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MADURA BD FIELD DEVELOPMENT - EPCI

GENERAL WELDING-NDE SPECIFICATION


PIPING SHOP-FIELD FABRICATION

DOC NO. : WHP-SPM-011 REV. C

RECORD OF REVISION
The revisions listed below have been incorporated in this copy of the document.
REV PAGE
SECTION DESCRIPTION OF CHANGES
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C All All Approved for Construction

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TABLE OF CONTENTS

1. GENERAL 4
1.1 Scope of Specification 4
1.2 Definition 4
1.3 Codes and Specification 4
1.4 Submittals 5
2. PRODUCT 5
2.1 Welding 5
2.2 Thermal Treatment 5
2.3 NDE (Non Destructive Examination) Requirements 6
2.4 Hardness Testing 7
2.5 Amine and Wet H2S Requirements 7
2.6 Delta Ferrite Testing 7
3. FIELD WELDING 7

ATTACHMENT – 1 8

PIPING WELDING DATA SHEET 8

ATTACHEMENT – 2 21

STANDARD WELD JOINT SYMBOL 21

ATTACHMENT – 3 23

STANDARD NDE/HEAT TREAT/TEST SYMBOL 23

ATTACHMENT – 4 25

GENERAL NOTES 25

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DOC NO. : WHP-SPM-011 REV. C

1. GENERAL
1.1 Scope of Specification
This specification prescribes standards for welding pressure-retaining piping, including non-
pressure attachments thereto and Non Destructive Examination for welds, fabricated parts and
component geometric configuration encountered in fabrication.

1.2 Definition

Company : Husky-CNOOC Madura Limited(HCML) as the ultimate user and owner or


the authorized representative of Company
Purchaser : The organization that issues the purchase order and specifications to the
Vendor. The purchaser is Husky-CNOOC Madura Limited’s(HCML)
appointed agent
Contractor : The party that carries out all or part of the design, engineering, procurement,
construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor
Vendor : The Manufacturer of the equipment or the Manufacturer’s agent with the unit
responsibility

1.3 Codes and Specification


The latest editions of all applicable codes, specifications, and references shall define the
minimum requirements applicable to the subject work and no statement contained in this
Specification shall be construed as limiting the work to such minimum requirements.

Wherever conflicts or omissions between codes, specifications, and contract occur, the most
onerous condition shall apply. Contractor is responsible for reviewing the list below and informing
the Company of any omissions. All conflicts shall be formally brought to the attention of the
Company.
1.3.1 Applicable Codes

American Society Mechanical Engineering (ASME)


ASME B31.3 : Process Piping
ASME B31.8 : Gas Transmission and Distribution Piping
ASME Section V : Non Destructive Examination
ASME Section IX : Welding and Brazing Qualification

American Petroleum International (API)


API RP14E : Recommended Practice Design and Installation for Chemical, Oil and
Gas Industries
API RP582 : Welding Guidelines for chemical, Oil and Gas Industries

1.3.2 Related Project Specification

Work in this specification shall be coordinated with Project Specifications


WHP-SPM-507 : General Specification for Positive Material Identification (PMI)
WHP-SPM-512 : General Welding/NDE Specification for Pressure-Retaining
Components

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WHP-SPM-001 : Piping Material Specification Line Class - Process And Utility Piping
WHP-SPM-002 : Shop Fabrication and Handling Process And Utility Piping
WHP-SPM-003 : Field Fabrication And Installation Process And Utility Piping

1.4 Submittals
Submittals shall be made to the Purchaser or their designated representative in accordance with
the PO or Project Scope of Work and the following:
1.4.1 Welding

Submit WPSs (Welding Procedure Specifications) and PQRs (Procedure Qualification Records)
and a copy of Attachment-1 to this specification that has been filled in with the Vendor’s WPS
numbers to be used.
Note: WPS / PQR review will not proceed unless a completed copy of Attachment-1 is submitted
along with the WPS / PQRs.

2. PRODUCT
General design and fabrication requirements shall be in accordance with ASME B31.8 or ASME
B31.3, whichever is applicable.
2.1 Welding
2.1.1 Acceptable Welding Processes

See WHP-SPM-512 General Welding/NDE Specification For Pressure-Retaining Components for


a list of acceptable welding processes and associated limitations.
2.1.2 Weld Joint Fit-up

The engineering design document shall specify maximum pipe wall offset (hi-low) for single-
welded butt joints.
2.2 Thermal Treatment
2.2.1 Preheat and Interpass Requirements

The minimum preheating temperatures for welding, thermal cutting, and tack welding, including
bridge tacks, shall be as specified in the WPS, Attachment-1 or the applicable Code, whichever is
greater.
2.2.2 PWHT (Postweld Heat Treatment) Requirements

1. PWHT shall be in accordance with ASME B31.8 or ASME B31.3, whichever is applicable and
Attachment-1.
2. PWHT shall be performed in accordance with a written procedure that details the PWHT
method to be used, heating and cooling rates, holding time and temperature, and a
description of thermocouple locations for all pipe sizes to be PWHT'd.
3. The use of non-air hardening type filler metal on Cr-Mo fillet welds for the purpose of avoiding
PWHT is not permitted without written permission from the Purchaser or their designated
representative.
4. PWHT shall be performed in an enclosed furnace or by electrical resistance heating methods.
Purchaser permission is required to use other PWHT methods.
5. Exposed machined or threaded surfaces shall be protected from oxidation during PWHT.

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2.3 NDE (Non Destructive Examination) Requirements


The extent of NDE for each piping line class is specified in Attachment-1.
2.3.1 Visual Examination

Visual examination, evaluation and record of indications inspections is required and shall be in
accordance with ASME B31.8, Paragraph 826 or ASME B31.3, Paragraph 344.2, whichever is
applicable and ASME Code, Section V, Article 9.
2.3.2 Liquid Penetrant Examination

1. Liquid penetrant examination and evaluation of indications shall be in accordance with the
requirements and methods specified in ASME B31.3, Paragraph 344.4 or ASME B31.8,
Paragraph 826, whichever is applicable and ASME Code Section V, Article 6.
2. Penetrant materials shall meet the requirements of Paragraph T-641 of Article 6, Section V of
the ASME Code, for sulfur and halogen content, regardless of the type of material to be
examined. Chloride content of materials to be used on austenitic stainless steel shall not
exceed 50 PPM.
3. Liquid penetrant examination of welds shall include a band of base metal at least 1 inch (25
mm) wide on each side of the weld.
2.3.3 Magnetic Particle Examination

1. Magnetic particle examination and evaluation of indications shall be in accordance with the
requirements and methods specified in ASME B31.8, Paragraph 826 or ASME B31.3,
Paragraph 344.3, whichever is applicable and ASME Code, Section V, Article 7.
2. Magnetic particle examination of welds shall include a band of base metal at least 1 inch (25
mm) wide on each side of the weld. The AC magnetic yoke method shall be used.
3. In-process magnetic particle examination. When magnetic particle examination is substituted
for ultrasonic examination, the root pass, intermediate passes (if specified by the Purchaser),
and the finished weld shall be examined by the magnetic particle method.
2.3.4 Ultrasonic Examination

Ultrasonic examination and evaluation of indications shall be in accordance with the requirements
and methods specified in ASME B31.8, Paragraph 826 or ASME B31.3, Paragraph 344.6,
whichever is applicable and ASME Code Section V Article 5.
1. Ultrasonic examination may be substituted for radiographic examination when permitted by
the Purchaser.
2. When a single-wall radiographic technique cannot be used on weld joints requiring
radiography and the pipe wall thickness exceeds 1-1/4 inches (32 mm), the welds shall be
100% ultrasonically examined in lieu of radiographic examination.
2.3.5 Radiography Examination

Radiographic examination procedures, techniques, and evaluation of indications shall be in


accordance with ASME B31.8, Paragraph 826 or ASME B31.3, Paragraph 344.5, whichever is
applicable and ASME Code Section V, Article 2.
Additional requirements for radiographic examination shall be as follows:
A. Radiographs shall be made using industrial radiographic film.
B. Lead screens shall be used.
Approval from the Purchaser or their designated representative is required for use of
penetrameters other than those specified in the applicable Code. Wire type image quality
indicators (IQIs) equal to those meeting EN462-1, DIN 54109 or JIS-Z3104 requirements may
be substituted for those specified in ASME Section V provided an equivalent sensitivity is met.
C. Whenever less than 100% radiography is specified, the following rule shall apply:
The percent of welds specified on Attachment-1 shall be radiographed around their entire
circumference. A record shall be kept of the quality and extent of each welder's work. Each

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DOC NO. : WHP-SPM-011 REV. C

welder’s work shall be represented in the percentage of welds examined.

2.4 Hardness Testing


See WHP-SPM-512 General Welding/NDE Specification For Pressure-Retaining Components for
hardness testing requirements. See Appendix 02 of specification WHP-SPM-512 for hardness
testing of DSS (Duplex Stainless Steel).
2.5 Amine and Wet H2S Requirements
See WHP-SPM-512 General Welding/NDE Specification For Pressure-Retaining Components,
Appendix 01 for welding, NDE and PWHT requirements for equipment and piping in amine and
wet H2S service.
2.6 Delta Ferrite Testing
A. Five percent (5%) of pressure-retaining welds in austenitic stainless steel shall be tested for
delta ferrite in the weld deposit and the results recorded for production weldments.
B. Delta ferrite determinations made using magnetic instruments shall be performed before
PWHT when PWHT is required.
C. Delta ferrite content shall be 3 - 10 FN for operating temperatures of 800 °F (425°C) and
above, or for components that are PWHT’d. For components with operating temperatures
below 800 °F (425 °C), the delta ferrite content shall be 3 - 12 FN.
D. Delta ferrite shall be determined by a magnetic instrument calibrated in accordance with AWS
A4.2 (e.g., Severn gage or ferrite scope), or calculated using the Schaeffler or WRC 1988
Constitution Diagrams.
E. See Appendix 02 of specification WHP-SPM-512 for delta ferrite testing of DSS.

3. FIELD WELDING
Field fabrication and erection shall be performed in accordance with Section 2.0 of this
specification, except for the addition or deletion of items detailed in this section.
Welding shall not be done when the ambient air temperature is lower than 0°F (minus 18°C) or
when surfaces are wet, exposed to rain, snow, sleet, or high wind. The ambient air temperature
may be below 0°F (minus 18°C) during welding; however a heated structure or shelter around the
area being welded must maintain the air temperature adjacent to the weldment at 0°F (minus
18°C) or higher.
All weld areas shall be adequately protected from wind and moisture throughout welding

End Specification

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ATTACHMENT – 1
PIPING WELDING DATA SHEET

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PIPING WELDING DATAS SHEET (SHEET-1)


Category: Normal General Hydrocarbon, Fuel Gas, Glycol, Sulfur Vapor, Design Code: ASME B31.3
Condensate, Steam, Boiler Feed Water, Combustion Air,
Hot Oil, ASME Flange Rating: 150, 300, 600, 900

Line Class(es): HP301, HP316, HS313, HP416, HP616, HS613, HP716

Special Criteria:

Piping Material: Killed Carbon Steel Attachment Material: Killed Carbon Steel Valve Material: Carbon Steel

P Number: P Number:

P-1 P Number: P-1 P-1

CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite N/A


Requirements:

Pipe Wall Joint Heat Treat NDE Hardness Test


Dia Thick- Type
ness (Note B) (Notes A & C) Welding Procedures
NPS
Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)

All All SW Note 1 Note 2 No N/A N/A 100 % 100% None None
All ≤ ¾” BW Note 1 No No 100 % N/A N/A 100% None None
All > ¾” BW Note 1 Yes No 100 % N/A N/A 100% None None
All All SBR Note 1 Note 2 No N/A N/A N/A 100% None None
All All OL Note 1 Note 2 No N/A N/A N/A 100% None None
All All PFW Note 1 Note 2 No N/A N/A N/A 100% None None
All All FW Note 1 Note 2 No N/A 5% 5% 100% None None
Table Notes: General Notes:

1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥ 1”. See Attachment - 4, for General Notes “A” through “D”.

2) PWHT branch welds and fillet welds when the thickness through the weld in any plane > ¾” Hardness testing after PWHT to be performed to
assure success of heat treatment

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PIPING WELDING DATA SHEET (SHEET – 2)

Category: Normal Sour Hydrocarbons, Sour Water, Closed Drains, Flare Vent, Design Code: ASME B31.3
Glycol, H2S Transfer, Sour Gas, Sour Water, Acid Gas, ASME Flange Rating: 150, 300, 600, 900
Produced Gas
Line Class(es): HP314, HP317, HP319, HP324, HP414, HP614, HP714

Special Criteria: NACE MR 01-75


Piping Material: Killed Carbon Steel Attachment Material: Killed Carbon Steel Valve Material: Carbon Steel
P Number: P Number:
P Number: P-1
P-1 P-1
CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type
(Note B) (Notes A & C) Welding Procedures
ness
NPS
Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Note 2 No N/A 100 % 100% 100% Note 3 Note 3
All ≤ ¾” BW Note 1 No No 100 % N/A N/A 100% Note 3 Note 3
All > ¾” BW Note 1 Yes No 100 % N/A N/A 100% Note 3 Note 3
All All SBR Note 1 Note 2 No N/A N/A N/A 100% Note 3 Note 3
All All OL Note 1 Note 2 No N/A N/A N/A 100% Note 3 Note 3
All All PFW Note 1 Note 2 No N/A N/A N/A 100% Note 3 Note 3
All All FW Note 1 Note 2 No N/A N/A N/A 100% None None
Table Notes: General Notes:
1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥ 1”. See Attachment-4, for General Notes “A” through “D”.
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane > ¾”. Hardness testing after PWHT to be performed to assure
3) See par. 5.0 of Appendix 01 of specification WHP-SPM-512. success of heat treatment
4) For sour service welds, 100% RT BW and 100% MT/PT on FW

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PIPING WELDING DATA SHEET (SHEET – 3)

Category: Normal Hydrocarbon (w/Amine <190F), Lean Amine, Hydrocarbon Design Code: ASME B31.3
(w/Amine >190F), Rich Amine, Lean Amine (Hot) ASME Flange Rating: 150, 300, 600, 900

Line Class(es): HP318, HP320, HP418, HP620, HP718

Special Criteria: Amine

Piping Material: Killed Carbon Steel Attachment Material: Killed Carbon Steel Valve Material: Carbon Steel
P Number: P Number:
P-1 P Number: P-1 P-1
CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Yes No N/A N/A NA 100% Note 2 Note 2
All ≤¾” BW Note 1 Yes No 100% N/A N/A 100% Note 2 Note 2
All > ¾” BW Note 1 Yes No 100% N/A N/A 100% Note 2 Note 2
All All SBR Note 1 Yes No N/A N/A N/A 100% Note 2 Note 2
All All OL Note 1 Yes No N/A N/A N/A 100% Note 2 Note 2
All All PFW Note 1 Yes No N/A N/A N/A 100% Note 2 Note 2
All All FW Note 1 Yes No 100% 100% 100% 100% None None
Table Notes: General Notes:
1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥ 1”. See Attachment - 4, for General Notes “A” through “D”.
2) See par. 5.0 of Appendix 01 of specification WHP-SPM-512. Hardness testing after PWHT to be performed to assure
success of heat treatment

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PIPING WELDING DATA SHEET (SHEET – 4)

Category: Liquid Sulfur Design Code: ASME B31.3

Jacketed (Removal Steam Jacketed) ASME Flange Rating: 150

Line Class(es): HP322

Special Criteria:
Piping Material: Killed Carbon Steel Attachment Material: Killed Carbon Steel Valve Material: Carbon Steel
P Number: P Number:
P-1 P Number: P-1 P-1
CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite N/A
Requirements:
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & E) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Note 2 No N/A N/A 100 % 100% None None
All ≤ ¾” BW Note 1 No No 100 % N/A N/A 100% None None
All > ¾” BW Note 1 Yes No 100 % N/A N/A 100% None None
All All SBR Note 1 Note 2 No N/A N/A N/A 100% None None
All All OL Note 1 Note 2 No N/A N/A N/A 100% None None
All All PFW Note 1 Note 2 No N/A N/A N/A 100% None None
All All FW Note 1 Note 2 No N/A 5% 5% 100% None None
Table Notes: General Notes:
1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥ 1”. See Attachment - 4, for General Notes “A” through “D”.
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane > ¾”. Hardness testing after PWHT to be performed to assure
success of heat treatment

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PIPING DATA SHEET (SHEET -5)

Category: Clad Wet Sour Hydrocarbon, Produced water, Wet Sour Design Code: ASME B31.3
Hydrocarbon ASME Flange Rating: 150, 300, 600, 900, API 10000

Line Classes: HP330, HP430, HP630, HP730, HPS30


Special Criteria:
Piping Material: Alloy 825 Clad C S (>4”) Attachment Material: Carbon Steel Valve Material: Alloy 825
P Number: P Number:
P-1/P-45 P Number: P-1 P-45
CVN Requirements: ASME B31.3 PMI Requirements: Note 3 Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Note 2 No N/A N/A 100 % 100% None None
All ≤ ¾” BW Note 1 No No 100% N/A N/A 100% None None
All > ¾” BW Note 1 Yes No 100% N/A N/A 100% None None
All All SBR Note 1 Note 2 No N/A N/A N/A 100% None None
All All OL Note 1 Note 2 No N/A N/A N/A 100% None None
All All PFW Note 1 Note 2 No N/A N/A N/A 100% None None
All All FW Note 1 Note 2 No 100% N/A N/A 100% None None

Table Notes: General Notes:


1) 50º F Minimum for P-1 Base Metal <1” and 175º F minimum for P-1 Base Metal ≥ 1”. See Attachment - 4, for General Notes “A” through “D”.
2) PWHT branch welds and fillet welds when the thickness through the P-1 material weld in any Hardness testing after PWHT to be performed to assure
plane exceeds ¾””. success of heat treatment on P-1 material
3) Per Project Specification WHP-SPM-507, for Alloy 825 cladding.

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PIPING WELDING DATA SHEET (SHEET – 6)

Category: Clad Wet Sour Hydrocarbon, Produced water, Wet Sour Design Code: ASME B31.3
Hydrocarbon ASME Flange Rating: 150, 600, 900, API 10000

Line Class(es): HP330, HP630, HP730, HPS30


Special Criteria:
Piping Material: Alloy 825 (≤4”) Attachment Material: Alloy 825 Valve Material: Alloy 825
P Number: P Number:
P-45 P Number: P-45 P-45
CVN Requirements: ASME B31.3 PMI Requirements: Note 1 Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW 50ºF No No N/A N/A 100 % 100% None None
All All BW 50ºF No No 100% N/A N/A 100% None None
All All SBR 50ºF No No N/A N/A N/A 100% None None
All All OL 50ºF No No N/A N/A N/A 100% None None
All All PFW 50ºF No No N/A N/A N/A 100% None None
All All FW 50ºF No No N/A N/A N/A 100% None None

Table Notes: General Notes:


1) Per Project Specification WHP-SPM-507.
See Attachment - 4, for General Notes “A” through “D”.

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PIPING WELDING DATA SHEET (SHEET 7)

Category: Normal Sour Hydrocarbons, Sour Water, Hydrocarbons (w/ Design Code: ASME B31.3
Amine>190F), Chemicals, Lube Oil, Seal Oil, Hydraulic
Valve Control System, Hydraulic System for Deck ASME Flange Rating: 150, 300, 600, 900, 1500, 2500

HP300G, HP400G, HP600G, HP700G, HP800G, HP900G


Line Class(es):
Special Criteria:
Piping Material: 316 / 316L SS Attachment Material: 316 / 316L SS Valve Material: 316 SS
P Number: P-8 P Number: P-8 P Number: P-8
CVN Requirements: ASME B31.3 PMI Requirements: Yes (Note 2) Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 No No N/A N/A 100 % 100% None None
All All BW Note 1 No No 100 % N/A N/A 100% None None
All All SBR Note 1 No No N/A N/A N/A 100% None None
All All OL Note 1 No No N/A N/A N/A 100% None None
All All PFW Note 1 No No N/A N/A N/A 100% None None
All All FW Note 1 No No N/A N/A 100 % 100% None None

Table Notes: General Notes:


1) Preheat to 50º F minimum. Interpass temperature 350 º F maximum
2) As per Project Specification WHP-SPM-507. See Attachment - 4, for General Notes “A” through “D”.

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PIPING WELDING DATA SHEET (SHEET – 8)


Category: Normal Produced Gas Design Code: ASME B31.3

Line Class(es): HP309 ASME Flange Rating: 150


Special Criteria:
Piping Material: 2205 Duplex SS Attachment Material: 2205 Duplex SS Valve Material: 2205 Duplex SS
P Number:
P Number: P-10H P Number: P-10H P-10H
CVN Requirements: ASME B31.3 PMI Requirements: Yes (Note 2) Ferrite Requirements: Note 3
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 No No N/A N/A 100% 100% Note 4 Note 4
All All BW Note 1 No No 100% N/A 100% 100% Note 4 Note 4
All All SBR Note 1 No No N/A N/A 100% 100% Note 4 Note 4
All All OL Note 1 No No N/A N/A 100% 100% Note 4 Note 4
All All PFW Note 1 No No N/A N/A 100% 100% Note 4 Note 4
All All FW Note 1 No No N/A 100% 100% 100% Note 4 Note 4

Table Notes: General Notes:


1) Preheat to 50º F.
2) As per Project Specification WHP-SPM-507. See Attachment - 4, for General Notes “A” through “D”.
3) See par. 4.3 of Appendix 02 of specification WHP-SPM-512.
4) See par. 4.4 of Appendix 02 of specification WHP-SPM-512.

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DOC NO. : WHP-SPM-011 REV. C

PIPING WELDING DATA SHEET (SHEET – 9)


Category: Normal Hydrocarbon Design Code: ASME B31.8

Line Class(es): HP616P ASME Flange Rating: 600

Special Criteria:
Piping Material: Killed Carbon Steel Attachment Material: Killed Carbon Steel Valve Material: Carbon Steel
P Number:
P Number: P-1 P Number: P-1 P-1
CVN Requirements: ASME B31.8 PMI Requirements: N/A Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Note 2 No N/A N/A 100% 100% None None
All ≤ 1 ¼” BW Note 1 No No 100% N/A N/A 100% None None
All > 1 ¼” BW Note 1 Yes No 100% N/A N/A 100% None None
All All SBR Note 1 Note 2 No N/A N/A N/A 100% None None
All All OL Note 1 Note 2 No N/A N/A N/A 100% None None
All All PFW Note 1 Note 2 No N/A N/A N/A 100% None None
All All FW Note 1 Note 2 No N/A 10% 10% 100% None None

Table Notes: General Notes:


1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥1”.
2) PWHT per par. 825 of ASME B31.8. See Attachment - 4, for General Notes “A” through “D”.

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DOC NO. : WHP-SPM-011 REV. C

PIPING WELDING DATA SHEET (SHEET – 10)

Category: Clad Wet Sour Hydrocarbons Design Code: ASME B31.8

Line Class(es): HP730P ASME Flange Rating: 900


Special Criteria:
Piping Material: Alloy 825 Clad C S (>4”) Attachment Material: Carbon Steel Valve Material: Alloy 825
P Number:
P Number: P-1/P-45 P Number: P-1 P-45
CVN Requirements: ASME B31.8 PMI Requirements: Note 3 Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 Note 2 No N/A N/A 100% 100% None None
All ≤ 1 ¼” BW Note 1 No No 100% N/A N/A 100% None None
All > 1 ¼” BW Note 1 Yes No 100% N/A N/A 100% None None
All All SBR Note 1 Note 2 No N/A N/A N/A 100% None None
All All OL Note 1 Note 2 No N/A N/A N/A 100% None None
All All PFW Note 1 Note 2 No N/A N/A N/A 100% None None
All All FW Note 1 Note 2 No N/A 100% 100% 100% None None

Table Notes: General Notes:


1) 50º F Minimum for P-1 Base Metal <1” and 175º F minimum for P-1 Base Metal ≥1”. See Attachment - 4, for General Notes “A” through “D”.
2) PWHT per par. 825 of ASME B31.8 for P-1 material. Hardness testing after PWHT to be performed to assure
3) Per Project Specification WHP-SPM-507, for Alloy 825 cladding. success of heat treatment on P-1 material.

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DOC NO. : WHP-SPM-011 REV. C

PIPING WELDING DATA SHEET (SHEET – 11)


Category: Clad Wet Sour Hydrocarbon Design Code: ASME B31.8

Line Class(es): HP730P ASME Flange Rating: 900


Special Criteria:
Piping Material: Alloy 825 (≤4”) Attachment Material: Alloy 825 Valve Material: Alloy 825
P Number:
P Number: P-45 P Number: P-45 P-45
CVN Requirements: ASME B31.8 PMI Requirements: Note 1 Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW 50ºF No No N/A N/A 100% 100% None None
All All BW 50ºF No No 100% N/A N/A 100% None None
All All SBR 50ºF No No N/A N/A N/A 100% None None
All All OL 50ºF No No N/A N/A N/A 100% None None
All All PFW 50ºF No No N/A N/A N/A 100% None None
All All FW 50ºF No No N/A N/A N/A 100% None None
Table Notes: General Notes:
1) Per Project Specification WHP-SPM-507.
See Attachment - 4, for General Notes “A”.

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DOC NO. : WHP-SPM-011 REV. C

PIPING WELDING DATA SHEET (SHEET – 12)

Category: Normal Open Drains (Offshore), Diesel Fuel, Nitrogen, Potable Design Code: ASME B31.3
Water, Instrument Air, Utility Air, Utility Water. Black Water,
ASME Flange Rating: 150, 300
MGPS, Grey Water System, Air Vent, Sounding Tank,

HP301, HP306, HP307, U361, HP416,


Line Class(es):
Special Criteria:
Piping Material: Killed Carbon Steel Attachment Material: Killed Carbon Steel Valve Material: Carbon Steel
P Number: P Number:
P-1 P Number: P-1 P-1
CVN Requirements: ASME B31.3 PMI Requirements: N/A Ferrite Requirements: N/A
Pipe Wall Joint Heat Treat NDE Hardness Test
Dia Thick- Type (Note B) (Notes A & C) Welding Procedures
NPS ness Preheat PWHT CVN RT MT PT VT % Max. WPS No. (Note D)
All All SW Note 1 No No N/A N/A NA 100% None None
All ≤ ¾” BW Note 1 No No 10% N/A N/A 100% None None
All > ¾” BW Note 1 No No 10% N/A N/A 100% None None
All All SBR Note 1 No No N/A N/A N/A 100% None None
All All OL Note 1 No No N/A N/A N/A 100% None None
All All PFW Note 1 No No N/A N/A N/A 100% None None
All All FW Note 1 No No N/A N/A N/A 100% None None
Table Notes: General Notes:
1) 50º F Minimum for Base Metal <1” and 175º F minimum for Base Metal ≥1”. See Attachment - 4, for General Notes “A” through “D”.
2) PWHT branch welds and fillet welds when the thickness through the weld in any plane > ¾” Hardness testing after PWHT to be performed to assure
success of heat treatment

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DOC NO. : WHP-SPM-011 REV. C

ATTACHEMENT – 2
STANDARD WELD JOINT SYMBOL

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DOC NO. : WHP-SPM-011 REV. C

STANDARD WELD JOINT SYMBOL

ABBR TYPE OF OPERATION REMARKS

RT Radiography All types, Random and 100%

MT Magnetic Particle Examination All methods, Wet or Dry

PT Liquid Penetrant Examination All methods

UT Ultrasonic Examination All methods, excluding thickness testing

VT Visual Examination Dimensional checks, etc.

HT Hardness Test All methods

PMI Positive Material Identification All methods

FN Delta Ferrite Determination All methods

CVN Impact Testing Charpy V-Notch

PWHT Postweld Heat Treatment All methods

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DOC NO. : WHP-SPM-011 REV. C

ATTACHMENT – 3
STANDARD NDE/HEAT TREAT/TEST SYMBOL

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DOC NO. : WHP-SPM-011 REV. C

STANDARD NDE/HEAT TREAT/TEST SYMBOL

ABBR TYPE OF OPERATION REMARKS

RT Radiography All types, Random and 100%

MT Magnetic Particle Examination All methods, Wet or Dry

PT Liquid Penetrant Examination All methods

UT Ultrasonic Examination All methods, excluding thickness testing

VT Visual Examination Dimensional checks, etc.

HT Hardness Test All methods

PMI Positive Material Identification All methods

FN Delta Ferrite Determination All methods

CVN Impact Testing Charpy V-Notch

PWHT Postweld Heat Treatment All methods

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DOC NO. : WHP-SPM-011 REV. C

ATTACHMENT – 4
GENERAL NOTES

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DOC NO. : WHP-SPM-011 REV. C

GENERAL NOTES

The Vendor is required to fill in his WPS Number(s) for each applicable line under the “Welding
Procedures” column on the PWDS (Pipe Welding Data Sheets). A copy of the completed PWDS
shall be submitted for review along with the Vendor’s WPS/PQR(s) prior to the start of fabrication.
WPS/PQR review will not proceed until completed copies of the PWDS are submitted.
A. NDE shall be in accordance with paragraph 2.3 of this specification which includes spot RT in
addition to RANDOM/100% RT specified in the PWDS. NDE percentages referenced on the
PWDS are minimums. Progressive sampling for examination per ASME B31.3 paragraph
341.3.4 is required not only for radiography, but also for all other NDE methods as well.
B. Fabrication and heat treatment requirements for piping bends shall be in accordance with
ASME B31.3 or ASME B31.8, as applicable, and this Specification.
C. All welds shall be visually examined (VT). Documentation of this VT does not have to
reference each specific weld, but can be summarized and grouped in general on Certificates
of Conformance (CoC’s) or daily weld reports.
D. Vendor is to specify WPS number to be used for dissimilar welds on the PWDS under the
WPS No. column for each joint type (i.e., SW, BW, SBR, etc) when applicable.

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