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MADURA BD FIELD DEVELOPMENT – EPCI

PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

RECORD OF REVISION
The revisions listed below have been incorporated in this copy of the document.

REV NO. SECTION PAGE NO. DESCRIPTION OF CHANGES

B 1.4.10 7 Adding section 1.4.10

2.1 7 Updating specification which related in this project


3.1.1 10,11 Updating specification which related in this project
3.2.4 16 Updating specification which related in this project
Attachment 23, 27, 31,
Updating specification which related in this project
2 35, 39
Attachment 50, 51, 52,
Adding wall thickness calculation for HP616P Class
3 53, 54
0 All All No revision
Attachment Adding reference that WT calculation for HP616P class to
1 39
2 be referred to line pipe data sheet document
Attachment Adding reference that WT calculation for HP616P class to
-
3 be referred to line pipe data sheet document
Attachment
2 33 - 35 Additional class for 300# rating (HP416)
2
Attachment
Additional WT calculation for HP416
3

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

TABLE OF CONTENTS

1. INTRODUCTION ................................................................................................
................................ ....................................................................... 5

1.1. General ................................................................................................................................


................................ ............................................. 5

1.2. Scope of Specification ................................................................................................


................................................... 5

1.3. Definitions ................................................................................................


................................ ....................................................................... 5
1.4. Terminology ................................................................................................
................................ .................................................................... 5

1.4.1. Base Code ................................................................................................


................................ ............................................................... 5
1.4.2. Design Condition ................................................................................................
..................................................... 5
1.4.3. Flange Pressure – Temperature Ratings ................................................................
................................................ 6
1.4.4. Corrosion Allowance ................................................................................................
................................................ 6
1.4.5. Corrosion Chart ................................................................................................
................................ ....................................................... 6
1.4.6. Pipe Wall Thickness ................................................................................................
................................................ 6
1.4.7. Manufacturer Reference ................................................................................................
.......................................... 6
1.4.8. Piping Line Class (refer to Attachment 2) ................................................................
................................................ 6
1.4.9. Seal Welding ................................................................................................
................................ ............................................................ 6
1.4.10. Omissions and Conflict ................................................................................................
............................................ 7
2. REFERENCES ................................................................................................................................
................................ .......................................... 7

2.1. Project Specification ................................................................................................


................................ ...................................................... 7

2.2. Code and Standard ................................................................................................


................................ ......................................................... 7
3. MATERIALS ................................................................................................................................
................................ ............................................ 11

3.1. Piping Material Requirements ................................................................


..................................................................... 11

3.1.1. Fabrication Requirements ................................................................


..................................................................... 11
3.1.2. Materials Not in Specification ................................................................
................................................................ 11
3.1.3. Line Sizing ................................................................................................
................................ ............................................................. 11
3.1.4. Pipe and
d Joint Construction ................................................................
................................................................... 12
3.1.5. Dissimilar Material ................................................................................................
................................................. 12
3.1.6. Valve ................................................................................................................................
................................ ...................................... 12
3.1.7. Valve Operator................................................................................................
................................ ....................................................... 12
3.1.8. Valve Testing ................................................................................................
................................ ......................................................... 14
3.1.9. Full Port Valves ................................................................................................
................................ ...................................................... 14
3.1.10. Lap Joint Stub Ends................................................................................................
Ends ............................................... 14
3.1.11. Fittings and Flanges ................................................................................................
.............................................. 14
3.1.12. Bolting ................................................................................................
................................ .................................................................... 14
3.1.13. Flange Finish ................................................................................................
................................ ......................................................... 15
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PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

3.1.14. Intergranular Corrosion Test ................................................................


.................................................................. 15
3.2. Construction Details ................................................................................................
................................ ..................................................... 15

3.2.1. Pipe Bends ................................................................................................


................................ ............................................................ 15
3.2.2. Seal Welding ................................................................................................
................................ .......................................................... 15
3.2.3. Valve Installation................................................................................................
................................ .................................................... 16
3.2.4. Post Weld Heat Treatment (PWHT) and Non-Destructive
Non Destructive Examination (NDE) .................... 16
3.2.5. Line Reductions ................................................................................................
................................ ..................................................... 16
3.2.6. Branch Connections ................................................................................................
.............................................. 16
3.2.7. Positive Material Identification ................................................................
............................................................... 17

ATTACHMENT

ATTACHMENT1 LINE CLASS INDEX

ATTACHMENT2 LINE CLASSES AND BRANCH CHARTS

ATTACHMENT3 PIPE WALL THICKNESS CALCULATION

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

1. INTRODUCTION
1.1. General

Husky-CNOOC Madura Ltd. (HCML)


(H ML) plans to develop the Madura Strait Block BD gas reserves for
sales gas to buyers in Java Island. This field is located offshore in the Madura Strait East Java, about
65 km east of Surabaya and about 16km south of Madura Island. The project envisages development
of a wellhead platform; an offshore spread moored Floating, Production, Storage and Offloading
(FPSO) barge with gas processing facilities; Gas metering Station (GMS); flexible risers from wellhead
platform to FPSO and Export gas pipeline from WHP to GMS.
The facility is designed for 110 MMSCFD salesgas.
salesgas. An unmanned wellhead platform with four well slots
and two slots for future expansion would be set in 182 feet of water.

1.2. Scope of Specification

This specification prescribes the specific requirements for materials of construction used in the design
and fabrication of process and utility piping systems for use in GMS Madura BD field development
project. Also included are pertinent notes related to installation, operation, or safety.

Whenever a difference exists between this specification and the drawings, the drawings shall govern.
No deviation shall be made from this specification without written authorization from EPC Contractor
C
Piping Engineering.

When the terms "Authorized" or "Authorization" are used in this specification, it shall mean authorization
from EPC Contractor Piping Engineering.

1.3. Definitions

Company Husky – CNOOC MaduraLtd. (HCML) as the ultimate user and owner or the
authorized representative of company.
Purchaser: The organization that issues the purchase order and specifications to the
Vendor. The Purchaser is Husky – CNOOC MaduraLtd. (HCML) appointed
agent

Contractor The party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or
operation of a facility. The Principal may undertake all or part of the duties of
the Contractor.

Vendor The Manufacturer of the equipment or the Manufacturer’s agent with the unit
responsibility.
1.4. Terminology

1.4.1. Base Code

Piping systems in this specification are designed in accordance with the applicable ASME Piping code
(ASME B31.1, ASME B31.3, ASME B31.8, etc…) as specified in the individual Piping Line Class (es).
Piping systems designed to ASME B31.3 are categorized as “Normal Fluid Service” unless otherwise
indicated in the Piping Line Class (es).

1.4.2. Design Condition


Unless otherwise specified, pressures and temperatures refer to design conditions.

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DOC NO. : GMS-SPM-001 REV.2

1.4.3. Flange Pressure – Temperature Ratings


Pressure-temperature
temperature ratings for NPS 24 and smaller carbon steel, ferritic alloy steel and austenitic
stainless steel flanges are based on ASME B16.5. Pressure-temperature
Pressure temperature ratings for NPS 26 through 60
carbon steel, ferritic
ritic alloy steel and austenitic stainless steel flanges
flanges are based on ASME B16.47.Series
B16.47
A.

1.4.4. Corrosion Allowance

Use the corrosion allowance specified in the individual line classes.


1.4.5. Corrosion Chart

Corrosion Data Survey published by the National Association of Corrosion Engineers (NACE) MR0103
and MR0175 may be used as a guideline in the selection of piping materials suitable for caustic, acids,
sour services, etc.

1.4.6. Pipe Wall Thickness

Unless otherwise specified, piping component wall thicknesses, specified in the individual line classes
or indicated on P&ID's or drawings, are based only on design considerations of pressure, temperature,
and allowances for corrosion, erosion, manufacturer's minus tolerance and any allowance for the depth
of threads or grooves.
Piping component wall thicknesses do not include additional thickness that may be required to
compensate for design considerations such as thermal loads due to restraints, live loads, hydraulic
shock, or loads and sources from other causes, all of which must be considered in the design of piping
systems. Increased pipe thickness required to account for acoustic or flow induced vibrations shall also
be considered in detail design. Increased wall thicknesses required for other design considerations
consideration
shall be indicated on the piping drawings during detail design by EPC Contractor and shall supersede
the Line Class.

1.4.7. Manufacturer Reference

Items specified or referenced by manufacturer and figure number are not intended to exclude items
offered by other manufacturers. Products made by reputable manufacturers and of comparable type,
quality, and characteristics may be submitted for Piping Engineering evaluation.

1.4.8. Piping Line Class (refer to Attachment 2)


A Piping Line Class is a specification that has defined
defined parameters (pressure range, temperature range,
corrosion allowance, services, etc…) that contains the piping components (pipe, valves, fittings,
flanges, bolts, gaskets, etc…) required to construct a piping system.

Specifying the materials of construction


construction for all piping systems on a project is achieved by assigning a
Piping Line Class to each and every piping system on the P&ID’s and piping drawings.

1.4.9. Seal Welding


A fillet weld intended primarily to provide joint tightness against leakage in threaded metallic piping. The
weld must cover all exposed threads but shall not be considered as contributing any strength to the
joint.

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DOC NO. : GMS-SPM-001 REV.2

1.4.10. Omissions and Conflict


Any omission in the requirements detailed herein shall not relieve the VENDOR of his responsibility to
deliver
eliver equipment in accordance with the specified performance.

If VENDOR finds conflict between documents or has any doubts on specified requirements, these shall
be communicated immediately to COMPANY in writing. Work related aspects should not proceed until
u
VENDOR receives clarification from COMPANY in writing. Verbal communications shall not be
considered official.

2. REFERENCES
2.1. Project Specification

The following specifications prescribe items of related Work:

• GMS-SPM-005: Piping Pressure Testing.


• GMS-SPM-007: Piping Flexibility.

• GMS-SPM-008: Piping Support Elements.

• GMS-SPM-009: Heat Tracing for Piping Equipment and Instrument.


• GMS-SPM-010: Specification for Insulation.

• GMS-SPM-563: General Specification for Positive Material Identification (PMI).

• GMS-DSM-001: Manual Valve Data Sheet.


• GMS-SPM-002: Shop Fabrication and Handling.

• GMS-SPM-003: Field Fabrication and Installation.

• GMS-SPM-004: Internal Cleaning of Piping System.


• GMS-SPS-572: Specification for Painting.

• GMS-SPM-011: Specification and Welding Specification

Coordinate Work prescribed by this specification with Work prescribed by the above listed
specifications.

2.2. Code and Standard

The publications listed below form part of this specification. Each publication shall be the latest revision
and addendum in effect on the date this specification is issued Approved for Construction unless noted
otherwise. Except as modified by the requirements specified herein or the details of the drawings,
Work included in this specification shall conform to the applicable provisions of these publications.

a. American Society of Mechanical Engineers (ASME)

ASME B1.20.1 Pipe Threads, General Purpose

ASME B16.1 Cast Iron Pipe Flanges and Flanged Fittings

ASME B16.5 Pipe Flanges and Flanged Fittings


ASME B16.9 Factory
Factory-Made Wrought Steel Butt Welding Fittings

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PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ASME B16.10 Face to Face and End to End Dimension of Valves


ASME B16.11 Forged Steel Fittings, Socket Welding and Threaded

ASME B16.20 Metallic Gasket for Pipe Flanges – Ring Joint, Spiral Wound and Jacketed

ASME B16.21 Non Metallic Flat Gaskets for Pipe Flanges


ASME B16.24 Cast Copper Alloy Pipe Flanges and Flanged Fittings: Classes 150, 300, 400,
600, 900, 1500, and 2500.

ASME B16.25 Buttwelding Ends


ASME B16.34 Valves
Valves-Flanged, Threaded, and Welding End

ASME B16.36 Orifice Flanges

ASME B16.42 Ductile Iron Pipe Flanges and Flanged Fittings


ASME B16.47 Large Diameter Steel Flanges NPS 26 Through NPS 60

SERIES A

ASME B16.48 Steel Line Blanks


ASME B18.2.1 Square and Hex Bolts and Screw (Inch Series)

ASME B18.2.2 Square and Hex Nuts (Inch Series)

ASME B31.1 Power Piping


ASME B31.3 Process Piping

ASME B31.8 Gas Transmission and Distribution Piping Systems

ASME B36.10M Welded and Seamless Wrought Steel Pipe


ASME B36.19M Stainless Steel Pipe

b. American Petroleum Institute


Instit (API)

API 5L Specification for Line Pipe


API 6D Specification for Pipeline Valves (Gate, plug, Ball & Check valve)

API 6FA Specification for Fire Test for Valves

API Std. 594 Check Valves: Wafer, Wafer lug & double flanged type
API Std. 598 Valve Inspection and Testing

API Std. 600 Bolted bonnet Steel Gate Valves for petroleum industry

API Std. 602 Steel Gate, Globe, and Check Valves for size DN 100 and smaller for the
Petroleum and Natural Gas Industries

API Std. 603 Corrosion Resistant Gate Valves,


Valves, Threaded, welded and flanged

API Std. 607 Fire Test of Soft Seated Quarter Turn Valves

API Std. 608 Metal Ball Valves – Flanged, Threaded and Welding Ends

API Std. 609 Butterfly Valves: Double flanged, Lug and Wafer -Type
Type

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DOC NO. : GMS-SPM-001 REV.2

API RP 14E Recommended Practice for Design and Installation of Offshore Production
Platform Piping Systems

c. American Society for Testing Material (ASTM)

ASTM A 105 Standard Specification for Carbon Steel Forgings for Piping Applications
ASTM A 106 Standard Specification for Seamless
Seamless Carbon Steel Pipe for High Temperature
Service

ASTM A 182 Standard Specification for Forged and Rolled Alloy Steel Pipe Flanges, Forged
Fittings, and Parts for High Temperature Service

ASTM A 193 Standard Specification for Alloy Steel and Stainless Steel
St Bolting Materials for
High Temperature Service
ASTM A 194 Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High
Pressure High Temperature Service

ASTM A 216 Standard Specification for Steel Casting, Carbon, Suitable for Fusion Welding,
Weldi
for High-Temperature
High Service

ASTM A 234 Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy
Steel for Moderate and High Temperature Service
ASTM A 240 Standard Specification for Chromium and Chromium Nickel Stainless Steel
Plate,
e, Sheet and Strip for Pressure Vessels and for General Application

ASTM A 312 Standard specification for Seamless, Welded and Heavily cold worked
Austenitic Stainless Steel Pipes

ASTM A 320 Standard specification for Alloy Steel and stainless steel Bolting
Bolti Materials for
Low Temperature Service
ASTM A 333 Standard specification for Seamless and Welded Steel Pipe for Low
Temperature Service

ASTM A 350 Standard specification for Carbon and Low Alloy Steel Forgings Requiring
Notch Toughness Testing for Piping Components

ASTM A 351 Standard Specification for Castings, Austenitic, Austenitic-Ferritic


Austenitic (Duplex), for
Pressure
Pressure-Containing Parts
ASTM A 403 Standard specification for Wrought Austenitic Stainless Steel Piping Fittings

ASTM A 420 Standard specification for Pipe Fittings of Wrought Carbon Steel and Alloy
Steel for Low Temperature Service
ASTM A 516 Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate-
Moderate
and Lower-Temperature
Lower Service

ASTM A 671 Electric


Electric-fusion welded steel pipe for atmospheric
tmospheric and lower temperatures
ASTM A 674 Standard Practice for Polyethylene Encasement for Ductile Iron Pipe for Water
or Other Liquids

ASTM A 790 Standard Specification


pecification for Seamless and Welded Ferritic/ Austenitic Stainless
Steel Pipe

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DOC NO. : GMS-SPM-001 REV.2

ASTM A 815 Standard


dard specification for Wrought Ferritic, Ferritic/ Austenitic, and Martensitic
Stainless Steel Piping Fittings

ASTM A 860 Standard specification for Wrought High-Strength


High Strength Low Alloy Steel Butt Welding
Fittings
d. National Association of Corrosion Engineers (NACE)
(NA

MR0103 Material Resistant to Sulfide Stress Cracking in Corrosion


Petroleum Refining Environments
MR0175 Petroleum and Natural Gas Industries Materials for use in H²S
H Containing
Environments in Oil and Gas Production

TM0284 Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen-
Hydrogen
Induced Cracking

e. Manufacturers’ Standardization Society (MSS)

MSS SP-25 Standard Marking System for Valves, Fittings, Flanges and Union
MSS SP-75 Specification for High Test Wrought Butt welding Fittings
Specification

MSS SP-83 Class 3000 Steel Pipe Unions Socket Welding and Threaded

MSS SP-97 Integrally reinforced forged branch outlet fittings-Socket


fittings Socket welding, Threaded and
Butt welding ends.

f. International Standard Organization


Organizat (ISO)

ISO 15761 Steel Gate, Globe and Check Valves for Sizes DN100 and Smaller, for The
Petroleum and Natural Gas Industries

g. British Standard (BS)

BS 1873 Steel Globe and Globe Stop and Check Valves (Flanged and Butt-Welding
Butt
ends) for the petroleum, petrochemical
petrochemical and allied Industries

h. Engineering Equipment and Mechanical User Association (EEMUA)

EEMUA 144 90/10 Copper Nickel Alloy Piping for Offshore Application, Specification for
Tubes Seamless and Welded.

EEMUA 145 90/10 Copper Nickel Alloy Piping for Offshore Application, Flanges Composite
and Solid.
EEMUA 146 90/10 Copper Nickel Alloy Piping for Offshore Application, Specification for
Fittings.

i. American Bereau of Shipping (ABS)

ABS SVR 4.6 Vessel Systems and Machinery – Piping System.

Where fabrication and design criteria in this specification are affected by regulatory authorities and
jurisdiction, local or otherwise, this specification shall be modified as necessary to ensure compliance.

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PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

3. MATERIALS
3.1. Piping Material Requirements

3.1.1. Fabrication Requirements

1. Process and utility piping shall be fabricated, handled, and installed in accordance with Company
Shop Fabrication and Handling GMS-SPM-002 002 and Field Fabrication and Installation GMS-SPM-
003.

2. Piping systems requiring internal cleaning


cleaning shall be cleaned in accordance with Internal Cleaning of
Piping System GMS-SPM
SPM-004.
3. Painting of piping systems shall be in accordance with Specification for
or PaintingGMS-SPS-572.
Painting

4. Galvanizing
alvanizing of fabricated piping spools shall be in accordance with ASTM A153.
A

5. Notes in the individual line classes pertaining to fabrication details, installation details, design
details, purchasing details, heat treatment of materials, or radiography of welds shall take
precedence over other Company specifications referenced inn this specification.

6. Austenitic stainless steel pipes shall be supplied in a solution annealed condition. No welding or
working of the material is permitted after this treatment.

7. No repairs to seamless pipe, pipe parent metal or pipe welded without the addition or filler metal by
welding is allowed. Weld repairs to submerged arc welding pipe shall be subject to Company
approval.

8. All seamless Carbon Steel pipe for design temperatures above 32 ºF shall be supplied in the
normalized condition excepting that hot finishing is acceptable provided certification is provided that
hot forming was conducted in the range 1430 ºF to 1740 ºF followed by cooling in still air.

9. All welded C.S pipe for design temperatures above 32 ºF may be supplied in either as rolled or
normalized condition, with a maximum cold expansion of 1.5%.

10. All carbon steel pipe for design temperatures below 32 ºF shall be supplied normalized or in an
alternative heat treated condition approved by the Company.

11. All pipes shall be provided with a product analysis.


3.1.2. Materials Not in Specification

Piping components not listed in the individual line classes of this specification shall be considered out-
out
of-specification
specification components and shall obtain the Purchaser’s
Purch ser’s approval prior to purchase. These "out-
"out
of-spec"
spec" items should be identified with a tag on the P&ID's and piping drawings.
drawings

Thread compound requirements, unless otherwise specified in the individual line class, shall conform to
the following (or EPC Contractor Piping Material Engineering approved substitute):

a) -30°F thru 750°F (- 34°C thru 399°C): Key Graphite Paste

b) 751°F thru 1200°F (400°C thru 649°C): Grafoil GTS

3.1.3. Line Sizing


The sizing criteria for all lines shall be in accordance with API RP-14E.
RP

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Suction and discharge piping for all pumps shall be at least as large as the respective pump inlet or
outlet connection. Pump suction piping systems shall be designed so the available net positive suction
head (NPSH) at the pump inlet flange exceeds the pump required NPSH by at least 3 feet (1000mm).

Pipe of nominal size, 1-1/4,


1/4, 1-3/4,
1 1-13/16, 2-1/2, 2-9/16, 3-1/2,
1/2, 5 and 7, is prohibited except as
necessary to connect equipment. Any prohibited size necessary shall be changed to conventional size
immediately adjacent to equipment.

Pipe 2" and smaller used


ed on process lines containing flammable materials shall be Schedule 80
minimum thickness. Note that some piping material specs require up to Sch. 160 or XXS.

Minimum pipe run size shall be 1" except for air, water and instrument piping runs to individual users.

Galvanized pipe shall not be bent or welded. Piping requiring bending or welding shall be galvanized
after fabrication.

3.1.4. Pipe and Joint Construction

For piping in sizes 2" NPS and larger, joints shall be either butt-welded
butt welded or flanged.
In instrument air, utility air, potable water and utility water service, screwed connection shall be used as
specified in line class.

Threading allowance as per ASME B31.3 shall be considered for thickness calculation of such piping.
Threaded connection shall be in accordance with ASME B1.20.1.

3.1.5. Dissimilar Material

Connection between Carbon Steel piping and Corrosion Resistant Alloy piping (CRA) shall be done by
bolting, insulation gasket and flange.

3.1.6. Valve

1. All valves that may be operated below 1.4 ºF shall be provided with an extended bonnet and be
subject to a low temperature acceptance test.

2. Valves supplied from stock with repairs to pressure containing castings by welding or other means
are not acceptable.
3. All valves shall have blow out proof stems.

4. All valves heavier than 66 lbs shall be provided with lifting lugs.

5. All valves shall be either fabricated from forgings or castings. Plate fabrication is not permitted.
6. Hand wheels on valves including gear operators shall be permanently marked "OPEN" or
"CLOSED" with
ith an arrow to indicate direction of rotation.

3.1.7. Valve Operator


Valve operators shall be specified in the Purchase Descriptions. Valve operators shall follow the table
below.

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Ball Valve

Lever
Class Gear Operated
Operated

150 ½”-6” 8" and above

300 ½”-6” 8" and above

600 ½”-4” 6" and above

900 ½”-4” 6" and above

1500 ½”-3” 4" and above

Butterfly Valve

Locking
Class Lever Gear Operated
Operated

125 & 150 2" to 6" 8" and above

Gate Valve

Hand Wheel
Class Gear Operated
Operated

150 1/2" to 12" 14" and above

300 1/2" to 8" 10" and above

600 1/2" to 6" 8" and above

900 1/2" to 4" 6" and above

1500 1/2" to 4" 6" and above

Globe Valve

Hand Wheel
Class Gear Operated
Operated

150 1/2" to 6" 8" and above

300 1/2" to 6" 8" and above

600 1/2" to 6" 8" and above

900 1/2" to 4" 6" and above

1500 1/2" to 3" 4" and above

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3.1.8. Valve Testing


1. Hydrostatic testing of valve bodies shall be conducted at a minimum of 1.5 times the valve flange
rating at 99 ºF to ASME B16.5 for the applicable material group.

2. Hydrostatic seat tests shall be conducted at a minimum of 1.1 times the valve flange rating at 99 ºF
to ASME B16.5 for the applicable material group.

3. All block valves shall be subjected to both a high pressure hydrostatic and low pressure air
a seat
test.
4. Secondary sealant systems shall not be used during body or seat leakage tests.

5. Valves subject to operation below 1.4 ºF shall be subject to low temperature acceptance testing in
addition to the standard production tests per the applicable design standards
6. Test valves shall be selected at random from the total lot of valves taking into account type, size
and pressure class. The total number of samples shall be 10% but with a minimum of one per
valve type.

7. Test pressure and temperature for both


both body and high pressure seat test shall be equal to valve
design pressure whilst low pressure seat test shall be conducted at 73 psig. All tests shall be
conducted at minimum design temperature.
8. A check for external leakage shall be conducted for at least
least 5 minutes with detected leakage less
3
than 0.002 in /min.

9. In addition to the above tests valve torque to operate the valves at minimum design temperature
shall be recorded and reported against manufacturers design values.

10. Prior to testing full procedures


procedures shall be developed and submitted for Company approval.

3.1.9. Full Port Valves


port valves, when required, will be specified in the Line Class and Purchase Description. In line
Full-port
classes that include both full port and reduced or conventional port valves, the
th full port valves shall be
designated with “FP” on the P&ID’s.
3.1.10. Lap Joint Stub Ends

Lap joint stub ends shall be used only where shown in the individual Line Class; they shall have the
same facing as specified for flanges in the applicable Line Class.
3.1.11. Fittings and Flanges

1. All carbon steel flanges and fittings shall be supplied in the normalized condition.

2. No repairs by welding to fittings are permitted.


3. All fittings and flanges shall be provided with product analysis.

4. Wall Thickness at the ends of butt welded


welded fittings shall be equal to the thickness of connected pipe.

3.1.12. Bolting

1. Bolt lengths shall be in accordance with the applicable piping code. For bolt size 1” diameter and
larger provision shall be made for use of hydraulic bolt tensioners. These stud bolts shall be one
bolt diameter longer than specified in ASME B16.5 complete with plastic cap.

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

2. Machine bolt length shall be measured from the bearing surface of the head to the extreme point.
3. Stud bolt length measurement shall be based on the effective thread
thread length.

4. Bolt length shall be specified in ½ inch (13 mm) increments.

5. Bolting shall conform to ASME B1.1 and the relevant ASTM standards. Nuts shall conform to
ASME/ANSI B18.2.2.

3.1.13. Flange Finish

Unless otherwise specified in the item code purchase descriptions,


descriptions, flange finish shall be in accordance
ASME B16.5 or ASME B16.47.

3.1.14. Intergranular Corrosion Test

An intergranular corrosion test to ASTM A262 Practice E and Micro tests at 400x to ensure no grain
boundary carbides or precipitates shall be conducted on
on each heat or lot of austenitic stainless steel,
including weld metal and Heat Affected Zone (HAZ) where applicable.

3.2. Construction Details

3.2.1. Pipe Bends


Bends may only be used in place of fittings where allowed in the line class(es) or where authorized by
company. Bends shall be calculated in accordance with the applicable ASME B31 code.

3.2.2. Seal Welding

1. Seal welding is required for all services (except water and air) and any line subject to vibration.
Seal welding for these conditions shall entail the following
followi connections:

a. On threaded connections on pressure vessels up to the first block valve.


b. On the upstream side only of the last block valve in piping connected to an atmospheric system
such as a vent, drain, sample connection, or hose station.

c. With screwed control valves and pressure relief valves fitted with close-coupled
close flanges.
d. On orifice flange plugs and fittings up to the first block valve.

e. On plugs used for non - valved hydrostatic vents or drains.

2. The weld leg dimension of seal welds shall not be less


less than the pipe wall thickness or that required
to fully cover the threads, whichever is greater.

3. Thread compound or Teflon tape shall not be used on threads to be seal welded.

4. Ball and plug valves (size less than 2” NB) shall have 100mm long nipple at ends to prevent heat
damage to stem packing and seals.

5. When seal welding one side of a valve, the threads on the other side shall be protected or chased
after welding.
6. Screwed connections
nections at instruments shall not be seal welded.

7. Seal welding of connections to equipment shall conform to the applicable, latest revision API
Standard:

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

API 610 Centrifugal pumps for Petroleum, Heavy Duty Chemical, and Gas Industry
Services.

API 617 Axial and Centrifugal Compressors and Expander-compressors


Expander compressors for Petroleum,
Chemical and Gas Industry Services
API 618 Reciprocating compressors for Petroleum, Chemical, and Gas Industry Services

API 672 Packaged, Integrally Geared Centrifugal Air Compressors for Petroleum,
Chemical, and Gas Industry Services
3.2.3. Valve Installation

1. The preferred orientation for swing and split-disc


split disc type check valves is horizontal; however, vertical
orientation is an acceptable alternative in upward flow installations. Split-disc
Split type check valves,
when installed in horizontal lines, shall be installed with the shaft in the vertical position. Other
types of check valves shall be installed in the horizontal position. Other orientations require EPC
Contractor Piping Engineering authorization.
authori
2. Butterfly valves, when used in services subject to concentrations of solids or abrasive particles,
shall be installed with the shaft in the horizontal position.

3. Higher pressure, ASME Class 600 and above, gate valves when installed in vertical or horizontal
ho
pipe runs with the valve stem other than vertical may require special manufacturing. The orientation
for these valves should be specified in the Purchase Description.

4. The type of check valves shall be individually investigated for reciprocating pump
pu or compressor
discharge lines.

5. Valves installed against water storage tank nozzles shall be steel (if not included in the line class)
and such valves shall be identified on P&ID’s and drawings.
6. Flanged valves shall be used in place of socket weld in locations
locations where isolation by blinding is
required.

7. Flanged valves shall be used in place of socket weld or screwed valves whenever mounted directly
to vessels or other equipment that has been furnished with flanged connections. The rating of the
valves shall match the nozzle connection.

3.2.4. Post Weld Heat Treatment (PWHT) and Non-Destructive


Non Examination (NDE)
Post Weld Heat Treatment and non-destructive
non destructive examination of pipe welds shall be in accordance with
this specification and welding specification GMS-SPM-011.

3.2.5. Line Reductions


1. When reducing in, to or from a screwed or socket weld fitting, use a swage nipple.

2. When reducing in butt welding construction, use a butt weld reducer.

3. For large diameter piping, stub-on


stub on connections into butt weld cap may be used in lieu of reducers,
subject to EPC Contractor Stress Engineering authorization.

3.2.6. Branch Connections

Branch connections in welded lines shall be butt weld tees when the branch line is 2” nominal pipe size
or larger, and is equal to or greater than one half of the main pipe run size. If the branch line is 2”

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

nominal pipe size or larger but less than one half of the main pipe run size, weldolets shall be
preferably used. Branch lines 1½“ nominal pipe size and smaller shall be connected to lines 1½”
nominal and smallerr with socket weld or threaded tees, and to lines 2” and larger with tees or olets as
per specified in the piping specification table of each class.
Branch connections shall be made in accordance with the Branch Charts in Attachment 2.

3.2.7. Positive Material Identification


entification

Positive Material Identification shall be in accordance with project specification GMS-SPM-563.

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PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ATTACHMENT 1

Line Class Index

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

Line Class Index

Design Condition

Corrosion Valve TempRange Des.


Line Rating, Basic 0
( F) Press. at
Service Allowance Trim NACE PWHT
Classification Face Material Max
(mm) Material
Temp.
(PSI)

HP301 General Class KCS 1.5 13Cr+HF No No 32 to 225 285 to 239


Hydrocarbons, 150, or 316SS
Diesel Fuel, RF
Combustion
Air, Nitrogen,
Open Drains
(Offshore)

HP316 Hydrocarbons, Class KCS 3 13Cr, 316 No No 32 to 450 285 to 180


Glycol, Fuel 150, SS or
Gas, Sulfur RF 13Cr+HF
Vapor (<600
deg.F)

U361 Potable Water, Class CS 1.5 Bronze or No No 32 to 250 150


Utility Water, 150, (Galva 316SS
Instrument Air, RF nized)
Utility Air

HP416 Hydrocarbons, Class KCS 1.5 13 Cr, No No 32 to 500 740 to 588


Glycol, 300, 13Cr+HF
Nitrogen, Hot RF or 316 SS
Oil

HP616 Hydrocarbons, Class KCS 3 13Cr, No No 32 to 225 1440 to


Glycol 600, 13Cr+HF 1350
RF or 316SS

HP616P Hydrocarbons Class KCS 3 316 SS or No No 32 to 450 1340 to


600, 13Cr+HF 1205
(B31.8)
RF

Note:

PWHT to be performed on CS piping wall thickness >20mm


> or 0.75”.

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ATTACHMENT 2

Line Classes and Branch Charts

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 150 : HP301

Service : General Hydrocarbons, Diesel Fuel, Combustion Air, Nitrogen, Open Drain

Pipe material : Killed Carbon Steel

Valve material : Carbon Steel


Valve trim : 13Cr+HF or 316SS (As per valve data sheet)

Flange rating : ASME CLASS 150

Corrosion allowance : 1.5 mm


PWHT : Not required

Design Limit
o
Temp ( F) : 32 225
Pressure (Psig) : 285 239

ITEM DESCRIPTION ASTM SPECS.

Gate Valves NPS ½ - 1½ , Class 800, SW, OS&Y, BB, 13Cr+HF, Graphitic A105
Packing
API 602

Gate Valves NPS 2 - 24, Class 150, RF, BB, OS&Y, 13Cr+HF, Graphitic A216 Gr.WCB
Packing
API 600

Gate Valves NPS ½ - 1½ , Class 800, Extended Body, SW × SCRD, OS&Y, A105
WB or BB, 13 Cr + HF, Graphitic Packing
(Vent, Drain &
Sample Valves)

API 602

Ball Valves NPS ½ - 1½ , Class 800, SW x SCRD, Three-piece piece with A105
Internal Bolts, Reduced Bore, RTFE Seats, 316SS Trim
ASME B16.34

Ball Valves NPS ½ - 1½ , Class 800, SW, Three-piece


piece with Internal Bolts, A105
FullPort, Fire Safe, RTFE Seats, 316SS Trim
ASME B16.34

Ball Valves NPS ½ - 1½ , Class 800, SW, Three-piece


piece with Internal Bolts, A105
Reduced Bore, Fire Safe, RTFE Seats, 316SS Trim
ASME B16.34

Ball Valves NPS 2 - 24, Class 150, RF, Split Body, FullPort, Fire Safe, A216 Gr.WCB
RTFE Seats, 13Cr or 316SS Trim
API 6D

Ball Valves NPS 2 - 24, Class 150, RF, End-entry


entry or Split Body, Reduced A216 Gr.WCB
Bore, Fire Safe, RTFE Seats, 13Cr or 316SS Trim
API 6D

Globe Valves NPS ½ - 1½ , Class 800, SW, OS&Y, WB or BB, 13Cr+HF A105
Trim, Graphitic Packing
ISO:15761

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Globe Valves NPS 2 - 12, Class 150, RF, BB, OS&Y, 13Cr+HF Trim, A216 Gr.WCB
BS1873 Graphitic Packing

Check Valves NPS ½ - 1½ , Class 800, SW, BC, 13Cr+HF Trim, Piston, A105
ISO:15761 Integral SS Seat

Check Valves NPS 2 - 12, Class 150, RF, BC, Swing Check, 13Cr+HF Trim A216 Gr.WCB
API 6D

Check Valves NPS 2 - 24, Class 150, Thru-Drilled


Drilled Lug, Retainerless Design, A216 Gr.WCB
13Cr+HF Dual plate and Seat, Inconel X 750 Spring
API 594

Butterfly Valves NPS 3 - 24, Class 150, Thru-Drilled


Drilled Lug, Metal Seated, 13 Cr or A216 Gr.WCB
316 Seat, Graphitic Packing
API 609 –
Category. B

Bolting Stud Bolts A193 Gr.B7,


A194 Gr.2H,
ASME B18.2.1 Heavy, Semi-finished,
Semi Hex Nuts
Fluorocarbon
& B18.2.2 Coated

Flanges NPS ½ - 1½ , Class 150, RF, SW, Bore to Match Pipe,, Smooth A105
Finish
ASME B16.5
NPS 2 - 24, Class 150, RF, WN, Bore to Match Pipe,, Smooth
Finish

Orifice Flanges NPS 2 - 24, Class 300, RF, WN, SW Orifice Taps, Bore to A105
Match Pipe
ASME B16.36

Gaskets Class 150, Spiral Wound, 316SS Centering Ring, Windings and
Inner Ring, Flexible Graphite Filler
ASME B 16.20

Fittings NPS ½ - 1½ SW (Unions – Ground Joint), 3000# A105


ASME B16.11

Unions, MSS
SP-83

Fittings NPS 2 - 24, Butt-weld, Same Thickness as Pipe A234 Gr.WPB-S


or WX
ASME B16.9

O-let Fittings NPS ½ - 1½, 3000# A105

MSS SP - 97 NPS 2 – 6, Bore to match Header x Branch Pipe

Bleed Rings NPS 2 – 24, Class 150, RF, 1½” Thickness, ¾” SW Bleed A105 or A516
Connection, Aitken or Approved Equal Gr.70

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Spectacle Blind NPS 2 – 14, Class 150, RF A516 Gr.70


ASME B 16.48

Pipe NPS ½ - 1½ , Seamless, PE, Thickness (see below) A106 B or API


5L Gr. B
ASME B36.10M NPS 2 – 14, Seamless, BE, Thickness (see below)

NPS 16 - 24, EFW, Class 22, 100% RT, BE, Thickness (see A671 CB 60
below)

NPS SCH

½-2
2 80

3-6
6 40
8-10 20

12 30

14-24
24 20

Notes :

1. Hardness of carbon steel components shall be limited to 225HB (238HV10) maximum.

2. Seamless butt-weld
weld fittings are preferred. If seam-welded,
seam welded, they shall have a joint factor of 1.0 Butt-
weld elbows shall be of the long-radius
long type.

3. Valve selection shall be as shown on P&ID. Valves shall comply with the requirements specified in
Manual Valve Data Sheet GMS-DSM-001.

4. Except for high point vents, drain etc. threaded connections shall
shall not be used.

5. For
or NDT Requirement refer to GMS-SPM-011 Welding – Piping, Shop / Field Fabrication
Specification.

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 150 : HP301


Branch Charts

NOMINAL RUN SIZE (INCHES)

24 22 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

½ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST ST

¾ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST

1 OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST

1½ OL OL OL OL OL OL OL OL OL OL OL OL TR ST

2 WL WL WL WL WL WL WL WL WL WL RT RT T

3 WL WL WL WL WL WL WL WL WL RT RT T
BRANCH RUN SIZE

4 WL WL WL WL WL WL WL RT RT RT T

6 WL WL WL WL WL WL RT RT RT T

8 WL WL WL WL RT RT RT RT T

10 WL WL RT RT RT RT RT T

12 RT RT RT RT RT RT T

14 RT RT RT RT RT T

16 RT RT RT RT T T - BUTTWELD TEE

18 RT RT RT T RT REDUCING TEE

20 RT RT T OL - SOCKOLET

22 RT T WL - WELDOLET

24 T TR - STRAIGHT TEE& SWAGE

ST - SOCKET WELD TEE

Note:
1. For a header and branch of different schedule, the representative header and branch weight
designations shall be indicated accordingly.

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 150 : HP316


Service : Hydrocarbons, Glycol, Fuel Gas, Sulfur vapor (<600°F)
Pipe material : Killed Carbon Steel

Valve material : Carbon Steel

Valve trim : 13Cr, 13Cr+HF or 316SS (As per valve data sheet)
Flange rating : ASME CLASS 150

Corrosion allowance : 3 mm

PWHT : Not required


Design Limit
o
Temp ( F) : 32 450

Pressure (Psig) : 285 180

ITEM DESCRIPTION ASTM SPECS.

Gate Valves NPS ½ - 1½ , Class 800, SW, OS&Y, BB, 13Cr+HF Trim, A105
Graphitic Packing
API 602

Gate Valves NPS 2 - 24, Class 150, RF, BB, OS&Y, 13Cr+HF Trim, A216 Gr.WCB
Graphitic Packing
API 600

Gate Valves NPS ½ - 1½ , Class 800, Extended Body, SW × SCRD, OS&Y, A105
WB or BB, 13Cr, Graphitic Packing
(Vent, Drain &
Sample Valves)

API 602

Ball Valves NPS ½ - 1½ , Class 800, SW x SCRD, Three-piece piece with A105
Internal Bolts, Reduced Port, Fire Safe, RTFE Seats, 316 SS
ASME B16.34
Trim,

Ball Valves NPS ½ - 1½ , Class 800, SW, Three-piece


piece with Internal Bolts, A105
FullPort, Fire Safe, RTFE Seats, 316SS Trim
ASME B16.34

Ball Valves, NPS ½ - 1½ , Class 800, SW, Three-piece


piece with Internal Bolts, A105
Reduced Bore, Fire Safe, RTFE Seats, 316 SS Trim
ASME B16.34

Ball Valves NPS 2 - 24, Class 150, RF, End-entry


entry or Split Body, Reduced A216 Gr.WCB
Bore, Fire Safe, RTFE Seats,
Seats 13Cr or 316SS Trim
API 6D

Ball Valves NPS 2 - 24, Class 150, RF, Split Body, FullPort, Fire Safe, A216 Gr.WCB
RTFE Seats, 13Cr or 316SS Trim
API 6D

Globe Valves NPS ½ - 1½ , Class 800, SW, OS&Y, WB or BB, 13Cr+HF A105
ISO:15761 Trim, Graphitic Packing

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Globe Valves NPS 2 - 12, Class 150, RF, BB, OS&Y, 13Cr+HF Trim, A216 Gr.WCB
Graphitic Packing
BS 1873

Piston Type NPS 1, Class 150, RF Inlet, Flanged RF outlet, Piston A351 Gr.CF8M
Valve (Ram)Type Sampling Valve, 316 SS Piston, 416 SS Stem, SS
Bonnet, Graphitic Packing, Malleable Iron Crank Handle

Check Valves NPS ½ - 1½ , Class 800, SW, BC, 13Cr Trim, Piston, Integral A105
ISO:15761 SS Seat

Check Valves NPS 2 - 12, Class 150, RF, BC, Swing Check, 13Cr+HF Trim A216 Gr.WCB

API 6D

Check Valves NPS 2 - 24, Class 150, Thru-Drilled


Drilled Lug, Retainerless Design, A216 Gr.WCB
13Cr+HF or 316SS Dual Plate & Seat, Inconel X 750 Spring
API 594

Butterfly Valves NPS 3 - 24, Class 150, Thru-Drilled


Drilled Lug, Metal Seated, 13Cr or A216 Gr.WCB
316SS Seat, Graphitic Packing
API 609-
Category B

Bolting Stud Bolts A193 Gr.B7,


A194 Gr.2H,
ASME B18.2.1 Heavy, Semi-finished, Hex Nuts
Fluorocarbon
& B18.2.2 Coated

Flanges NPS ½ - 1½ , Class 150, RF, SW, Bore to Match Pipe,, Smooth A105
Finish
ASME B16.5

NPS 2 - 24, Class 150, RF, WN, Bore to Match Pipe,, Smooth
Finish

Orifice Flanges NPS 2 - 24, Class 300, RF, WN, SW Orifice Taps, Bore to A105
Match Pipe
ASME B16.36

Gaskets Class 150, Spiral Wound, 316SS Centering Ring, Windings and
Inner Ring, Flexible Graphite Filler
ASME B 16.20

Fittings NPS ½-
½ ¾ SW (Unions – Ground Joint), 6000# A105

ASME B16.11 NPS 1 - 1½ SW (Unions – Ground Joint), 3000#


Unions

MSS SP-83

Fittings NPS 2 - 24, Butt-weld, Same Thickness as Pipe A234 Gr.WPB-S


ASME B16.9 or WX

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

O-let Fittings NPS ½ - ¾ 6000# and NPS 1 - 1½ 3000# A105


MSS SP - 97 NPS 2 – 6, Bore to match Header x Branch Pipe

Bleed Rings NPS 2 – 24, Class 150, RF, 1½” Thickness, ¾”SW Bleed A 105 or A 516
Connection, Aitken or Approved Equal Gr.70

Spectacle Blind NPS 2 – 14, Class 150, RF A 516 Gr. 70


ASME B 16.48

Pipe NPS ½ - 1½ , Seamless, PE, Thickness (see below) A106 Gr.B

ASME B36.10M NPS 2 – 14, Seamless, BE, Thickness (see below)

NPS 16 - 24, EFW, Class 22, 100% RT, BE, Thickness (see A671 Gr.CB60
below)

NPS SCH

½-¾
¾ 160

1-2
2 80
3-6
6 40

8-10
10 & 14-24
14 20

12 30

Notes

1. Hardness of carbon steel components shall be limited to 225HB (238HV10) maximum.

2. Seamless butt-weld
weld fittings are preferred. If seam-welded,
seam welded, they shall have a joint factor of 1.0 Butt-
Butt
weld elbows shall be of the long-radius
long type.

3. Valve selection shall be as shown on P&ID. Valves shall comply with the requirements specified
spec in
Manual Valve Data Sheet GMS-DSM-001.

4. Except for high point vents, drains etc. threaded connections shall not be used.

5. For NDT Requirement refer to GMS-SPM-011 Welding – Piping, Shop / Field Fabrication
Specification.

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 150 : HP316


Branch Charts

NOMINAL RUN SIZE (INCHES)

24 22 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

½ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST ST

¾ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST

1 OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST

1½ OL OL OL OL OL OL OL OL OL OL OL OL TR ST

2 WL WL WL WL WL WL WL WL WL WL RT RT T

3 WL WL WL WL WL WL WL WL WL RT RT T

4 WL WL WL WL WL WL WL RT RT RT T
RANCH RUN SIZE

6 WL WL WL WL WL WL RT RT RT T

8 WL WL WL WL RT RT RT RT T

10 WL WL RT RT RT RT RT T

12 RT RT RT RT RT RT T

14 RT RT RT RT RT T

16 RT RT RT RT T T - BUTTWELD TEE

18 RT RT RT T RT REDUCING TEE

20 RT RT T OL - SOCKOLET

22 RT T WL - WELDOLET

24 T TR - STRAIGHT TEE& SWAGE

ST - SOCKET WELD TEE

Note:
1. For a header and branch of different schedule, the representative header and branch weight
designations shall be indicated accordingly.

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 150 : U361

Service : Potable Water, Utility Water, Instrument Air, Utility Air

Pipe material : Carbon Steel (Galvanized)

Valve material : Carbon Steel / Bronze / 316SS


Valve trim : 316SS or Bronze (As per valve data sheet)

Flange rating : ASME CLASS 150

Corrosion allowance : 1.5 mm


PWHT : Not required

Design Limit
o
Temp ( F) : 32 250
Pressure (Psig) :150 150

ITEM DESCRIPTION ASTM SPECS.

Gate Valves NPS ½ - 2 , Class 150, Bronze Body, SCRD-NPT(F),


NPT(F), ISRS, B 61 or B62
UB, Bronze Trim, Graphitic Packing
MSS SP-80

Vent, Drain & Use Ball Valve


Sample

Ball Valves NPS ½ - 2 , Class 800, Brass Body, SCRD-NPT(F),


NPT(F), Two piece B 124 Alloy 377
bolted body, Reduced Port, RTFE Seats, Brass Trim, Stainless
ASME B16.34
Steel Handle and Body Bolts

Ball Valves NPS ½ - 2 , Class 800, Brass Body, SCRD-NPT(F),


NPT(F), Two piece B 124 Alloy 377
bolted body, Full Port,, RTFE Seats, Brass Trim, Stainless
ASME B16.34
Steel Handle and Body Bolts

Ball Valves NPS 3 - 12, Class 150, RF, End-entry


entry or Split Body, Reduced B61 or B62
Bore, Fire Safe, RTFE Seats, Bronze Trim
API 6D

Ball Valves NPS 3 - 12, Class 150, RF, Split Body, FullPort, Fire Safe, B61 or B62
RTFE Seats, Bronze Trim
API 6D

Globe Valves NPS ½ - 2 , Class 150, Bronze Body, SCRD-NPT(F),


NPT(F), ISRS, B61 or B62
UB, Stainless Steel Trim, Graphitic Packing
MSS SP-80

Check Valves NPS ½ - 2 , Class 150, Bronze Body, SCRD-NPT(F),


NPT(F), Piston B61 or B62
Check, Bronze Disc, Integral Seat, Screwed Cap
MSS SP-80

Check Valves NPS 3 - 12, Class 125, Wafer Type, CI Body, Dual Bronze A 126 Gr.B
Plate, Viton or Buna-N
Buna Liner, Integral Seats
API 594

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MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Butterfly Valves NPS 3 - 12, Class 125, Wafer Type, CI Body, Aluminum Bronze A 126 Gr.B
Disc, 316 SS Stem, Buna-N
Buna Reinforced Liner
API 609 –
Category A

Bolting Stud Bolts A193 Gr.B7,

ASME B18.2.1 Heavy, Semifinished, Hex Nuts A194 Gr.2H,

& B18.2.2 Fluorocarbon


Coated

Flanges NPS ½ - 2 , Class 150, RF, Screwed, Bore to Match Pipe, A105
Stock Finish
ASME B16.5 Galvanized
NPS 3--12, Class 150, RF, WN, Bore to Match Pipe,, Stock
A 105
Finish

Orifice Flanges NPS 3--12, Class 300, RF, WN, NPT Orifice Taps, Bore to A105
Match Pipe
ASME B16.36

Gaskets Class 150, 1/16” Thk., Ring Type, Aramid Fiber with SBR
Binder, Garlock 3400 or equal
ASME B 16.21

Fittings NPS ½ - 2, 3000#, Screwed, Galvanized A105


Galvanized
ASME B16.11

Fittings NPS 3 - 12, Butt-weld, Same Thickness as Pipe A234 Gr.WPB-S


or WX
ASME B16.9

O-let Fittings NPS ½ - 2 , 3000#, Thredolet A105

MSS SP - 97

Pipe NPS ½ - 2, Seamless, Threaded Ends, Thickness (see below) A 53 Gr.B/ A106
Gr.B Galv. or
ASME B36.10M
API 5L

Gr B Galv.

NPS 3 - 12, Seamless, BE, 10%RT, Thickness (see below) A106 Gr.B or
API 5L Gr.B

NPS SCH

½-2
2 80

3-6
6 40
8-12
12 20

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CONTRACT NO.: 332003560 Page 30 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

Notes:
1. Hardness of carbon steel components shall be limited to 225HB (238HV10) maximum.
2. Seamless butt-weld
weld fittings are preferred. If seam-welded,
seam welded, they shall have a joint factor of 1.0. Butt-weld
Butt
elbows shall be of the long-radius
radius type.
3. Valve selection shall be as shown on P&ID. Valves shall comply with the requirements specified in
Manual Valve Data Sheet GMS-DSM-001.
GMS
4. NPS 3 and larger, fabricate piping in flanged spools prior to hot dip galvanizing. The flanged spools
shall be galvanized
d after fabrication.
5. For NDT Requirement refer to GMS-SPM-011 Welding – Piping, Shop / Field Fabrication Specification.

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 31 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 150 : U361


Branch Charts

NOMINAL RUN SIZE (INCHES)

12 10 8 6 4 3 2 1½ 1 ¾ ½

½ OL OL OL OL OL OL TR ST ST ST S

¾ OL OL OL OL OL OL TR ST ST S

1 OL OL OL OL OL OL TS ST S
BRANCH RUN SIZE

1½ OL OL OL OL OL OL TS S

2 OL OL OL OL OL OL S

3 WL WL WL RT RT T

4 WL RT RT RT T

6 RT RT RT T

8 RT RT T

10 RT T

12 T

T - BUTTWELD EQUAL TEE

RT REDUCING TEE BUTTWELD

OL - THREDOLET

WL - WELDOLET

TS - THREADED REDUCING TEE

S - THREADED TEE

TR - THREADED TEE + CONC.


SWAGE NIPPLE

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 32 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 300 : HP416

Service : Hydrocarbons, Glycol, Nitrogen, Hot Oil

Pipe material : Killed Carbon Steel

Valve material : Carbon steel


Valve trim : 316SS, 13Cr or 13Cr+HF (As per valve data sheet)

Flange rating : ASME CLASS 300

Corrosion allowance : 1.5 mm


PWHT : Not required

Design Limit
o
Temp ( F) : 32 500
Pressure (Psig) :740 588

ITEM DESCRIPTION ASTM SPECS.

Gate Valves NPS ½ - 1½ , Class 800, SW, OS&Y, WB or BB, 13Cr+HF Trim, A105
Graphitic Packing
API 602

Gate Valves NPS 2 - 24, Class 300, RF, BB, OS&Y, 13Cr+HF Trim, Graphitic A216 Gr.WCB
Packing
API 600

Vent, Drain & NPS ½ - 1½ , Class 800, Extended Body, SW × SCRD, OS&Y, A105
Sample Valves WB or BB, 13Cr+HF Trim, Graphitic Packing

API 602

Ball Valves NPS ½ - 1½ , Class 800, SW x SCRD, Reduced Bore, Fire A105
Safe, PEEK Seats, 316SS Trim
ASME B16.34

Ball Valves NPS ½ - 1½ , Class 800, SW, Reduced Bore, Fire Safe, PEEK A105
Seats, 316SS Trim
ASME B16.34

Ball Valves NPS ½ - 1½ , Class 800, SW, Full Port, Fire Safe, PEEK Seats, A105
316SS Trim
ASME B16.34

Ball Valves NPS 2 - 24, Class 300, RF, End-entry


entry or split body, Reduced A216 Gr.WCB
Bore, Fire Safe, PEEK Seats, 13Cr or 316SS Trim
API 6D

Ball Valves NPS 2 - 24, Class 300, RF, Split body, Full Port, Fire Safe, A216 Gr.WCB
PEEK Seats, 13Cr or 316SS Trim
API 6D

Double Block NPS 2 – 24, Class 300,


00, RF, Double Ball in Single Body, A216 Gr.WCB
Valves ASME Reduced Bore, 316SS Ball &Trim, Fire Safe, RTFE Seat,
B16.34 ASME B16.10M

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 33 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Globe Valves NPS ½ - 1½ , Class 800, SW, OS&Y, WB or BB, 13Cr+HF Trim, A105
ISO:15761 Graphitic Packing

Globe Valves NPS 2 - 12, Class 300, RF, BB, OS&Y, 13Cr+HF Trim, Graphitic A216 Gr.WCB
BS1873 Packing

Check Valves NPS ½ - 1½ Class 800, SW, BC, 13Cr Trim, Swing /Ball /Piston, A105
ISO:15761 Integral SS Seat

Check Valves NPS 2 - 12, Class 300, RF, BC, Swing Check, 13Cr+HF Trim A216 Gr.WCB
API 6D

Check Valves NPS 2 - 24, Class 300, Thru-Drilled


Drilled Lug, Retainerless Design, A216 Gr.WCB
Dual Plate, 13Cr or 316 Seat, Inconel X 750 Spring
API 594

Butterfly Valves NPS 3 - 24, Class 300, Thru-Drilled


Drilled Lug, Metal Seated, 13Cr or A216 Gr.WCB
316 Seat, Graphitic Packing
API 609 –
Category B

Bolting Stud Bolts A193 Gr.B7

ASME B18.2.1 Heavy, Semifinished, Hex Nuts A194 Gr.2H


Fluorocarbon
& B18.2.2
Coated

Flanges NPS ½ - 1½ , Class 300, RF, SW, Bore to Match Pipe A105

ASME B16.5 NPS 2 - 24, Class 300, RF, WN, Bore to Match Pipe

Orifice Flanges NPS 2 - 24, Class 300, RF, WN, SW Orifice Taps, Bore to Match A105
Pipe
ASME B16.36

Gaskets Class 300, Spiral Wound, 316SS Centering Ring, Windings and
Inner Ring, Flexible Graphite Filler
ASME B 16.20

Fittings NPS ½ - 1½ SW (Unions – Ground Joint), 3000# A105

ASME B16.11

Unions
MSS SP-83

Fittings NPS 2 - 24, Butt-weld, Same Thickness as Pipe A234 Gr.WPB-S


or WX
ASME B16.9

O-let Fittings NPS ½ -1½, 3000# A105


MSS SP - 97 NPS 2 – 6, Bore to match Header x Branch Pipe

Bleed Rings NPS 2 – 24, Class 300, RF, 1½” Thickness, ¾” SW Bleed A105 or A516
Connection, Aitken or Approved Equal Gr.70

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 34 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Spectacle Blind NPS 2 – 12, Class 300, RF A 516 Gr.70


ASME B 16.48

Pipe NPS ½ - 1½, Seamless, PE, Thickness (see below) A106 Gr.B

ASME B36.10M NPS 2 - 14, Seamless, BE, Thickness (see below)

NPS 16 - 24, EFW, Class 22, 100% RT, BE, Thickness (see A671 Gr.CB 60
below)

NPS SCH

½-2
2 80

3-12
12 STD
14-24
24 40

Notes:
1. Hardness of carbon steel components shall be limited to 225HB (238HV10) maximum.
2. Seamless butt-weld
weld fittings are preferred. If seam-welded,
seam welded, they shall have a joint factor of 1.0 Butt-weld
Butt
elbows shall be of the long-radius
radius type.
3. Valve selection shall be as shown on P&ID. Valves shall comply with the requirements specified in
Manual Valve Data Sheet GMS-DSM-001.
GMS
4. Except for high point vents, drains etc. threaded connections shall not be used.
5. For NDT Requirement refer to GMS-SPM-011 Welding – Piping, Shop / Field Fabrication Specification.

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 35 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 300 : HP416


Branch Charts

NOMINAL RUN SIZE (INCHES)

24 22 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

½ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST ST

¾ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST

1 OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST

1½ OL OL OL OL OL OL OL OL OL OL OL OL TR ST

2 WL WL WL WL WL WL WL WL WL WL RT RT T

3 WL WL WL WL WL WL WL WL WL RT RT T
BRANCH RUN SIZE

4 WL WL WL WL WL WL WL RT RT RT T

6 WL WL WL WL WL WL RT RT RT T

8 WL WL WL WL RT RT RT RT T

10 WL WL RT RT RT RT RT T

12 RT RT RT RT RT RT T

14 RT RT RT RT RT T

16 RT RT RT RT T T - BUTTWELD TEE

18 RT RT RT T RT REDUCING TEE

20 RT RT T OL - SOCKOLET

22 RT T WL - WELDOLET

24 T TR - STRAIGHT TEE & SWAGE

ST - SOCKET WELD TEE

Note:
1. For a header and branch of different schedule, the representative header and branch weight
designations shall be indicated accordingly.

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 36 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 600 : HP616

Service : Hydrocarbons, Glycol

Pipe material : Killed Carbon Steel

Valve material : Carbon Steel


Valve trim : 13Cr, 13Cr+HF or 316SS (As per valve data sheet)

Flange rating : ASME CLASS 600

Corrosion allowance : 3 mm
PWHT : Not required for up to 14”, 16” and Larger require PWHT

Design Limit
o
Temp ( F) : 32 225
Pressure (Psig) : 1440 1350

ITEM DESCRIPTION ASTM SPECS.

Gate Valves NPS ½ - 1 ½ , Class 800, SW, OS&Y, BB, 13Cr+HF Trim, A105
Graphitic Packing
API 602

Gate Valves NPS 2 - 24, Class 600, RF, BB, OS&Y, 13Cr+HF Trim, A216 Gr.WCB
Graphitic Packing
API 600

Gate Valves NPS 2 – 24, Class 600. RF, Through Conduit Expanding Gate, A216 Gr.WCB
BB, OS&Y, Metal Seated (HF), 316 SS Trim, Graphitic Packing
API 6D

Gate Valves NPS ½ - 1 ½ , Class 800, Extended Body, SW x SCRD, OS&Y, A105
(Vent, Drain & WB or BB, Trim 13Cr+HF, Graphitic Packing
Sample Valves)

API 602

Ball Valves NPS ½ - 1½ , Class 800, SW x SCRD, Reduced Bore, Fire ASTM A105
Safe, RTFE Seats, 316SS Trim
ASME B16.34

Ball Valves NPS ½ - 1½ , Class 800, SW, Full Port,, Fire Safe, RTFE Seats, A105
316SS Trim
ASME B16.34

Ball Valves NPS ½ - 1½ , Class 800, SW, Reduced Bore, Fire Safe, RTFE A105
Seats, 316SS Trim
ASME B16.34

Ball Valves NPS 2 – 24, Class 600, RF, End-entry


entry or split body, Reduced A216 Gr.WCB
Bore, Fire Safe, RTFE Seats, 13Cr or 316SS Trim
API 6D

Ball Valves NPS 2 – 24, Class 600, RF, Split body, FullPort, Fire Safe, A216 Gr.WCB
RTFE Seats, 13Cr or 316SS Trim
API 6D

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 37 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Double Block NPS 2 – 24, Class 600, RF, Double Ball in Single Body, A216 Gr.WCB
Valves ASME Reduced Bore, 316SS Ball &Trim, Fire Safe, RTFE Seat,
B16.34 ASME B16.10M

Globe Valves NPS ½ - 1½ , Class 800, SW, OS&Y, WB or BB, 13Cr+HF A105
ISO:15761 Trim, Graphitic Packing

Globe Valves NPS 2 - 12, Class 600, RF, BB, OS&Y, 13Cr+HF Trim, A216 Gr.WCB
BS1873 Graphitic Packing

Check Valves NPS ½ - 1½, Class 800, SW, BC, 13Cr, Piston, Integral SS A105
ISO:15761 Seat

Check Valves NPS 2 – 24, Class 600, RF, BC, Swing Check, 13Cr+HF Trim A216 Gr.WCB

API 6D

Check Valves NPS 2 - 24, Class 600, Thru-Drilled


Drilled Lug, Retainerless Design, A216 Gr.WCB
Dual Plate, 13Cr or 316 Seat, Inconel X 750 Spring
API 594

Butterfly Valves NPS 3 - 24, Class 600, Thru-Drilled


Drilled Lug, Metal Seated, 13 Cr or A216 Gr.WCB
316 Seat, Graphite Packing
API 609 –
Category B

Bolting Stud Bolts A193 Gr.B7,

ASME B18.2.1 Heavy, Semi-finished,


Semi Hex Nuts A194 Gr.2H,

& B18.2.2 Fluorocarbon


Coated

Flanges NPS ½ - 1½ , Class 600, RF, SW, Bore to Match Pipe, Smooth A105
Finish
ASME B16.5
NPS 2 - 24, Class 600, RF, WN, Bore to Match Pipe,, Smooth
Finish

Orifice Flanges NPS 2 - 24, Class 600, RF, WN, SW Orifice Taps, Bore to A105
Match Pipe
ASME B16.36

Gaskets Class 600, Spiral Wound, 316SS Centering Ring, Windings and
Inner Ring, Flexible Graphite Filler
ASME B 16.20

Fittings NPS ½ - 1½ SW (Unions – Ground Joint), 6000# A105

ASME B16.11

Unions
MSS SP-83

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 38 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Fittings NPS 2 – 24, Buttweld, Same Thickness as Pipe A234 Gr.WPB-S


or WX
ASME B16.9

O-let Fittings NPS ½ - 1½, 6000# or equivalent A105

MSS SP – 97 NPS 2 – 6, Bore to match Header x Branch Pipe

Bleed Rings NPS 2 – 24, Class 600, RF, 1½” Thickness, ¾” SW Bleed A105 or A516
Connection, Aitken or Approved Equal Gr.70

Spectacle Blind NPS 2 – 8, Class 600, RF A516 Gr. 70


ASME B 16.48

Pipe NPS ½ - 1½ , Seamless, PE, Thickness (see below) A106 Gr.B


ASME B36.10M NPS 2 – 14, Seamless, BE, Thickness (see below)

NPS 16 - 24, EFW, Class 22, 100% RT, BE, Thickness (see A671 Gr.CB 60
below)

NPS SCH
½ -2
2 160

3-24
24 80

Notes :
1. Hardness of carbon steel components shall be limited to 225HB (238HV10) maximum.

2. Seamless butt-weld
weld fittings are preferred. If seam-welded,
seam welded, they shall have a joint factor of Butt-weld
Butt
elbows shall be of the long-radius
long type.

3. Valve
e selection shall be as shown on P&ID. Valves shall comply with the requirements of specified
in Manual Valve Data Sheet GMS-DSM-001.

4. Except for high-point


point vents, drains etc. threaded connections shall not be used.
5. For NDT Requirement refer to GMS-SPM-011 Welding – Piping, Shop / Field Fabrication
Specification.

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 39 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 600 : HP616


Branch Charts

NOMINAL RUN SIZE (INCHES)

24 22 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

½ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST ST

¾ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST

1 OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST

1½ OL OL OL OL OL OL OL OL OL OL OL OL TR ST

2 WL WL WL WL WL WL WL WL WL WL RT RT T

3 WL WL WL WL WL WL WL WL WL RT RT T
BRANCH RUN SIZE

4 WL WL WL WL WL WL WL RT RT RT T

6 WL WL WL WL WL WL RT RT RT T

8 WL WL WL WL RT RT RT RT T

10 WL WL RT RT RT RT RT T

12 RT RT RT RT RT RT T

14 RT RT RT RT RT T

16 RT RT RT RT T T - BUTTWELD TEE

18 RT RT RT T RT REDUCING TEE

20 RT RT T OL - SOCKOLET

22 RT T WL - WELDOLET

24 T TR - STRAIGHT TEE& SWAGE

ST - SOCKET WELD TEE

Note:

1. For a header and branch of different schedule, the representative header and branch weight
designations shall be indicated accordingly.

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 40 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

CLASS 600 : HP616P

Service : Hydrocarbons

Pipe material : Killed Carbon Steel

Valve material : Carbon Steel


Valve trim : 13Cr+HF or 316SS (As per valve data sheet)

Flange rating : ASME CLASS 600

Corrosion allowance : 3 mm for 6” and smaller


Design Code : ASME B 31.3 up to 6” size and B 31.8 for larger sizes

PWHT : Not required

Design Limit
o
Temp ( F) : 32 450

Pressure (Psig) : 1340 1205

ITEM DESCRIPTION ASTM SPECS.

Gate Valves NPS ½ - 1½ , Class 800, SW, OS&Y, BB, 13Cr+HF Trim, A105
Graphitic Packing
API 602

Gate Valves NPS 2 - 24, Class 600, RF, BB, OS&Y, 13Cr+HF Trim, A216 Gr.WCB
Graphitic Packing
API 600

Gate Valves NPS 2 – 24, Class 600. RF, Through Conduit Expanding Gate, A216 Gr.WCB
BB, OS&Y, Metal Seated (HF), 316 SS Trim, Graphitic Packing,
API 6D
Suitable for Pigging

Gate Valves NPS ½ - 1½ , Class 800, Extended Body, SW x SCRD, OS&Y, A105
WB or BB, 13Cr+HF Trim, Graphitic Packing
(Vent, Drain &
Sample Valves)

API 602

Ball Valves NPS ½ - 1½ , Class 800, SW, FullPort, Fire Safe, RTFE Seats, A105
316SS Trim
ASME B16.34

Ball Valves NPS ½ - 1½ , Class 800, SW, Reduced Port, Fire Safe, RTFE A105
Seats, 316SS Trim,
ASME B16.34

Ball Valves NPS 2 – 24, Class 600, RF, End-entry


entry or split body, Reduced A216 Gr.WCB
Bore, Fire Safe, RTFE Seats, 13Cr or 316SS Trim
API 6D

Ball Valves NPS 2 – 24, Class 600, RF, Split body, FullPort, Fire Safe, A216 Gr.WCB
RTFE Seats, 13Cr or 316SS Trim, Suitable for Pigging
API 6D

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 41 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Globe Valves NPS ½ - 1½ , Class 800, SW, OS&Y, BB, 13Cr+HF Trim, A105
ISO:15761 Graphitic Packing

Globe Valves NPS 2 - 12, Class 600, RF, BB, OS&Y, 13Cr+HF Trim, A216 Gr.WCB
BS1873 Graphitic Packing

Check Valves NPS ½ - 1½ , Class 800, SW, BC, 13Cr+HF Trim, Piston, A105
ISO:15761 Integral SS Seat

Check Valves NPS 2 – 24, Class 600, RF, BC, Swing Check, 13Cr+HF Trim A216 Gr.WCB

API 6D

Check Valves NPS 2 - 24, Class 600, Thru-Drilled


Drilled Lug, Retainerless Design, A216 Gr.WCB
Dual Plate, 13Cr+HF or 316SS Seat, Inconel X 750 Spring
API 594

Bolting Stud Bolts A193 Gr.B7,

ASME B18.2.1 Heavy, Semifinished, Hex Nuts A194 Gr.2H,

& B18.2.2 Fluorocarbon


coated

Flanges NPS ½ - 1½ , Class 600, RF, SW, Bore to Match Pipe,, Smooth A105
Finish
ASME B16.5 A105
NPS 2 - 6, Class 600, RF, WN, Bore to Match Pipe,, Smooth
A 694 Gr.F65
Finish

NPS 8 – 24, Class 600, RF, WN, Bore to Match Pipe,, Smooth
Finish

Orifice Flanges NPS 2 - 24, Class 600, RF, WN, SW Orifice Taps, Bore to A105
Match Pipe
ASME B16.36

Gaskets Class 600, Spiral Wound, SS Centering Ring, Windings and


Inner Ring, Flexible Graphite Filler
ASME B 16.20

Fittings NPS ½ - 1½ SW (Unions – Ground Joint), 6000# A105

ASME B16.11

Unions
MSS SP-83

Fittings NPS 2 -24, Buttweld, Same Thickness as Pipe A 860 Gr.WPHY


65
ASME B16.9
(Note 5)

O-let Fittings NPS ½ - 1 ½, 6000# or equivalent A105

MSS SP – 97 NPS 2 – 6, Bore to match Header x Branch Pipe

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 42 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ITEM DESCRIPTION ASTM SPECS.

Bleed Rings NPS 2 – 24, Class 600, RF, 1½” Thickness, ¾” SW Bleed A105 or A516
Connection, Aitken or Approved Equal Gr.70

Spectacle Blind NPS 2 – 8, Class 600, RF A516 Gr.70


ASME B 16.48

Pipe NPS ½ - 1½, Seamless, PE, Thickness (see below) A106 Gr.B
ASME B36.10M

Line pipe NPS 2 - 14, Seamless, BE, Thickness (see below) API 5L Gr.X65

API 5L NPS 16 – 24, EFW, 100% RT, BE, Thickness


kness (see below)

NPS SCH
½-1½
1½ 160

2-6 80

8-24
24 60
16 Refer to Line Pipe Data Sheet

(Doc. No. PPL-DSL-051)

18-24
24 60

Notes:

1. Hardness of carbon steel components shall be limited to 225HB (238HV10) maximum.

2. Seamless butt-weld
weld fittings are preferred. If seam-welded,
seam welded, they shall have a joint factor of Butt-weld
Butt
elbows shall be of the long-radius
long type.

3. Valve selection shall be as shown on P&ID. Valves shall comply with the requirements of specified
in Manual Valve Data GMS-DSM-001.
GMS
4. Except for high-point
point vents, threaded connections shall not be used.

5. On the line connecting riser to the launchers, and receivers 3D Pipe Bends shall be used for
Pigging purposes.
6. Valves on lines connecting riser to launchers, and receivers shall be full port and suitable for
pigging.

7. For NDT Requirement refer to GMS-SPM-011 Welding – Piping, Shop / Field Fabrication
Specification.

CLASS 600 : HP616P


MADURA BD FIELD DEVELOPMENT - EPCI
CONTRACT NO.: 332003560 Page 43 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

Branch Charts

NOMINAL RUN SIZE (INCHES)

24 22 20 18 16 14 12 10 8 6 4 3 2 1½ 1 ¾ ½

½ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST ST

¾ OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST ST

1 OL OL OL OL OL OL OL OL OL OL OL OL OL ST ST

1½ OL OL OL OL OL OL OL OL OL OL OL OL TR ST

2 WL WL WL WL WL WL WL WL WL WL RT RT T

3 WL WL WL WL WL WL WL WL WL RT RT T
BRANCH RUN SIZE

4 WL WL WL WL WL WL WL RT RT RT T

6 WL WL WL WL WL WL RT RT RT T

8 WL WL WL WL RT RT RT RT T

10 WL WL RT RT RT RT RT T

12 RT RT RT RT RT RT T

14 RT RT RT RT RT T

16 RT RT RT RT T T - BUTTWELD TEE

18 RT RT RT T RT REDUCING TEE

20 RT RT T OL - SOCKOLET

22 RT T WL - WELDOLET

24 T TR - STRAIGHT TEE& SWAGE

ST - SOCKET WELD TEE

Note:

1. For a header and branch of different schedule, the representative header and branch weight
designations shall be indicated accordingly.

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 44 of 45
MADURA BD FIELD DEVELOPMENT – EPCI
PIPING MATERIAL SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV.2

ATTACHMENT 3

Pipe Wall Thickness Calculation

MADURA BD FIELD DEVELOPMENT - EPCI


CONTRACT NO.: 332003560 Page 45 of 45
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP301 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 150#
Design Pressure P : 285 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A106, Gr.B CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 1.5 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
1/2 15 0.84 21 0.065 1.651 10 80 80 0.083 2.11 VALID VALID
3/4 20 1.05 27 0.066 1.689 10 80 80 0.083 2.11 VALID VALID
1 25 1.315 33 0.068 1.737 10 80 80 0.109 2.77 VALID VALID
1 1/2 40 1.9 48 0.073 1.842 10 80 80 0.109 2.77 VALID VALID
2 50 2.375 60 0.076 1.927 10 80 80 0.109 2.77 VALID VALID
3 80 3.5 89 0.084 2.130 10 40 40 0.12 3.05 VALID VALID
4 100 4.5 114 0.091 2.310 10 40 40 0.12 3.05 VALID VALID
6 150 6.625 168 0.106 2.692 10 40 40 0.134 3.4 VALID VALID
8 200 8.625 219 0.120 3.052 10 20 20 0.148 3.76 VALID VALID
10 250 10.75 273 0.135 3.434 10 20 20 0.165 4.19 VALID VALID
12 300 12.75 324 0.149 3.794 10 20 20 0.18 4.57 VALID VALID
14 350 14 356 0.158 4.019 10 10 10 0.25 6.35 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP301 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 150#
Design Pressure P : 285 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : API 5L, Gr.B CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 0.85
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 1.5 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
1/2 15 0.84 21 0.066 1.678 10 80 80 0.083 2.11 VALID VALID
3/4 20 1.05 27 0.068 1.722 10 80 80 0.083 2.11 VALID VALID
1 25 1.315 33 0.070 1.778 10 80 80 0.109 2.77 VALID VALID
1 1/2 40 1.9 48 0.075 1.902 10 80 80 0.109 2.77 VALID VALID
2 50 2.375 60 0.079 2.002 10 80 80 0.109 2.77 VALID VALID
3 80 3.5 89 0.088 2.240 10 40 40 0.12 3.05 VALID VALID
4 100 4.5 114 0.097 2.452 10 40 40 0.12 3.05 VALID VALID
6 150 6.625 168 0.114 2.901 10 40 40 0.134 3.4 VALID VALID
8 200 8.625 219 0.131 3.324 20 20 20 0.25 6.35 VALID VALID
10 250 10.75 273 0.149 3.774 20 20 20 0.25 6.35 VALID VALID
12 300 12.75 324 0.165 4.197 20 20 20 0.25 6.35 VALID VALID
14 350 14 356 0.176 4.461 10 10 10 0.25 6.35 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP301 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 150#
Design Pressure P : 285 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A671, Gr.CB60 CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 1.5 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
16 400 16 406 0.172 4.379 10 20 20 0.25 6.35 VALID VALID
18 450 18 457 0.187 4.739 10 20 20 0.25 6.35 VALID VALID
20 500 20 508 0.201 5.099 10 20 20 0.25 6.35 VALID VALID
22 550 22 559 0.215 5.459 10 20 20 0.25 6.35 VALID VALID
24 600 24 610 0.229 5.819 20 20 20 0.375 9.53 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP316 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 150#
Design Pressure P : 285 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A106, Gr.B CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 3 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
1/2 15 0.84 21 0.124 3.151 80 160 160 0.147 3.73 VALID VALID
3/4 20 1.05 27 0.126 3.189 80 160 160 0.154 3.91 VALID VALID
1 25 1.315 33 0.127 3.237 80 80 80 0.179 4.55 VALID VALID
1 1/2 40 1.9 48 0.132 3.342 80 80 80 0.2 5.08 VALID VALID
2 50 2.375 60 0.135 3.427 80 80 80 0.218 5.54 VALID VALID
3 80 3.5 89 0.143 3.630 30 40 40 0.188 4.78 VALID VALID
4 100 4.5 114 0.150 3.810 30 40 40 0.188 4.78 VALID VALID
6 150 6.625 168 0.165 4.192 40 40 40 0.28 7.11 VALID VALID
8 200 8.625 219 0.179 4.552 20 20 20 0.25 6.35 VALID VALID
10 250 10.75 273 0.194 4.934 20 20 20 0.25 6.35 VALID VALID
12 300 12.75 324 0.208 5.294 20 30 30 0.25 6.35 VALID VALID
14 350 14 356 0.217 5.519 10 20 20 0.25 6.35 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP316 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 150#
Design Pressure P : 285 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A671, Gr.CB60 CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 3 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
16 400 16 406 0.231 5.879 20 20 20 0.312 7.92 VALID VALID
18 450 18 457 0.246 6.239 20 20 20 0.312 7.92 VALID VALID
20 500 20 508 0.260 6.599 20 20 20 0.375 9.53 VALID VALID
22 550 22 559 0.274 6.959 20 20 20 0.375 9.53 VALID VALID
24 600 24 610 0.288 7.319 20 20 20 0.375 9.53 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : U361 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 150#
Design Pressure P : 150 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A106, Gr.B CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 1.5 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
1/2 15 0.84 21 0.062 1.580 10 80 80 0.083 2.11 VALID VALID
3/4 20 1.05 27 0.063 1.600 10 80 80 0.083 2.11 VALID VALID
1 25 1.315 33 0.064 1.625 10 80 80 0.109 2.77 VALID VALID
1 1/2 40 1.9 48 0.066 1.680 10 80 80 0.109 2.77 VALID VALID
2 50 2.375 60 0.068 1.726 10 80 80 0.109 2.77 VALID VALID
3 80 3.5 89 0.072 1.832 5 40 40 0.083 2.11 VALID VALID
4 100 4.5 114 0.076 1.927 10 40 40 0.12 3.05 VALID VALID
6 150 6.625 168 0.084 2.129 5 40 40 0.109 2.77 VALID VALID
8 200 8.625 219 0.091 2.319 5 20 20 0.109 2.77 VALID VALID
10 250 10.75 273 0.099 2.521 5 20 20 0.134 3.4 VALID VALID
12 300 12.75 324 0.107 2.711 5 20 20 0.156 3.96 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : U361 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 150#
Design Pressure P : 150 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : API 5L, Gr.B CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 0.85
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 1.5 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
1/2 15 0.84 21 0.063 1.594 10 80 80 0.083 2.11 VALID VALID
3/4 20 1.05 27 0.064 1.617 10 80 80 0.083 2.11 VALID VALID
1 25 1.315 33 0.065 1.647 10 80 80 0.109 2.77 VALID VALID
1 1/2 40 1.9 48 0.067 1.712 10 80 80 0.109 2.77 VALID VALID
2 50 2.375 60 0.069 1.765 10 80 80 0.109 2.77 VALID VALID
3 80 3.5 89 0.074 1.891 10 40 40 0.12 3.05 VALID VALID
4 100 4.5 114 0.079 2.002 10 40 40 0.12 3.05 VALID VALID
6 150 6.625 168 0.088 2.240 5 40 40 0.109 2.77 VALID VALID
8 200 8.625 219 0.097 2.463 10 20 20 0.148 3.76 VALID VALID
10 250 10.75 273 0.106 2.700 5 20 20 0.134 3.4 VALID VALID
12 300 12.75 324 0.115 2.924 5 20 20 0.156 3.96 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP416 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 300#
Design Pressure P : 740 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A106, Gr.B CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 1.5 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
1/2 15 0.84 21 0.074 1.889 30 80 80 0.095 2.41 VALID VALID
3/4 20 1.05 27 0.078 1.986 30 80 80 0.095 2.41 VALID VALID
1 25 1.315 33 0.083 2.109 10 80 80 0.109 2.77 VALID VALID
1 1/2 40 1.9 48 0.094 2.380 10 80 80 0.109 2.77 VALID VALID
2 50 2.375 60 0.102 2.600 30 80 80 0.125 3.18 VALID VALID
3 80 3.5 89 0.123 3.121 30 40 40 0.188 4.78 VALID VALID
4 100 4.5 114 0.141 3.584 30 40 40 0.188 4.78 VALID VALID
6 150 6.625 168 0.180 4.568 40 40 40 0.28 7.11 VALID VALID
8 200 8.625 219 0.216 5.494 20 40 40 0.25 6.35 VALID VALID
10 250 10.75 273 0.255 6.478 30 40 40 0.307 7.8 VALID VALID
12 300 12.75 324 0.291 7.404 STD STD STD 0.375 9.53 VALID VALID
14 350 14 356 0.314 7.983 30 40 40 0.375 9.53 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP416 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 300#
Design Pressure P : 740 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A671, Gr.CB60 CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 1.5 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
16 400 16 406 0.351 8.909 40 40 40 0.5 12.7 VALID VALID
18 450 18 457 0.387 9.835 XS 40 40 0.5 12.7 VALID VALID
20 500 20 508 0.424 10.761 30 40 40 0.5 12.7 VALID VALID
22 550 22 559 0.460 11.687 60 40 60 0.875 22.23 VALID VALID
24 600 24 610 0.497 12.613 40 40 40 0.688 17.48 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP616 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 600#
Design Pressure P : 1440 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A106, Gr.B CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 3 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
1/2 15 0.84 21 0.074 1.889 30 160 160 0.095 2.41 VALID VALID
3/4 20 1.05 27 0.078 1.986 30 160 160 0.095 2.41 VALID VALID
1 25 1.315 33 0.083 2.109 10 160 160 0.109 2.77 VALID VALID
1 1/2 40 1.9 48 0.094 2.380 10 160 160 0.109 2.77 VALID VALID
2 50 2.375 60 0.102 2.600 30 80 80 0.125 3.18 VALID VALID
3 80 3.5 89 0.123 3.121 30 80 80 0.188 4.78 VALID VALID
4 100 4.5 114 0.141 3.584 30 80 80 0.188 4.78 VALID VALID
6 150 6.625 168 0.180 4.568 40 80 80 0.28 7.11 VALID VALID
8 200 8.625 219 0.216 5.494 20 60 60 0.25 6.35 VALID VALID
10 250 10.75 273 0.255 6.478 30 60 60 0.307 7.8 VALID VALID
12 300 12.75 324 0.291 7.404 STD 60 STD 0.375 9.53 VALID VALID
14 350 14 356 0.314 7.983 30 60 60 0.375 9.53 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP616 ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 600#
Design Pressure P : 1440 Psig tm = t + c
0
Design Temperature T : 32 F
Pipe Material : A671, Gr.CB60 CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 3 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
16 400 16 406 0.678 17.221 80 80 80 0.844 21.44 VALID VALID
18 450 18 457 0.748 18.998 80 80 80 0.938 23.83 VALID VALID
20 500 20 508 0.818 20.776 80 80 80 1.031 26.19 VALID VALID
22 550 22 559 0.888 22.554 80 80 80 1.125 28.58 VALID VALID
24 600 24 610 0.958 24.331 80 80 80 1.219 30.96 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP616P ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 600#
Design Pressure P : 1340 Psig tm = t + c
Design Temperature T : 32 0F
Pipe Material : A106, Gr.B CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 20 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 3 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
1/2 15 0.84 21 0.146 3.696 160 160 160 0.188 4.78 VALID VALID
3/4 20 1.05 27 0.152 3.870 160 160 160 0.219 5.56 VALID VALID
1 25 1.315 33 0.161 4.090 160 160 160 0.25 6.35 VALID VALID
1 1/2 40 1.9 48 0.180 4.575 160 160 160 0.281 7.14 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP616P ASME B31.3 Wall Thickness Calculation Formula
Pressure Rating : 600#
Design Pressure P : 1340 Psig tm = t + c
Design Temperature T : 32 0F
Pipe Material : API 5L, Gr.X65 CS
Weld Joint Type W : 1
Allowable Stress of Pipe Material S : 25.7 Kpsi
Quality Factor E : 1
Coefficient Y : 0.4 Validation
Corrosion Allowance CA : 3 mm t < D/6
Mill Tolerance MT : 12.5 % tm < tASME x (1-MT)

NB NPS OD tm Pipe WT (Note 4) Validaton


SCH 1 SCH SPEC Remarks
in mm in mm in mm Schedule in mm t<D/6 tm<tASME x (1-MT)
2 50 2.375 60 0.179 4.541 80 80 80 0.218 5.54 VALID VALID
3 80 3.5 89 0.207 5.270 80 80 80 0.3 7.62 VALID VALID
4 100 4.5 114 0.233 5.919 80 80 80 0.337 8.56 VALID VALID
6 150 6.625 168 0.287 7.297 80 80 80 0.432 10.97 VALID VALID

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1
MADURA BD FIELD DEVELOPMENT – EPCI PIPING MATERIAL
SPECIFICATION LINE CLASS

DOC NO. : GMS-SPM-001 REV. 2

WALL THICKNESS CALCULATION

Piping Material Class : HP616P ASME B31.8 Wall Thickness Calculation Formula
Pressure Rating : 600#
Design Pressure P : 1340 Psig tm = t + c
Design Temperature DT : 32 0F t = PD/2S.F.E.T
Pipe Material : API 5L, Gr.X65 CS
Temperature Derating Factor T : 1
Specified Minimum Yield Strength S : 65 Kpsi
Longitudinal Joint Factor E : 1
Design Factor F : 0.8
Corrosion Allowance CA : 3 mm
Mill Tolerance MT : 12.5 %

NB NPS OD tm Pipe WT (Note 4)


SCH 1 SCH SPEC
in mm in mm in mm Schedule in mm
8 200 8.625 219 0.229 5.823 20 60 60 0.25 6.35
10 250 10.75 273 0.257 6.518 30 60 60 0.307 7.8
12 300 12.75 324 0.282 7.173 30 60 60 0.33 8.38
14 350 14 356 0.298 7.582 20 60 60 0.312 7.92
16 Refer to Line Pipe Data sheet (Doc. No. PPL-DSL-051)
18 450 18 457 0.350 8.891 30 60 60 0.438 11.13
20 500 20 508 0.376 9.545 30 60 60 0.5 12.7
22 550 22 559 0.402 10.200 30 60 60 0.5 12.7
24 600 24 610 0.427 10.854 30 60 60 0.562 14.27

Note:
1. SCH 1 : Schedule selected from B36.10 for CS or B36.19 for SS as next higher of tm
2. SCH SPEC : Schedule specified as per FEED piping material classes
3. Pipe Schedule : Selected schedule for the pipe diameter
4. WT pipe : as per SCH1