers and two 80 A circuit
breakers
Battery fuse Two 160 A fuses
Installation mode Installed in a standard 19-inch rack
Cabling Left in and right out, or right in and left out
Maintenance mode Maintained from the front

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Working Principle

Figure 4-85 DCDU-300AN1 power distribution diagram

4.3.8 DCDU-400AN1
Appearance

Figure 4-86 DCDU-400AN1 exterior

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Figure 4-87 DCDU-400AN1 panel

(1) ECC500 (2) DCDU (3) Space for modules

Figure 4-88 DCDU interior

(1) AC input terminals (2) LLVD2 (3) LLVD1


(4) Battery switch (5) DC1 input terminals (6) Battery fuses
(7) RTN+ busbar

Figure 4-89 Phase layout in the module installation space

 To ensure phase balance, install modules based on the phase layout.


 PSUs, SSUs, and BCUs can be installed in the module installation space.

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Functions

Table 4-50 DCDU-400AN1 function description

Function Description

–48 V DC power  Integrates hot-swap PSUs to switch between AC power and DC


supply power.
 Provides multiple DC outputs (that can be disconnected) for
communications and transmission equipment.
Signal collection  Collects battery current signals, load current signals, and other
and detection energy input current signals by using an internal signal interface
board.
 Detects battery and load loop disconnection signals.
Protection Integrates a DC SPD to provide reliable protection for DC power
ports, monitoring ports, and communications ports.
Communication, The ECC500 supports remote management and online upgrade,
control, and alarm monitors and controls the operating status of the power system
through communication, and reports alarms in a timely manner.
Forcible power-on Allows you to flip on the battery switch to power on the DCDU if
only batteries can supply power.
Battery The ECC500 manages batteries effectively to ensure their proper
management operation.
Hot swap The PSU, SSU, BCU, and ECC500 are hot-swappable.

Technical Specifications

Table 4-51 DCDU-400AN1 technical specifications

Item Specifications

Dimensions (H x W x D) 311.1 mm x 482.6 mm x 330 mm (including mounting ears)


Weight ≤ 30 kg (without PSUs and SSUs)
ECC500 configuration Main control board, basic IO board, expansion IO board, and
expansion DO board
DC surge protection Differential mode: 10 kA (8/20 μs); common mode: 20 kA
(8/20 μs)
Input specifications  DC1 input: –40 V to –60 V; max. 300 A
 PV input: 70 V to 150 V; max. 8 x 45 A
 AC input
− 200 V–240 V/346 V–415 V; 3-phase; 50 Hz/60 Hz;
max. 51 A
− 200 V–240 V single-phase; 50/60 Hz; max. 102 A

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− 200 V–240 V dual-live wire; 50/60 Hz; max. 102 A
Output specifications DC output: –48 V; max. 400 A
Max. 300 A if dual-live wire or single-phase input is used
Max. 300 A if only DC1 input is used
Output power distribution DC output:
 LLVD2: one 10 A circuit breaker, two 16 A circuit
breakers, and four 32 A circuit breakers
 LLVD1: two 63 A circuit breakers and two 80 A circuit
breakers
Battery fuse Two 250 A fuses
Installation mode Installed in a 19-inch rack
Cabling Left in and right out, or right in and left out
Maintenance mode Maintained from the front

Working Principle

Figure 4-90 DCDU-400AN1 power distribution diagram

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4.3.9 DCDU-400AS
Exterior

Figure 4-91 DCDU-400AS exterior

Figure 4-92 DCDU-400AS panel

(1) DCDU (2) ECC500 (3) Space for modules

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Figure 4-93 DCDU interior

(1) AC input terminals (2) DC1 input terminals (3) Battery switch
(4) Load circuit breakers (5) Battery fuses (6) RTN+ busbar

Figure 4-94 Phase layout in the module installation space

 To ensure phase balance, install modules based on the phase layout.


 PSUs and BCUs can be installed in the module installation space.

Functions

Table 4-52 DCDU-400AS function description

Function Description

Input of multiple Receives power from the DG, mains, and other power sources such
types of energy as a reused DC power system.
–48 V DC power Integrates hot-swap PSUs to switch between AC power and DC
supply power.
Provides multiple DC outputs (that can be disconnected) for
communications and transmission equipment.
Protection Integrates a DC SPD to provide reliable protection for DC power
ports, monitoring ports, and communications ports.

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Function Description

Communication, The ECC500 supports remote management and online upgrade,


control, and alarm monitors and controls the operating status of the power system
through communication, and reports alarms in a timely manner.
Forcible power-on Allows you to flip on the battery switch to power on the DCDU if
only batteries can supply power.
Battery The ECC500 manages batteries effectively to ensure their proper
management operation.
Hot swap The PSU, BCU, and ECC500 are hot-swappable.

Technical Specifications

Table 4-53 DCDU-400AS technical specifications

Item Specifications

Dimensions (H x W x D) 400.5 mm x 482.6 mm x 310 mm (including mounting ears)


Weight ≤ 30 kg (without PSUs)
ECC500 configuration Main control board, basic IO board, expansion IO board, and
expansion DO board
DC surge protection Differential mode: 10 kA (8/20 μs); common mode: 20 kA
(8/20 μs)
Input specifications  DC1 input: –40 V to –60 V; max. 300 A
 AC input: 200 V–240 V/346 V–415 V, 3-phase, 50/60 Hz;
max. 51 A
Output specifications DC output: –48 V; max. 400 A
Max. 300 A if only DC1 input is used
Output power DC output:
distribution  Common load: four 32 A circuit breakers
 Shared by four user loads and providing four circuit
breakers for each user load (BLVD: one 63 A circuit
breaker; LLVD: one 63 A circuit breaker and two 80 A
circuit breakers)
Battery fuse Two 250 A fuses
Installation mode Installed in a 19-inch rack
Cabling Left in and right out, or right in and left out
Maintenance mode Maintained from the front

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Figure 4-95 DCDU-400AS power distribution diagram

4.3.10 DCDU-400AD
Appearance

Figure 4-96 DCDU-400AD exterior

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Figure 4-97 DCDU-400AD panel

(1) DCDU (2) ECC500 (3) Space for modules

Figure 4-98 DCDU interior

(1) AC input terminals (2) Battery fuses


(3) Signal ports (4) RTN+ busbar

Functions

Table 4-54 DCDU-400AD function description

Function Description

Signal collection  Collects battery current signals, load current signals, and the input
and detection current signals from –48 V DC power sources by using an internal
signal interface board.
 Detects battery and load loop disconnection signals.
Protection Integrates an SPD to provide reliable protection for DC power ports,
monitoring ports, and communications ports.
Communication, The ECC500 supports remote management and online upgrade,
control, and alarm monitors and controls the operating status of the power system
reporting through communication, and reports alarms in a timely manner.

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Function Description

Battery The ECC500 manages batteries effectively to ensure their proper


management operation.
Electronic label Stores labels in the DCDU as electronic data.
Hot swap The PSU, BCU, and ECC500 are hot-swappable.

Technical Specifications

Table 4-55 DCDU-400AD technical specifications

Item Specifications

Dimensions (H x W x D) 222 mm x 482.6 mm x 310 mm (including mounting ears)


Weight ≤ 25 kg (without PSUs)
ECC500 configuration Main control board, basic IO board, expansion IO board, and
expansion DO board
Input specifications AC input: 200 V–240 V/346 V–415 V, 3-phase, 50/60 Hz;
max. 54 A
Output specifications DC output: –48 V; max. 400 A
The DCDU-400AD provides no circuit breakers and needs to
work with the DCDB.
Fuse Two 250 A fuses
Installation mode Installed in a standard 19-inch rack
Cable routing Left in and right out, or right in and left out
Maintenance mode Maintained from the front

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Working Principle

Figure 4-99 Power distribution conceptual diagram for the DCDU-400AD

The DCDU working principles are as follows:


 The ECC500, as the main control module in the DCDU, monitors and schedules the
DCDU.
 The PSU converts AC power into DC power to two independent busbars.
 BAT1- corresponds to the ESU-A route, and BAT2- corresponds to the FCB-A route.
 If the voltages of the ESU-A route of batteries drops to the low voltage disconnection
voltage, the BAT1- route disconnects. If the voltages of the FCB-A route of batteries
drops to the low voltage disconnection voltage, the BAT2- route disconnects. After the
busbar voltage is restored, the power supply to the BAT1- or BAT2- routes is
reconnected.
 The DTS chooses either of the two independent busbars to connect to the DCDB.

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4.3.11 DCDB-01B
Appearance

Figure 4-100 DCDB-01B exterior

Figure 4-101 DCDB-01B panel

(1) BLVD output circuit breakers (2) LLVD output circuit breakers

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Figure 4-102 DCDB-01B interior

(1) RTN(+) (2) NEG(–) (3) BLVD output circuit


breakers
(4) LLVD output circuit (5) Signal wiring
breakers terminal

Functions
 Distributes the output from the DCDU to multiple loads, facilitating cable connection.
 Performs surge protection on load circuit breakers for DC outputs.

Technical Specifications
The following table lists the DCDB-01B technical specifications.

Table 4-56 DCDB-01B technical specifications.


Item Specifications

Dimensions (H x W x D) 177.8 mm x 482.6 mm x 182 mm (including mounting ears)


Weight 10 kg
DC surge protection Differential mode: 10 kA (8/20 μs); common mode: 20 kA
(8/20 μs)
Output DC output:
 BLVD: one 10 A circuit breaker, two 16 A circuit
breakers, and four 32 A circuit breakers
 LLVD: two 63 A circuit breakers and two 80 A circuit
breakers
Cable routing Connected from the front, routed from the left and right parts
in the front

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4.3.12 PVDU-60A1
Appearance
The following figure shows a PVDU-60A1 panel.

Figure 4-103 PVDU-60A1 panel

(1) Cable outlets (2) Positive DC input protection circuit breaker

Functions
 Delivers PV module outputs to SSUs.
 Provides four wiring terminals to connect to the negative input terminals of PV modules
and provides four input circuit breakers to connect to the positive input terminals of PV
modules.

Technical Specifications
The following table describes the technical specifications for the PVDU.

Table 4-57 PVDU technical specifications


Item Specifications

Dimensions (H x W x D) 43.6 mm x 482.6 mm x 123 mm (including mounting ears)


Weight 5 kg
Input 70 V DC–150 V DC; max. 4 x 45 A
Output 70 V DC–150 V DC; max. 4 x 45 A
Installation mode Installed in a 19-inch rack
Cabling Left in and right in, front out
Maintenance mode Maintained from the front
Operating temperature –20°C to +65°C
Storage temperature –40°C to +70°C
Operating humidity 5%–95% RH (non-condensing)
Altitude 0–4000 m

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When the altitude ranges from 2000 m to 4000 m, the
operating temperature decreases by 1°C for each additional
200 m.
Protection level IP20

4.3.13 PVDU-200A1
Exterior
The following figure shows the photovoltaic distribution unit-200A1 (PVDU-200A1) exterior.

Figure 4-104 PVDU-200A1 exterior

Interior
The following figure shows the PVDU-200A1 interior.

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Figure 4-105 PVDU-200A1 interior

(1) Ground screw (2) Space for SSUs (3) NEG(–)


(4) RTN(+) (5) DC output port (6) CAN communications port
(7) PV– input circuit breaker (8) PV+ input port

Functions
 Collects power from PV routes and then delivers power to SSUs.
 Provides four wiring terminals to connect to the input positive terminals of PV modules,
and four input circuit breakers to connect to the input negative terminals of PV modules.

Technical Specifications
The following table lists the PVDU technical specifications.

Table 4-58 PVDU technical specifications


Item Specifications

Dimensions (H x W x D) 130.5 mm x 482.6 mm x 310 mm (including mounting


ears)
Weight 15 kg
Input 70 V DC–150 V DC; max. 4 x 45 A
Output –53.5 V DC; max. 200 A
Installation mode Installed in a 19-inch rack
Cabling Routed in from the left and out from the right
Maintenance mode Maintained from the front
Operating temperature –20ºC to +65ºC (begin to derate at 55ºC, derated to 80%
at 65ºC)
Storage temperature –40ºC to +70ºC
Operating humidity 5%–95% RH (non-condensing)
Altitude 0–4000 m

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When the altitude ranges from 2000 m to 4000 m, the
operating temperature decreases by 1ºC for each
additional 200 m.
Protection level IP20

4.3.14 S4850G1
Appearance

Figure 4-106 S4850G1

Figure 4-107 S4850G1 panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) PV positive input port (5) PV negative input port (6) Air intake vent
(7) Handle

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Functions
The S4850G1 converts DC power into 48 V DC power that uses maximum power point track
(MPPT) technology.
The S4850G1 provides the following protection functions:
 Reverse connection prevention for PV arrays (input)
 Input overvoltage protection
 Input overcurrent protection
 Output overvoltage protection
 Output current limiting protection
 Output short-circuit protection
 Overtemperature protection

Technical Specifications
The following table describes the technical specifications for the S4850G1.

Table 4-59 S4850G1 technical specifications

Item Specifications

Dimensions (H x W x D) 41.5 mm x 106.5 mm x 281 mm


Weight 1.8 kg
Input operating voltage 58–150 V DC
Output voltage 43.2–58 V DC
Rated voltage: 53.5 V DC
Maximum output power 3000 W
Maximum efficiency 98.5%

Indicator

Table 4-60 S4850G1 indicator

Indicator Color Status Description

Power indicator Green Steady on The S4850G1 has a DC power input.


Off There is no DC input.
The input fuse is faulty.
Blinking The S4850G1 is being queried manually.
Alarm indicator Yellow Off No alarm is generated.
Steady on The S4850G1 is experiencing overtemperature.

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Indicator Color Status Description

Output overvoltage alarm


Blinking The communication between the S4850G1 and
the external is interrupted.
Fault indicator Red Off The S4850G1 is running properly.
Steady on The S4850G1 shuts down due to output
overvoltage.
Fan fault.
The S4850G1 shuts down due to
overtemperature.
The S4850G1 generates no output due to internal
faults.
Blinking Software is being loaded.

4.3.15 R4850G2
Appearance
The R4850G2 is a high-efficiency PSU.

Figure 4-108 PSU

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Figure 4-109 PSU panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) Air intake vent (5) Handle

Functions
Converts AC power into 48 V DC power.
PSU works reliably with high efficiency. The following table lists the PSU functions.

Table 4-61 PSU functions


Item Specifications

Hot swap Hot-swappable


Input protection  Input overvoltage and undervoltage protection
 Input overcurrent protection
Output protection  Output overvoltage protection
 Output short-circuit protection
 Output current limiting protection
Overtemperature Overtemperature protection
protection

Technical Specifications
The following table lists the PSU technical specifications.

Table 4-62 PSU technical specifications

Item Specifications

Dimensions (H x W x D) 40.8 mm x 105 mm x 281 mm


Weight ≤ 2 kg

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Input operating voltage 85–300 V AC


Output voltage 42–58 V DC
Rated voltage: 53.5 V DC
Maximum output power 3000 W
Highest efficiency ≥ 96%

Indicators

Table 4-63 PSU indicators

Indicator Color Status Description

Power indicator Green Steady on The PSU has an AC power input.


Off The PSU has no AC power input.
The PSU is faulty.
Blinking The PSU is being queried.
at 0.5 Hz
Blinking The PSU is loading an application program.
at 4 Hz
Alarm indicator Yellow Off No alarm is generated.
Steady on  The PSU generates an alarm for power
limiting due to ambient overtemperature.
 The PSU generates an alarm for shutdown
due to ambient overtemperature or
undertemperature.
The PSU protects against AC input
overvoltage or undervoltage.
The PSU is hibernating.
Blinking The communication between the PSU and
at 0.5 Hz the SMU is interrupted.
Fault indicator Red Off The PSU is running properly.
Steady on The PSU locks out due to output overvoltage.
The PSU has no output due to an internal
fault.

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4.3.16 R4850N2
Appearance
The R4850N2 is a standard-efficiency PSU.

Figure 4-110 PSU

Figure 4-111 PSU panel

(1) Power indicator (2) Alarm indicator (3) Fault indicator


(4) Air intake vent (5) Handle

Functions
Converts AC power into 48 V DC power.
PSU works reliably with high efficiency. The following table lists the PSU functions.

Table 4-64 PSU functions

Item Specifications

Hot swap Hot-swappable


Input protection  Input overvoltage and undervoltage protection
 Input overcurrent protection
Output protection  Output overvoltage protection

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Item Specifications
 Output short-circuit protection
 Output current limiting protection
Overtemperature Overtemperature protection
protection

Technical Specifications
The following table lists the PSU technical specifications.

Table 4-65 PSU technical specifications

Item Specifications

Dimensions (H x W x D) 40.8 mm x 105 mm x 281 mm


Weight ≤ 2 kg
Input operating voltage 85–300 V AC
Output voltage 42–58 V DC
Rated voltage: 53.5 V DC
Maximum output power 3000 W
Highest efficiency ≥94%

4.3.17 DTS-200A1
Appearance
The following figure shows a DTS-200A1.

Figure 4-112 DTS-200A1

The following figure shows a DTS-200A1 panel.

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Figure 4-113 DTS-200A1 panel

(1) Output wiring (2) –48 V1 fuse (3) –48 V2 fuse (4) Automatic
terminal switching status
indicator
(5) Working mode (6) Manual switching (7) Main battery (8) Current load
switching button status indicator status indicator battery switching
button
(9) Back battery (10) Main and back (11) Power, RUN, (12) CAN&RS485
status indicator battery input wiring and ALM input port
terminal indicators
(13) CAN&RS485 (14) Dual in-line (15) RS232 port (16) Dry contacts
output port package (DIP) switch
(17) -48 V1 and -48 (18) RTN port (19) Ground
V2 output ports terminal

Functions
Switches between two DC power supplies seamlessly.

Silk Screen
The following table describes the input indicators on the DTS-200A1 panel.

Table 4-66 Indicator description

Silk Screen Indicator Status Meaning

RUN Steady green Power is supplied but the DTS-200A1 is


faulty.
Off Power is not supplied or the DTS-200A1
is faulty.
Blinking at 0.5 Hz (on for The DTS-200A1 is running properly.
1s and then off for 1s)
Blinking at 2 Hz (on for The DTS-200A1 is not registered or the
0.25s and then off for communication fails.
0.25s)
ALM Off No alarm is generated.

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Silk Screen Indicator Status Meaning

Steady red An alarm is generated.


Note: If switching fails, the ALM
indicator (red) is steady on.
AUTO Steady green The DTS-200A1 is in automatic mode.
Off There is no power input or the
DTS-200A1 is in manual mode.
Manual Steady green The DTS-200A1 is in manual mode.
Off There is no power input or the
DTS-200A1 is in automatic mode.
Main battery Steady green The active battery contactor is closed.
Off There is no power input or the standby
battery contactor is closed.
Back battery Steady green The standby battery contactor is closed.
Off There is no power input or the active
battery contactor is closed.

The following table describes the CAN&RS485 input and output ports and the RS232 port.

Table 4-67 RJ45 pin definition

Pin Definition

Pin 1 TX+
Pin 2 TX–
Pin 3 NC (Rx232)
Pin 4 RX+
Pin 5 RX–
Pin 6 NC (GND232)
Pin 7 CAN H
Pin 8 CAN L

Technical Specifications
The following table lists the DTS-200A1 technical specifications.

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Table 4-68 DTS-200A1 technical specifications

Item Specifications

Dimensions (H x W x D) 86.1 mm x 482.6 mm x 310 mm (including mounting ears)


Weight < 20 kg
Input  DC 1 and 2 input voltage: –40 V DC to –60 V DC
 Input current: 0–200 A
Output  Output voltage: –40 V DC to –60 V DC
 Output current: 0–100 A
Protection level IP20
Installation mode Installed in a standard 19-inch rack
Cable routing Left in and right out, or right in and left out
Maintenance mode All external ports and connected cables can be maintained
from the front.

Working Modes
The DTS-200A1 can be operated automatically or manually. It provides the following
buttons:
 Working Model: automatic/manual switch
 Current Load Battery: active/standby battery switch

4.3.18 Intelligent Battery Detector


Appearance
Figure 4-114 shows an intelligent battery detector.

Figure 4-114 Intelligent Battery Detector

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Functions
Table 4-69 describes the intelligent battery detector functions.

Table 4-69 Intelligent battery detector function description


Function Description

Remote management Performs preventive maintenance inspection (PMI) on battery


strings and reports data to the host, improving the reliability of
the DC power system.
Monitoring Monitors the voltages, charge currents and temperatures of 24
batteries. You can configure two intelligent battery detectors
based on site requirements.

Technical Specifications
Table 4-70 lists the technical specifications for the intelligent battery detector.

Table 4-70 Technical specifications for an intelligent battery detector

Item Specifications

Monitoring Monitors 24 batteries. Multiple intelligent battery detector can


be combined.
Voltage monitoring 0–3 V (typical value: 2 V)
range 0–10 V (typical value: 6 V)
0–15 V (typical value: 12 V)
Power supply 40–300 V DC or 36–250 V AC
Communication mode RS485 bus; baud rate: 9600 bit/s
Cable connection Cable connectors are pluggable.

4.3.19 SAU-03A
Appearance
The following figure shows an SAU-03A.

Figure 4-115 SAU-03A

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The following figure shows an SAU-03A panel.

Figure 4-116 SAU-03A panel

(1) Port for connecting to the signal cable (2) Port for connecting to the signal cable
that monitors the voltage of the DG1 AC that monitors the voltage of the Mains
route (DG2) AC route
(3) Reserved ports (4) Port for connecting to the signal cable
that monitors the current of the first battery
route
(5) Port for connecting to the signal cable (6) Port for connecting to the signal cable
that monitors the current of the second that monitors the voltage of the first
battery route battery route
(7) Port for connecting to the signal cable (8) DIP switch
that monitors the voltage of the second
battery route
(9) RS232 commissioning port (10) Port for connecting to the signal cable
that monitors the current of the DG1 AC
route
(11) Port for connecting to the signal cable (12) Port for connecting to the signal cable
that monitors the current of the Mains (DG2) that monitors the ambient temperature
AC route
(13) Indicator (14) COM_IN and COM_OUT ports used
for cascading with the ECC500

Panel
DIP Switch: two pins are for setting the 120-ohm resistor of the CAN port. If the SAU is at
the final end of the communication bus, Switch the two CAN_R DIP switches to ON if the
CAN port is used.
The following table describes the pins in the COM_IN and COM_OUT ports.

Table 4-71 Description of the pins in the COM_IN and COM_OUT ports

Pin No. Definition Description

1,2,3,4,5,6 None None


7 CANH CAN differential signals

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Pin No. Definition Description

8 CANL

The following table describes the pins in the RS232 port.

Table 4-72 Description of the pins in the RS232 port

Pin No. Definition Description

1, 2, 4, 5 and 8 None None


3 RS232_RXD_DEBUG Receives data.
6 GND Ground
7 RS232_TXD_DEBUG Sends data.

The following table describes the SAU-03A indicators.

Table 4-73 Indicator description


Indicator Color Status Meaning

PWR Green Steady on The power supply is normal.


Steady off The power supply is abnormal.
RUN Green Blinking (on for 1s and The SAU-03A is
then off for 1s) communicating with the
monitoring module such as the
ECC500 properly.
Blinking (on for 0.125s The SAU-03A fails to
and then off for 0.125s) communicate with the
monitoring module such as the
ECC500.
ALM Red Steady on An alarm is generated.
Steady off An alarm is cleared.

Functions
 Monitors two three-phase, four-wire AC voltages.
 Monitors six three-phase AC currents (divided into two groups).
 Monitors the voltages of two battery strings.
 Monitors the currents of two battery strings.
 Provides two cascaded CAN communications ports that share one CAN bus.
 Provides one RS232 port.

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 Provides an 8-pin dual in-line package (DIP) switch, of which two pins are used to set a
120 ohm build-out resistor for CAN communication, six pins are reserved.
 Provides two routes for measuring AC consumption and frequencies.

Technical Specifications
The following table lists the SAU-03A technical specifications.

Table 4-74 SAU-03A technical specifications

Item Specifications

Dimensions (H x W x D) 43 mm x 482.6 mm x 100 mm (including mounting ears)


Weight ≤ 3 kg

4.3.20 ETP24160A3
Appearance
The ETP24160A3 consists of power distribution, a backplane, DC-DC converters, and
monitoring ports. Figure 4-117 shows an ETP24160A3 panel.

Figure 4-117 ETP24160A3 panel

(1) Load circuit (2) Load circuit (3) Load circuit (4) DC-DC
breaker F1 breaker F2 breaker F3 converter slot
(5) Load circuit (6) Load circuit (7) Load circuit
breaker F6 breaker F5 breaker F4

Figure 4-118 shows a DC-DC converter panel

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Figure 4-118 DC-DC converter panel

(1) Run indicator (2) Alarm indicator (3) Fault indicator


(4) –48 V DC input port (5) Air intake vent (6) Handle

Functions
The ETP24160A3 performs the following functions:
 Converts –48 V DC input into stable +24 V DC output for +24 V communications
equipment.
 Provides two dry contacts for reporting alarms.
 Uploads operating information such as the voltage, current, and DC-DC converter fault
alarms to the main control unit (MCU) over the CAN. The output voltage range of the
ETP24160A3 is set on the MCU.
 Allows you to query component information recorded on electronic labels.
 The DC-DC converter is hot-swappable and protects against input reverse connection,
input undervoltage, output overvoltage, output short circuits, output current limiting, and
overtemperature.

Technical Specifications
Table 4-75 lists the ETP24160A3 technical specifications.

Table 4-75 ETP24160A3 technical specifications

Item Specifications

Dimensions (H x W x D) 133.5 mm x 482 mm x 310 mm (including mounting ears)


Weight ≤ 10 kg (excluding DC-DC converters)
DC input voltage –40 V DC to –60 V DC (typical value: –53.5 V DC)
DC input current Maximum current: 125 A
DC output voltage 24–30V DC (typical value: 27 V DC)
Maximum output power 4400 W

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Output Provides four 100 A and two 32 A power supplies for loads.
Maintenance mode Maintained from the front
Highest efficiency 92%

4.3.21 DG Battery Charger (BCU-1203A)


Appearance

Figure 4-119 BCU-1203A exterior

Figure 4-120 BCU-1203A panel

(1) Normal (2) Indicator of CAN bus (3) Fault (4) DC output port for
input indicator communication exception and indicator supplying power to the
output current limiting DG battery
(5) Auxiliary (6) Power switch (7) Handle (8) Air intake vent
DC output port

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Functions

Table 4-76 BCU-1203A function description

Function Description

DC-DC Converts –48 V DC input into 12 V DC output to charge the DG


conversion battery.
Input protection  Protects against input undervoltage.
 Protects against input reverse connection.
Output protection  Protects against output current limiting.
 Protects against output short circuits.
 Protects against output reverse connection.
Alarm protection Indicates alarms by indicators.

Technical Specifications

Table 4-77 BCU-1203A technical specifications

Item Specifications

Dimensions (H x W x D) 41.6 mm x 105 mm x 263 mm


Weight ≤ 2 kg
Input operating voltage –40 V DC to –60 V DC
Rated output voltage 13.5 V DC
Numbers of outputs 2 (BAT_OUT_A max. output 3 A, DG battery connection
supported; AUX_OUT_C max. output 1 A)
Total output power 40.5W

Indicator Description

Table 4-78 Indicator description

Indicator Color Normal Abnorm Possible Cause


State al State

Normal input Green On Off The green indicator is steady on


indicator when the charger is working
properly.
Indicator of Yellow Off On The yellow indicator is on when
CAN bus Blinking the output current is limited.
communication The yellow indicator is blinking if
exception and

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Indicator Color Normal Abnorm Possible Cause


State al State
output current the CAN bus communication is
limiting abnormal.
Fault indicator Red Off On The red indicator is on if the
output is abnormal due to input
overvoltage, input undervoltage,
output short circuit, output
reverse connection,
overtemperature protection, or
any other internal fault.

4.3.22 Inverter (DJN1000-S)


The following figure shows a DJN1000-S panel.

Figure 4-121 DJN1000-S panel

(1) Ground screw (2) DC input port (3) Switch


(4) Air intake vent (5) Indicators (6) Dry contact terminals
(7) AC input and output terminals (8) AC output socket (9) SPD

Functions
The inverter converts DC input into AC output.

Technical Specifications
The following table lists the inverter technical specifications.

Table 4-79 Inverter technical specifications

Item Specifications

Dimensions (H x W x D) 43.5 mm x 482.6 mm x 286 mm (including


mounting ears)
Rated output capacity 1000 VA/700 W
DC input Rated voltage 48 V DC
Rated current 17 A

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AC input Rated voltage 220 V AC


Rated frequency 50 Hz
AC output Rated output 220 V AC±3%
voltage
Output frequency 50±1% Hz
Output mode One wiring terminal AC output + one universal
socket AC output

Indicators

Table 4-80 Inverter indicator description

Silk Screen Color Description

LINE Green The indicator is on when there is mains power input.


The indicator is off when there is no mains power input.
INV. Green The indicator is on when the inverter is normal.
The indicator is off when the inverter is abnormal.
The indicator blinks when the inverter is in energy saving
mode in which mains power is preferred.
BAT.H/L Yellow The indicator blinks when there is a DC input
under/overvoltage alarm.
The indicator is on when there is protection against DC input
under/overvoltage.
FAULT Yellow The indicator is off when the inverter is normal.
The indicator is on when the inverter is abnormal.

Dry Contact Terminals

Figure 4-122 Inverter dry contact terminals

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Table 4-81 Definition of inverter dry contact terminals

Pin Description

1, 2 Dry contact signal for a DC input abnormality alarm, open when DC


input is normal, closed when DC input is abnormal
1, 3 Dry contact signal for a DC input abnormality alarm, closed when
DC input is normal, open when DC input is abnormal
4, 5 Dry contact signal for an inverter abnormality alarm, open when the
inverter is normal, closed when the inverter is abnormal
4, 6 Dry contact signal for an inverter abnormality alarm, closed when
the inverter is normal, open when the inverter is abnormal

4.4 ESS
The ESS stores energy in the power supply solution.

4.4.1 12 V AGM Battery


Appearance
Figure 4-123 shows AGM battery series.

Figure 4-123 AGM battery series

Functions
AGM batteries supply backup power in the areas with good mains quality.

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Technical Specifications
Table 4-82 lists the AGM battery technical specifications.

Table 4-82 AGM battery technical specifications


Item 6-FMX-100B 6-FMX-150B 6-GFM-100XB 6-GFM-150X/E

Dimensions 395 mm x 110 mm 549 mm x 110 393 mm x 108 528 mm x 125


(L x W x H) x 286 mm mm x 310 mm mm x 287 mm mm x 310 mm
Weight 30.8 kg 48 kg 35 kg 50 kg
Rated 12 V DC 12 V DC 12 V DC 12 V DC
voltage
Capacity 100 Ah 150 Ah 100 Ah 150 Ah

4.4.2 DCB-A
The DCB-A is a deep cycle battery. It belongs to the gel battery family.

Appearance

Figure 4-124 DCB-A series

Features
 Can be charged in a large current.
 The low self discharge ratio enables DCB-As to be used for two years at 25°C and
restores the rated capacity by 100%.
 Can be charged and discharged 2500 times at 25°C when the DOD is 60%.

Technical Specifications

Table 4-83 DCB-A series technical specifications

Item Specifications

Dimensions (L x W x H) DCB-300A: 206 mm x 145 mm x 386 mm


DCB-420A: 206 mm x 145 mm x 502 mm

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Item Specifications
DCB-490A: 206 mm x 166 mm x 502 mm
DCB-600A: 206 mm x 145 mm x 677 mm
DCB-800A: 206 mm x 191 mm x 677 mm
Weight DCB-300A: about 27 kg
DCB-420A: about 34.5 kg
DCB-490A: about 39.5 kg
DCB-600A: about 48 kg
DCB-800A: about 64.5 kg
Rated voltage 2V
Maximum charge current DCB-300A: 60A
DCB-420A: 84 A
DCB-490A: 98 A
DCB-600A: 120 A
DCB-800A: 160 A

4.4.3 DCB-A1
The DCB-A1 is a deep cycle battery. It belongs to the gel battery family.

Appearance

Figure 4-125 DCB-A1 series

Features
 The low self discharge ratio enables DCB-A1s to be used for two years at 25°C and
restores the rated capacity by 100%.
 Can be charged in a large current.
 DCB-A1s can be charged and discharged 2000 times at 25°C when the DOD is 60%.

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Technical Specifications

Table 4-84 DCB-A1 series technical specifications

Item Specifications

Dimensions (L x W x H) DCB-300A1: 206 mm x 124 mm x 386 mm


DCB-400A1: 206 mm x 124 mm x 502 mm
DCB-500A1: 206 mm x 145 mm x 502 mm
DCB-600A1: 206 mm x 166 mm x 502 mm
Weight DCB-300A1: about 19 kg
DCB-400A1: about 27 kg
DCB-500A1: about 33.5 kg
DCB-600A1: about 38 kg
Rated voltage 2V
Maximum charge current DCB-300A1: 60 A
DCB-400A1: 80 A
DCB-500A1: 100 A
DCB-600A1: 120 A

4.4.4 DCB-B
The DCB-B is a deep cycle battery. It belongs to the AGM battery family.

Appearance

Figure 4-126 DCB-B series

Features
 Can be charged in a large current.
 The low self discharge ratio enables DCB-Bs to restore the rated capacity by 100%.
 Can be charged and discharged 1100 times at 25°C when the DOD is 60%.

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Technical Specifications

Table 4-85 DCB-B series technical specifications

Item Specifications

Dimensions (L x W x H) DCB-200B: 181 mm x 90 mm x 365 mm


DCB-300B: 181 mm x 124 mm x 365 mm
DCB-500B: 181 mm x 191 mm x 365 mm
DCB-650B: 181 mm x 225 mm x 365 mm
DCB-800B: 181 mm x 303 mm x 365 mm
Weight DCB-200B: about 13 kg
DCB-300B: about 18.5 kg
DCB-500B: about 30 kg
DCB-650B: about 35 kg
DCB-800B: about 48 kg
Rated voltage 2V
Maximum charge current DCB-200B: 40 A
DCB-300B: 60 A
DCB-500B: 100 A
DCB-650B: 130 A
DCB-800B: 160 A

4.4.5 FCB-A
The FCB-A is a fast charge battery. It belongs to the AGM battery family.

Appearance

Figure 4-127 FCB-A series

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Functions
An FCB-A applies to an unstable power grid. If mains is available, an FCB-A allows a high
charge current. If mains is unavailable, an FCB-A supplies power to communications
equipment by relying on its consistent cycle performance (charged and discharged 1500 times
at 25°C when the DOD is 50%).

Technical Specifications

Table 4-86 FCB-A series technical specifications

Item Specifications

Dimensions (L x W x H) FCB-200A: 181 mm x 90 mm x 365 mm


FCB-300A: 181 mm x 124 mm x 365 mm
FCB-400A: 181 mm x 158 mm x 365 mm
FCB-500A: 181 mm x 191 mm x 365 mm
FCB-650A: 181 mm x 225 mm x 365 mm
Weight FCB-200A: 13 kg
FCB-300A: 18.5 kg
FCB-400A: 24 kg
FCB-500A: 30 kg
FCB-650A: 35 kg
Rated voltage 2V
Maximum charge current FCB-200A: 60A
FCB-300A: 90 A
FCB-400A: 120 A
FCB-500A: 150 A
FCB-650A: 195 A

4.4.6 FCB-B
The FCB-B is an AGM battery.

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Appearance

Figure 4-128 FCB-B series

Functions
 The FCB-B provides good cycle performance to address requirements at small- and
medium-sized sites with unstable mains supply. When the mains power is available, the
FCB-B can be charged with a large current to rapidly restore the capacity.
 The FCB-B can be charged and discharged 1200 times at 25°C when the DOD is 40%.

Technical Specifications
The following table lists the FCB-B technical specifications.

Table 4-87 FCB-B technical specifications

Item Specifications

Dimensions (L x W x H) FCB-100B: 391 mm x 108 mm x 287 mm


FCB-150B: 546 mm x 125 mm x 310 mm
Weight FCB-100B: 35 kg
FCB-150B: 54 kg
Rated voltage 12 V DC
Maximum charge current FCB-100B: 30 A
FCB-150B: 45 A

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4.4.7 Flooded Battery


Appearance
Figure 4-129 shows flooded batteries 600 Ah and 800 Ah.

Figure 4-129 600Ah and 800Ah

Functions
Flooded batteries are designed for unstable power grids due to their consistent cycle features.

Technical Specifications
Table 4-88 lists the 600 Ah and 800 Ah technical specifications.

Table 4-88 600Ah and 800Ah technical specifications

Item 600 Ah 800 Ah

Dimensions (H x W x D) 145 mm x 206 mm x 700 mm 191 mm x 210 mm x 700 mm


Weight 34 kg (excluding electrolytes); 46 48 kg (excluding electrolytes); 64
kg (including electrolytes) kg (including electrolytes)
Capacity (25°C) 600 Ah 800 Ah
Rated voltage 2 V DC 2 V DC
Self-discharge < 10%, 90 days (25°C) < 10%, 90 days (25°C)
Maximum charge current 90 A 120 A

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Item 600 Ah 800 Ah

Charge voltage (25°C) Float voltage: 2.23 V; equalized charging voltage: 2.35 V
Temperature compensation coefficient: –3.3 mV/°C

4.4.8 SCB-A
The SCB-A is an AGM battery.

Appearance
The SCB-A series is designed for renewable energy, such as solar and wind, and provides
good circulation. Figure 4-130 shows the SCB-A series.

Figure 4-130 SCB-A series

Features
 Can be charged in a large current and capacity can be restored.
 Adapts to high temperatures.
 Can be charged and discharged 4000 times at 35°C when the DOD is 30%.

Technical Specifications
Table 4-89 lists the SCB-A series technical specifications.

Table 4-89 SCB-A series technical specifications


Item Specifications

Dimensions (L x W x H) SCB-200A: 227 mm x 96 mm x 291 mm


SCB-300A: 227 mm x 133 mm x 291 mm
SCB-500A: 230.5 mm x 155 mm x 394.5 mm
SCB-600A: 230.5 mm x 179.5 mm x 395.5 mm
SCB-800A: 230.5 mm x 230.5 mm x 395.5 mm
Weight SCB-200A: about 18 kg
SCB-300A: about 25 kg
SCB-500A: about 40 kg
SCB-600A: about 48 kg

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Item Specifications
SCB-800A: about 62 kg
Rated voltage 2V
Maximum charge current SCB-200A: 40 A
SCB-300A: 60 A
SCB-500A: 100 A
SCB-600A: 120 A
SCB-800A: 160 A

4.4.9 SCB-A1
The SCB-A1 is an AGM battery.

Appearance
The SCB-A1 series is designed for renewable energy, such as solar and wind, and provides
good circulation. Figure 4-131 shows the SCB-A1 series.

Figure 4-131 SCB-A1 series

Features
 Can be charged in a large current and capacity can be restored.
 Adapts to high temperatures.
 Can be charged and discharged 2000 times at 35°C when the DOD is 30%.

Technical Specifications

Table 4-90 SCB-A1 series technical specifications

Item Specifications

Dimensions (L x W x H) SCB-200A1: 181 mm x 124 mm x 365 mm


SCB-300A1: 181 mm x 158 mm x 365 mm

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Item Specifications
SCB-500A1: 181 mm x 225 mm x 365 mm
SCB-650A1: 181 mm x 303 mm x 365 mm
SCB-800A1: 181 mm x 370 mm x 365 mm
Weight SCB-200A1: about 18.2 kg
SCB-300A1: about 23.5 kg
SCB-500A1: about 33.2 kg
SCB-650A1: about 45.8 kg
SCB-800A1: about 56.4 kg
Rated voltage 2V
Maximum charge current SCB-200A1: 40 A
SCB-300A1: 60 A
SCB-500A1: 100 A
SCB-650A1: 130 A
SCB-800A1: 160 A

4.4.10 TCB-A
The TCB-A is a temperature cycle battery. It belongs to the AGM battery family.

Appearance

Figure 4-132 TCB-A series

Features
 Recommended operating temperature range: 15ºC to 45ºC
 Designed with the special anti-corrosion grid and active material with special additives
 Polyphenylene oxide (PPO) enclosure material with high-temperature resistance
 Can be charged and discharged 1400 times at 45ºC when the DOD is 60%

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 Can be charged and discharged 2000 times at 25ºC when the DOD is 60%

Technical Specifications

Table 4-91 TCB-A series technical specifications

Item Specifications

Dimensions (H x W x D) TCB-300A: 365 mm x 184 mm x 132 mm


TCB-400A: 365 mm x 184 mm x 162 mm
TCB-500A: 365 mm x 184 mm x 194 mm
TCB-650A: 365 mm x 184 mm x 225 mm
TCB-800A: 365 mm x 184 mm x 303 mm
Weight TCB-300A: about 20 kg
TCB-400A: about 25 kg
TCB-500A: about 31 kg
TCB-650A: about 36 kg
TCB-800A: about 49 kg
Rated voltage 2V
Maximum charge current TCB-300A: 90 A
TCB-400A: 120 A
TCB-500A: 150 A
TCB-650A: 195 A
TCB-800A: 240 A

4.4.11 ESMU-02A
Appearance
The following figure shows an ESMU.

Figure 4-133 ESMU

The following figure shows an ESMU panel.

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Figure 4-134 ESMU panel

(1) COM_OUT port (2) COM_ELU (3) Resistance DIP switch (4) Resistance DIP
port corresponding to the CAN switch (reserved)
port
(5) Address DIP (6) ESU-A (7) Power switch (8) Power port
switch (ADDRESS) sampling port
(9) Battery– port (10) –48V BUS (11) Status indicator (12) CONSOLE
port port
(13) COM_IN port

Functions
The following table describes the ESMU functions.

Table 4-92 ESMU function description

Function Description

Status monitoring Monitors the voltage and temperature of each electrochemical


cell, and voltage and current of the ESU string.
Alarm detection and Detects alarms for hardware faults, overvoltage, undervoltage,
reporting overcurrent, high temperatures, and low temperatures, and
reports alarms to the host over a CAN port.
ESU connection control Disconnects ESUs when an alarm is generated and connects
ESUs after exceptions are eliminated.
Cascading A maximum of 12 ESMUs can be cascaded.
Equalization Supports real-time equalization and adaptive equalization:
 Real-time equalization: Equalizes cell capacities to delay
electrochemical cell deterioration and prolong the service
life of cells. Such cell capacity imbalance is caused by the
increase of charge/discharge cycles.
 Adaptive equalization: Equalizes cell capacities to facilitate
ESU maintenance and replacement in the mixture of
different electrochemical cells, which improves ESU
adaptability. Such cell capacity imbalance is caused by
ESU maintenance and replacement.
 The controller identifies the electrochemical cell with the
lowest voltage and adjusts its output current.

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Function Description

SOH Monitors the ESU health status and reports the information to
the host over a CAN port.
Electronic label Identifies ESUs by displaying their models, bar codes, and
production dates.

Technical Specifications
The following table describes the ESMU technical specifications.

Table 4-93 ESMU technical specifications

Item Specifications

Dimensions (H x W x D) 44.5 mm x 444 mm x 310 mm


Weight ≤ 5 kg
Disconnection protection voltage 44–46 V
 Typical value: 45 V
 Forcible disconnection voltage: 44 V
Busbar activation voltage 46–48V
 Typical value: 47 V
 Forcible activation voltage: 48 V
Maximum charge/discharge current ESMU-02A: 100 A
Operating conditions  Ambient temperature: –20°C to +55°C
 Humidity: 5%–95% RH
 Atmospheric pressure: 70–106 kPa
 Altitude: ≤ 4 km
Reliability Mean time between failures (MTBF) ≥
30,000 hours; annual repair ratio < 1%

4.4.12 ESU-A600Wh/C
Appearance
The following figure shows an ESU-A600Wh/C panel.

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Figure 4-135 ESU-A600Wh/C panel

(1) Positive wiring terminal (2) Sampling wiring terminal (3) Negative wiring terminal
(4) Handle (5) COM_ELU OUT port (6) COM_ELU IN port

Features
An ESU-A600Wh/C is made of a new type of material and features safety, long lifespan,
small size, light weight, and has good performance at high temperatures. It can be charged or
discharged with large power and does not pollute the environment.

Technical Specifications
The following table lists the ESU-A600Wh/C technical specifications.

Table 4-94 ESU-A600Wh/C technical specifications

Item Specifications

Dimensions (H x W x D) 125 mm x 105 mm x 420 mm


Weight About 12 kg
Voltage 12 V DC
Capacity 600 Wh
Cycle life Can be charged and discharged 4500 times at 35°C

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Item Specifications
when the depth of discharge (DOD) is 85%.

4.4.13 ESU-A2400Wh/D
Appearance
The following figure shows an ESU-A2400Wh/D.

The following figure shows an ESU-A2400Wh/D panel.

Figure 4-136 ESU-A2400Wh/D panel

(1) Positive wiring terminal (2) COM_ELU IN port (3) COM_ELU OUT port
(4) ESU-A4 sampling port (5) ESU-A3 sampling port (6) ESU-A2 sampling port
(7) ESU-A1 sampling port (8) Negative wiring terminal (9) Handle

Features
An ESU-A2400Wh/D is made of a new type of material and features safety, long lifespan,
small size, light weight, and has good performance at high temperatures. It can be charged or
discharged with large power and does not pollute the environment.

Technical Specifications
The following table lists the ESU-A2400Wh/D technical specifications.

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Table 4-95 ESU-A2400Wh/D technical specifications

Item Specifications

Dimensions (H x W x D) 125 mm x 435 mm x 420 mm


Weight 37.5 kg
Voltage 48 V DC
Capacity 2400 Wh
Cycle life Can be charged and discharged 3500 times at 35°C when the
depth of discharge (DOD) is 85%.

4.4.14 ESU-A2400Wh/N
Appearance
The following figure shows an ESU-A2400Wh/N.

The following figure shows an ESU-A2400Wh/N panel.

Figure 4-137 ESU-A2400Wh/N panel

(1) COM_ELU IN port (2) COM_ELU OUT port (3) Sampling wiring terminal
(4) Positive wiring terminal (5) Negative wiring terminal (6) Handle

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Features
An ESU-A2400Wh/N is made of a new type of material and features safety, long lifespan,
small size, light weight, and has good performance at high temperatures. It can be charged or
discharged with large power and does not pollute the environment.

Technical Specifications
The following table lists the ESU-A2400Wh/N technical specifications.

Table 4-96 ESU-A2400Wh/N technical specifications

Item Specifications

Dimensions (H x W x D) 125 mm x 440 mm x 500 mm


Weight 30 kg
Voltage 12 V DC
Capacity 2400 Wh
Cycle life Can be charged and discharged 3500 times at 35°C when
the depth of discharge (DOD) is 85%.

4.5 NetEco
The iManager NetEco monitors and manages key performance indicators (KPIs) and alarms
for power and environment related devices in real time, effectively improving the remote
operation and maintenance of such devices, reducing the number of site visits, and decreasing
operation and maintenance costs. The NetEco can also collect and analyze site power
consumption data and raise energy saving optimization suggestions.
Figure 4-138 shows the NetEco monitoring system.

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Figure 4-138 NetEco monitoring system

The NetEco centrally manages site energy and environment over the ECC500 and can be
networked in in-band or out-of-band mode.

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5 Commissioning

5.1 Local Commissioning


Perform local commissioning on the ECC500 LCD or over the WebUI.

5.1.1 IP Networking Commissioning


The following table lists the IP networking commissioning items.

Table 5-1 IP networking commissioning items

Item Method Expected Result

Networking Enter the networking parameter setting screen 1. Network Mode is set to IP.
parameters and server parameter setting screen of the 2. The subnet mask, default gateway, and
ECC500 and check the following items: addresses of the ECC500, active
1. Networking mode server, and standby server are the
same as planned.
2. IP address of the ECC500
3. IP addresses of the active and standby
servers
4. Subnet mask
5. Default gateway
NOTE
 To ensure the security of data transmission, the
NetEco transmits data after encrypting it over
SSL.
 The preceding parameters can also be viewed
and set on a local WebUI. For details about
WebUI operations, see the ECC500
(PowerCube) User Manual.

IP networking 1. Set the IP address, gateway, and subnet 1. If ping packets are transmitted
link mask of the network adapter on a laptop between the PC and the gateway, the
based on the parameters assigned by the channel between the site and the
ECC500. gateway is set up. If no ping packet is
2. Disconnect the network cable between the transmitted, the network between the
ECC500 and transmission equipment. site and the gateway is faulty.
3. Connect the laptop to the network access 2. If ping packets are transmitted
device by using a network cable. between the PC and the NetEco server,
the channel between the site and the

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Item Method Expected Result


4. Run the ping command on the laptop to NetEco is set up. If no ping packet is
ping the gateway and server IP address. transmitted, the network between the
site and the NetEco is faulty or the
NetEco server is faulty.

5.1.2 GPRS Networking Commissioning


The following table lists the GPRS networking commissioning items.

Table 5-2 GPRS networking commissioning items

Item Method Expected Result

Networking Enter the networking parameter setting screen 1. Network Mode is set to GPRS.
parameters and server parameter setting screen of the 2. GPRS dialup control, access point name,
ECC500 and check the following items: access point number, user name for the
1. Networking mode GPRS network, password for the GPRS
network, and IP addresses of the active
2. Access point name
and standby servers are the same as
3. Access point number planned.
4. User name for the GPRS network
5. Password for the GPRS network
6. IP addresses of the active and standby
servers
NOTE
The preceding parameters can also be viewed and
set on a local WebUI. For details about WebUI
operations, see the ECC500 (PowerCube) User
Manual.

SIM card 1. View on the LCD of the ECC500: 1. If Online is displayed on the LCD, the
Path: Main Menu > Running Info > SIM card is installed properly. Otherwise,
GPRS > SIM Card State check the SIM card installation.
2. If the value of Link State is Dial Success,
2. Dial the SIM card number of the GPRS
the SIM card has registered with the
module using a mobile phone.
network. Otherwise, check the SIM card
configuration.
3. When you dial the SIM card number, if
you hear the ring back tone, the SIM card
is working properly. If you hear a prompt
tone indicating power-off or wrong
disconnection, the SIM card may owe fee
or may not be installed properly.
Connection 1. View on the LCD of the ECC500: 1. The value of Link State is Dial Success.
between the Path: Main Menu > Running Info > 2. If a correct IP address is displayed, the
SIM card and GPRS > SIM Card State SIM card is properly installed and
the GPRS parameters are set correctly. If no or an
2. View on the LCD of the ECC500:
network incorrect IP address is displayed, check
Path: Main Menu > Running Info > that the SIM card parameters are the same
GPRS > IP Address as planned.

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Item Method Expected Result

GPRS Install the SIM card in a data terminal and If the server IP address can be ping, the link is
networking connect the terminal to the laptop. Then ping set up.
link the server IP address.

5.1.3 In-band Networking Commissioning


The following table lists the in-band networking commissioning checklist.

Table 5-3 In-band networking commissioning checklist

Item Method Expected Result

Communications cables between Check the connection Communications cables are connected
the ECC500 and the base sequence of communications properly in correct sequence.
transceiver station (BTS) cables by using a multimeter.
NOTE
The port is protected by a security
mechanism.

ECC500 address  Check that the ECC500  In in-band communication mode, the
address is 27. ECC500 address is 27.
 Check the IP address of  IP address of the active server is set
the active server and a and a channel to the NetEco is set
channel to the NetEco on up.
the server parameter
setting screen.
Registration of the ECC500 with Check the RUN indicator on  If the RUN indicator blinks (on for
the BTS the ECC500. 0.125s and then off for 0.125s), the
ECC500 fails to register with the
BTS.
 If the RUN indicator blinks (on for
1s and then off for 1s), the ECC500
has already registered with the BTS.

5.1.4 Function Commissioning


Table 5-4 Function commissioning checklist

Item Standard Reference Section

Real-time data Real-time data is displayed in For details, see Common Operations in the latest
query specified ranges when the ECC500 (PowerCube) User Manual.
PowerCube 1000 is running.
Parameter Related parameters are correctly
settings set.
Alarm You can query and manage alarms

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Item Standard Reference Section


commissioning and alarm clearance events on the
ECC500.
Data export You can export statistics, logs,
historical alarms, site configuration
information, and electronic labels.
System The check conditions are met and
self-check the result indicates no exceptions.

5.2 Remote Commissioning


Perform remote commissioning using the NetEco. Perform this operation only when the
NetEco is deployed.

5.2.1 Commissioning Checklist


Table 5-5 NetEco commissioning checklist

Item Standard Reference Documentation

Networking The maintenance channel between the For details, see the latest iManager
commissioning NetEco and the communications NetEco Product Documentation.
equipment is normal. For details, see iManager NetEco
Site setup A site is set up. Commissioning Guide (Video).
commissioning
Remote management  You can query site information,
and commissioning power supply statistics, device
information, KPI information, and
alarm information.
 You can query the site status
diagram.
 You can query the parameters for
operating equipment.
 You can power on, power off, or reset
equipment.
Alarm commissioning You can query and handle alarms on the
NetEco.
Data export You can export real-time monitoring
data.
You can export configuration Data.
You can export logs.
You can export alarms.

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5.2.2 Network Element Configuration


The following table describes the network element configuration principles when a site is set
up using the NetEco.

Table 5-6 Network element configuration principles

System Component Configuration Requirements

Energy plant system EPS-D1 Configured with a non-intelligent DG.


(EPS) Choose the number of EPS-D1s based on site
requirements.
EPS-D board 1 Configured with a DG user interface board.
Choose the number of EPS-D board 1s based on site
requirements.
Smart EPS Configured with a smart EPS.
Choose the number of smart EPSs based on site
requirements.
Fuel tank 1 Configured with a fuel level sensor.
Choose the number of fuel level sensors based on site
requirements.
PV array Configured with a solar power supply system.
AC input Configured with the mains.
Other DC Current Input Configured with Other DC Current Input.
Energy storage system ESS Select batteries based on site requirements.
(ESS)
ESS-H Configured with an ESS-H.
ESMU Configured with an ESMU.
Choose the number of ESMUs based on site
requirements.
ESU monitor 1 Configured with an intelligent battery detector.
Choose the number of intelligent battery detectors
based on site requirements.
Backup ESS Configured with a backup ESS.
Ambient system Heat exchanger Configured when a heat exchanger is used to control
temperatures for the CCS.
Door Configured with a door status sensor.
Infrared Configured with an infrared sensor.
Fire Configured with a smoke sensor.
Water alarm Configured with a water sensor.

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System Component Configuration Requirements

Intelligent air-conditioner Configured with an intelligent air conditioner.


EPAC Configured with an EPAC.
Non-smart aircon manage Configured when an air conditioner is used to control
temperature for the cabinet.
MCM Configured with a measurement control module.
Integrated controller SSU Configured with an SSU.
and converter (ICC) Choose the number of SSUs based on site
requirements.
PSU Configured with a PSU.
Choose the number of PSUs based on site
requirements.
24 V converter Configured with a –48 V to 24 V converter.
DTS Configured with a DTS.
ATS Configured with an ATS.
ECC500 MUC01A board Configured with an ECC500 MUC01A board.
ECC500 MUE05A board Configured with an ECC500 MUE05A board.
MUS02A Board Configured with an MUS02A Board.
SAU-03 Configured with an SAU-03.

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6 Routine Maintenance

Before equipment faults occur, perform routine maintenance to detect causes of potential
faults and handle the faults properly to protect services from being affected.

6.1 Preparations
This chapter describes how to get familiar with the site environment and get the maintenance
tools ready.

Getting Familiar with Sites


Before maintaining the PowerCube 1000, maintenance engineers need to be familiar with the
site environment, solution composition, component connections, drawings, and installation
procedures.

Preparing Tools
The following figure lists the maintenance tools.

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Figure 6-1 Tools

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6.2 EPS Routine Maintenance


6.2.1 PV System Routine Maintenance
Routine Maintenance for PV Modules and PV Module Supports
Maintain PV modules and PV module supports periodically based on site requirements. The
recommended maintenance period is six months. The following table lists the routine
maintenance checklist for PV modules and PV module supports.

 Do not clean a damaged PV module, but replace it immediately.


 Clean PV modules at dawn, at dusk, or on a day without sunshine. Do not use cool water to clean
sun-warmed PV modules as it will break the glass cover on the PV modules.

Table 6-1 Routine maintenance checklist for PV modules and PV module supports

Maintenance Check Whether Check Method Repair When Measures


Item

Appearance PV modules are By observing PV modules are Replace damaged


damaged. damaged. PV modules.
There are oil stains, By observing There are oil stains, Use a soft cotton
dust, or snow on the dust, or snow on the cloth to wipe the
PV module surface. PV module surface. PV module surface.
For the stains hard
to remove, use
moderate detergent
without abrasives to
remove them.
PV module By observing PV module Remove the rust
supports corrode or supports corrode or and repaint that
rust. rust. part.
The pole is By observing The pole is  Replace the
deformed or tilted. deformed or tilted. deformed pole.
 Adjust the base
if the pole is
tilted.
PV module Shaking the support The bolts are loose Tighten the loose
supports are stable. slightly and the support is bolts and nuts.
not stable.
Conducting wire Conducting wires By observing Conducting wires Replace broken
are damaged or are damaged or conducting wires.
broken. broken. Wrap damaged
parts with PVC
insulation tape.
Wiring terminal Wiring terminals - Wiring terminals Secure wiring
are connected are loose. terminals.
securely.

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Maintenance Check Whether Check Method Repair When Measures


Item

Electrical properties The open-circuit Using a multimeter Under normal sun Replace the PV
voltage of a PV exposure (800 module.
module is normal. W/M2 illumination
For a 200 W PV intensity
module, the recommended), the
nominal value is 45 open-circuit voltage
V. For a 250 W PV is more than 30%
module, the lower than the
nominal value is 37 nominal value.
V.

Standard SJB Routine Maintenance


Maintain SJBs periodically based on site requirements. The recommended maintenance
period is six months. The following table lists the SJB routine maintenance checklist.

Table 6-2 Standard SJB routine maintenance checklist

Maintenance Check Whether Check Method Repair When Measures


Item

Appearance SJBs corrode or By observing The paint on SJBs Remove the rust
rust. flakes off or SJBs and repaint that
rust. part.
Conducting wire Conducting wires By observing Conducting wires Replace broken
are damaged or are damaged or conducting wires.
broken. broken. Wrap damaged
parts with PVC
insulation tape.
Wiring terminal Wiring terminals - Wiring terminals Secure wiring
are connected are loose. terminals.
securely.
Circuit card The appearance of By observing and The circuit card and Replace the SJB.
the components on using a multimeter components are
the circuit card is or clamp meter damaged or burned,
intact. and the value
measured is
abnormal.

Enhanced SJB Routine Maintenance


Maintain SJBs periodically based on site requirements. The recommended maintenance
period is six months. The following table lists the SJB routine maintenance checklist.

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Table 6-3 Enhanced SJB routine maintenance checklist

Maintenance Check Whether Check Method Repair When Measures


Item

Appearance SJBs corrode or By observing The paint on SJBs Remove the rust
rust. flakes off or SJBs and repaint that
rust. part.
Conducting wire Conducting wires By observing Conducting wires Replace broken
are damaged or are damaged or conducting wires.
broken. broken. Wrap damaged
parts with PVC
insulation tape.
Wiring terminal Wiring terminals - Wiring terminals Secure wiring
are connected are loose. terminals.
securely.
Circuit card The appearance of By observing and The circuit card and Replace the SJB.
the components on using a multimeter components are
the circuit card is or clamp meter damaged or burned,
intact. and the value
measured is
abnormal.
SPD The indicators on By observing The indicators on Replace the SJB.
the SPD are on. the SPD are off.
Reverse connection The indicator on By observing The indicators are Change the polarity
prevention each input. steady red. of the input on
which the indicator
is steady red. If the
indicator is still
steady red, replace
the SJB.

6.2.2 IDG Routine Maintenance


For details about how to maintain the IDG, see the related user manual.

Table 6-4 IDG documentation

IDG Model Document

EPM100-M2A EPM100-M1A And EPM100-M2A User Manual


EPM100-M2B EPM100-M1B And EPM100-M2B User Manual
EPM115-M2A EPM115-M2A User Manual
EPM140-M2B EPM140-M2B Diesel Generating Set User Manual
EPM160-M2B EPM160-M2B Diesel Generating Set User Manual

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6.2.3 DG Routine Maintenance


For details about how to maintain a reused DG, see the related user manual.

6.3 ICC Routine Maintenance


Routine maintenance for the integrated controller and converter (ICC) is required periodically
based on site requirements. The recommended maintenance interval is six months. If any
faults occur, rectify the faults in time.
The following table lists the ICC routine maintenance checklist.

Table 6-5 Routine maintenance checklist

Maintenance Check Whether Check Repair When Measures


Item Method

Electricity The output Multimeter The BLVD or For details, see the ECC500
voltage is LLVD voltage (PowerCube) Alarm Online Help.
normal. exceeds the
threshold.
Preventive Indicators are By observing An alarm is
maintenance normal. generated.
Power cable Insulation layers By observing  The insulation  Replace power cables.
and wiring layer cracks  Replace wiring terminals.
terminals and
deteriorates.
 The wiring
terminal has
rust or drops.

6.4 ESS Routine Maintenance


For details about how to maintain ESSs, see the Battery Maintenance Service White Paper.

Table 6-6 ESS documentation

Battery Reference Document Recommended Maintenance


Model Frequency

Flooded Flooded Battery Installation, Trial Weekly, monthly, and yearly


battery Running and Maintenance Guide
AGM and 6.4.1 Battery Routine Maintenance Monthly, quarterly, semi-annually
GEL battery
ESU-A 6.4.2 ESU-A Routine Maintenance Monthly, quarterly, semi-annually

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6.4.1 Battery Routine Maintenance


To maximize the battery lifespan, maintain batteries periodically based on site requirements.
The following table lists the lead-acid battery routine maintenance checklist.

Table 6-7 Lead-acid battery routine maintenance checklist

Check Check Whether Expected Result Measures


Frequency

Monthly Charge current The charge current is lower than or Find the cause of an alarm based
equal to the preset charge current on the alarm information.
limit.
Battery string After being charged in float mode for  Check whether the voltage
charge voltage 12 hours, the battery charge voltage setting on the power system
should meet the following is within the specified range.
requirements: If it is not, rectify the fault
 For a 12 V battery, the charge immediately.
voltage is higher than or equal to  Mark and record the batteries
13.00 V. whose voltages are beyond
 For a 2 V battery, the charge the specified range.
voltage is higher than or equal to  Forcibly charge the battery
2.15 V. string in equalized mode.
At the end of equalized charging, the  Replace the batteries with
battery charge voltage should meet the very low voltages.
following requirements:
 For a 12 V battery, the charge
voltage is higher than or equal to
13.50 V.
 For a 2 V battery, the charge
voltage is higher than or equal to
2.25 V.
Battery voltage The battery open-circuit voltage Replace abnormal batteries.
should meet the following
requirements:
 For a 2 V battery, the open-circuit
voltage is higher than or equal to
2.10 V.
 For a 12 V battery, the open-circuit
voltage is higher than or equal to
12.60 V.
Battery The battery shell is intact, without Replace abnormal batteries.
appearance acid leaks, deformation, or bulges.
Battery No battery management alarm is Find the cause of an alarm based
management generated. on the alarm information.
alarm
Battery ambient The battery ambient temperature is Find the cause of an abnormal
temperature below 50°C. temperature.

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Check Check Whether Expected Result Measures


Frequency

Battery surface The battery surface temperature is Replace the battery.


temperature below 50°C.
Environment Environment around batteries and the Clean up foreign objects.
around batteries battery cabinet is clean, free from
and the battery surplus tools and cables.
cabinet
Quarterly Repeat all The criteria are the same as those for The criteria are the same as
monthly check monthly check items. those for monthly check items.
items.
Battery Set battery management parameters Modify battery management
management by referring to the ECC500 parameters.
parameter setting (PowerCube) User Manual.
Temperature Use an infrared thermodetector to Replace the temperature sensor
sensor measure the temperature at the probe if it is faulty.
of the temperature sensor, and Install the temperature sensor in
compare the reading with the the correct position.
displayed temperature. The deviation
should be less than or equal to 3°C.
Hang the battery temperature sensor
between any two batteries at the
topmost layer.
Battery screws The torque should meet Tighten screws to the torque
are tightened. manufacturer's requirements. specified by the manufacturer.
Cables between The cables are deteriorating, the Replace the cables.
batteries insulation layer cracks, or the cable
surface feels hot.
PVC air conduit There are foreign objects in the PVC Clear blockages.
air conduit.
Yearly Repeat all The criteria are the same as those for The criteria are the same as
quarterly check quarterly check items. those for quarterly check items.
items.
Tighten all the N/A N/A
screws for
connecting
batteries to the
torque specified
by the
manufacturer to
prevent fire
disasters.

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6.4.2 ESU-A Routine Maintenance


To maximize the lifespan of ESU-As, you need to check and maintain ESU-As regularly.
When maintaining ESU-As, record related information for checking ESU-A parameters in the
future.
The following table lists the ESU-A routine maintenance checklist.

Table 6-8 Routine maintenance checklist

Maintenance Maintenance Item Measures


Frequency

Monthly Operating environment Check that the temperature control system runs
properly. That is, the Alarm indicator on the air
conditioner is steady green.
Keep the ESU-A far away from heat sources and direct
sunlight.
Appearance If an ESU-A experiences damage, leaks, or deformity,
disconnect, take pictures, and then replace the faulty
ESU-A.
Quarterly Cleanliness Clean the ESU-A exterior using a dry cotton cloth.
Exercise caution when cleaning ESU-As because the
ESU-A voltage is high.
Connection Check and tighten every screw.
Check that the signal cables between ESU-As and the
ESMU, as well as the electronic label cables and
network cables between ESU-As are properly
connected, and that all cable connectors are secured.
If a cable temperature exceeds 40°C or if a cable is too
hot to touch, rectify the fault.
Semiannually Voltage  Measure and record the power system voltage,
ESU-A voltage, and ESMU voltage immediately
before charge is complete. Ensure that the three
voltages are the same. If the three voltages are
different, check for cable faults.
 In the first year, measure the ESU-A voltage
immediately before charge or discharge is complete
over the Console commissioning port on the ESMU
using a portable computer onsite at least once half a
year. When ESU-A charge is about to complete, the
voltage of each ESU-A string ranges from 55 V to
56 V. When ESU-A discharge is about to complete,
the voltage of each ESU-A string ranges from 50 V
to 51 V.
 From the second year, check the site ESU-A
capacity quarterly. If a historical alarm indicates that
an electrochemical cell in an ESU-A is frequently
overcharged or overdischarged, the voltage of the
ESU-A is always near the charge protection
threshold or discharge protection threshold. The

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Maintenance Maintenance Item Measures


Frequency
alarm can be queried over the Console
commissioning port on the ESMU. This causes
insufficient backup time. Therefore, you need to
replace the ESU-A as soon as possible.

After the PowerCube 1000 is energized, turning off the manual switch on the ESMU front
panel cannot enable the ESMU to consume less power. If the PowerCube 1000 has been
powered off for more than 10 days, ESU-As may bulge due to overdischarge.
To solve the problem, turn off the manual switch on the front panel, and then disconnect the
four DB15 cables between the ESMU and ESU-As to reduce power consumption.

6.5 CCS Routine Maintenance


Maintain the CCS periodically based on site requirements. The recommended maintenance
interval is six months. If any faults occur, rectify the faults in time. The following table lists
the CCS routine maintenance checklist.

Table 6-9 CCS routine maintenance checklist


Maintenance Check Whether Check Method Repair When Measures
Item

Door lock The door lock is By observing, or by The door lock is too Replace the door
damaged. locking and damaged to use. lock.
unlocking the door
Cabinet cleanness The cabinet is By observing The cabinet is Remove the rust
corrosive or rusty. corroded or rusted. and repaint that
part.
The poles or By observing The poles or Replace the poles or
cabinets are cabinets are cabinets.
deformed. deformed.
The cabinet surface By observing There are oil stains Use a soft cotton
is dirty with oil or dust on the cloth to clean up oil
stains or dust. cabinet surface. stains or dust on the
cabinet surface.
Dust filter Dust accumulates By observing Dust accumulates Clean up the dust
on the dust filter. on the dust filter. filter.
Cabinet interior Temperature inside Using a Temperature inside  If the
the cabinet is too thermometer the cabinet is below temperature is
high or low. -20°C or above below -20°C,
+50°C. take heating

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Maintenance Check Whether Check Method Repair When Measures


Item
measures.
 If the
temperature is
above +50°C,
take cooling
measures such
as enhancing
ventilation.
Fan Dust accumulates By observing Much dust Clean up the dust
on the fan surface. accumulates on the from the fan.
fan surface.
The fan surface is By observing and The fan surface is Replace the fan.
intact and the listening to the fans damaged, the
rotational speed, vibration is
noise, and vibration abnormal, or the
are in the normal noise is too loud.
ranges.
Appearance The paint or By observing The surface is Repaint and repair
electroplated damaged or the shell.
coating on the deformed.
cabinet flakes off or
has scratches.
Grounding The ground point By observing and The cable Secure the ground
properly connects using a screwdriver connecting the point or replace the
to the ground bar in or wrench ground point and ground cable.
the equipment the ground bar in
room. the equipment room
is damaged or
loose.

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7 Troubleshooting

7.1 General Troubleshooting Procedure


The following figure shows the general troubleshooting procedure.

Figure 7-1 General troubleshooting procedure

Step 1 Observe the indicator of each module to identify faults.

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Step 2 Query fault information by accessing each monitoring module.


Step 3 Determine the fault sources: DC, AC, component, battery, or controller.
Step 4 Analyze fault causes based on fault sources by referring to maintenance cases or checklists.
Step 5 Rectify the faults.
Step 6 Record the troubleshooting procedure and obtained data.
Step 7 Query the information again to ensure that all faults are rectified.
Step 8 Record the troubleshooting results.
Step 9 If the troubleshooting exists, repeat the steps.
----End

7.2 Troubleshooting Component


7.2.1 Troubleshooting PV Modules
Table 7-1 PV Modules faults and troubleshooting measures

Symptom Possible Causes Measures

There is no  The cables to PV  Check the cable connections between the PV modules and
output. modules are not the SJB. If the cables are loose or broken, connect the
connected properly. cables properly or replace them.
 PV modules are faulty.  Use a multimeter to check whether each PV input has an
 SJBs are faulty. output voltage, and use a clamp meter to check whether
each PV input has a current. If no voltage or current is
monitored, check the PV modules.
 Use a multimeter to check whether each PV module has an
output voltage. If a PV module has no output voltage,
replace it.
 Check whether the output voltage of each 200W PV
module ranges from 40 V DC to 45 V DC or 250W PV
module ranges from 30 V DC to 37 V DC in a sunny day.
If the output voltage of a PV module is beyond the range,
replace the PV module.
 Replace the SJB.
An alarm for PV modules are stolen, or  If the PV modules are stolen, inform the customer.
PV module signal cables for reporting  Check whether the signal cable for reporting PV module
thefts is PV module thefts are thefts or the connector is disconnected. If the loop or the
generated. disconnected. connector is disconnected, replace the signal cable and
connect the cable properly.

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7.2.2 Troubleshooting Batteries


Table 7-2 Batteries faults and troubleshooting measures

Symptom Possible Causes Measures

In the initial operation period  The bolts for connecting  Tighten the bolts.
of a battery string, the battery terminals are  Clear the dirt and reinstall the bolts.
voltage of a single battery or loose.
the total voltage of the  The battery terminal or
battery string drops quickly cable is dirty, which
when the battery string is increases the connection
discharging. voltage drop.
In the initial operation period The BLVD voltage is greater Adjust the BLVD voltage to a normal range
of a battery string, the than the maximum value in based on site requirements.
battery string can discharge the power system.
properly but the power
supply to the load is
disconnected quickly.
 For a 2 V battery, the One battery is connected Connect the battery correctly based on the
measured battery string reversely. polarity marks of battery terminals or the plus
voltage is about 4 V and minus signs on the battery cover.
lower than the rated
value.
 For a 12 V battery, the
measured battery string
voltage is about 24 V
lower than the rated
value.
In the initial operation period Batteries have a slight After batteries are charged in float mode for
of a battery string, batteries difference in the internal three months, the voltages of all batteries
have different voltages. structure or in the storage become the same.
and transportation conditions
from each other.

7.2.3 Troubleshooting a PSU


Table 7-3 PSU faults and troubleshooting measures

Symptom Possible Causes Measures

The green indicator No AC input exists. Check that the AC input voltage is normal.
is off.
The input fuse is damaged. Replace the PSU.
The yellow Overtemperature pre-alarm. Ensure that the vent of the PSU is unblocked.
indicator is steady
on. AC input undervoltage or Check that the AC input voltage is normal.
overvoltage occurs.

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Symptom Possible Causes Measures

The PSU is hibernated. (only the In PowerCube, the PSU in hibernating is normal.
yellow indicator is lit, and no
alarm is generated)
The red indicator is Output overvoltage occurs. Remove the PSU and then install it again. If there
steady on. is still no output, replace the PSU.
The fan is faulty. Replace the PSU.
Overtemperature occurs. Ensure that the vent of the PSU is unblocked.
No output exists because of a fault Replace the PSU.
inside the PSU.

7.2.4 Troubleshooting an ECC500


Table 7-4 ECC500 faults and troubleshooting measures

Component Symptom Measures

SMU03A The Run indicator is off. Check the power supply.


The Run indicator is blinking (on Check the communication with the host.
for 0.125s and then off for 0.125s).
The Alarm indicator is steady on. View the alarm information and rectify the fault.
MUS01A The PWR indicator is off. Check the power supply.
The ALM indicator is steady on. Troubleshoot alarm.
MUC01A The PWR1 indicator is off. Check the power supply.
The PWR2 indicator is off.
The GPRS indicator is off. According the definition of the indicator, and
troubleshooting measures.
The GPRS indicator is blinking
(0.1s on and then 0.9s off).

7.2.5 Troubleshooting an ATS


Table 7-5 ATS faults and troubleshooting measures

Symptom Alarm Possible Cause Measures

Communication is Control area network (CAN)  The communications  Reconnect the


abnormal (the RUN communication interruption cable is loose. communications
indicator blinking at alarm.  The ATS main control cable.
0.5 Hz). box is faulty.  Replace the ATS
main control box.

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Symptom Alarm Possible Cause Measures

The ALM indicator  Channel 1 contactor alarm  The contactor is faulty.  Replace the SPD.
is steady on. and channel 2 contactor  The SPD is faulty.  Replace the ATS
alarm. main control box.
 The meter chip is faulty.
 AC SPD 1 alarm and AC
SPD 2 alarm.
 Meter 1 fault alarm and
meter 2 fault alarm.
The AC input AC input overvoltage alarm.  The input voltage of DG 1  If the AC input is
experiences is abnormal. from mains,
overvoltage.  The input voltage of the contact the mains
mains or DG 2 is supplier. If the DG
The AC input AC input undervoltage alarm. provides AC
experiences abnormal.
power, check and
undervoltage.  The ATS main control repair the DG by
box is faulty. referring to the DG
No mains is AC absence alarm. The mains fails. User Manual.
supplied.  Replace the ATS
main control box.
The input Input overcurrent alarm. The load circuit is subject to  Eliminate load
experiences short circuits or overload. short-circuits.
overcurrent.  Check that the
load power does
not exceed the
upper threshold. If
capacity expansion
is required, contact
site engineers.

7.2.6 Troubleshooting an Inverter


Table 7-6 Inverter faults and troubleshooting measures

Symptom Possible Causes Measures

No information is  The DC loop is not connected.  Connect the DC loop.


displayed after the inverter  The DC input voltage is  Adjust the DC voltage to the normal
is powered on. abnormal. range of 46 V DC to 56 V DC with a
 The DC input power cable is tolerance of ±1 V DC.
connected reversely.  Connect the DC input power cable
correctly.
Undervoltage protection is  The DC input voltage is less  Adjust the DC voltage to the normal
performed immediately than the minimum value. range of 47 V DC to 54 V DC with a
after the inverter is  The busbar impedance is tolerance of ±1 V DC.
powered on and loads are greater than the maximum  Increase the cable diameter or decrease
added. value. the cable length to reduce the busbar
impedance.

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Symptom Possible Causes Measures


 The DC loop cable is loose.  Check that the cable connections are
secure.
Overload protection is  The load power is greater than  Decrease the load power to a proper
performed immediately the maximum value. range.
after the inverter is  The load or output socket is  Rectify faults on the user side.
powered on. short circuited.
Adjacent equipment makes The DC busbar impedance is Decrease the impedance.
noises after the inverter is greater than the maximum value.
powered on.

7.2.7 Troubleshooting a DTS-200A1


Table 7-7 Troubleshooting a DTS-200A1
Symptom Possible Causes Troubleshooting Method

DTS-200A1 Voltages of the main battery Verify that voltages of main batteries and backup batteries
fault. and the back battery are are within the normal range. If DTS-200A1 failure
abnormal. persists, Replace storage batteries.
The Cables to the RTN signal The Cables to the RTN signal input wiring terminal are
input wiring terminal are normally.
abnormally.
No output from Both the main and backup Connect the battery loops.
the 48 V1, 48 battery loops are disconnected.
V2 ports.
The 250 V fuse on the –48V1 Replace the fuse with a new one in the same
or –48V2 route is blown. specifications. (Only professional personnel are allowed to
perform this operation.)
No output from The load circuit breaker trips. Eliminate problem causes such as load overcurrent and
the short circuits and then switch the load circuit breaker to
DTS-200A1. ON.
The DTS-200A1 is in the main Enable the system to enter the charge mode.
battery low voltage protection
state.
Switchover One or more internal Replace the DTS-200A1.
failure between components of the DTS-200A1
main batteries are faulty.
and backup
batteries of the
DTS-200A1.

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7.2.8 Troubleshooting a BCU-1203A


Table 7-8 BCU-1203A faults and troubleshooting measures

Symptom Possible Causes Measures

The indicators are off and  The power cable is not Check that the power cable properly
the BCU-1203A has no connected. connects to the BCU-1203A and turn on the
output.  A short circuit exists inside power switch.
the BCU-1203A. If the power cable is properly connected,
replace the BCU-1203A.
The ALM indicator is on DC input overvoltage or Adjust the DC input voltage to the normal
and the BCU-1203A has no undervoltage occurs. range. Then the BCU-1203A protection is
output. automatically canceled.
The BCU-1203A experiences Improve the ventilation condition. Then the
overtemperature protection. BCU-1203A protection is automatically
canceled.
The BAT indicator is on. The cable between the Correctly connect the cable between the
BCU-1203A and the DG battery BCU-1203A and the DG battery.
is reversely connected.

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8 Common Troubleshooting Methods

This chapter describes how to troubleshoot common components in PowerCube.

8.1 SPD
 Observe whether the indication window on the surge protection module turns red. If the
indication window is red, the surge protection module is damaged and needs to be
replaced.
 If the indication window is green, but an SPD alarm is generated, check the cable
connection. If the cable is connected securely and correctly, check and replace the SPD
base.

8.2 AC Contactor
You can check the AC contactor with the following method: Measure the resistance of the
contactor when the power is cut off. The normal resistance is around 120 ohms or 300 ohms.
You can also press the contact of the AC contactor. If the contact does not spring back
properly, the AC contactor is damaged. If the contact springs back properly, measure the
pickup voltage of the contactor. The normal pickup voltage is 200 V DC during the contact
pickup. If the voltage is detected without the contact pickup, the AC contactor is damaged.

8.3 Circuit Breaker


The circuit breaker fault is usually caused by overcurrent or short circuits. Therefore, check
whether the circuit breaker is between ON and OFF. If the circuit breaker is between ON and
OFF, set the circuit breaker to OFF and then switch the circuit breaker to the ON position to
clear the fault. If this method does not work, the circuit breaker is damaged.

8.4 PSU
The PSU is faulty if either of the following conditions is not met:

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 When the PSU is not communicating with the ECC500, the Run indicator on the PSU is
steady on, the Alarm indicator (red) is off, and the AC input voltage is around 220 V. The
PSU output is normal.
 When the PSU is communicating with the ECC500, the ECC500 can connect or
disconnect the PSU output and limit the PSU output current.

8.5 Solar Supply Unit


The SSU is damaged if either of the following conditions is not met:
 The Run indicator on the SSU is steady on and the Alarm indicator (red) is off when the
SSU does not communicate with the ECC500 and the DC input voltage ranges from 70
V to 150 V. The SSU output is normal.
 The ECC500 can perform voltage adjustment and current limiting for the SSU when the
communications cable to the SSU is properly connected and communication is
established between the SSU and the ECC500.

8.6 ECC500
The ECC500 is damaged if any of the following conditions is not met:
 The ECC500 is faulty, for example, when one of the following occurs: breakdown,
startup failure, LCD failure, and keyboard operation failure.
 The ECC500 does not generate an alarm when a fault occurs.
 The ECC500 generates a false alarm.
 Communication is interrupted when the ECC500 monitors subordinate equipment.
 The ECC500 fails to control or monitor subordinate equipment when the equipment runs
properly and communications cables are connected properly.
 The ECC500 fails to monitor or control AC or DC distribution when AC and DC power
is distributed normally and communications cables are connected properly.
 Parameters cannot be set or operating information cannot be viewed on the ECC500.

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9 Component Replacement

This chapter describes the methods and precautions for replacing common components such
as the ECC500, PSU, SSU, circuit breaker, fuse, and SPD.

 Disconnect the AC power supply before replacing the AC input circuit breaker, SPD, or AC
contactor.
 Disconnect the power supply to protect boards and cabinets from high voltage danger before
replacing AC-powered boards.
 Attach labels to the ports before replacing the board with complex ports for ease of port location.
 Power off the ECC500 before board replacement; otherwise, false alarms or false control may occur
on the ECC500.

9.1 Replacing an AC SPD


An AC SPD needs to be replaced if its indication window turns from green to red, indicating
that the SPD has failed.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a flat-head screwdriver, a
cable cutter, cable ties, an ESD box or bag, and the cabinet door key.
 You have confirmed the model of the AC SPD to be replaced and prepared a replacement
AC SPD.
 You are authorized to enter the site.

Context
An AC SPD protects all circuits following it by suppressing power surges.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Disconnect the AC power supply.

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An AC SPD can be replaced only when the AC power is off. Otherwise, personal injury will
be caused.

Step 3 Replace the AC SPD.

If... Then...

If only one or more modules in the AC SPD are damaged Perform Step 3.1.

If all modules and the base of the AC SPD are damaged Perform Step 3.2.

1. Replace a module in the AC SPD, as shown in the following figure.


a. Hold the faulty module and pull it out.
b. Install a new module in the AC SPD.

Figure 9-1 Replacing a module in the AC SPD

2. Replace the AC SPD.


a. Disconnect cables from the faulty AC SPD. Insulate each cable and label it
immediately after disconnecting it.
b. Push the contact plate on the top of the AC SPD upwards using a flat-head
screwdriver and remove the SPD, as shown in the following figure.

The SPDs of different appearances are removed in similar ways. Remove an SPD based on its actual
appearance.

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Figure 9-2 Removing an AC SPD (appearance 1)

Figure 9-3 Removing an AC SPD (appearance 2)

c. Place the replacement AC SPD on the corresponding guide rail, push the contact
plate on the top of the AC SPD upwards using a flat-head screwdriver, and push the
AC SPD inwards to secure it.
d. Reconnect the cables to the AC SPD based on the cable labels.
Step 4 Connect the AC power supply and check that the AC SPD alarm has been cleared.
Step 5 Check whether the AC SPD is running properly by viewing the indication window color. If
the indication window is green, the AC SPD is running properly.
Step 6 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact your local Huawei office to handle the faulty component.

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9.2 Replacing a 1 U PSU


A PSU needs to be replaced if it is faulty and cannot be repaired immediately.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, an ESD box or bag, and
the cabinet door key.
 You have confirmed the model of PSUs to be replaced and prepared replacement PSUs.
 You are authorized to enter the site.

Protect yourself from being burnt when moving an operating PSU because it has a high
temperature.

Context
PSUs are hot-swappable.

In the scenarios with ESU-As and running PowerCube 1000: Replace or reseat PSUs only
when the PowerCube 1000 is being energized by DGs or mains. Otherwise, the power
supplied by the PowerCube 1000 would be disconnected.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Push the locking latch on the right side of the PSU panel towards the left.
Step 3 Gently pull the handle outwards, and then remove the PSU from the subrack, as shown in the
following figure.

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Figure 9-4 Pulling out a PSU

Step 4 Push the locking latch on the new PSU towards the left, and pull out the handle.
Step 5 Place the new PSU at the entry to the correct slot.
Step 6 Gently slide the PSU into the subrack along the guide rail. Push the locking latch towards the
right and lock the handle, as shown in the following figure.

Figure 9-5 Installing a new PSU

Step 7 Remove the ESD wrist strap or gloves.


----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

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9.3 Replacing an SSU


Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, an ESD box or bag, and
the cabinet door key.
 You have confirmed the model of SSUs to be replaced and prepared replacement SSUs.
 You are authorized to enter the site.

Protect yourself from being burnt when moving an operating SSU because it has a high
temperature.

Context
SSUs are hot-swappable.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Disconnect cables from the SSU panel and then mark the cables.
Step 3 Push the locking latch on the right side of the SSU panel towards the left.
Step 4 Gently pull the handle outwards, and then remove the SSU from the subrack, as shown in
Figure 9-6.

Figure 9-6 Pulling out an SSU

Step 5 Push the locking latch on the new SSU towards the left, and pull out the handle.
Step 6 Place the new SSU at the entry to the correct slot.

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Step 7 Gently slide the SSU into the subrack along the guide rail. Push the locking latch towards the
right and lock the handle, as shown in Figure 9-7.

Figure 9-7 Installing a new SSU

Step 8 Connect cables based on the recorded information.


Step 9 Remove the ESD wrist strap or gloves.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.4 Replacing a Board Inside the ECC500


9.4.1 Replacing the SMU03A
The SMU03A needs to be replaced if it is faulty and cannot be repaired immediately.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
 You have confirmed the model of the SMU03A to be replaced and prepared a
replacement SMU03A.
 You are authorized to enter the site.

Context
 The SMU03A is hot-swappable.

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 Only qualified personnel can replace the SMU03A.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Query and record the software version number of the SMU03A.
Step 3 Download the ECC500 software that matches the current system version from
http://support.huawei.com.
Step 4 Disconnect the cables from the faulty board. Insulate each cable and label it immediately after
disconnecting it.
Step 5 Remove the faulty board and install a new board, as shown in Figure 9-8.
1. Loosen the two captive screws on the panel of the faulty board using a screwdriver. Hold
the ejector lever and pull out the faulty board.
2. Hold the ejector lever of the new board and insert the new board into the corresponding
slot in the ECC500 subrack until its front panel aligns with that of the ECC500 subrack.
3. Close the ejector lever.
4. Tighten the captive screws using a screwdriver.

Figure 9-8 Replacing the SMU03A

(1) Faulty board (2) Replacement board

Step 6 Reconnect the cables to the new board based on the cable labels.
Step 7 Check whether the software version number of the new board is the same as that of the old
board. If they are different, upgrade the SMU03A software.
Step 8 Set parameters again according to the corresponding installation guide.
Step 9 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the faulty component into the ESD box or bag. Then place the ESD box or bag into
a carton padded with foam or into the packing box or bag of the replacement component.
 Fill in the fault card with the information regarding the faulty component.

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 Contact the local Huawei office to handle the faulty component.

9.4.2 Replacing the MUE04A


The MUE04A needs to be replaced if it is faulty and cannot be repaired immediately.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
 You have confirmed the quantity and model of the MUE04A to be replaced and prepared
a replacement MUE04A.
 You are authorized to enter the site.

Context
The MUE04A is hot-swappable.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Disconnect the cables from the faulty board. Insulate each cable and label it immediately after
disconnecting it.
Step 3 Remove the faulty board and install a new board, as shown in Figure 9-9.
1. Loosen the two captive screws on the panel of the faulty board using a Phillips
screwdriver. Hold the ejector lever and pull out the faulty board.
2. Hold the ejector lever of the new board and insert the new board into the corresponding
slot in the ECC500 subrack until its front panel aligns with that of the ECC500 subrack.
3. Close the ejector lever.
4. Tighten the captive screws using a Phillips screwdriver.

Figure 9-9 Replacing the MUE04A

(1) Faulty board (2) Replacement board

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Step 4 Reconnect the cables to the new board based on the cable labels.
Step 5 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the faulty component into the ESD box or bag. Then place the ESD box or bag into
a carton padded with foam or into the packing box or bag of the replacement component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.4.3 Replacing the MUE05A


The MUE05A is hot-swappable and is replaced in the same way as the MUE04A.

9.4.4 Replacing the MUC01A


The MUC01A needs to be replaced if it is faulty and cannot be repaired immediately.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
 You have confirmed the quantity and model of the MUC01A to be replaced and prepared
a replacement MUC01A.
 You are authorized to enter the site.

Context
The MUC01A is hot-swappable.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Remove the antenna form the faulty board.
Step 3 Disconnect the cables from the faulty board. Insulate each cable and label it immediately after
disconnecting it.
Step 4 Remove the faulty board and install a new board, as shown in Figure 9-10.
1. Loosen the two captive screws on the panel of the faulty board using a Phillips
screwdriver. Hold the ejector lever and pull out the faulty board.
2. Hold the ejector lever of the new board and insert the new board into the corresponding
slot in the ECC500 subrack until its front panel aligns with that of the ECC500 subrack.
3. Close the ejector lever.
4. Tighten the captive screws using a Phillips screwdriver.

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Figure 9-10 Replacing the MUC01A

(1) Faulty board (2) Replacement board

Step 5 Reconnect the cables to the new board based on the cable labels.
Step 6 Install the antenna to the new board.
Step 7 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the faulty component into the ESD box or bag. Then place the ESD box or bag into
a carton padded with foam or into the packing box or bag of the replacement component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.4.5 Replacing the MUE03A


The MUE03A is hot-swappable and is replaced in the same way as the MUE04A.

9.4.6 Replacing the MUS01A


The MUS01A needs to be replaced if it is faulty and cannot be repaired immediately.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
 You have confirmed the quantity and model of the MUS01A to be replaced and prepared
a replacement MUS01A.
 You are authorized to enter the site.

Context
Wear an ESD wrist strap or a pair of ESD gloves during board replacement.

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 In the grid hybrid solution (ESU-H), if the ECC500 obtains power from the DC input
terminal on the MUS01A front panel, perform steps 1 to 7 to ensure continuous power
supply to the site.
 In a solution rather than the grid hybrid solution (ESU-H), if the ECC500 obtains power
from the DC input terminal on the MUS01A front panel, perform steps 2 to 6 to ensure
continuous power supply to the site.
 If the ECC500 obtains power from the backplane and the MUS01A is hot-swappable,
perform steps 3 to 5.

Procedure
Step 1 Check that ESU-As supply power to loads normally. Hold down the Working Model button
on the DTS for more than 6 seconds to switch to the manual mode. Hold down the Current
Load Battery button on the DTS for more than 6 seconds to switch the power source to Main
Battery.
Step 2 Remove power terminals from the MUS01A.
Step 3 Disconnect cables from the faulty board in order. Insulate each cable and label it immediately
after disconnecting it.
Step 4 Remove the faulty board and install a new board, as shown in the following figure.
1. Loosen the two captive screws on the panel of the faulty board using a screwdriver. Hold
the ejector lever and pull out the faulty board.
2. Hold the ejector lever of the new board and insert the new board into the corresponding
slot in the ECC500 subrack until its front panel aligns with that of the ECC500 subrack.
3. Close the ejector lever.
4. Tighten the captive screws using a screwdriver.

Figure 9-11 Replacing the MUS01A

(1) Faulty board (2) Replacement board

Step 5 Reconnect the cables to the new board based on the cable labels.
Step 6 Reinstall power terminals on the MUS01A.
Step 7 Hold down the Working Model button on the DTS for more than 6 seconds to switch to the
automatic mode.
----End

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Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.5 Replacing a Fan Assembly


Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, a
flat-head screwdriver, a cable cutter, cable ties, an ESD box or bag, and the cabinet door
key.
 You have confirmed the model of fan assembly to be replaced and prepared replacement
fan assembly.
 You are authorized to enter the site.

Context
You need only to disconnect the power cable from the fan rather than disconnecting the AC
input.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Switch the fan assembly circuit breaker on the DCDU to OFF.
Step 3 Disconnect all cables from the fan assembly.
Step 4 Unscrew the fan assembly using a Phillips screwdriver, as shown in Figure 9-12.

Figure 9-12 Replacing a fan assembly

Step 5 Screw a new fan assembly.

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Step 6 Connect the cables to the fan assembly according to the cable labels.
Step 7 Switch the fan assembly circuit breaker on the DCDU to ON.
Step 8 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.6 Replacing a Fan Interface Board


Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
 You have confirmed the model of fan interface board to be replaced and prepared a
replacement fan interface board.
 You are authorized to enter the site.

Context
You need only to disconnect the power cable from the fan assembly rather than disconnecting
the AC input.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Switch the fan assembly circuit breaker on the DCDU to OFF.
Step 3 Remove the fan interface board.
1. Remove the two screws from the protective cover of the fan interface board.
2. Disconnect cables from the fan interface board and mark the cables.
3. Remove the two screws from the fan interface board, as shown in the following figure.

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Figure 9-13 Removing the fan interface board

Step 4 Install a new fan interface board.


1. Install the two screws on the fan interface board.
2. Reconnect cables to the fan interface board based on the recorded information.
3. Install the two screws on the protective cover of the fan interface board.
Step 5 Switch the fan assembly circuit breaker on the DCDU to ON.
Step 6 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.7 Replacing an Air Conditioner


Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver,
and the cabinet door key.
 You have confirmed the number and model of air conditioner to be replaced and
prepared replacement air conditioner.
 You are authorized to enter the site.

Context
You need only to disconnect the power cable from the air conditioner rather than
disconnecting the AC input.

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In the scenarios with ESU-As and running PowerCube 1000: Replace or maintain air
conditioners only when the PowerCube 1000 is being energized by DGs or mains. Otherwise,
the power supplied by the PowerCube 1000 would be disconnected.

Procedure
Step 1 Connect the ground cable to the ESD wrist strap, and put on the ESD wrist strap and ESD
gloves.
Step 2 Switch the air conditioner circuit breaker on the DCDU to OFF.
Step 3 Disconnect all cables from the air conditioner.
Step 4 Remove the air conditioner.
Step 5 Screw a new air conditioner.
Step 6 Connect the cables to the fan assembly according to the cable labels.
Step 7 Switch the fan assembly circuit breaker on the DCDU to ON.
Step 8 Disconnect the ground cable from the ESD wrist strap, and take off the ESD wrist strap and
ESD gloves.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.8 Replacing a Circuit Breaker


A circuit breaker needs to be replaced when it is faulty or at the end of its useful life.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, a
flat-head screwdriver, an ESD box or bag, and the cabinet door key.
 You have confirmed the number and model of circuit breakers to be replaced and
prepared replacement circuit breakers.
 You are authorized to enter the site.

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Context

Before replacing a circuit breaker, you must disconnect the power input.

In the scenarios with ESU-As and running PowerCube 1000: Replace or switch on or off
battery circuit breakers only when the PowerCube 1000 is being energized by DGs or mains.
Otherwise, the power supplied by the PowerCube 1000 would be disconnected.

Procedure
Step 1 Disconnect the power input to the circuit breaker to be replaced.
Step 2 Remove the cables or copper bars from the circuit breaker using a Phillips screwdriver, and
then insulate the cables or copper bars for safety.
Step 3 Push the contact plate at the bottom of the circuit breaker downwards using a flat-head
screwdriver and remove the circuit breaker, as shown in the following figure.

Figure 9-14 Removing a circuit breaker

Step 4 Push the contact plate at the bottom of the new circuit breaker downwards using a flat-head
screwdriver and install the new circuit breaker in the correct position. Then push the contact
plate upwards.
Step 5 Use a Phillips screwdriver to reconnect the cables or copper bars to the new circuit breaker as
they were originally installed.
Step 6 Reconnect the power input to the circuit breaker and switch on the circuit breaker, as shown
in the following figure.

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Figure 9-15 Installing a circuit breaker

----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.9 Replacing Batteries


This section describes how to replace AGM and gel batteries, such as SCB-As, DCB-As,
FCB-As, and flooded batteries.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a tool kit, an ESD box or
bag, and the cabinet door key.
 You have confirmed the model of batteries to be replaced and prepared replacement
batteries.
 You are authorized to enter the site.

Context
Battery replacement may cause system power failures. To prevent power failures, ensure that
other power systems, such as the mains, DG, or reused power system, provide continuous
power supply.
The following are the rules for battery replacement:
 For a 48 V battery string consisting of 2 V batteries, if four or less batteries have their
voltages lower than the average voltage, replace the batteries. If more than four batteries
have their voltages lower than the average voltage, replace the battery string.

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 For a 48 V battery string consisting of 12 V batteries, if only one battery has its voltage
lower than the average voltage, replace the battery. If more than one battery has their
voltages lower than the average voltage, replace the battery string.
 If a battery is replaced, new batteries must have the same type and from the same
manufacturer as replaced batteries.
 If a battery string is replaced, new batteries must have the same type, from the same
manufacturer, and in the same batch as replaced batteries.

 During replacement, do not short-circuit a battery or reversely connect the positive and
negative terminals. Ensure that tools such as a wrench and screwdriver are insulated to
avoid battery damage or personal injury.
 Exercise caution when handling a battery to avoid dropping.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

You are advised to fully charge the old battery string before replacing it to avoid voltage bias and current
bias. This is because the new battery string has full capacity.

 If the DCDU is powered on, disconnect the positive battery terminal before replacing the
negative battery cable.
 This requirement also applies to scenarios where other power systems are used or negative
battery cables are involved.

Step 2 Disconnect the cable between the positive battery string terminal and the positive transfer
busbar.
Step 3 Disconnect the cable between the negative battery string terminal and the negative transfer
busbar.
Step 4 Remove the faulty batteries and install new batteries.
Step 5 Reconnect the cable between the negative battery string terminal and the negative transfer
busbar.
Step 6 Reconnect the cable between the positive battery string terminal and the positive transfer
busbar.
Step 7 After the battery string is charged for 10 minutes, check the voltage of each battery using a
multimeter. If the voltage of each 2 V battery is greater than 2.1 V and the voltage of each 12
V battery is greater than 12.6 V, the battery string works properly.
Step 8 Manually clear the Bat Atten Reset alarm on the LCD. Path:Main Menu > Control > Site
Summary > Bat Atten Reset.

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Step 9 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.10 Replacing an ESU-A or ESMU


Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a maintenance tool kit, a
serial port commissioning cable, a laptop, a 1 meter long straight-through network cable,
an ESD box or bag, and the cabinet door key.
 You have confirmed the model of ESU-A or ESMU to be replaced and prepared
replacement ESU-A or ESMU.
 You are authorized to enter the site.

Context
During the replacement of an ESU-A or ESMU, batteries are disconnected, then sorted, and
finally connected in sequence. When batteries are all disconnected, power supply to the site
may be disconnected if the AC input fails. To ensure power supply to the site, perform
operations in strict accordance with ESU-A and ESMU Replacement Operation Guide. Obtain
the document from support.huawei.com.

ESU-A and ESMU Replacement Operation Guide uses a 50 Ah ESU-A as an example. The
ESU-A2400Wh/D and ESU-A2400Wh/N are replaced in similar ways.

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.11 Replacing a Battery Fuse


If the input voltage of the battery fuse is different from the output voltage, the battery fuse is
damaged and needs to be replaced.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a fuse extracting unit, an
ESD box or bag, and the cabinet door key.

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 You have confirmed the model of the battery fuse to be replaced and prepared
replacement battery fuses.
 You are authorized to enter the site.

Context
 Fuses are hot pluggable. To replace a battery fuse, you do not need to disconnect the AC
input from the power system but you need to take protective measures.
 If load disconnection is indeed required, seek the customer's prior consent.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Remove the faulty fuse using a fuse extracting unit, as shown in the following figure.
1. Insert the two heads of the fuse extracting unit into the mounting ears of the fuse.
2. Move the fuse extracting unit leftwards to lock the fuse.
3. Hold the fuse extracting unit and pull out the fuse.

Figure 9-16 Removing a faulty fuse

Step 3 Rectify the fuse disconnection fault, such as battery short circuits.
Step 4 Measure and record the battery string voltage.
Step 5 Query and record the float charging voltage on the ECC500 LCD.
Path: Main Menu > Func Para Set > ESS > Charge Para > FC Voltage
Step 6 Set the float charging voltage to the battery string voltage on the ECC500 LCD.
Path: Main Menu > Func Para Set > ESS > Charge Para > FC Voltage
Step 7 Install a new fuse using a fuse extracting unit, as shown in the following figure.
1. Hold the fuse extracting unit where a fuse is installed, align the fuse with the fuse base,
and insert the fuse into the fuse base.
2. Press the button on the fuse extracting unit.
3. Move the fuse extracting unit away from the fuse.

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Figure 9-17 Installing a new fuse

Step 8 Set the float charging voltage back to the recorded value on the ECC500 LCD.
Path: Main Menu > Func Para Set > ESS > Charge Para > FC Voltage
Step 9 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.12 Replacing a Fuse


If the input voltage is different from the output voltage, the fuse is damaged and needs to be
replaced.

Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, an
ESD box or bag, and the cabinet door key.
 You have confirmed the model of fuses to be replaced and prepared replacement fuses.
 You are authorized to enter the site.

Context
 You do not need to disconnect the AC input from the power system but you need to take
protective measures.
 If load disconnection is indeed required, seek the customer's prior consent.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.
Step 2 Remove the faulty fuse and install the new fuse, as shown in Figure 9-18.
1. Loosen the insulation fuse holder using a Phillips screwdriver.
2. Remove the insulation fuse holder.
3. Remove the faulty fuse.

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4. After rectify the fuse disconnection fault, insert a new fuse of the same model into the
insulation fuse holder.
5. Insert the insulation fuse holder.
6. Install the insulation fuse holder into the installation position.

Figure 9-18 Removing a faulty fuse

Step 3 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

9.13 Replacing an Intelligent Battery Detector


Prerequisites
 You have prepared an ESD wrist strap or a pair of ESD gloves, a Phillips screwdriver, a
flat-head screwdriver, a cable cutter, cable ties, an ESD box or bag, and the cabinet door
key.
 You have confirmed the model of intelligent battery detector to be replaced and prepared
replacement intelligent battery detector.
 You are authorized to enter the site.

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Context
An intelligent battery detector needs to be replaced when it experiences a failure and cannot
be recovered immediately. You need only to disconnect the power cable from the intelligent
battery detector rather than disconnecting the AC input.

Procedure
Step 1 Put on an ESD wrist strap or a pair of ESD gloves.

To protect boards, modules, and electronic components from static electricity, wear an ESD
wrist strap or a pair of ESD gloves or take other appropriate ESD measures.

Step 2 Remove the intelligent battery detector, as shown in Figure 9-19.

Figure 9-19 Removing an intelligent battery detector

Step 3 Remove the protective cover from the intelligent battery detector, as shown in Figure 9-20.

Figure 9-20 Removing a protective cover

Step 4 Disconnect the power cable, voltage monitoring cable, and signal cable from the intelligent
battery detector, as shown in Figure 9-21.

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Figure 9-21 Removing wiring terminals

 To protect you from static electricity, remove the power cable connectors before removing
the intelligent battery detector, because battery terminals and battery voltage monitoring
cable connectors have high voltages.
 Do not touch battery terminals with battery voltage monitoring cable connectors and other
terminals or conductors.

Step 5 Remove the ground cable connector and ambient temperature sensor cable connector, as
shown in Figure 9-22.

Figure 9-22 Removing a ground cable and an ambient temperature sensor

The batteries and battery cabinet shown in the figure are for reference only. The actual products prevail.

Step 6 Remove the faulty intelligent battery detector.


Step 7 Take a new intelligent battery detector and verify that the new and replaced intelligent battery
detectors have the same DIP switch address.
Figure 9-23 shows the DIP switch address setting on the intelligent battery detector.

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Figure 9-23 DIP switch address setting

Step 8 Insert connectors of the voltage monitoring cable, signal cable, power cable, and temperature
sensor cable one by one to the intelligent battery detector, as shown in Figure 9-24.

Figure 9-24 Inserting connectors

Step 9 Reinstall the protective cover, as shown in Figure 9-25.

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Figure 9-25 Reinstalling a protective cover

Step 10 Check whether the new intelligent battery detector works properly.
 If the RUN indicator blinks, the power is normal.
 If the RUN indicator blinks at long intervals, the intelligent battery detector properly
communicates with the host.

Blinking at long intervals is blinking on for 1s and then off for 1s.

Step 11 After checking that the operating status is normal, install protective lids on the upper
terminals shown in Figure 9-26.

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Figure 9-26 Installing an intelligent battery detector

Step 12 Remove the ESD wrist strap or gloves and put all the tools away.
----End

Follow-up Procedure
 Place the replaced components into the ESD box or bag and then place the ESD box or
bag into the carbon box with foams or the bag of a new component.
 Fill in the fault card with the information regarding the faulty component.
 Contact the local Huawei office to handle the faulty component.

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10 Appendix

10.1 Electrical Schematic Diagrams


Figure 10-1 Scenarios with the DCDU-200AN1

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Figure 10-2 Scenarios with the DCDU-300AN1

Figure 10-3 Scenarios with the DCDU-400AN1

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Figure 10-4 Co-site scenarios with the DCDU-400AS

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11 FAQ

11.1 How Can I Solve an Alarm Indicating of Mains


Overvoltage, Mains Undervoltage, DG Output
Overvoltage, and DG Output Undervoltage
Symptom
 An alarm is generated, indicating mains overvoltage, mains undervoltage, DG output
overvoltage, or DG output undervoltage.
 On the PSU, the green indicator is on, and the yellow indicator blinks.
 The AC input voltage is unstable.

Measures
Step 1 Check that the mains voltage ranges from 176 V AC to 286 V AC and the DG voltage from
184 V AC to 276 V AC.
Step 2 If the voltage changes frequently, power off the ECC500 and correctly connect the AC input
power cable.
----End

11.2 How can I to Solve the Problem of No Output from


PSUs
Symptom
PSUs have no output.

Possible Cause
 PSUs have no input voltages.
 PSUs are faulty.
 PSUs are shut down over the NetEco or WebUI due to misoperations.

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Solution
Observe the indicators and rectify faults based on the following table.

Table 11-1 Symptoms and troubleshooting measures


Symptom Cause Measures

No indicator on PSUs have no input voltages. Check that the input voltages are
any PSU is on. normal.
PSUs are faulty. Replace faulty PSUs.
The Protection PSUs are shut down over the Manually start PSUs over the
indicator on the NetEco or WebUI due to NetEco or ECC WebUI. See
PSU is on. misoperations. Figure 11-1 and Figure 11-2 for
details.

Figure 11-1 Starting PSUs over the NetEco

Figure 11-2 Starting PSUs over the ECC WebUI

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PowerCube 1000
User Manual (New Site) 11 FAQ

11.3 How Can I Solve the Problem That Battery Type Is


Not Updated on the NetEco After Being Changed on the
ECC500
Symptom
After the battery type is changed on the ECC500, the NetEco does not update the information.

Solution
 Changing the battery type from non-ESU-H to ESU-H on the ECC500
Step 1 Change the battery type from non-ESU-H to ESU-H on the ECC500.
Step 2 Restart the ECC500, log in to the NetEco, and delete the ESS in the status diagram on the
Configuration Management tab page on the NetEco.
Step 3 Drag an ESS-H from the component list on the right to the status diagram.
----End

 Changing the battery type from ESU-H to non-ESU-H on the ECC500


Step 1 Change the battery type from ESU-H to non-ESU-H on the ECC500.
Step 2 Restart the ECC500, log in to the NetEco, and delete the ESS-H in the status diagram on the
Configuration Management tab page on the NetEco.
Step 3 Drag one ESS from the component list to the status diagram.
----End

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PowerCube 1000
User Manual (New Site) A Glossary

A Glossary

1U 1U = 44.45 mm

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PowerCube 1000
User Manual (New Site) B Acronyms and Abbreviations

B Acronyms and Abbreviations

A
AC alternating current
ACC air-condition controller
ACDU alternating current distribution unit
APM advanced power module
ATS AC transfer switch

B
BBU baseband unit
BC battery charger
BLVD battery low voltage disconnection
BTS base transceiver station

C
CCS cabinet with cooling system

D
DC direct current
DCB deep cycle battery
DCDB direct current distribution box
DCDU direct current distribution unit
DOD depth of discharge
DTS direct current transfer switch
DG diesel generator

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PowerCube 1000
User Manual (New Site) B Acronyms and Abbreviations

E
ECC energy control center
EPAC environment and power equipment alarm controller
EPS energy plant system
ESC energy storage cabinet
ESM energy storage module
ESMU energy storage management unit
ESS energy storage system
ESU energy storage unit
ETP embedded telecom power

F
FCB fast charge battery
FCMS fuel consumption measuring system

G
GPRS general packet radio service

I
ICC integrated controller and converter
IDG integrated diesel generator
IDU integrated distribution unit

L
LLVD load low voltage disconnection

M
MPPT maximum power point tracking
MTBF mean time between failures

N
NetEco Network Ecosystem

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PowerCube 1000
User Manual (New Site) B Acronyms and Abbreviations

O
OMU-B box type operation manage unit
OSS operations support system

P
PSU power supply unit
PV photovoltaic
PVDU photovoltaic distribution unit

S
SCB solar cycle battery
SJB solar junction box
SMU site monitoring unit
SOH status of health
SPD surge protection device
SSU solar supply unit

T
TCB temperature cycle battery
TCO total cost of ownership
TEC thermoelectric cooler
TP telecom power

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