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Automation
made easy for you
Accurate measurement
Precise control
Reliable actuation
General Information
Being a strong implementation partner GF Piping Systems From start to finish, we support our customers as a compe-
supports its customers in every phase of the project. No tent, reliable and experienced partner, actively contributing
matter which processes and applications are planned in the the know-how of an industrial company that has been suc-
following market segments: cessful in the market for over 200 years.
• Building Technology
• Chemical Process Industry
• Energy
• Food & Beverage / Cooling
• Microelectronics
• Marine
• Water & Gas Utilities
• Water Treatment
2
Automation
Easy-to-combine
Flexible combination and C
upgrade
Easy-to-install
Seamless integration Control
Easy-to-connect
State-of-the-art P
communication
technology
Actuation / Measurement
Easy-to-set-up A Valves T
Plug-and-play design
Easy-to-operate S
Intuitive menu structure V P+F
Easy-to-maintain
Wide range of accessories S: Sensor P: Positioner V: Valve
T: Transmitter A: Actuator P+F: Pipe & Fittings
C: Controller
3
Automation
l) b) l) b) l) b)
TREATED PARTS
CHEMICAL DOSING
a)
r) r) r) r) r) r)
h) r)
g) k)
r) r) r) WASTE WATER
SUPPLY WATER
RO WATER d)
d)
CONTROL CABINET
f)
q) b) d)
o) e)
m)
m) Membrane technology b) f) c)
Chemical-free water treatment ap-
k) p) plication using several filtration c) g)
techniques. u)
RO UNIT
Measurement
4
Main benefits
Safety = Completely controlled and regulated processes
Simplicity = Easy to install, handle and operate
Efficiency = Economical and durable system solutions from a single source
Economy = Optimized cost of ownership due to low-maintenance systems
RECIRCULATION
a)
f)
r)
h) j)
WASTE WATER
c)
CHEMICAL g) r)
DOSING
c) r)
RO WATER
d)
WASTE WATER
a) a) r) r)
l) f)
r)
NaOH HCl
r)
Neutralisation
Water treatment application, h) c) i) t)
where chemicals are added
to meet defined water quality set
points. CHEMICAL DOSING pH NEUTRALISATION NEUTRALISED WATER
m) Multi-Parameter Transmitter type 9900 r) Diaphragm Valve, pneumatic, type DIASTAR Ten
n) Customer PLC s) Ball Valve, pneumatic type 230
o) Multi-Parameter/ Multi-Channel Controller type 8900 t) Butterfly Valve, pneumatic type 240
p) PID Controller u) Pressure retaining valve type 586
q) Profibus concentrator
The rendering above shows an exemplary selection of industrial applications, where our automation offering can be used.
5
Measurement
Accurate measurement is the basis for
reliable process control
6
Measurement
Measurement
products
An overview of the key products
• Non-powered • Powered
• 0.3 - 6 m/s (1 to 20 ft/s) • 0.1 - 6 m/s (0.3 to 20 ft/s)
• DN15 - DN900 (½ to 36 in.) • DN15-DN900 (½ to 36 in.)
• PP 12.5 bar @ 20 °C (180 psi @ 68 °F) • PP 12.5 bar @ 20 °C (180 psi @ 68 °F)
• PVDF 14 bar @ 20 °C (203 psi @ 68 °F) • PVDF 14 bar @ 20 °C (203 psi @ 68 °F)
• 19.7 Hz per m/s nominal (6 Hz per ft/s • 49 Hz per m/s nominal (15 Hz per ft/s
nominal) nominal)
• 400 - 12 000 mL/m (0.1 to 3.2 U.S. gpm) • 0.5 - 6 m/s (1.6-20 ft/s)
• G ¼ in. ports, ¼ in. NPT pipe adapters • DN15 - DN300 (½-12 in.)
• PVDF • 316 Stainless Steel
• 5.5 bar @ 24 °C (80 psi @ 75 °F) • 103 bar (1500 psi @ safety factor 1.5)
• Open Collector output @149 °C (300 °F)
• Standard cable 7.6 m (25 ft) • 39 Hz per m/s nominal (12 Hz per ft/s
nominal)
7
Easy to install
Flow sensors and instruments
SmartPro Transmitter Flow Integral Mount
type 9900 type 9900
Ultrasonic Flowmeter
type U1000
8
pH/ORP sensors and instruments
SmartPro Transmitter DryLoc pH and ORP Electrodes
type 9900 type 2724-2726
• 0 - 14 pH, ±2,000 mV ORP • Use a wet-tap style sensor; for 0 - 14
• Ryton body, PTFE junction pH, ±2,000 mV ORP
• Use sensor ¾”threads for mounting • CPVC, PVC
• DryLoc preamplifier connection with • 1½ or larger
gold plated pins • 1½ or 2 NPT, ISO 7 / 1-R1.5 or R2
• Suitable for submersible applications • Electrode removal without process
• For use with 2750/2760 preamplifiers shutdown
9
Conductivity/resistivity sensors and instruments
Dual-Channel Conductivity SmartPro Transmitter
Controller - type 8860 type 9900
Conductivity Integral System with 9900 Conductivity Sensor Electronics with PVDF
Transmitter type 2850
Temperature Sensor
type 2350
10
Temperature, pressure and level sensors and instruments
Pressure Integral System with 9900 Pressure Sensor
Transmitter type 2450
• Utilizes the 2450 sensor for pressure • 0 - 0.7 bar (0 - 10 psig) - U
or hydrostatic level measurement • 0 - 3.4 bar (0 - 50 psig) - L
• Local display for sensor mounted • 0 - 17 bar (0 - 250 psig) - H
instruments • Vacuum range available
• Provides 4 - 20 mA output • Wetted material: PVDF, ceramic and FPM
• “At a glance” visibility • ½” union, dual threaded
• “Dial-type” digital bar graph • 4 - 20 mA or digital (S3L)
• NEMA 4X / IP65
• Body materials for water, water based • 0 - 10 psi = 0 - 7.03 m = 0 - 23.06 ft
liquids and concentrated chemicals • 0 - 50 psi = 0 - 35.15 m = 0 - 115.32 ft
• Versions for industrial- and municipal • Wetted Material: PVDF, PVC, ceramic
water treatment and FPM
• Digital transistor- and relay outputs • Submersible sensor
• ATEX versions • 4 - 20 mA or digital (S3L)
• WHG versions • Uses hydrostatic pressure for level
• Versions without moving parts and depth control
Water analysis
Chlorine Analyzer System Turbidimeter
type 4630 type 4150
Easy to monitor
11
Easy to operate
Accessories
Switching Power Supplies i-GO Signal Converter
type 7310 type 8058
12
Buffer Solutions Formazin Stock Kit for Turbidimeter
type pH/ORP type 4150
• Stable pre-mixed standards that are • Compact enclosure that works with
certified accurate 9900 Transmitter and other ¼ DIN
• Sealed calibration cuvettes size instruments
• Shelf-life 12 months • Equiped with a ¼ DIN cutout and two
• Easy to follow instructions ½” holes at the base
• Kits for easy use • Mounting hardware and liquid tight
connectors are included
13
Easy to connect
Installation fitting tees
Plastic - Plastic -
Metric Tees Fiberglass Tees
Plastic - Metal -
PVC Tees Tees
Metal -
Tees
* BSP and ABS fittings are available through your local Georg Fischer
sales company.
Weldolets / brazolets
Weldolet Weldolets / Brazolets
Metalex
Metalex Metalex Weld-on Mini-Tap
14
Wafer fittings
Wafer
• PP DN65 - DN300
(2.5 - 4.0”)
• PVDF DN65 - DN200
(3.0”)
Saddles
Saddle Strap-On
Electrofusion Electrofusion
Transition
• PE DN65 - DN400
• PE 2.0 - 12.0”
Clamp-On PVC-U
Glue-On
• PVC 2.0 - 8.0” / SCH 80
• PVC-U metric DN65 - DN200
• BSP 3” - 6” • PVC 10” - 12” / SCH 80
Glue-On Glue-on
15
Control
Precise control
throughout your automation loop
16
Control
Control products
An overview of the key products
Multi-parameter instruments
SmartPro Transmitter Multi-Parameter/ Multi-Channel
type 9900 Controller - type 8900
Flow instruments
SmartPro Batch Controller
type 9900-1BC
Accessories
i-GO Signal Converter
type 8058
17
Actuation
Reliable actuation with
configuration flexibility
18
Actuation
Actuation products
An overview of the key products
Electric actuators
type EA25, EA45, EA120, EA250
19
Easy to modify
Actuated Butterfly Valves
Butterfly Valve pneumatic Butterfly Valve pneumatic
type 240 / 243 / 244 type 038-P / 039-P
• Electric actuated 2-way Ball Valve • Electric actuated 2-way Ball Valve
• Actuator Type: EA04 (24V, 85-230V) • Actuator Type: EA11 (24 V, 110-230 V)
• Actuating angle 0-90° • Actuating angle 90°
• Ball Valve 546 • Ball Valve 546
• PVC-C, PVC-U, PP-H • ABS, PVC-C, PVC-U, PP-H, PVDF
• DN10 – DN50 3/8 - 2” • DN10-DN50
• Limited accessory range
• Low cycle applications
• Electric actuated 2-way Ball Valve • Electric actuated 3-way Ball Valve
• Actuator Type: EA21/31 (24 V, 110-230 V) • Actuator Type: EA21* (24 V, 110-230 V)
• Actuating angle 90° • Actuating angle 90°; max. 180°
• Ball Valve 546 • Ball Valve 543
• ABS, PVC-C, PVC-U, PP-H, PVDF • ABS, PVC-C, PVC-U, PP, PVDF
• EA21 DN10-DN50; EA 31 DN65-DN100* • DN10–DN50
• Pneumatic actuated 3-way Ball Valve • Pneumatic actuated 2-way Ball Valve
• Actuator Type: PA11/PA21 • Actuator Type: PA11/PA21 (<DN65)
• Actuating angle 90° • Actuator Type: PA30-PA90 (>DN50)
• Ball Valve 543 • Ball Valve 546
• ABS, PVC-C, PVC-U, PP, PVDF • ABS, PVC-C, PVC-U, PP-H, PVDF
• DN10-DN50 • DN10-DN100
20
Actuation
• ABS, PVC-U, PVC-C, PP-H, PP-N, • ABS, PVC-U, PVC-C, PP-H, PVDF,
PVDF, PVDF-HP PVDF-HP
• EPDM, FPM, PTFE / EPDM, PTFE / FPM • EPDM, FPM, PTFE/EPDM, PTFE / FPM
• DN15 - DN50 • DN65 - DN150
• PN10 • up to PN10
• pneumatic actuated FC, FO, DA • pneumatic actuated FC, FO, DA
• Accessories available • Accessories available
• direct acting pivoted armature valve • direct acting pivoted armature valve
• 2/2-Ways • 2/2- or 3/2-Ways
• PVC-U • PVC-U
• EPDM, FPM • EPDM, FPM
• 230 V AC, 24 V AC, 24 V DC • 230 V AC, 24 V AC, 24 V DC
• DN4-DN8 • DN10-DN20
• 0-4 bar depending on dimension • 0-3 bar depending on dimension
21
Easy to regulate
Pressure regulating valves
Pressure Reducing Valve Pressure Retaining Valve
type 582 type 586
Electric accessories
Limit switches (position feedback) for Monitoring and Positioner Options for
EA11 - 42 EA21 - 42
Launch in Q4 2015
22
Pneumatic accessories
Solenoid pilot valve 3/2-ways Solenoid pilot valve 3/2-ways
type PV94 type PV95
• Modular version for 3/2-way and • Version for 3/2-way and 5/2-way
5/2-way valves • Namur connection
• 24 V DC • Material of body: Aluminium
• Connection module AS-Interface • 24 V AC, 24 V DC, 48 V AC, 110 V AC,
• Connection module profibus interface 230 V AC
• For Diastar all type Ten, TenPLUS, • Mounted on pneumatic control valves
Sixteen, 025 • Linear and rotary actuators
• Nominal stroke 3 - 28 mm
• Self-learning
• Control signal 4 - 20 mA
• 24 V DC
23
Communication
Products
Different communication protocols for
different needs
24
Communication
Communication
products
An overview of the key products
Communication
Profibus Concentrator Profibus
type 3 - 0486
• Modular version for 3/2-way and
5/2-way valves
• Connect GF Actuated Valves and • 24 V DC
Sensors to Profibus automation networks • Connection module AS-Interface
• Supports six S3L sensors or relay • Connection module profibus interface
modules plus a proportional controlled
actuated valve
• Four of the (S3L) inputs support flow
frequency devices for cost effective flow
monitoring
• Two of the (S3L) inputs support 4 to 20 mA
current loop inputs for connections to
third party sensors
• 4 to 20 mA current loop input and output
for connection to GF proportional
controlled actuated valves
Launch in Q4 2015
25
Valves
The right valve
for your application
26
Valves
• ABS, PVC-C, PVC-U, PP-H, PVDF • PVC-U, PVC-C, ABS, PP-H, PVDF
• EPDM, FPM, Ball Seat: PTFE, PVDF • DN15 - DN50
• DN10 - DN100 • Lockable lever
• up to PN16 = PVC-U, PVC-C, PVDF; up • Multifunctional module
to PN10 = PP-H, ABS
• Lockable Lever, Multifunctional Module
• Lever
• Linear version
• PVC-U, PVC-C, ABS, PP-H, PVDF, • PVC-U, PVC-C, ABS, PP-H, PP-N,
PVDF-HP PVDF, PVDF-HP
• EPDM, PTFE/EPDM, FPM, PTFE/FPM • EPDM, PTFE/EPDM, FPM, PTFE/FPM
• DN15 - DN50 • DN15 - DN50
• up to PN16 • up to PN16
• Lockable Handwheel • Lockable Handwheel
• Electrical Feedback Module • Electrical Feedback Module
27
Valves
• ABS, PVC-C, PVC-U, PP-H, PVDF • 038: GGG,LUG; 039: GGG Wafer
• Sealings: EPDM, FPM, PTFE / FPM • Sealings: EPDM, FPM
• DN50-DN200 • 038: DN50-DN300;
• PN10 039: DN50-DN1200
• Lever, Gear, 230 V o. 24 V, FC / FO/DA • PN10 / PN16
• Electrical Feedback Module • Lever, Gear, 230 V o. 24 V, FC/FO/DA
Accessories
Multifunctional Electrical feedback
modules module
28
Process Control Valves
Angle Seat Check Valve Wafer Check Valve
type 303 / 304 type 369
29
Centers of excellence
Competent support for you
Competent support offered by all
GF sales companies and our Centers
of Excellence (CoE)
Germany
USA
India
Singapore
Technical support
Technical support and material selection are
key factors for a successful installation.
A team of specialists individually support our
customers around the world.
On-site training
Chemical resistance Our experts are available to support our
Our specialist teams have decades of experi- customers locally and conduct training in
ence in the area of chemical resistance. They diverse fusion and jointing techniques on
can offer individual support and consult in location.
selecting the right material.
CAD library
Training courses The database comprises over 30 000 draw-
GF Piping Systems offers a wide range of ings and technical data regarding pipes, fit-
training courses that allow participants to tings, measurement and control technolo-
gain confidence in working with our products gy as well as manual and actuated valves.
and proven jointing technologies.
30
Support
Technical manual
We have documented the extensive know-
how of GF Piping Systems in planning and
installing piping systems in our technical
manual for customers.
Customising
The focus of these teams is to manufacture
custom parts for special systems. In addi-
tion, a variety of special solutions can be For more information on our automation system please contact our local
sales companies and our sales representatives.
produced in small series.
www.gfps.com
31
GF Piping Systems
Worldwide at home
Our sales companies and representatives
ensure local customer support in over 100 countries.
www.gfps.com
The technical data are not binding. They neither constitute expressly
warranted characteristics nor guaranteed properties nor a guaranteed durability.
They are subject to modification. Our General Terms of Sale apply.
700.671.572
GFDO_6222_4c (05.15)
© Georg Fischer Piping Systems Ltd
CH-8201 Schaffhausen/Switzerland, 2015