The Details Display of 50,000 Tons Compound Fertilizer Processing Plant-

Rotary Drum Granulation Production Line

Annual output of 50,000 tons compound fertilizer rotary drum granulator and
ganulation production Line manufactured by Zhengzhou Huaqiang Heavy
Industry, we are the wrold-calss brand fertilizer machine and fertilizer
production line from China. This annual yield is 50,000 tons rotary drum
granulation production line is widely used in compound fertilizer production.
But building a set of complete fertilizer rotary drum granulation production
line needs to take many factors into consideration, such as planning and
design, production technology and market analysis, choose suitable fertilizer
raw materials.

Our modern design rotary drum granulation production line is equipped with
high-quality and high-yield equipment, all of them can reach the demands of
large yield and environmental-protection compound fertilizer production line.
The whole production line, such as batching system series, double-shafts
chain crusher, double axis mixer, rotary drum granulator, rotary dryer,
cyclone dust collector, chain crusher, belt conveyor, coating machine,
automatic packing machine with features of energy-saving, easy operation
and maintenance.
The equipment of modern design rotary drum granulation production
line:
1. Automatic batching system
After the raw materials are mixed, they are automatically sent into the single
silo single weigh dynamic automatic batching system series by the belt
conveyor for the mixing, batching and feeding of 3-8 kinds of materials. It has
the advantages of easy operation, high material precision, adjustable material
ratio, high efficiency, energy saving, easy installation and mobility.
2. Double-shafts Chain Crusher
Chain crusher is applied to the grinding the block in the production of organic
fertilizer and compound fertilizer. This machine use high-intensity wear
resisting and cemented carbide chain plate with synchronous speed.
3. Double Axis Mixer
The Double axis mixer machine is used for mixing powdery materials to make
the powdery materials reach the controllable humidity, so its granulation
process does not need dry process and crushing process, this equipment is
mainly applied to the humidification and mixing of raw materials in the
fertilizer industry, so that the materials are fully stirred and compatible with
the conveying function.
4. Rotary Drum Granulator
Rotary drum granulator is suitable for large-scale production of cold, hot
granulation and high, medium and low concentration compound fertilizer.
 speical rubber lining or acid resistant stainless steel lining can be used in the
barrl, which can automatically remove the scar and tumor. The machine has
the characteristics of high granulating rate, high granules strength, beautiful
appearance, simple operation, low energy consumption, corrosion resistance,
low service, uniform drying and convenient and convenient maintenance,
etc. it is a mature granulation equipment solution in the annual yield 50,000
tons/year rotary drum granulation production line.

5. Rotary Dryer

The rotary dryer is widely used for the fertilizer processing and dry a certain
temperature and granularity of fertilizer. in the annual output 50,000
tons/year rotary drum granulation production line, the moisture content of the
particles after granulation is generally between 15% ~ 20%, but the fertilizer
quality index of moisture content requires less than 14% and it needs low
temperature drying, which needs drying treatment with rotary dryer. In the
fermentation process of the organic fertilizer production line and bio-organic
fertilizer production line, the moisture content of organic materials is about
30% ~ 40%, it also need the drying process, therefore, the drying process is
an indispensable and important process in the process of fertilizer production,
which directly affects the output, quality and energy consumption. It has the
characteristics of high thermal efficiency, uniform drying, cleaning fewer
materials, convenient use and maintenance.
6. Cyclone Dust Collector
Cyclone dust collector is a type of dust removal device. Each component of
the cyclone dust collector has a certain size ratio, the reduction of short-circuit
flow can increase the efficiency of dust removal, increase the down flow of the
section, and increase the residence time of the dust-laden air in the dust
collector, creating more separation opportunities for dust.
7. Gas/Oil Hot Air Stove
The gas/oil hot air stove, in the drying process and the wet granulation
process, the hot air stove is the necessary related equipment, which provides
the necessary heat source for the drier system in the whole modern new type
organic fertilizer production line with energy-saving and high-speed.
8. Rotary Cooler
It is mainly used for cooling fertilizer with certain temperature and particle
size, the rotary cooler is widely used for the production of compound fertilizer
and organic fertilizer production it can greatly improve the cooling rate,
reduce labor intensity and improve the quality, further remove moisture,
reduce the grain temperature of fertilizer.
9. Rotary Screener
Rotary Screener is used for achieving the products classification, separating
finished products and return materials of granules, the finished product evenly
classified, Granules were screened after cooling, and the large particles of
materials are crushed were transported into rotary drum granulator with the
sifted powder by the return belt for re-granulation, and the finished products
enter the coating machine and automatic packaging system for packing. The
machine uses a combined screen, easy maintenance and replacement with
simple structure, convenient operation, stable running.
10. Ruturn Crusher- Chain Crusher
Chain crusher is mainly used for the grinding the raw materials for better
granulation in the whole 50,000 tons per/y rotary drum granulation production
line. Here is usd for the grinding the unqualitfied granules after granulating
process screened by the rotary screener, they are nee to be grinded into
smaller powder materials for secondary granulating. This type crusher using
the latest technology and high-quality steel, system optimization design, so it
is of large yield and high reliability.
11. Coating Machine
The coating machine can be lined with polypropylene or acid resistant
stainless steel in the main engine, the coating agent is adhered to the surface
of the granule with a powder coating machine or a liquid melting pot. Its
coated granules are uniform, round, beautiful appearance and good effect. It
is commonly used for the organic fertilizer production line, NPK compound
fertilizer production line, and BB fertilizer production line.
12. Fertilizer Packing Machine
Automatic quantitative packaging of powdery materials has the advantages
of high precision weighing controller, good reliability. Good integrity, small
floor area, flexible and convenient installation. And the feeding mode of the
powder feeding equipment is a spiral feeding, fast and slow feeding through
the controller to achieve, feeding speed can be arbitrarily set. Environmental
protection operation: Closed inner circulation system, effectively prevent dust
from flying, improve the working environment, and protect the health of
employees. The structure is compact, the volume is small, and can be made
into a fixed or mobile body according to the requirement of the user.
Features of rotary drum granulation production line for compound
fertilizer production line:
1.The balling rate reaches 70%, there is a small amount of return material, at
the same time, the return material size is small, and it can be re-granulated.
2. Using the steam heating, to raise the temperature of the material, that
makes the material low in moisture after balling, and improve the drying
efficiency.
3. Using the rubber engineering plastic as the lining, raw materials are not
easy to stick the tube, and play a role in anti-corrosion insulation.
4. It has the larger output, the less power consumption, and the lower
maintenance costs.
Modern design annual output 50,000 tons rotary drum granulation production
line with the professional manufacturer of Huaqiang Heavy Fertilizer
Equipment plant is featured with low production costs and high production
profits, and its processing is simple, low investment, the efficiency is fast,
flexible production, easy to adjust, strong commonality. And our company
manufactures and sells complete sets of equipment of NPK compound
fertilizer production line and organic fertilizer production line, its yearly output
ranges from 10kt to 500kt with professional design, installation service and
high-quality engineers.