THICKNESS BASED ON INTERNAL PRESSURE - SHELL

Design Temperature T : 300 deg.C

Design Internal Pressure P : 294.2 kPag 3 kg/cm2g
Tan to Tan Length L : 17020 mm
Inside dia of shell D : 1500 mm
Inside radius of shell R : 750 mm
Joint Efficiency Factor E : 1
Corrosion allowance CA : 0 mm
Shell Material : SA 240 Gr.316
Max allowable stress at design temp S : 119000 kPa
AS PER ASME SEC.VIII DIV. 1

Based on Circumferential Stress t < 0.5R or P < 0.385 SE

Minimum Required Thickness
t =( PR / SE-0.6P) : 1.8570 mm UG-27
Minimum Required Thickness of shell including CA : 1.8570 mm
Nominal Thickness of shell : 8.0000 mm
Nominal Thickness of shell excluding CA : 8.0000 mm
Maximum Allowable Working Pressure
MAWP1 = SEt / R + 0.6t : 1261.26 kPa
Maximum Stress Smax
Smax1 = P(R + 0.6t) / Et : 27757.77 kPa

Based on Longtudinal Stress t < 0.5R or P < 0.385 SE

Minimum Required Thickness
t =( PR / 2SE + 0.4P) : 0.93 mm UG-27
Minimum Required Thickness of shell including CA : 0.9266 mm
Nominal Thickness of shell : 8.0000 mm
Nominal Thickness of shell excluding CA : 8.0000 mm
Maximum Allowable Working Pressure
MAWP2 = 2SEt / R - 0.4t : 2549.54 kPa
Maximum Stress Smax
Smax2 = P(R - 0.4t) / 2Et : 13731.79 kPa

Results :
Maximum Allowable Stress Smax = Min (Smax1 , Smax2) : 13731.79 kPa

Thickness is Sufficient
Nominal Thickness of shell : 8.0000 mm
 THICKNESS BASED ON INTERNAL PRESSURE - HEAD
Head Form : 2:1 Elipsoidal
Inside dia of head D : 1500 mm
Inside depth of head h : 375 mm
Head Material : SA 240 Gr.316
AS PER ASME SEC.VIII DIV. 1
D/2h : 2

Factor K from Table K : 1

Minimum Required Thickness

t = (PDK / 2SE -0.2P) : 1.8547 mm UG-32
Minimum Required Thickness of head including CA : 1.8547 mm
Nominal Thickness of head : 6.5 mm
Nominal Thickness of head without CA : 6.5 mm
Maximum Allowable Working Pressure
MAWP = 2SEt / KD + 0.2t : 1030.44 kPa
Maximum Stress Smax
Smax = P(KD + 0.2t) / 2Et : 33975.5738462 kPa

Thickness is Sufficient

Nominal Thickness of head : 6.5 mm

 THICKNESS BASED ON EXTERNAL PRESSURE (without stiffeners)
STEPS :
1 Assume t
2 Determine L/Do and Do/t
Enter L/Do in Fig G. in Subpart 3 of Section II Part D
For value L/Do > 50 use value at L/Do = 50
For value L/Do < 0.05 use value at L/Do = 0.05
3 For Value of Do/t find out factor A
4 Enter value of A in the applicable material chart in subpart 3 of section II, Part D for design
temperature. Interpolation may be made between lines for intermediate temperatures.
If the value of A falls to the right of the curve, use tip value of the curve.
5 Find value of factor B
6 Maximum allowable working pressure Pa : 4B / 3 (Do/t)
7 If A falls to left of curves in step 4, Pa : 2AE / 3 (Do/t)
8 Compare the calculated value of Pa with P. If Pa is smaller than P, select a larger value for t and
repeat the design procedure until a value of Pa is obtained that is equal to or greater than P.
Design Temperature T : 300 deg.C
Design Internal Pressure P : 294.2 kPag 3 kg/cm2g
Design External Pressure Pext : 101.32 kPag Atmospheric Pressure
Joint Efficiency Factor E : 1
Corrosion allowance CA : 0 mm
Shell Material : SA 240 GR.316
Max allowable stress at design temp S : 119000 kPa
Inside dia of shell D : 1500 mm
Nominal Thickness of shell tn : 8 mm
Outside diameter of cylindrical shell course Do : 1516 mm
Min. required thickness of cylindrical shell w/o CA t : 8 mm
Depth of the head h : 375.00 mm D/4 for 2:1 Eliptical
Tan to Tan Length Lt-t : 17020 mm
Total length L : 17270.00 mm Lt-t + 2(h/3)
L = A circumferential line on a head (excluding conical heads) at one-third the depth of the head from
the head tangent line
CALCULATION : UG-28
Step : 1 Assumed Thickness t : 8 mm
Step : 2 Determine L/Do L/Do : 11.39
Determine Do/t Do/t : 189.50
Step : 3 Find factor A from ASME Sec II Part - D , Subpart-3, Fig-G & Table G
Factor A : 0.0000160
Step : 4 Check the Corresponding Curve in ASME Sec II Part - D , Subpart-3
The value of Factor A falls to the left of the curve (HA-2)
Step : 5 Find factor A from ASME Sec II Part - D , Subpart-3, Fig-HA-2 & Table HA-2
Factor B : 1.284331 MPa
Step : 6 Find Modulus of Elasticity ASME Sec II Part - D , Subpart-2, Table TM-1
 Modulus of Elasticity E : 170363636.3636 kPa

Step : 7
Maximum allowable working pressure Pa : 2AE / 3 (Do/t)
MAWP Pa : 9.5677 kPa
MAWP is lower than External Design Pressure. So, increase thickness or provide adequate stiffening rings
 THICKNESS BASED ON EXTERNAL PRESSURE (with stiffeners)
STEPS :
1 Assume t
2 Determine L/Do and Do/t
Enter L/Do in Fig G. in Subpart 3 of Section II Part D
For value L/Do > 50 use value at L/Do = 50
For value L/Do < 0.05 use value at L/Do = 0.05
3 For Value of Do/t find out factor A
4 Enter value of A in the applicable material chart in subpart 3 of section II, Part D for design
temperature. Interpolation may be made between lines for intermediate temperatures.
If the value of A falls to the right of the curve, use tip value of the curve.
5 Find value of factor B
6 Maximum allowable working pressure Pa : 4B / 3 (Do/t)

7 If A falls to left of curves in step 4, Pa : 2AE / 3 (Do/t)

8 Compare the calculated value of Pa with P. If Pa is smaller than P, select a larger value for t and
repeat the design procedure until a value of Pa is obtained that is equal to or greater than P.
Design Temperature T : 300 deg.C
Design Internal Pressure P : 294.2 kPag 3 kg/cm2g
Design External Pressure Pext : 101.32 kPag Atmospheric Pressure
Joint Efficiency Factor E : 1
Corrosion allowance CA : 0 mm
Shell Material : SA 240 GR.316
Max allowable stress at design temp S : 119000 kPa
Inside dia of shell D : 1500 mm
Nominal Thickness of shell tn : 8 mm
Outside diameter of cylindrical shell course Do : 1516 mm
Min. required thickness of cylindrical shell w/o CA t : 8 mm
Depth of the head h : 375.00 mm D/4 for 2:1 Eliptical
Max. unsupported Length Lu : 4320 mm
Total length L : 4320.00 mm

CALCULATION : UG-28
Step : 1 Assumed Thickness t : 8 mm
Step : 2 Determine L/Do L/Do : 2.85
Determine Do/t Do/t : 189.50
Step : 3 Find factor A from ASME Sec II Part - D , Subpart-3, Fig-G & Table G
Factor A : 0.00020
Step : 4 Check the Corresponding Curve in ASME Sec II Part - D , Subpart-3
The value of Factor A falls to the right of the curve (HA-2)
Step : 5 Find factor A from ASME Sec II Part - D , Subpart-3, Fig-HA-2 & Table HA-2
Factor B : 16.000000 MPa
Step : 6 Find Modulus of Elasticity ASME Sec II Part - D , Subpart-2, Table TM-1
 Modulus of Elasticity E : 170363636.3636 kPa

Step : 7
Maximum allowable working pressure Pa : 4B / 3 (Do/t)
MAWP Pa : 4042.6667 kPa
MAWP is greater than External Design Pressure. So, the given thickness is Satisfactory