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MANUFACTURING

PROCESS
F1 RACING CAR
PROPOSAL

LECTURER : DR. MAS AYU BINTI HASSAN


GROUP : FERRARI’S
GROUP LEADER : AHMAD FIRDAUS BIN ILIAS (MA17140)
NO. NAME MATRIC NO.
1. MUHAMMAD NOR HAKIM BIN HASSAN MA17039
2. MUHAMMAD ALIF AIMAN BIN JAMALUDIN MA17148
3. MUHAMMAD MIRZA BIN MUSTAPAH MA17035
4. WAN NUR AFIQAH BINTI WAN MAHTAR MA17036

SUBMISSION DATE : 24 OCTOBER 2018


FORMULA 1 RACING CAR

OUR GROUP CHOOSE F1 RACING CAR AS OUR PRODUCT BECAUSE THE CAR
HAS A UNIQUE BODY SHAPE AND ALSO COMPLEX INNER PARTS. WE ALSO
WANT TO KNOW HOW THIS AUTOMOBILE WITH A COMPLEX PARTS CAN
MOVE IN A HIGH SPEED AND THE CAR CAN BE CONTROL DYNAMICALLY
WHICH IS RELATED TO ENGINEERING.
THERE ARE MANY DIFFERENT PART WITH DIFFERENT PROCESSES PRODUCED
TO MAKE THIS CAR WHICH ARE:
1. ENGINE BLOCK AND FLYWHEELS – SAND CASTING PROCESS
2. ENGINE HEAD AND BRAKE DISC – DIECASTING
3. CRANKSHAFT AND STEERING RACK – FORGING PROCESS
4. PISTON – INVESTMENT CASTING
5. CYLINDER LINER – CENTRIFUGAL CASTING
6. EXHAUST – THERMAL SPRAYING
7. SPORT RIM – INJECTION AND FILLING PROCESS
8. TYRE – MIXING, ROLLING AND CURING PROCESS
9. FUEL TANK – CO-EXTRUSION PROCESS
10. GEAR AND MAIN-BEARING – POWDER METALLURGY
11. SCREW AND NUTS – COLD FORGING
12. STEERING – IN-MOULD COATING
13. LED LIGHT BULB (FILAMENT) – DRAWING PROCESS
14. SPOILER – BLOW MOLDING
15. FRONT AND REAR WING, HEAD SURROUND AND BODY – MILLING AND
TURNING
16. CHASSIS – FOLDING, ROLLING AND PRESSING PROCESS
17. TIMING BELT – EXTRUSION PROCESS
18. SPARK PLUG – IN LINE ASSEMBLY
19. SUSPENSION – COILING AND BENDING PROCESS
20. SIDE MIRROR – LOST-FOAM CASTING PROCESS

FROM THE PROJECT THAT WE ARE GOIING TO MAKE WHICH IS F1 RACING


CAR, WE WILL LEARN ON HOW THIS PRODUCTS WHICH ARE MADE FROM
DIFFERENT PROCESSES CAN GIVE AN EFFICIENT PERFORMANCE TO THE CAR
ONCE IT IS ASSEMBLED. WE HOPE THAT THE PRODUCT THAT ARE PRODUCED
FROM THOSE PROCESS CAN EXECUTE ITS FUNCTION PROPERLY.

REFERENCE
1. https://www.acxesspring.com/springs-manufacturing.html
2. https://www.quora.com/what-is-forging-process-in-making-auto-parts
3. https://www.reliableplant.com/view/30371/car-engines-manufactured
ENGINE BLOCK AND
CYLINDER LINER FLYWHEEL
CENTRIFUGAL CASTING SAND CASTING PROCESS

EXHAUST – THERMAL
TIMING BELT SPRAYING
EXTRUSION PROCESS ENGINE HEAD
DIE CASTING

CRANKSHAFT
GEAR AND MAIN-BEARING
POWDER METALLURGY FORGING PROCESS

SPARK PLUG FUEL TANK

IN LINE ASSEMBLY CO-EXTRUSION PROCESS

SCREW AND NUTS

COLD FORGING