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Name of the work "Replacement of damaged delivery pipe (1200mm dia.

) and servicing overhauling of 12 nos 20 cusec mixed flow


horizontal pump, overhead crane, NRV, isolating valve(350mm dia.), sluice valve (1200 & 500mm dia.), LT Panel, ACB, starter panel,
dehydration filtration and replacement of transformer oil, heating of 100 hp motor and maintenance of over head light fittings at
Ranichak pumping station, PS. Daspur, Dist. Paschim medinipur"

Sl no
Rate
Rate/unit GST Cess including Amount
Description of items Qnty. Unit
(Rs) Rs Rs. GST & Cess Rs.
Rs.

Repairing of damaged delivery pipe (1200mm dia.) and servicing of


sluice valve (1200 & 500mm dia.)
1 Dismantling or removing existing pipeline including removal of valves,
specials, jointing materials, including carrying. Loading, unloading and
stacking and removal of material from work site to the departmental
store or another site as directed excluding excavation and refilling
including gas cutting as per specification and direction of Engineer-in-
charge including hire charges of suitable capacity hydra.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm 38 m 897.46 107.70 10.05 1015.21 38577.86
Approved schedule no 04 of 2018-19 of SE/M&E Circle
2 Manufacturing, providing and supplying spirally welded/ERW/
SAW/fabricated MS pipe (commercial quality) including procurement of
plates, gas cutting to required size, welding, assembling in suitable
length to form pipes welded on automatic welding machine and forming
V edge on both ends of pipe including all taxes ( central & state),
railway freight, insurance, unloading from railway wagon, loading into
truck, transport to store/site, unloading, stacking etc. complete as per IS-
3689 and IS 5504 as applicable as per specifications ( No negative
tolerance in thickness is permissible.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm


38 m 33092.00 3971.04 370.63 37433.67 1422479.48
b) Outer Dia. of pipe : 610mm, Thickness -10mm 14 m 16409.00 1969.08 183.78 18561.86 259866.05
Approved schedule no 04 of 2018-19 of SE/M&E Circle
3 Supplying and fabricating MS plate flange, properly ribbed one face
machined, including drilling holes as per standard table, conforming to
IS 6392 : 1971, cutting & fixing are same with M.S. Pipe by electric arc
welding, using standard electrodes as per IS specification and direction
of E.I.C. shall approve the electrodes for arc welding before use.
a) Pipe OD: 1220 mm, flange OD-1375mm, thickness-36mm, drilling
dia. 30mm x 32 nos at PCD 1320mm. 13 nos 31585.00 3790.20 353.75 35728.95 464476.38
b) Pipe OD: 610 mm, flange OD-755mm, thickness-32mm, drilling dia.
26mm x 20 nos at PCD 705mm. 4 nos 8216.00 985.92 92.02 9293.94 37175.76
Approved schedule no 04 of 2018-19 of SE/M&E Circle
4 Lowering, laying in position to correct line and level MS pipe line with
flange joint with necessary gasket with / with out any cut coating on
pedestal or chairs upon prepared formation for interconnection with
newly laid pipeline. The rate to include loading, unloading, hoisting,
marginal cutting wherever required, assembling, tack welding and
transportation up to 500M etc. complete as specified including hire
charges of suitable capacity hydra.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm


38 m 1013.51 121.62 11.35 1146.48 43566.34
Approved schedule no 04 of 2018-19 of SE/M&E Circle
5 MS structural work fabricated with plate, channel, angle, beam etc. for
pipe supporting pedestal/chair.
5200 kg 85.75 10.29 0.96 97.00 504400.00

6 Earthwork in excavation in the canals / drainage channels / borrow pits /


River bed / slope of bank as noted below as per designed section &
throwing the spoils in layers of 25 cm. for making banks as per profile or
to deposit the same in any other place within an initial lead of 30 metre
and initial lift of 1.5 metre including breaking clods, rough dressing etc.
complete as per direction of the Engineer-in-charge.

Soft weathered rock / soft laterite. 150 m³ 225.00 27.00 2.52 254.52 38178.00
(Ref: USOR I&WD, 2017, Page-C-1)

7 Earthwork in making new embankment / ring bundh/ retired


embankment by excavation of earth from borrow pits in all kinds of soil
including making berms and depositing the same in layers not exceeding
25 cm. as per profile within an initial lead of 30 metre and lift of 1.5
metre including cost of nicking outlines, dug-belling, putting profiles,
cutting and removing thick and thorny jungles, uprooting trees and
stumps of all sizes upto 30 cm., girth from the site alignment as per
direction of the Engineerin- Charge including dewatering, removal of
weeds, carcasses, organic matter etc., if any, breaking clods, rough
dressing, watering, ramming, compacting etc. complete
Where land for earth owned/arranged by the Department 150 m³ 118.00 14.16 1.32 133.48 20022.24
(Ref: USOR I&WD, 2017, Page-C-1)

8 Supplying, fitting, fixing bolts with nuts, washer: 530 kg 105.00 12.60 1.18 118.78 62951.28
(PWD Building schedule, 2017, p-103)

9 Rubber gasket for delivary flange. 9 each 1326.03 159.12 14.85 1500.00 13500.00
ref.tender no 120/MDMD of 2015-16

10 Surface cleaning of metal surface by cemical cleaners and then by hand


and power tool cleaners and removing dust for painting of gate that
structure and exposed embedded post. After clearing, applying primary
coat with two (02) coats of zinc rich primer (Containing not less than
85% zinc on dry film), to give a total dry film thickness of 70µm +
-5% .... followed by finishing coat with two (02) coats solventless coal
tar epony to give total dry film thickness not less then 350 µm. The
whole works includes the cost of material,labour, shtolding, staging,
other accessories with ledds & lifts.
2800 sq. m 407.53 48.90 4.56 461.00 1290800.00
Approved schedule no 111 of 2016-17 of SE/M&E Circle

11 Opening, cleaning, servicing and refitting the following sluice valves to


its original position including changing of rubber gasket etc. as per
direction of E.I.C.
1200 mm. C.I. Sluice Valve. 2 each 2833.27 339.99 31.73 3205.00 6410.00
500 mm. Sluice Valve. 12 each 1037.84 124.54 11.62 1174.00 14088.00
( SOR - 2011, M&E Circle, page-14)
4216491.37
Servicing and overhauling of 12 nos 20 cusec mixed flow horizontal
pump, overhead crane, NRV & isolating valve.
12 Servicing and overhauling of 20 Cusec. mixed flow pumps with all
components including checking and greasing the bearing after taken out
from the foundation base and disconnecting all attachments, motor
coupling, lubricating pipe etc. and remounting the same to its original
position in proper alignment with the motor shaft including 12 each 6185.47 742.26 69.28 6997.00 83964.00
disassembling, cleaning, checking and re-assembling with renewal of
gaskets, pipe etc. painting and testing the same with all necessary
materials at the site as per direction of E.I.C.

( SOR - 2011, M&E Circle, page-14)


13 Lowering 500 mm. C.I. non-return valve from delivery pipe line after
dismantling nuts and bolts and cleaning and refitting the same after
thorough servicing the valve including supply of lubricants, replacing 2 12 each 2743.99 329.28 30.73 3104.00 37248.00
nos. 5 mm. thick rubber gasket of 1050 mm. outer diameter complete as
per direction of E.I.C.
( SOR - 2011, M&E Circle, page-14)
14 Opening , cleaning, servicing and refitting the 375 mm. C.I.D.F.
isolating valve including changing of rubber gasket, gland, T-bolts and 12 each 921.15 110.54 10.32 1042.00 12504.00
nuts etc. as per direction of E.I.C.
( SOR - 2011, M&E Circle, page-14)
15 Motor re-fixing and delivering for proper alignment of motor shaft with
pump set shaft and coupling by providing requisite chip. 12 each 503.01 60.36 5.63 569.00 6828.00
( SOR - 2011, M&E Circle, page-14)

Supplying of following spares and accessories for maintenance of 100


hp pump:
16 Pump shaft (AISI n304) overall dia. 82 mm, length 960 mm. 3 each 18109.97 2173.20 202.83 20486.00 61458.00
17 G.M. bush (IS 318 LTB-II/Bronze) overall dia 83 mm OD, inner dia. 65
mm, length 107 mm. 6 each 2357.67 282.92 26.41 2667.00 16002.00
18 Bearing no - 3313A (SKF) or equivalent. 3 each 15376.59 1845.19 172.22 17394.00 52182.00
19 Bearing no - 3213A (SKF) or equivalent. 3 each 9169.91 1100.39 102.70 10373.00 31119.00
20 Neoprin rubber bush for motor coupling 30 each 1326.03 159.12 14.85 1500.00 45000.00
(W.O. memo no 1705/7E-8 dt. 05.10.2016 of EE/MED)
21 Manufacturing, supplying and fixing of pump shaft key made by high
carbon steel of size - 23 mm. wide x 15 mm. thick x 162 mm. long for 6 each 263.44 31.61 2.95 298.00 1788.00
pump shaft.
22 Supplying, fitting, fixing bolts with nuts, washer:
a) 10 to 16 mm dia: Length up to 75 mm 50 kg 114.00 13.68 1.28 128.96 6447.84
b) 20 to 25 mm dia bolt: Length above 75 mm and upto 150 mm. 50 kg 108.00 12.96 1.21 122.17 6108.48
(PWD schedule, 2017, Building works, p-103)

23 Dismantling the centrigugal pump (5 H.P.) from the base plate,


dismantling all components of the pump, complete servicing and
overhauling including replacing the gasket and gland packing, greasing 2 job 2575.14 309.02 28.84 2913.00 5826.00
the bearing properly and re-fitting the components and re-fitting the
pumps in its original position including testing complete.
( SOR - 2011, M&E Circle, page-15)

Crane servicing
24 Dismentling the 10 Ton capacity overhead crane from guide beam
(height 7500 rim) on floor by suitable arrangement with proper care and
precaution and mounting the crnae assy. After servicing and overhauling 1 job 7119.87 854.38 79.74 8054.00 8054.00
and repairing etc. as per direction of E.I.C.

25 Operning the crane for checking all spares and cleaning properly and
refitting all the spares like bush, ratchat, shaft, chain, wheel etc. and
changing the parts if required to operate the crane smoothly as per 1 job 3925.92 471.11 43.97 4441.00 4441.00
direction of E.I.C.

26 Checking leveling of guide beam and cross beam by spirit level on the
height of 7500 mm. from floor including levelling of retchet including
servicing, overhauling of the cross beam of over head crane to operate 1 job 3217.82 386.14 36.04 3640.00 3640.00
smoothly as per direction of E.I.C.

27 Supplying, fitting and fixing the gear metal bush of size dia 60 mm.
length 70 mm. fitted with 2 nos. shaft of loading portion. 1 job 1050.21 126.03 11.76 1188.00 1188.00

28 Dismantling the brake gear of retchet, brake shoe, spring etc. cleaning,
servicing and changing with supply of brake dish (dia-100 mm. thick - 1 job 2103.96 252.48 23.56 2380.00 2380.00
12 mm.) one no. lock and fitting, fixing properly.
Servicing and repairing of LT Panel, ACB, starter panel,
dehydration filtration and replacement of transformer oil, heating of
100 hp motor and maintenance of over head light fittings.
29 Supply of following spare parts for LT panel :-
a) 250A : 5A CT ( KAPPA / Automatic ) 12 each 457.04 54.84 5.12 517.00 6204.00
b) CT operated Ammeter 12 each 541.02 64.92 6.06 612.00 7344.00
c) DIN Type fuse link (Type-HN, Size-0, 200A, Make-L&T 36 each 525.11 63.01 5.88 594.00 21384.00
d) Push button for electrical panel 24 each 148.51 17.82 1.66 168.00 4032.00
(Approved sch. No 126 of 2017-18)

30 Supply and fitting of Thermal magnetic DN1 type MDO verson 4 pole
air circuit breaker of 2500A, 60KA breaking capacity including
dismantling the damaged ACB after disconnection of cable termination
and copper link etc. including fabrication cost by supplying iron material 1 job 278452.09 33414.25 3118.66 314985.00 314985.00
for modification of base frame of ACB. ( Make - L & T).

(Approved sch. No 126 of 2017-18)


31 Supply, fabrication and fixing of copper bus bar of appropriate size after
dismaintling from LT panel. 80 kg 629.42 75.53 7.05 712.00 56960.00

(Approved sch. No 126 of 2017-18)


32 Finishing the end of following XLPE armoured cable by crimping
method including supplying and fixing solderless socket ( Dowels
make), tapes, anticorrosive paste and jointing materials
a) 3.5C X 120 sq mm 48 set 365.98 43.92 4.10 414.00 19872.00
b) 3.5C X 150 sq mm. 24 set 419.91 50.39 4.70 475.00 11400.00
(PWD elec. Schedule, Page- F5, item- 8(b))
33 Preliminary checking, testing and overhauling of 33 KV M.O.C.B.
reassembling the loose components, greasing where necessary, removing
all dust and cleaning with carbon tetrachloride, painting where necessary 2 job 7172.03 860.64 80.33 8113.00 16226.00
including supplying and replacing petty spares, nuts, bolts, wire etc. as
per direction of E.I.C.
( SOR 2011, M&E Circle, page-31, item 4(i))
34 Preliminary checking, testing servicing and overhauling of 415V, 3200
amps Air Circuit Breaker ( L & T Make) complete re-assembling the
loose components, interconnection properly, checking all instruments
1 job 2720.12 326.41 30.47 3077.00 3077.00
including all wornout/missing spares, screws, nuts, bolts, wires etc.
greasing where necessary as per direction of E.I.c.

( SOR 2011, M&E Circle, page-31, item 4(ii))


35 Preliminary checking, testing, servicing and overhauling of M.C.C.B.
panel consisting of 13nos. 200 amps M.C.C.B., 2 nos. 100 amps
M.C.C.B. re-assembling the loose components, making all
interconnection, checking all instruments, including supplying all and 1 job 8897.63 1067.72 99.65 10065.00 10065.00
replacing all wornout/missing petty spares, nuts, bolts etc. greasing and
tapplings where necessary as per direction of E.I.C.

( SOR 2011, M&E Circle, page-31, item 4(iii))


36 Supply and fitting of DN2 250M 3 pole MCCB thermal release range
160-200A, including dismantling the damaged MCCB after
disconnecting of cable termination and copper link etc. Cat no.
CM9217100N00G) 6 Each 13353.96 1602.48 149.56 15106.00 90636.00

37 Servicing and overhauling of 250A, fuse switch unit (Siemens Make)


opening, cleaning all the parts and mechanical operation assembly with 12 set 578.00 6936.00
C.T.C. marking cloths etc. hightening the cable 510.96 61.32 5.72
( SOR 2011, M&E Circle, page-31, item 4(iv))
38 Repair and maintenance of 140A power contractor with replacing
contractor coil and necessary spare parts. 36 set 5000.00 180000.00
4420.08 530.41 49.50
(Approved sch. No 126 of 2017-18)
39 Repairing of LT motor stater panel (for 100 HP motor) by replacing of
existing damage spare parts and Control & Power wiring (Copper wire)
(Cost excluding spare parts but including necessary wire and socket etc.

6 Job 11032.53 1323.90 123.56 12480.00 74880.00


40 Supply of following spare parts for LT starter panel :-
a) Bi-metal over load relay (Type MN-12, Relay range 60-100 A Make-L 6 Each 7,222.00 43332.00
& T) CT operated separate mounting, Cat no. S59413800KO
6384.37 766.12 71.50
b) 200A : 5A CT (KAPPA/ Automatic) 6 Each 441.12 52.93 4.94 499.00 2994.00
c) CT operated Ammeter 6 Each 434.05 52.09 4.86 491.00 2946.00
d) Electronic timer (Type-Micon 225) Cat No. 2ASDTO 6 Each 1135.96 136.32 12.72 1285.00 7710.00
e) LED type pilot lamp 18 Each 149.40 17.93 1.67 169.00 3042.00
41 Opening and replacing the top cover of the transformer & replacing the
same with nuts, bolts, washer, etc. after renewing 10 mm thick reberised 1 job 20532.18 2463.86 229.96 23226.00 23226.00
gasket as per original one.
42 Dismantling & refitting the conservator tank explosion vent, oil level
indicator, drain cock after washing and cleaning including renewal of
ruberised gaskets 10 mm thick of the tank pipe, LT & HT sides terminal 1 job 20532.18 2463.86 229.96 23226.00 23226.00
busing etc. with supply of necessary materials.

43 Lifting the core & Winding from transformer tank after opening the HVF
L.V. side bushing, tap changing switch etc. the rod core fixing channel
& complete disrnantling of HV & LV terminal connection changing of
Copper terminal including Brazing of HV & LV terminals. Changing of 1 job 42566.30 5107.96 476.74 48151.00 48151.00
Insulation Barrier etc. cleaning the tank, radiator with supply of Vrazing
materials and necessary arrangement.

44 Improving the insulation Resistance of Transformer LT & HT winding


after necessary re-insulation work by heating including making
arrangement for heat Chamber fabricated at site with continuous
1 job 65830.98 7899.72 737.31 74468.00 74468.00
checking of insulation Resistance by experienced personal including
Hire Charges of Heating elements.

45 Re-fixing of Core & winding after improving the insulation Resistance


to transformer tank and setting the same. 1 job 10747.88 1289.75 120.38 12158.00 12158.00

46 High pressure test & transformer routine test at site. 1 job 14586.28 1750.35 163.37 16500.00 16500.00
(item no 40 to 45 Ref. tender no 123/MDMD 2015-16)

47 Supply of transformer oil. 1672 ltr 109.62 13.15 1.23 124.00 207328.00
(Ref. approved schedule no. 7 of 2011-12 of SE/MEC)

48 Dehydration and Filtration of Transformer oil of transformer & OCB up


to raising the dielectric strength to the values specified in IS including
submission of Test Result. 1,672 ltr 8.03 0.96 0.09 9.08 15181.76
(PWD vol -II/page23/item 3 )

49 Heating the motor of 100 hp including disengaging from pump side,


cleaning, checking, greasing bearing including supplying labour,
material rtc. E.g. grease, cotton waste etc. as required as per direction of
EIC and heating the motor (100 hp squirrel cage) by halogen lamp 12 job 3691.00 44292.00
including covering by rag for proper heating to improve insulation
resistences per direction of EIC.
3262.91 391.55 36.54
(Approved rate of SE/MEC)

Supply of following electrical spares for overhead light fitting


50 250 watt Ballast for S.V. Lamp fitting (Fhilips) 38 nos 1507.25 180.87 16.88 1705.00 64790.00
51 H.P.S.V. Lamp 250 watt (Philips) 38 nos 724.89 86.99 8.12 820.00 31160.00
52 Ignitor ''SON'' SN 58 (Philips) 38 nos 663.01 79.56 7.43 750.00 28500.00
53 Capacitor 33 MFD, 250 Volt for S.V. Lamp 10 nos 281.12 33.73 3.15 318.00 3180.00
54 Holder for S.V Lamp 20 nos 154.70 18.56 1.73 175.00 3500.00
(Rate as per T.No 114/MDMD of 2016-17)

55 Painting of Steel Tubular Pole of lengths and no. of coats of paint, as


given below with ready mixed paint/primer of approved make, and brand
incl. preparation of surface by sand paper/emery paper, cleaning etc. for
receiving fresh coat of paint.
Above 9.0 mtr. long pole.
(i) 1st coat of aluminium paint over 1 coat of RO priming 16 per pole 415.00 49.80 4.65 469.45 7511.17
(ii) 2nd coat of aluminium paint over 1st coat 16 per pole 204.00 24.48 2.28 230.76 3692.24
(PWD schedule electrical 2017/page-H2/item 4 )
56 Fixing outdoor type fluorescent/SV/MV light fitting on pole including
S&F 40 mm dia x 1.68 mts. long GI Pipe (ISI-Medium) bracket with 40
mmx10 mm thick, MS clamp etc. and providing wiring with 2x1/1.40
PVC insulated & sheathed wire (single core) partly in GI conduit &
partly through above bracket from OH line to the fitting, without control
switch, incl. making connections and
painting.
16 p/set 1400.00 168.00 15.68 1583.68 25338.88
(PWD schedule electrical 2017/page-H5/item 3 )
Total amount including GST and cess (A) = 10335389.11
Total amount excluding cess (B) = 10233058.52
Contingency(C) on (B) @ 3% 306991.76
Total estimated amount = (A+C) = 10642380.86
6300853.00
Special repair of damaged delivery pipe line (1200mm dia.) and 12 nos 20 cusec mixed
flow horizontal pump with allied electyro mechanical components at Ranichak pumping
station, PS. Daspur, Dist. Paschim medinipur
9
Name of the work "Replacement of damaged delivery pipe (1200mm dia.) and servicing overhauling of 12 nos 20 cusec mixed flow
horizontal pump, overhead crane, NRV, isolating valve(350mm dia.), sluice valve (1200 & 500mm dia.), LT Panel, ACB, starter panel,
dehydration filtration and replacement of transformer oil, heating of 100 hp motor and maintenance of over head light fittings at
Ranichak pumping station, PS. Daspur, Dist. Paschim medinipur"

Sl no
Rate
Rate/unit GST Cess including Amount
Description of items Qnty. Unit
(Rs) Rs Rs. GST & Cess Rs.
Rs.

PART-A
Repairing of damaged delivery pipe (1200mm dia.) and servicing of sluice valve (1200 & 500mm dia.)
1 Dismantling or removing existing pipeline including removal of valves,
specials, jointing materials, including carrying. Loading, unloading and
stacking and removal of material from work site to the departmental
store or another site as directed excluding excavation and refilling
including gas cutting as per specification and direction of Engineer-in-
charge.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm 36 m 874.36 104.92 9.79 989.08 35606.84
2 Manufacturing, providing and supplying spirally welded/ERW/
SAW/fabricated MS pipe (commercial quality) including procurement of
plates, gas cutting to required size, welding, assembling in suitable
length to form pipes welded on automatic welding machine and forming
V edge on both ends of pipe including all taxes ( central & state),
railway freight, insurance, unloading from railway wagon, loading into
truck, transport to store/site, unloading, stacking etc. complete as per IS-
3689 and IS 5504 as applicable as per specifications ( No negative
tolerance in thickness is permissible.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm


36 m 35672.15 4280.66 399.53 40352.33 1452684.01
b) Outer Dia. of pipe : 610mm, Thickness -10mm 10 m 19272.86 2312.74 215.86 21801.46 218014.56
3 Supplying and fabricating MS plate flange, properly ribbed one face
machined, including drilling holes as per standard table, conforming to
IS 6392 : 1971, cutting & fixing are same with M.S. Pipe by electric arc
welding, using standard electrodes as per IS specification and direction
of E.I.C. shall approve the electrodes for arc welding before use.

a) Pipe OD: 1220 mm, flange OD-1375mm, thickness-36mm, drilling


dia. 30mm x 32 nos at PCD 1320mm. 12 nos 31884.46 3826.14 357.11 36067.71 432812.47
b) Pipe OD: 610 mm, flange OD-755mm, thickness-32mm, drilling dia.
26mm x 20 nos at PCD 705mm. 4 nos 9907.78 1188.93 110.97 11207.68 44830.74

4 Lowering, laying in position to correct line and level MS pipe line with
flange joint with necessary gasket with / with out any cut coating on
pedestal or chairs upon prepared formation for interconnection with
newly laid pipeline. The rate to include loading, unloading, hoisting,
marginal cutting wherever required, assembling, tack welding and
transportation up to 500M etc. complete as specified.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm


36 m 953.70 114.44 10.68 1078.83 38837.72
5 Supply and fixing of new 6 mm. thick MS leak proof clamp ( as pr
drawing) in proper position over the 1200 mm delivery pipe line to
achieve water tightness including the cost of gaskets, nuts, bolts &
washer etc. all complete ( including painting with 2 coat of red oxide
primer and two coat anticorrosive black bituminus paint but excluding
the cost of soil exavation )
16 set 16143.03 1937.16 180.80 18261.00 292176.00

6 Earthwork in excavation in the canals / drainage channels / borrow pits /


River bed / slope of bank as noted below as per designed section &
throwing the spoils in layers of 25 cm. for making banks as per profile or
to deposit the same in any other place within an initial lead of 30 metre
and initial lift of 1.5 metre including breaking clods, rough dressing etc.
complete as per direction of the Engineer-in-charge.

Soft weathered rock / soft laterite. 140 m³ 225.00 27.00 2.52 254.52 35632.80

(Ref: USOR I&WD, 2017, Page-C-1)

7 Earthwork in making new embankment / ring bundh/ retired


embankment by excavation of earth from borrow pits in all kinds of soil
including making berms and depositing the same in layers not exceeding
25 cm. as per profile within an initial lead of 30 metre and lift of 1.5
metre including cost of nicking outlines, dug-belling, putting profiles,
cutting and removing thick and thorny jungles, uprooting trees and
stumps of all sizes upto 30 cm., girth from the site alignment as per
direction of the Engineerin- Charge including dewatering, removal of
weeds, carcasses, organic matter etc., if any, breaking clods, rough
dressing, watering, ramming, compacting etc. complete

Where land for earth owned/arranged by the Department 140 m³ 118.00 14.16 1.32 133.48 18687.42
(Ref: USOR I&WD, 2017, Page-C-1)

8 Supplying, fitting, fixing bolts with nuts, washer: 400 kg 105.00 12.60 1.18 118.78 47510.40
(PWD Building schedule, 2017, p-103)

9 Rubber gasket for delivary flange. 8 each 1326.03 159.12 14.85 1500.00 12000.00
ref.tender no 120/MDMD of 2015-16

10 Surface cleaning of metal surface by cemical cleaners and then by hand


and power tool cleaners and removing dust for painting of gate that
structure and exposed embedded post. After clearing, applying primary
coat with two (02) coats of zinc rich primer (Containing not less than
85% zinc on dry film), to give a total dry film thickness of 70µm +
-5% .... followed by finishing coat with two (02) coats solventless coal
tar epony to give total dry film thickness not less then 350 µm. The
whole works includes the cost of material,labour, shtolding, staging,
other accessories with ledds & lifts.
3400 sq. m 407.53 48.90 4.56 461.00 1567400.00
Approved schedule no 111 of 2016-17 of SE/M&E Circle

11 Opening, cleaning, servicing and refitting the following sluice valves to


its original position including changing of rubber gasket etc. as per
direction of E.I.C.
1200 mm. C.I. Sluice Valve. 2 each 2833.27 339.99 31.73 3205.00 6410.00
500 mm. Sluice Valve. 12 each 1037.84 124.54 11.62 1174.00 14088.00
( SOR - 2011, M&E Circle, page-14) Total amount including GST and cess (A) = 4216690.95
Total amount excluding cess (B) = 4174941.53
PART-B
Servicing and overhauling of 12 nos 20 cusec mixed flow horizontal pump, overhead crane, NRV & isolating valve.
12 Servicing and overhauling of 20 Cusec. mixed flow pumps with all
components including checking and greasing the bearing after taken out
from the foundation base and disconnecting all attachments, motor
coupling, lubricating pipe etc. and remounting the same to its original
position in proper alignment with the motor shaft including 12 each 6185.47 742.26 69.28 6997.00 83964.00
disassembling, cleaning, checking and re-assembling with renewal of
gaskets, pipe etc. painting and testing the same with all necessary
materials at the site as per direction of E.I.C.

( SOR - 2011, M&E Circle, page-14)


13 Lowering 500 mm. C.I. non-return valve from delivery pipe line after
dismantling nuts and bolts and cleaning and refitting the same after
thorough servicing the valve including supply of lubricants, replacing 2 12 each 2743.99 329.28 30.73 3104.00 37248.00
nos. 5 mm. thick rubber gasket of 1050 mm. outer diameter complete as
per direction of E.I.C.
( SOR - 2011, M&E Circle, page-14)
14 Opening , cleaning, servicing and refitting the 375 mm. C.I.D.F.
isolating valve including changing of rubber gasket, gland, T-bolts and 12 each 921.15 110.54 10.32 1042.00 12504.00
nuts etc. as per direction of E.I.C.
( SOR - 2011, M&E Circle, page-14)
15 Motor re-fixing and delivering for proper alignment of motor shaft with
12 each 503.01 60.36 5.63 569.00 6828.00
pump set shaft and coupling by providing requisite chip.
( SOR - 2011, M&E Circle, page-14)

Supplying of following spares and accessories for maintenance of 100


hp pump:
16 Pump shaft (AISI n304) overall dia. 82 mm, length 960 mm. 3 each 18109.97 2173.20 202.83 20486.00 61458.00
17 G.M. bush (IS 318 LTB-II/Bronze) overall dia 83 mm OD, inner dia. 65
6 each 2357.67 282.92 26.41 2667.00 16002.00
mm, length 107 mm.
18 Bearing no - 3313A (SKF) or equivalent. 3 each 15376.59 1845.19 172.22 17394.00 52182.00
19 Bearing no - 3213A (SKF) or equivalent. 3 each 9169.91 1100.39 102.70 10373.00 31119.00
20 Neoprin rubber bush for motor coupling 30 each 1326.03 159.12 14.85 1500.00 45000.00
(W.O. memo no 1705/7E-8 dt. 05.10.2016 of EE/MED)
21 Manufacturing, supplying and fixing of pump shaft key made by high
carbon steel of size - 23 mm. wide x 15 mm. thick x 162 mm. long for 6 each 263.44 31.61 2.95 298.00 1788.00
pump shaft.
22 Supplying, fitting, fixing bolts with nuts, washer:
a) 10 to 16 mm dia: Length up to 75 mm 50 kg 114.00 13.68 1.28 128.96 6447.84
b) 20 to 25 mm dia bolt: Length above 75 mm and upto 150 mm. 50 kg 108.00 12.96 1.21 122.17 6108.48
(PWD schedule, 2017, Building works, p-103)

23 Dismantling the centrigugal pump (5 H.P.) from the base plate,


dismantling all components of the pump, complete servicing and
overhauling including replacing the gasket and gland packing, greasing 2 job 2575.14 309.02 28.84 2913.00 5826.00
the bearing properly and re-fitting the components and re-fitting the
pumps in its original position including testing complete.
( SOR - 2011, M&E Circle, page-15)

Crane servicing
24 Dismentling the 10 Ton capacity overhead crane from guide beam
(height 7500 rim) on floor by suitable arrangement with proper care and
precaution and mounting the crnae assy. After servicing and overhauling 1 job 7119.87 854.38 79.74 8054.00 8054.00
and repairing etc. as per direction of E.I.C.

25 Operning the crane for checking all spares and cleaning properly and
refitting all the spares like bush, ratchat, shaft, chain, wheel etc. and
changing the parts if required to operate the crane smoothly as per 1 job 3925.92 471.11 43.97 4441.00 4441.00
direction of E.I.C.

26 Checking leveling of guide beam and cross beam by spirit level on the
height of 7500 mm. from floor including levelling of retchet including
servicing, overhauling of the cross beam of over head crane to operate 1 job 3217.82 386.14 36.04 3640.00 3640.00
smoothly as per direction of E.I.C.

27 Supplying, fitting and fixing the gear metal bush of size dia 60 mm.
length 70 mm. fitted with 2 nos. shaft of loading portion. 1 job 1050.21 126.03 11.76 1188.00 1188.00

28 Dismantling the brake gear of retchet, brake shoe, spring etc. cleaning,
servicing and changing with supply of brake dish (dia-100 mm. thick - 1 job 2103.96 252.48 23.56 2380.00 2380.00
12 mm.) one no. lock and fitting, fixing properly.
Total amount including GST and cess (A) = 386178.32
Total amount excluding cess (B) = 382354.77
PART-C
Servicing and repairing of LT Panel, ACB, starter panel, dehydration filtration and replacement of transformer oil,
29 Supply of following spare parts for LT panel :-
a) 250A : 5A CT ( KAPPA / Automatic ) 12 each 457.04 54.84 5.12 517.00 6204.00
b) CT operated Ammeter 12 each 541.02 64.92 6.06 612.00 7344.00
c) DIN Type fuse link (Type-HN, Size-0, 200A, Make-L&T 36 each 525.11 63.01 5.88 594.00 21384.00
d) Push button for electrical panel 24 each 148.51 17.82 1.66 168.00 4032.00
(Approved sch. No 126 of 2017-18)
30 Supply and fitting of Thermal magnetic DN1 type MDO verson 4 pole
air circuit breaker of 2500A, 60KA breaking capacity including
dismantling the damaged ACB after disconnection of cable termination
and copper link etc. including fabrication cost by supplying iron material 1 job 278452.09 33414.25 3118.66 314985.00 314985.00
for modification of base frame of ACB. ( Make - L & T).

(Approved sch. No 126 of 2017-18)


31 Supply, fabrication and fixing of copper bus bar of appropriate size after
dismaintling from LT panel. 80 kg 629.42 75.53 7.05 712.00 56960.00
(Approved sch. No 126 of 2017-18)
32 Finishing the end of following XLPE armoured cable by crimping
method including supplying and fixing solderless socket ( Dowels
make), tapes, anticorrosive paste and jointing materials
a) 3.5C X 120 sq mm 48 set 365.98 43.92 4.10 414.00 19872.00
b) 3.5C X 150 sq mm. 24 set 419.91 50.39 4.70 475.00 11400.00
(PWD elec. Schedule, Page- F5, item- 8(b))
33 Preliminary checking, testing and overhauling of 33 KV M.O.C.B.
reassembling the loose components, greasing where necessary, removing
all dust and cleaning with carbon tetrachloride, painting where necessary 2 job 7172.03 860.64 80.33 8113.00 16226.00
including supplying and replacing petty spares, nuts, bolts, wire etc. as
per direction of E.I.C.
( SOR 2011, M&E Circle, page-31, item 4(i))
34 Preliminary checking, testing servicing and overhauling of 415V, 3200
amps Air Circuit Breaker ( L & T Make) complete re-assembling the
loose components, interconnection properly, checking all instruments
1 job 2720.12 326.41 30.47 3077.00 3077.00
including all wornout/missing spares, screws, nuts, bolts, wires etc.
greasing where necessary as per direction of E.I.c.

( SOR 2011, M&E Circle, page-31, item 4(ii))


35 Preliminary checking, testing, servicing and overhauling of M.C.C.B.
panel consisting of 13nos. 200 amps M.C.C.B., 2 nos. 100 amps
M.C.C.B. re-assembling the loose components, making all
interconnection, checking all instruments, including supplying all and 1 job 8897.63 1067.72 99.65 10065.00 10065.00
replacing all wornout/missing petty spares, nuts, bolts etc. greasing and
tapplings where necessary as per direction of E.I.C.

( SOR 2011, M&E Circle, page-31, item 4(iii))


36 Supply and fitting of DN2 250M 3 pole MCCB thermal release range
160-200A, including dismantling the damaged MCCB after
disconnecting of cable termination and copper link etc. Cat no.
CM9217100N00G) 6 Each 13353.96 1602.48 149.56 15106.00 90636.00

37 Servicing and overhauling of 250A, fuse switch unit (Siemens Make)


opening, cleaning all the parts and mechanical operation assembly with 12 set 578.00 6936.00
C.T.C. marking cloths etc. hightening the cable 510.96 61.32 5.72
( SOR 2011, M&E Circle, page-31, item 4(iv))
38 Repair and maintenance of 140A power contractor with replacing
contractor coil and necessary spare parts. 36 set 5000.00 180000.00
4420.08 530.41 49.50
(Approved sch. No 126 of 2017-18)
39 Repairing of LT motor stater panel (for 100 HP motor) by replacing of
existing damage spare parts and Control & Power wiring (Copper wire)
(Cost excluding spare parts but including necessary wire and socket etc.

6 Job 11032.53 1323.90 123.56 12480.00 74880.00


40 Supply of following spare parts for LT starter panel :-
a) Bi-metal over load relay (Type MN-12, Relay range 60-100 A Make-L 6 Each 7,222.00 43332.00
& T) CT operated separate mounting, Cat no. S59413800KO
6384.37 766.12 71.50
b) 200A : 5A CT (KAPPA/ Automatic) 6 Each 441.12 52.93 4.94 499.00 2994.00
c) CT operated Ammeter 6 Each 434.05 52.09 4.86 491.00 2946.00
d) Electronic timer (Type-Micon 225) Cat No. 2ASDTO 6 Each 1135.96 136.32 12.72 1285.00 7710.00
e) LED type pilot lamp 18 Each 149.40 17.93 1.67 169.00 3042.00
41 Opening and replacing the top cover of the transformer & replacing the
same with nuts, bolts, washer, etc. after renewing 10 mm thick reberised 1 job 20532.18 2463.86 229.96 23226.00 23226.00
gasket as per original one.
42 Dismantling & refitting the conservator tank explosion vent, oil level
indicator, drain cock after washing and cleaning including renewal of
ruberised gaskets 10 mm thick of the tank pipe, LT & HT sides terminal 1 job 20532.18 2463.86 229.96 23226.00 23226.00
busing etc. with supply of necessary materials.

43 Lifting the core & Winding from transformer tank after opening the HVF
L.V. side bushing, tap changing switch etc. the rod core fixing channel
& complete disrnantling of HV & LV terminal connection changing of
Copper terminal including Brazing of HV & LV terminals. Changing of 1 job 42566.30 5107.96 476.74 48151.00 48151.00
Insulation Barrier etc. cleaning the tank, radiator with supply of Vrazing
materials and necessary arrangement.

44 Improving the insulation Resistance of Transformer LT & HT winding


after necessary re-insulation work by heating including making
arrangement for heat Chamber fabricated at site with continuous
1 job 65830.98 7899.72 737.31 74468.00 74468.00
checking of insulation Resistance by experienced personal including
Hire Charges of Heating elements.

45 Re-fixing of Core & winding after improving the insulation Resistance


to transformer tank and setting the same. 1 job 10747.88 1289.75 120.38 12158.00 12158.00

46 High pressure test & transformer routine test at site. 1 job 14586.28 1750.35 163.37 16500.00 16500.00
(item no 40 to 45 Ref. tender no 123/MDMD 2015-16)

47 Supply of transformer oil. 1672 ltr 109.62 13.15 1.23 124.00 207328.00
(Ref. approved schedule no. 7 of 2011-12 of SE/MEC)

48 Dehydration and Filtration of Transformer oil of transformer & OCB up


to raising the dielectric strength to the values specified in IS including
submission of Test Result. 1,672 ltr 8.03 0.96 0.09 9.08 15181.76
(PWD vol -II/page23/item 3 )

49 Heating the motor of 100 hp including disengaging from pump side,


cleaning, checking, greasing bearing including supplying labour,
material rtc. E.g. grease, cotton waste etc. as required as per direction of
EIC and heating the motor (100 hp squirrel cage) by halogen lamp 12 job 3691.00 44292.00
including covering by rag for proper heating to improve insulation
resistences per direction of EIC.
3262.91 391.55 36.54
(Approved rate of SE/MEC)

Supply of following electrical spares for overhead light fitting


50 250 watt Ballast for S.V. Lamp fitting (Fhilips) 38 nos 1507.25 180.87 16.88 1705.00 64790.00
51 H.P.S.V. Lamp 250 watt (Philips) 38 nos 724.89 86.99 8.12 820.00 31160.00
52 Ignitor ''SON'' SN 58 (Philips) 38 nos 663.01 79.56 7.43 750.00 28500.00
53 Capacitor 33 MFD, 250 Volt for S.V. Lamp 10 nos 281.12 33.73 3.15 318.00 3180.00
54 Holder for S.V Lamp 20 nos 154.70 18.56 1.73 175.00 3500.00
(Rate as per T.No 114/MDMD of 2016-17)
55 Painting of Steel Tubular Pole of lengths and no. of coats of paint, as
given below with ready mixed paint/primer of approved make, and brand
incl. preparation of surface by sand paper/emery paper, cleaning etc. for
receiving fresh coat of paint.
Above 9.0 mtr. long pole.
(i) 1st coat of aluminium paint over 1 coat of RO priming 16 per pole 415.00 49.80 4.65 469.45 7511.17
(ii) 2nd coat of aluminium paint over 1st coat 16 per pole 204.00 24.48 2.28 230.76 3692.24
(PWD schedule electrical 2017/page-H2/item 4 )
56 Fixing outdoor type fluorescent/SV/MV light fitting on pole including
S&F 40 mm dia x 1.68 mts. long GI Pipe (ISI-Medium) bracket with 40
mmx10 mm thick, MS clamp etc. and providing wiring with 2x1/1.40
PVC insulated & sheathed wire (single core) partly in GI conduit &
partly through above bracket from OH line to the fitting, without control
switch, incl. making connections and
painting.
16 p/set 1400.00 168.00 15.68 1583.68 25338.88
(PWD schedule electrical 2017/page-H5/item 3 )
Total amount including GST and cess (A) = 1516228.04
Total amount excluding cess (B) = 1501215.89
Special repair of damaged delivery pipe line (1200mm dia.) and 12 nos 20 cusec
mixed flow horizontal pump with allied electyro mechanical components at Ranichak
pumping station, PS. Daspur, Dist. Paschim medinipur
RATE ANALYSIS
Item sl no- 1
Dismantling or removing existing pipeline including removal of valves, specials, jointing materials,
including carrying. Loading, unloading and stacking and removal of material from work site to the
departmental store or another site as directed excluding excavation and refilling including gas cutting as per
specification and direction of Engineer-in-charge including hire charges of suitable capacity hydra.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm


HIRE CHARGES ON MACHINARY
One(01) nos. piece of pipe of length 4.0 Mtr

Sl. No. Description Qty Unit Rate/ Unit Amount


1 COLESHYDRA 830-15T 1.5 Hrs. 1250 1875.00
2 Winch & Chain Pulley 1.5 Hrs. 200 300.00
3 Jig & Fixtures, Tripod & other specials 1.5 Hrs. 75 112.50
related to work. Sub Total 2287.50

LABOUR/ OPERATOR CHARGES

Sl. No. Description Qty Unit Rate Amount


1 Plumber Fitter (H/S) 1.00 Day 326 326.00
2 Sk. Helper to Plumber Fitter 1.00 Day 296 296.00
3 Semi Skilled Labour 1.00 Day 270 270.00
Sub Total 892.00

ABSTRACT

Hire Charges on machinery excluding operator/ crew charges 2287.50


Cost of Operator/ Crew Charges 892.00

3179.50
CP 317.95
3497.45
GST @ 12% 419.69
3917.14
Cess @ 1% 39.17
3956.32
Rate per metre of pipe = Rs 989.08
Item sl no- 2

Manufacturing and supplying of spiral welded ERW/SAW fabricated MS pipe (Fe 410, commercial quality) including
procurement of plates, gas cutting to required sizes, rolling, track welding, assembling in suitable length to form pipes
with MS flanges on both ends of pipe, flange one face machined including drilled holes conforming to IS 6392, including
all taxes (Central & local), machining, testing, heat treatment, ultrasound testing and transportation with loading and
unloading, stacking charges to complete the job as per IS.3589 and IS 5504 as applicable and as per specification and
direction of E.I.C.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm

(Mode of analysis adopted as per approved schedule no- 12 of 2016-17)

Analysis considering 3 Mtr length of pipe

Outer Dia of the pipe= 1220 mm


Inner Dia of the pipe= 1200 mm
Length of the pipe 3000 mm
Volume of the pipe plate= 114040080 mm³ = 0.11404008 m³
Weight of the pipe plate density 7850 Kg/m³ = 895.215 Kg
Weigt of finished material 895.215 Kg
Add scrap material @10% 89.521 Kg
984.736 Kg
Cost of raw material 984.736 Kg @ Rs 50 /Kg =Rs 49236.80
Less scrap 89.521 Kg @ Rs 15 /Kg =Rs 1342.82
Rs 47893.98
Sheet metal work charge (cutting & bending.) @ 20 % of mat. cost =Rs 9578.80
Bending Charge @ 20 % of mat. cost =Rs 1915.76
Rough machining charge (welding edge
preparation etc.) @ 20 % of mat. cost =Rs 9578.80
Welding charge @ 30 % of mat. cost =Rs 14368.19

Heat treatment charge of pipe 895.215 Kg @ Rs 10 per kg =Rs 8952.15


Ground finishing Rs 1000.00
Testing charge conforming IS:226 Rs 1000.00
Ultrasound teating charge Rs 2000.00
96287.68
Transportion charge from site to workshop and work shop to workshop
and to site including loading and unloading & other incidental charges

L.S Rs 1000.00
Rs 97287.68
Contractor profit @ 10% Rs 9728.77
Rs 107016.44
GST @ 12% Rs 12841.97
119858.42
Cess @ 1% Rs 1198.58
121057.00
Rate per meter = Rs 40352.33
Rate per Kg = Rs 135.23
b) Outer Dia. of pipe : 610mm, Thickness -10mm
(Mode of analysis adopted as per approved schedule no- 12 of 2016-17)
Analysis considering 3 Mtr length of pipe
Outer Dia of the pipe= 610 mm
Inner Dia of the pipe= 590 mm
Length of the pipe 3000 mm
Volume of the pipe plate= 56548800 mm³ = 0.0565488 m³
Weight of the pipe plate density 7850 Kg/m³ = 443.908 Kg
Weigt of finished material 443.908 Kg
Add scrap material @10% 44.391 Kg
488.299 Kg
Cost of raw material 488.299 Kg @ Rs 50 /Kg =Rs 24414.94
Less scrap 44.391 Kg @ Rs 15 /Kg =Rs 665.86
Rs 23749.08
Sheet metal work charge (cutting & bending.) @ 20 % of mat. cost =Rs 4749.82
Bending charge @ 20 % of mat. cost =Rs 4749.82
Rough machining charge (welding edge
preparation etc.) @ 20 % of mat. cost =Rs 4749.82
Welding charge @ 30 % of mat. cost =Rs 7124.72

Heat treatment charge of finished pipe 443.908 Kg @ Rs 10 /Kg =Rs 4439.08


Ground finishing L.S Rs 500.00
Testing charge conforming IS:226 L.S Rs 1000.00
Ultrasound teating charge L.S Rs 500.00
51562.34
Transportion charge from site to workshop and work shop to workshop
and to site including loading and unloading & other incidental charges
L.S Rs 1000.00
Rs 52562.34
Contractor profit @ 10% Rs 5256.23
Rs 57818.57
GST @ 12% Rs 6938.23
64756.80
Cess @ 1% Rs 647.57
65404.37
Rate per meter = Rs 21801.46
Rate per Kg = Rs 147.34
Item sl no- 3

Supplying and fabricating MS plate flange, properly ribbed one face machined, including drilling holes as per standard
table, conforming to IS 6392 : 1971, cutting & fixing are same with M.S. Pipe by electric arc welding, using standard
electrodes as per IS specification and direction of E.I.C. shall approve the electrodes for arc welding before use.

a) Pipe OD: 1220 mm, flange OD-1375mm, thickness-36mm, drilling dia. 30mm x 32 nos at PCD 1320mm.
Finish Outer Dia of the flange= 1375 mm
Finish Inner dia of the flange= 1220 mm
Finish Thickness of the flange 36 mm
Size of raw material Length Breadth Thickness
1395 1395 38
Raw Volume of the flange= 73948950 mm³ = 0.07394895 m³
Raw Weight of the one flange density 7850 Kg/m³ = 580.499 Kg
Finish Volume of raw material = 11372670.54 mm³ = 0.011372671 m³
Finish Weight of raw material = 89.275 Kg

Cost of raw material 580.499 Kg @ Rs 48 /Kg =Rs 27863.96


Less scrap 491.224 Kg @ Rs 20 /Kg =Rs 9824.48
Cost of material Rs 18039.49
Rough machining charge (cutting, welding
edge preparation etc.) @ 15 % of mat. cost =Rs 2705.92
Welding charge @ 25 % of mat. cost =Rs 4509.87
Heat treatment charge of finished pipe @ 10 % of mat. cost =Rs 270.59
30mm dia hole cutting charge in flange 32 No @ Rs 30 /each Rs 960.00
Ground finishing L.S Rs 1000.00
Testing charge conforming IS:226 L.S Rs 1000.00
28485.88
Transportion charge from site to workshop and work shop to workshop and to site
including loading and unloading & other incidental charges
L.S. Rs 500.00
Rs 28985.88
Contractor profit @ 10% Rs 2898.59
Rs 31884.46
GST @ 12% Rs 3826.14
35710.60
Cess @ 1% Rs 357.11
36067.71
b) Pipe OD: 610 mm, flange OD-755mm, thickness-32mm, drilling dia. 26mm x 20 nos at PCD 705mm.
Finish Outer Dia of the flange= 755 mm
Finish Inner dia of the flange= 610 mm
Finish Thickness of the flange 25 mm
Size of raw material Length Breadth Thickness
775 775 27
Raw Volume of the flange= 16216875 mm³ = 0.016216875 m³
Raw Weight of the one flange density 7850 Kg/m³ = 127.302 Kg
Finish Volume of raw material = 3886257.375 mm³ = 0.003886257 m³
Finish Weight of raw material = 30.507 Kg

Cost of raw material 127.302 Kg @ Rs 48 /Kg =Rs 6110.52


Less scrap 96.795 Kg @ Rs 20 /Kg =Rs 1935.91
Cost of material Rs 4174.61
Rough machining charge (cutting, welding
edge preparation etc.) @ 15 % of mat. cost =Rs 626.19
Welding charge @ 25 % of mat. cost =Rs 1043.65
Heat treatment charge of finished pipe @ 10 % of mat. cost =Rs 62.62
26mm dia hole cutting charge in flange 20 No @ Rs 30 /each Rs 600.00
Ground finishing L.S Rs 1000.00
Testing charge conforming IS:226 L.S Rs 1000.00
8507.08
Transportion charge from site to workshop
and work shop to workshop and to site
including loading and unloading & other
incidental charges
L.S. Rs 500.00
Rs 9007.08
Contractor profit @ 10% Rs 900.71
Rs 9907.78
GST @ 12% Rs 1188.93
11096.72
Cess @ 1% Rs 110.97
11207.68
Item sl no- 4
Lowering, laying in position to correct line and level MS pipe line with flange joint with necessary gasket
with / with out any cut coating on pedestal or chairs upon prepared formation for interconnection with
newly laid pipeline. The rate to include loading, unloading, hoisting, marginal cutting wherever required,
assembling, tack welding and transportation up to 500M etc. complete as specified including hire charges
of suitable capacity hydra.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm

HIRE CHARGES ON MACHINARY


considering one(01) nos. piece of pipe of length 4.0 Mtr.
Description Qty Unit Rate Amount
COLES HYDRA 830-30T 2.0 Hrs. 1250 2500.00
Winch & Chain Pulley 2.0 Hrs. 200 400.00
Jig & Fixtures, Tripod & other specials 2.0 Hrs. 75 150.00
related to work. 3050.00

LABOUR/ OPERATOR CHARGES

Description Qty Unit Rate Amount


Plumber Fitter (H/S) 0.5 Day 326.00 163.00
Fitter 0.5 Day 296.00 148.00
Semi Skilled Labour 1 Day 270.00 270.00
418.00
ABSTRACT

Hire Charges on machinery excluding operator/ crew charges 3050.00


Cost of Operator/ Crew Charges 418.00
Cost towards Gasket
Total 3468.00
Contractor profit @ 10% Rs 346.80
Rs 3814.80
GST @ 12% Rs 457.78
4272.58
Cess @ 1% Rs 42.73
4315.30

Cost per Mtr run = Rs 1078.83


(PWD p-102)
Quantity Analysis

item Serial no. 6


Earthwork in excavation in the canals / drainage channels / borrow pits / River bed / slope of bank
as noted below as per designed section & throwing the spoils
Length(m) in layers of 25
Depth(m) cm. for making
Wide(m) banks
Volume(m³)
20 2 3.5 140

item Serial no. 7


Earthwork in making new embankment / ring bundh/ retired embankment by excavation of earth
from borrow pits in all kinds of soil including making berms and depositing the same in layers
140 not

item Serial no. 8


Supplying, fitting, fixing bolts with nuts, washer:
Approx. weight
Wt. of bolt
with nut, kg Nos Total weight kg
M27x150 0.98039 288 282.352
M24x120 0.6329 120 75.948
Washer 0.0394 408 16.075
374.376
Miscellaneous @ 10% 37.438
411.813
Say 415 kg
Quantity Analysis
item Serial no.
Header-1 Header-2 Total length Total
a) Horizontal beam make by ISMB 600 Length(m) Length(m) of header length of Weight
pipe ISMB-600 (Kg)

1.800 1.060 187.120 374.24 45881.82


8.600 10.040 61.700
3.220 0.300 248.820
0.340 2.760 Say
1.400 10.030 250
7.990 10.020
8.720 6.200
10.060 6.140
7.010 0.320
0.300 8.000
7.580 6.040
8.210 6.680
2.500 2.400
perpendicular to pump house 67.730 69.990
22.800 5.160
4.040
Paralal to pump house
15.200
2.200
Exposed 90.530 96.590 187.120
Under earth 30.200 31.500 61.700

Length of single pipe 5m


No of Pipe 49.764
No of Flange 99.528
b) Horizontal support beam Perpendicular to Pipe line make by ISMB 300
Length of single beam(m) Distance(m) Nos. Total length Weight
2 2 94 187.12 (Kg)
8270.704

c) Radial Pipe line Support beam Perpendicular to Pipe line make as ISMB 200
Length of single beam(m) Distance(m) Nos. Total length Weight
1.2 2 94 112.272 (Kg)
2851.709

d) Clamp Length(m) Wide(m) Thickness Nos Weight


5.1082416 0.100 0.020 94 (Kg)
7503.455

e) Base Plate Length(m) Wide(m) Thickness Nos Weight


(Kg)
5.02656 0.1 0.01 21 820.386

f) Cheqer Plate Support ISMC75


Length of single beam(m) Nos Weight
2 374 5344.147

g) Checqured Plate Length(m) Wide(m) Thickness


374.24 0.714 0.006 12585.47

83257.69
1 Pa (N/m2) = 1x10-6 N/mm2 = 1.4504x10-4 psi
1 MPa = 106 N/m2 = 0.145x103 psi (lbf/in2) = 0.145 ksi
1 GPa = 109 N/m2 = 106 N/cm2 = 103 N/mm2 = 0.145x106 psi (lbf/in2)
1 psi (lb/in2) = 0.001 ksi = 144 psf (lbf/f2) = 6,894.8 Pa (N/m2) = 6.895x10-3 N/mm2

200 Gpa = 200000000 N/cm2 =


L Volume per m w E(Kg/cm²) I(cm^4) Deflection(cm)
10 2.011 2010.624 200000 ISMB600 91800 1.0547259E-08
0.0909304704 713.804 ISMB450 30400 3.1849946E-08
250.000 ISMB400 20500 4.7231139E-08
2974.4282
1487.2141
L/δ
94811366
31397228
21172473
Name of the work "Replacement of damaged delivery pipe (1200mm dia. & 600mm dia) and at Ranichak pumping station, PS.
Daspur, Dist. Paschim medinipur"

Rate
Rate/unit GST Cess including Amount
Sl no Description of items Qnty. Unit
(Rs) Rs Rs. GST & Cess Rs.
Rs.

1 Dismantling or removing existing pipeline including removal of valves,


specials, jointing materials, including carrying. Loading, unloading and
stacking and removal of material from work site to the departmental
store or another site as directed excluding excavation and refilling
including gas cutting as per specification and direction of Engineer-in-
charge.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm 36 m 874.36 104.92 9.79 989.08 35606.84
(Rate Analysis Enclosed)
2 Manufacturing, providing and supplying spirally welded/ERW/
SAW/fabricated MS pipe (commercial quality) including procurement of
plates, gas cutting to required size, welding, assembling in suitable
length to form pipes welded on automatic welding machine and forming
V edge on both ends of pipe including all taxes ( central & state),
railway freight, insurance, unloading from railway wagon, loading into
truck, transport to store/site, unloading, stacking etc. complete as per IS-
3689 and IS 5504 as applicable as per specifications ( No negative
tolerance in thickness is permissible.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm


36 m 35672.15 4280.66 399.53 40352.33 1452684.01
b) Outer Dia. of pipe : 610mm, Thickness -10mm 10 m 19272.86 2312.74 215.86 21801.46 218014.56
(Rate Analysis Enclosed)
3 Supplying and fabricating MS plate flange, properly ribbed one face
machined, including drilling holes as per standard table, conforming to
IS 6392 : 1971, cutting & fixing are same with M.S. Pipe by electric arc
welding, using standard electrodes as per IS specification and direction
of E.I.C. shall approve the electrodes for arc welding before use.

a) Pipe OD: 1220 mm, flange OD-1375mm, thickness-36mm, drilling


dia. 30mm x 32 nos at PCD 1320mm. 12 nos 31884.46 3826.14 357.11 36067.71 432812.47
b) Pipe OD: 610 mm, flange OD-755mm, thickness-32mm, drilling dia.
26mm x 20 nos at PCD 705mm. 4 nos 9907.78 1188.93 110.97 11207.68 44830.74
(Rate Analysis Enclosed)
4 Lowering, laying in position to correct line and level MS pipe line with
flange joint with necessary gasket with / with out any cut coating on
pedestal or chairs upon prepared formation for interconnection with
newly laid pipeline. The rate to include loading, unloading, hoisting,
marginal cutting wherever required, assembling, tack welding and
transportation up to 500M etc. complete as specified.

a) Outer Dia. of pipe : 1220 mm, Thickness -10mm


36 m 953.70 114.44 10.68 1078.83 38837.72
(Rate Analysis Enclosed)

5 Earthwork in excavation in the canals / drainage channels / borrow pits /


River bed / slope of bank as noted below as per designed section &
throwing the spoils in layers of 25 cm. for making banks as per profile or
to deposit the same in any other place within an initial lead of 30 metre
and initial lift of 1.5 metre including breaking clods, rough dressing etc.
complete as per direction of the Engineer-in-charge.

Soft weathered rock / soft laterite. 140 m³ 225.00 27.00 2.52 254.52 35632.80
(Ref: USOR I&WD, 2017, Page-C-1)

6 Earthwork in making new embankment / ring bundh/ retired


embankment by excavation of earth from borrow pits in all kinds of soil
including making berms and depositing the same in layers not exceeding
25 cm. as per profile within an initial lead of 30 metre and lift of 1.5
metre including cost of nicking outlines, dug-belling, putting profiles,
cutting and removing thick and thorny jungles, uprooting trees and
stumps of all sizes upto 30 cm., girth from the site alignment as per
direction of the Engineerin- Charge including dewatering, removal of
weeds, carcasses, organic matter etc., if any, breaking clods, rough
dressing, watering, ramming, compacting etc. complete

Where land for earth owned/arranged by the Department 140 m³ 118.00 14.16 1.32 133.48 18687.42
(Ref: USOR I&WD, 2017, Page-C-1)
7 Supplying and fixing of nut and bolt with washer. 400.000 kg 108.00 12.96 1.21 122.17 48867.84

(Ref: SOR PWD, 2017, Page- ) Total amount including GST and cess (A) = 2325974.39
Total amount excluding cess (B) = 2302944.94
Contingency(C) on (B) @ 3% 69088.35
Total estimated amount = (A+C) = 2395062.74
Special repair of damaged delivery pipe line (1200mm dia.) and 12 nos 20 cusec
mixed flow horizontal pump with allied electyro mechanical components at
Ranichak pumping station, PS. Daspur, Dist. Paschim medinipur

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