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D
Greensboro, NC USA
W2003779
This information covers procedures for overhauling the cylinder head of the VOLVO
D12D engine.
Contents
• “Special Tools” page 2
• “Cylinder Head, Overhaul” page 4
PV776-20176303 USA21776.ihval
Volvo Trucks North America Date Group No. Page
Service Bulletin 3.2006 211 59 2(6)
Special Tools
Tools
D
For special tools ordering information, refer to Tool Information, group 08.
9998666 9996662
Cylinder head pressure test kit Pressure tester
Volvo Trucks North America Date Group No. Page
Service Bulletin 3.2006 211 59 3(6)
9998668
Thermostat housing pressure test kit
D J41503
Cylinder Head Lifting Fixture
9998266 J41989-A
Sealing washer Valve Spring Compressor Tool
2012-A
Head Stand
Volvo Trucks North America Date Group No. Page
Service Bulletin 3.2006 211 59 4(6)
D
Service Procedures
2111-04-04-01
Cylinder Head, Overhaul
Cylinder head removed
See also:
Dismantling
1
Remove the valve bridges.
T2008851
Volvo Trucks North America Date Group No. Page
Service Bulletin 3.2006 211 59 5(6)
D
2
Place press tool 9998260 into cylinder head bolt holes
and install backstop plate and nuts on opposite side of
head.
9998260
W2003431
4
Put tap 9996159 in the hydraulic cylinder. Press down the
valve disc with tool 9998246. Remove the valve lock.
9996159
5
Remove the valve disc, springs, and valves.
6
Remove the remaining valves using the press tool using
the same procedure as removing the first valve.
7
Place the valves and springs in a rack, so that they can
be replaced in the same position in the cylinder head
when reinstalled.
Volvo Trucks North America Date Group No. Page
Service Bulletin 3.2006 211 59 6(6)
D
8
Remove the oil seals from the valve guides.
9
Remove the guide pins for the valve bridges.
Assembly
10
Before assembly, cylinder head must be thoroughly
cleaned.
11
Install oil seals on the valve guides.
12
Lubricate the valve stems with engine oil and install
the valves.
13
Install valve springs and locks using the same tools
as removal steps.