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VD MV switch gear
General documentation Binder 1/1
Created by: CB
Approved by: CBC
Approved date: 04-10-2016
Vendor Documentation
Binder 1/1
General
MV switchgear
FLS equipment no.
811.MV220
Language
English
Vendor reference
Index 1
Vendor Documentation
Binder 1/1 VAMP Protection IED
V300 3
General
MV switchgear
HVX Breaker Operation
FLS equipment no. and Tec Instuctions 4
811.MV220
HVX Wiring. 6
Current transformer
Technical Specifications 7
Voltage transformer
Technical Specifications 8
Language
English
Vendor references
ET200S Operating
Instructions 9
10
Medium Voltage Distribution
PIX
12–17–24 kV
Air-insulated switchgear with vacuum switching devices
www.schneider-electric.com
Schneider Electric
35, rue Joseph Monier
CS 30323
92506 Rueil-Malmaison Cedex, France
www.schneider-electric.com
Manufacturer:
Schneider Electric Sachsenwerk GmbH
Service:
Should you have any queries as to our service, please contact:
Schneider Electric Sachsenwerk GmbH
© Schneider Electric
All rights reserved to this technical instruction.
Reproduction and making available of this technical instruction, or extracts, to third parties are prohibited.
Only integral reproduction of this technical instruction is permitted with the written permission from Schneider Electric Energietechnik GmbH –
Sachsenwerk Medium Voltage.
Electronic copies in e.g. PDF-format or scanned version have the status “for information only” .
The only valid version of technical Instructions are always enclosed directly to the product in question by the factory.
PIX Content
7 Low-voltage connection�������������������������������������������������������������� 42
7.1 Open low-voltage compartment door.................................................. 42
7.2 Attachment of the low-voltage compartment...................................... 42
7.3 Connection of the ring circuits in the low-voltage compartment......... 42
7.4 Connecting external cables in the switchgear panel.......................... 43
7.4.1 Routing the external cables through the panel’s internal cable
duct.............................................................................................43
7.4.2 Routing the external cables through an additional cable duct ..43
8 Commissioning���������������������������������������������������������������������������� 44
8.1 Final steps........................................................................................... 44
8.2 Checking switching functions and interlocks...................................... 45
8.3 Power frequency test for busbar (optional)......................................... 45
8.4 Cable test after assembly................................................................... 46
9 Voltage indicators������������������������������������������������������������������������ 48
9.1 Voltage Detection Systems (VDS)...................................................... 48
9.2 Voltage Present Indicating System VPIS............................................ 48
9.3 Phase comparators............................................................................. 49
10 Operation�������������������������������������������������������������������������������������� 50
10.1 Operator interfaces of panels............................................................. 50
10.2 Operation accessories........................................................................ 51
10.3 Trucks for PIX panels.......................................................................... 52
10.4 Interlocks......................................................................................... 54
10.4.1 Mechanical interlocks..................................................................54
10.4.2 Electromagnetic interlocks (optional)..........................................54
10.4.3 Mechanical lock-outs due to padlocks (not included in scope of
supplies)......................................................................................55
10.4.4. Interlocks by means of cylinder locks (optional)...........................57
10.4.5 Supplementary interlocks............................................................58
10.5 Operating specifications.....................................................................58
10.6 Operating the circuit-breaker.............................................................58
10.6.1 Charging the circuit-breaker’s energy storing device.................58
10.6.2 Operating the circuit-breaker manually.......................................59
10.6.3 Switching the circuit-breaker electrically.....................................60
10.6.4 Position indicators on circuit-breaker and possible operating
sequences..................................................................................60
10.7 Move truck into service/disconnected position...........................60
10.7.1 Racking-in the truck from disconnected into service position....60
10.7.2 Racking-out the truck from service into disconnected position..61
10.8 Vacuum contactor CVX......................................................................61
10.8.1 Fuse tripping...............................................................................62
10.9 Operating the earthing switch manually.............................................. 62
10.9.1 Switching ON the earthing switch.................................................63
10.9.2 Switching earthing switch OFF.......................................................63
10.10 Standard switching operations...........................................................63
10.10.1 Operating feeder cable..................................................................64
10.10.2 Earthing the feeder cable..............................................................64
10.10.3 Coupling busbar sections via bus section coupler.........................64
10.11 Earthing the busbar.............................................................................65
10.11.1 Earthing the busbar with the circuit-breaker of an feeder panel.....65
10.11.2 Earthing the busbar with busbar earthing switch in the metering
panel...........................................................................................66
10.11.3 Earthing the busbar with busbar earthing switch........................66
11.1 Safety provisions................................................................................67
11.2 Servicing schedule.............................................................................67
11 Maintenance���������������������������������������������������������������������������������� 67
4 AMTNoT 060-02
PIX Content (contd.)
11.3 Cleaning.............................................................................................68
11.4 Avoid condensation............................................................................68
11.5 Corrosion protection...........................................................................68
11.6 Replacement of components and panels..........................................68
11.7 Lubrication instructions......................................................................69
11.8 Replacing fuse of voltage transformer...............................................70
12 Annex�������������������������������������������������������������������������������������������� 71
12.1 Auxiliary products...............................................................................71
12.2 Treatment of firmly screw-connected contact surfaces.....................71
12.3 Screw fastenings................................................................................72
12.4 Required tools (not included in the scope of supplies)......................72
12.5 Operation accessories.......................................................................73
12.5.1 Transport trolley for truck............................................................73
12.5.2 Handling crane for trucks (optional)............................................74
12.6 List of the assembly drawings.........................................................
74
AMTNoT 060-02 5
PIX Remarks on this manual
„Warning“
This danger symbol warns about dangerous
electrical voltage. Contact with voltage may result in
fatal injury!
„Warning“
This danger symbol warns about the risk of injury.
Please comply with all the provisions identified by
this symbol in order to avoid death or serious injury.
„Warning“
This danger symbol warns about the risk of falling.
„Important“
This instruction symbol is used for information which is
important to avoid material damage.
6 AMTNoT 060-02
PIX Remarks on this manual (contd.)
Abbreviations used
“PIX 12”:
PIX switchgear for rated voltage Ur = 12 kV
“PIX 17”:
PIX switchgear for rated voltage Ur = 17.5 kV
“PIX 24”:
PIX switchgear for rated voltage Ur = 24 kV
“Truck”: withdrawable part
Any questions or suggestions?
Do you have any questions or suggestions regarding this manual, or do
you require further information?
We always strive to provide you with the best-possible information for
optimum, safe use of our products. Thus, do not hesitate to contact us if
you have any recommendations, amendments or proposals for
improvement.
AMTNoT 060-02 7
PIX 1 Safety provisions
Read these instructions carefully before you work on the switchgear, and
perform the work detailed in them as described. Do not perform any work
which is not described in this manual.
8 AMTNoT 060-02
PIX 2 Design and description
Fig. 2.1
Feeder panel PIX 12 with circuit-breaker truck HVX (for rated currents ≤ 2500 A)
1 Low-voltage compartment
2 Circuit-breaker truck HVX
3 Front door
4 Earthing switch control element
5 Voltage indicator
6 Position indicator of earthing switch
7 Cable compartment cover
8 Voltage transformer (optional)
9 Earth bar
10 Current transformer
11 Cable connections
12 Make-proof earthing switch
13 Shutter
14 Busbars
15 Pressure relief flap of switching device compartment
AMTNoT 060-02 9
PIX 2 Design and description (contd.)
1
16
15
2
3
14
4
13
12
11
6 10
7 9
Fig. 2.2
Feeder panel with circuit-breaker truck HVX (for rated currents ≤ 2500 A)
10 AMTNoT 060-02
PIX 2 Design and description (contd.)
2
1
Fig. 2.3
Panel with internal arc classification (IAC)
1 Deflector
2 Pressure relief duct
AMTNoT 060-02 11
PIX 2 Design and description (contd.)
12 AMTNoT 060-02
PIX 2 Design and description (contd.)
d b
a e
Fig. 2.16
Dimensions of PIX panels
a Panel width
b Panel height (depending on height of low-voltage compartment)
c Height of low-voltage compartment
d Panel height without low-voltage compartment and attachments
e Panel depth
968 2
1
558
600
757
Fig. 2.17
Dimensions of pressure relief duct and deflector
AMTNoT 060-02 13
PIX 2 Design and description (contd.)
PIX 12
PIX 17
Panel type
Rated current2 Panel width Weight3
[A] a1 [mm] approx.
[kg]
■■ Feeder panel with HVX circuit-breaker ≤ 2000 750 850
■■ Bus section coupler with HVX circuit-breaker ≥ 2500 1000 1100
■■ Bus riser panel ≤ 2000 750 750
■■ Feeder panel with disconnector truck UTX (also for bus
section coupler) ≥ 2500 1000 900
14 AMTNoT 060-02
PIX 2 Design and description (contd.)
PIX 24
AMTNoT 060-02 15
PIX 2 Design and description (contd.)
Degrees of protection against accidental contact and foreign objects according to IEC 60529
external enclosure of panel IP3X1
between the compartments of the panel IP2X
1
optional IP4X; other values available on request
The applicable panel-specific technical data are indicated on the nameplate (see section 2.7 Nameplate) and in the switchgear-
specific documentation.
The technical data of the switching device (HVX, UTX) are indicated on the nameplate and in the operating manual of the
device concerned.
16 AMTNoT 060-02
PIX 2 Design and description (contd.)
2.7 Nameplate
The type designation on the nameplates on the front of the panels (Fig.
2.18) informs about essential technical data. When submitting enquiries to
the manufacturer or ordering spare parts, the following information is
required:
■■ Type designation
■■ Serial number
■■ Year of construction
Fig. 2.18
Nameplate on panel front
1 Type designation
2 Serial number
3 Year of construction
4 Technical data
AMTNoT 060-02 17
PIX 2 Design and description (contd.)
Power consumption
Rated power consumption
Device AC 50/60 Hz
DC approx. [W] approx. [VA]
Blocking coil 12
Motor for earthing switch 150–180
Information about the power consumption of solenoids and the motor is available
from the manufacturer. The supply voltage data is required to this effect.
Truck
Electrical control and operating devices of trucks are described in the
appropriate Technical Manuals (see ”Reference documents” on page 6).
■■ Circuit-breaker HVX with Ur ≤ 24 kV, Ir ≤ 2500 A
see Technical Instruction AGS 531301-01
■■ Circuit-breaker HVX with Ur ≤ 17.5 kV, Ir > 2500 A
see Technical Instruction AGS 531461-01
■■ Disconnector truck UTX/Metering truck MTX
see Technical Instruction AGS 531361-01
■■ Vacuum contactor CVX
see Technical Instruction NTV 133
18 AMTNoT 060-02
PIX 3 Packaging, transport,
delivery and storage
Fig. 3.1
Packed in PE protective film on a pallet
Fig. 3.2
Packed in a wooden case
AMTNoT 060-02 19
PIX 3 Packaging, transport,
delivery and storage (contd.)
3.2 Transport
Warning!
When transporting the switchgear, it must be
ensured that the units do not slip or tip (if necessary,
nail down transport pallets to the loading surface).
Important:
For transporting the trucks, comply with the transport specifica-
tions in the appropriate manuals.
Fig. 3.3
Do not tip the transport units Transport using a forklift truck
For transport, the panels must be packaged completely. The entire length
of the forks must be placed under the transport unit (Fig. 3.4).
Fig. 3.4
Transport using a forklift truck
3.3 Delivery
■■ Handle shipping units carefully when unloading and unpacking them.
■■ Shipping units must be checked upon receipt. Any damage which may
have occurred in transit must be recorded and reported to the manufacturer
immediately.
■■ Check completeness of consignment based on the transport documents.
The supplier must be notified in writing without delay about any deviations.
3.4 Storage
Warning!
Sufficient stability and evenness of the supporting
area (floor) must be ensured.
If the panels are not installed immediately after delivery, they can be stored
under the following conditions:
+ 40 ºC ■■ Panels may only be stored vertically; they must not be stacked.
■■ Storage only indoors!
■■ Panels and accessories must be packed in sealed aluminium film with
– 5 ºC
desiccant and in a wooden case (storage for max. two years after date of
packing).
Fig. 3.5
Schematic diagram of storage conditions for PIX
switchgear panels
20 AMTNoT 060-02
PIX 4 Access to the main circuit
compartments
Fig. 4.1
1 Release securing bolts of cable compartment
cover
2 Lift cable compartment cover and remove it in
forward direction
Re-mounting the cable compartment cover
After terminating assembly work, place cable compartment cover onto the
panel, lower it and fasten it again using the securing bolts.
AMTNoT 060-02 21
PIX 4 Access to the main circuit
compartments (contd.)
L1
L2
L3
7
2 3 1
Fig. 4.2
Removing the truck carrier
1 Securing bolts of the support
2 Support (only for PIX 17 and 24)
3 Insulating walls (only for PIX 17 and 24)
4 Fastening the auxiliary switch block
5 Plug-and-socket connector of voltage indicator
6 Securing bolts of truck carrier
7 Raise truck carrier on the front and pull it out
8 Slide for earthing switch actuation
22 AMTNoT 060-02
PIX 4 Access to the main circuit
compartments (contd.)
Fig. 4.3
Opening the front door
1 Insert double-bit key and unlock door. To this effect,
turn the key to the left.
2 Insert handle with the lever pointing down, and turn
handle to the left.
3 The door is opened and can be swung open to the
left.
AMTNoT 060-02 23
PIX 4 Access to the main circuit
compartments (contd.)
Fig. 4.4
Transport lock of circuit-breaker truck
3 1
Fig. 4.5
1 Bolts
2 Lock bolts
3 Transport lock
4.3.3 Removing and connecting the low-voltage
connector
2
Important:
The low-voltage connector can only be removed or inserted
while the truck is in disconnected position.
Fig. 4.7
Place low-voltage connector in tray
above the truck
24 AMTNoT 060-02
PIX 4 Access to the main circuit
compartments (contd.)
Fig. 4.8
Turning lever on trolley to the left
3 ■■ Approach trolley to the panel so that the lateral guides (Fig. 4.9, 2) are
close to the panel, and turn lever (1) back to the right. The trolley is locked
on the panel (3).
3
Fig. 4.9
Locking transport trolley on panel
■■ Push unlocking bar (Fig. 4.10, 4) forward to its stop. The latching of the
truck in the panel is released.
■■ Pull truck onto the trolley via the two handles (5) until it snaps in on the
trolley audibly.
■■ Turn lever back to the left (6). The trolley is lifted on the front, and
removed from the panel.
Fig. 4.10
Pull circuit-breaker onto trolley
■■ Pull trolley with the truck away from the panel (7) and turn lever back to
the right to lower it (8).
■■ Now the truck can be raised by means of a crane, and deposited. For
7
further information, please refer to Chapter 5.3.2. Instructions regarding
lifting and transporting trucks (HVX, UTX, MTX, CVX).
Fig. 4.11
Pull trolley with truck away from the panel
AMTNoT 060-02 25
PIX 4 Access to the main circuit
compartments (contd.)
1
4
■■ Turn lever to the left (Fig. 4.12, 1). The trolley is lifted on the front.
■■ Approach trolley to the panel via the handles (2) so that the lateral guides
Fig. 4.12 (3) are close to the panel, and turn lever back to the right (4). The trolley is
Move trolley with circuit-breaker towards the panel locked on the panel.
until they are in contact, and lock.
6 ■■ Press left-hand unlocking button (Fig. 4.13, 5) and slip truck briefly
beyond the ratchet lever. Subsequently, slide truck into the panel using the
handles (6), until it is latched in the panel.
■■ Turn lever back to the left (7). The trolley is lifted on the front, and
removed from the panel.
■■ Pull trolley back from the panel and turn lever back to the right to lower it.
Fig. 4.13
Pushing the circuit-breaker into the panel.
26 AMTNoT 060-02
PIX 4 Access to the main circuit
compartments (contd.)
Fig. 4.14
AMTNoT 060-02 27
PIX 4 Access to the main circuit
compartments (contd.)
1 2 4
4.4.2 Top access
3
Warning!
The top sides of the panels are not meant to be
walked on. Persons may fall through them, get
injured or may damage the panel. When work has to
be performed on the panel top, temporarily position a
solid base plate to step on.
Access to the busbars is also possible from the top via the panel top (Fig.
Fig. 4.15 4.15) provided the space available so permits (sufficient ceiling height is
Top access to the busbar compartment required).
■■ Cover top of panel using a temporary base plate (1).
1 Temporary base plate ■■ Release the screw fastening of the upper busbar compartment cover (2)
2 Screw fastening and remove sheet metal cover (3). Now, the busbar compartment (4) is
3 Sheet metal cover
accessible.
4 Busbar compartment
28 AMTNoT 060-02
PIX 5 Assembly
Warning!
Risk of injuries!
During assembly, installation and connection, the
energy storing devices must not be charged.
Warning!
Risk of accidents
Watch out for floor openings in the switchgear room.
Warning!
The top sides of the panels are not meant to be
walked on. Persons may fall through them, get
injured or may damage the panel. When work has to
be performed on the panel top - e.g. assembly of
deflectors, fans or pressure relief ducts - temporarily
position a solid
base plate to step on.
Warning!
The safety provisions of Chapter 1 must be
observed.
AMTNoT 060-02 29
PIX 5 Assembly (contd.)
Fig. 5.1
Jack rings on top of the panel
≥ 1m
Fig. 5.2
Observe the minimum height
Fig. 5.3
Transport of the panel on the floor
30 AMTNoT 060-02
PIX 5 Assembly (contd.)
5.3.2 Trucks
The trucks can be transported by means of the optional handling crane
(Fig. 5.4). Item no. AGSC73258-01.
Trucks must always be deposited on external wooden beams (Fig. 5.5).
For further details, please refer to the instruction manuals for the trucks in
question.
Fig. 5.4
Transport of truck using the handling
crane
Fig. 5.5
Trucks must always be deposited on 5.4 Requirements regarding the
external wooden beams
switchgear room
Before installing the switchgear panels, make sure that the switchgear
room is checked according to the switchgear documentation (Fig. 5.6):
■■ Observe the minimum distance between the switchgear and the wall of
the building.
■■ The load-bearing capacity of the fastening points must correspond to the
weight of the switchgear (perform a stress analysis of the floor).
■■ Check base frame (if used) for dimensions and positional tolerances.
■■ Check position of floor openings for high-voltage and low-voltage cables.
Before the panel is positioned at its site of installation, check that the
fastening points are level. Unevenness must not exceed ± 2 mm/meter and
6 mm difference in height over the entire locating surface.
Important:
Observe switchgear-specific space assignment plan.
AMTNoT 060-02 31
PIX 5 Assembly (contd.)
100
1
25
100
Fig. 5.6
Design example: The switchgear is located in the left-hand corner of the room
1 Bore-hole for fastening of panel
2 Switchgear side wall
3 Openings for routing external low-voltage cables
4 Openings for routing high-voltage cables
5 Reserved (100 x 100 mm) for the connection of the earth bus of the switchgear
to the building’s earth cable
19,5
4 x Ø 12,5
35 35
1215
1405 (1605)
1
440
423 (473)
200
2
29,5
143
35
114
40
650/750/800/1000
Fig. 5.7
Dimensions (example: PIX 12 panels)
1 Opening for routing high-voltage cables
2 Opening for routing external low-voltage cables
32 AMTNoT 060-02
PIX 5 Assembly (contd.)
Important:
Panel fastening with seismic qualification or vibration-proof
characteristics can be supplied on request. For further details,
please, contact the manufacturer..
≥ 1000 mm
≥ 100 mm
Screws
M10x30
+ Lock washer Screws M10x30
+ Washer
Lock washer
+ Dowel pin Sectional
view Washer
Dowel pin
0, 1 or 2 spacers
Top view
Spacers
Fig. 5.8
Panel fastening on concrete foundations
AMTNoT 060-02 33
PIX 5 Assembly (contd.)
2
1
Fig. 5.9
Screw-fastening the panels to one another
1 Screw M8
2 Spring washer
3 Hex. nut M8 with lock washer
4 Connecting link
3 3
5.7 Installation of the busbar bushings
Panels can be equipped, depending on the customer specifications, with
retaining plates (Fig. 5.11 and 5.12) or busbar section segregations (Fig.
5.10) for the busbar.
The retaining plates/busbar section segregations are pre-mounted at the
2
2
factory. The bushings (2) are included in the accessories.
1
1
Slip bushing from the outside through the bore-hole and mount retaining
ring (3) from the inside.
Fig. 5.12
Busbar retaining plate in bus section couplers
34 AMTNoT 060-02
PIX 5 Assembly (contd.)
Number
of feeder
bars per 2
phase 1250 A 1600 A 1250 A 1600 A
(60x10) (80x10) (60x10) (80x10)
3 -
Number 2 -
of feeder
bars per
phase 3 - -
Important:
Comply with the specifications on treatment of contact
surfaces and the tightening torques for busbar screw fastening
in the Annex.
■■ Clean all contact areas of the busbars and feeder bars in the switchgear
panels and coat them with lubricant KL (see Chapter 12.2).
■■ Screw-fasten busbars to the feeder bars as shown in Fig. 5.14 using four
bolts (PIX 12, Fig. 5.15) or four bolts and an electrode (PIX 17/24, Fig.
5.16). Observe location of busbars and feeder bars (Chap. 5.8.1).
AMTNoT 060-02 35
PIX 5 Assembly (contd.)
1 Busbar
2 Feeder bar
3 Busbar screw fastening with electrode
3 4
4 Intermediate layer
Fig. 5.13
Assembly of busbar in a left-hand end panel
1 Busbar
2 Feeder bar
1 2 3 3 Busbar screw fastening with electrode
Fig. 5.14
Busbar fastening in a center panel (example shown:
PIX 17/24)
1 Bolt M 12
2 Spring washers
3 Nut M 12
1
Fig. 5.15
Busbar screw fastening PIX 12
1 Bolt M 12
2 Lock ring
1 3 Electrode
4 Electrode with inner thread
2
3
Take differing busbar screw fastening in PIX-12 busbar end
panels into consideration:
1 1 1 1
4
Fig. 5.16
Busbar screw fastening PIX 17/24
2 2
Fig. 5.17
1
In busbar end panels, the phases L1 and L3 must be screw-fastened to electrodes
in accordance with PIX 24 (Fig. 5.16)
2
In the bus section coupler, all phases L1/L2/L3 in the lower busbar must be
screwfastened to electrodes in accordance with PIX 24 (Fig. 5.16)
36 AMTNoT 060-02
PIX 5 Assembly (contd.)
1 5
5.9 Assembly of the earth bus
Earth bars are screw-fastened between the switchgear panels using
4 connecting bars (Fig. 5.18).
Important:
Comply with the specifications on treatment of contact surfaces
and the tightening torques for screw fastenings in the Annex.
4 2
■■ Clean all contact areas of the connecting bar and the appropriate earth
3
bar in the switchgear panels and coat them with lubricant KL (see Chapter
12.2).
Fig. 5.18 ■■ Slip the connecting bar (1) into the adjacent panel (3) through the cutout
Mounting the earth bar
in the panel-supporting structure (2).
1 Connecting bar
■■ Screw-fasten (5) connecting bar on both sides to the earth bar (4) in
2 Cutout in panel-supporting structure
3 Adjacent panel
question.
4 Earthing bars in the panels ■■ Connect earth bus (Fig. 5.19) to the earthing system of the switchgear
5 Screw fastening of connecting bar to earthing bars building (connecting lines and screw accessories are not included in the
scope of supplies).
Important:
Observe the specific standards referring to earthing systems
which apply in your country.
Fig. 5.19
Connecting point of switchgear earth bus to building
earth
AMTNoT 060-02 37
PIX 6 High-voltage connection
Ø9
Cable connection variants:
40
Cable connection for Ø 13:
Ø 13
■■ Cable cross section ≤ 400 mm2
Cable connection for 4 bore-holes of Ø 9:
30
max. 4
max. 6
max. 8
1
6.2 Adjusting the cable connection height
The cable connection height can be increased by approx. 50 mm as
required.
■■ Remove the base plates and the lateral supports. Measure and drill new
fastening holes in the supports.
■■ Fasten support in the panel to the new fastening holes.
L2 max.
L1
L
38 AMTNoT 060-02
PIX 6 High-voltage connection
(contd.)
4 3
Fig. 6.3
1 Release fastening of cable clips
2 Remove cable clips
3 Remove rubber sleeves
4 Remove base plate as required
Warning!
Do not use aluminium cable lugs for the cable
connection. Inadmissible matching of materials.
Fig. 6.4
Cut rubber sleeves to size and slip them onto the
cables
Fig. 6.5
Mount cable lug
AMTNoT 060-02 39
PIX 6 High-voltage connection
(contd.)
Important:
-- Unless otherwise specified by the cable manufacturer:
Comply with the specified tightening torques and pre-coat
contact areas (see Chapter 12.2).
-- Observe the phase assignment of the switchgear panel.
■■ Fasten the individual cables to the appropriate connection surfaces (Fig.
6.6 to 6.8). In case of two cables per phase: Connect the two cables to the
first connection (Fig. 6.7).
■■ Re-mount the base plates.
■■ Fasten high-voltage cable to the base plates using clamping assemblies
(Fig. 6.9 and 6.10).
■■ Screw-fasten the earthing screens (2) of the cables to the earthing bar
(3) of the panel.
1 2 3
Fig. 6.6
1 High-voltage cable
2 Earthing screen
3 Earthing bar
40 AMTNoT 060-02
PIX 6 High-voltage connection
(contd.)
Important:
Please clarify further technical details and design specifications
with the manufacturer, as required.
Fig. 6.11
High-voltage connection on rear side of switchgear
panel (optional)
AMTNoT 060-02 41
PIX 7 Low-voltage connection
Fig. 7.1
1 Lock plate (optional)
2 Ring circuits
42 AMTNoT 060-02
PIX 7 Low-voltage connection
(contd.)
2
1
Fig. 7.2
1 Sheet metal cutouts in the panel base
2 External cables
3 Cable duct covers
4 Cable clamp
Fig. 7.3
Top cable duct
1 Cable duct cover
2 Cable duct
3 Low-voltage compartment
AMTNoT 060-02 43
PIX 8 Commissioning
44 AMTNoT 060-02
PIX 8 Commissioning (contd.)
AMTNoT 060-02 45
PIX 8 Commissioning (contd.)
4
5
1
Fig. 8.2
Switch position during the power frequency test (example: five panels)
1 Feeder panels
2 Incoming feeder panel for test voltage
3 Busbar
4 Test unit (e g. high-voltage source, test transformer)
5 Test cable
During the cable test, the busbar can be operated at rated voltage (see
nameplate). For qualification of the current transformers for cable tests,
enquire at the appropriate manufacturer’s.
A test unit and a test adapter (not included in scope of supplies) are
required for cable testing.
46 AMTNoT 060-02
PIX 8 Commissioning (contd.)
Important:
Observe the assembly instructions for the test adapters and the
operating and inspection instructions for the test unit.
Preparation
■■ Isolate feeder cable of the panel which is to be tested.
■■ Isolate feeder cable in remote station.
■■ Earth feeder cable of the panel which is to be tested.
■■ Remove cable compartment cover (see Chapter 4.2).
■■ Disconnect voltage transformer and surge arrester; earth voltage
detection systems.
Performing the cable test
■■ Connect the test adapter to a free cable connection in the panel and on
the test unit. To this effect, observe the specifications of the test unit’s
manufacturer.
Important:
Make sure that the metallic components of the test adapter are
at a sufficient distance from the earthed switchgear
components (e.g. housing).
■■ Set switchgear panel to test position:
Circuit-breaker: OFF
Truck: in disconnected position
Earthing switch: OFF
Admissible limits for the switchgear in case of cable tests with a testing frequency of
0.1 Hz available on request from the manufacturer’s.
AMTNoT 060-02 47
PIX 9 Voltage indicators
48 AMTNoT 060-02
PIX 9 Voltage indicators (contd.)
Fig. 9.6
Phase comparator for HR system
(Type ORION 3.0, Horstmann GmbH)
L1 L2 L3
Fig. 9.7
No phase coincidence: indicator lights up
L1
L1 L2 L3 L1
L1 L2 L3
Fig. 9.8
Phase coincidence: indicator does not light up
AMTNoT 060-02 49
PIX 10 Operation
3
4
5
7
8
9
10
11
L1
12
L2
L3
13
14
15
Fig. 10.1
Operator interface of PIX panels (shown in conjunction with the circuit-breaker
HVX)
50 AMTNoT 060-02
PIX 10 Operation (contd.)
AMTNoT 060-02 51
PIX 10 Operation (contd.)
1 Pole partitions
2 Moving contacts
3 Vacuum interrupter chambers
4 Press rod (transmission of ON/OFF switching movement)
5 Shutter actuation
6 Truck rollers
7 Opening for racking the truck in/out manually
8 Operations counter
9 Insertion opening for manual charging of the energy storing device
10 Indicator, energy-storing device (charged/released)
11 Indicator, circuit-breaker ON/OFF
12 Handles for racking the circuit-breaker in/out
13 Circuit-breaker OFF
14 Circuit-breaker ON
Fig. 10.3 15 Sockets for low-voltage connector
HVX circuit-breaker ≤ 17.5 kV/> 2500 A
52 AMTNoT 060-02
PIX 10 Operation (contd.)
1 H.V.H.R.C. fuses
2 Moving contacts
3 Vacuum interrupter chambers with magnetic drive
4 Truck rollers
5 Opening for racking the truck in/out manually
6 Operations counter
7 Indicator, vacuum contactor ON/OFF
8 Handles for racking out/in
9 Fuse status indication
10 Low-voltage connector
Fig. 10.4
Vakuumschütz CVX
1 Moving contacts
2 Truck rollers
3 Opening for racking the truck in/out manually
4 Handles for racking out/in
5 Sockets for low-voltage connector
Fig. 10.5
Disconnector truck UTX 12 kV
1 Moving contacts
2 Truck rollers
3 Opening for racking the truck in/out manually
4 Handles for racking out/in
5 Sockets for low-voltage connector
Fig. 10.6
Disconnector truck UTX 17.5/24 kV with pole casing
1 Moving contacts
2 High-voltage fuse for voltage transformer
3 Voltage transformer
4 Truck rollers
5 Opening for racking the truck in/out manually
6 Handles for racking out/in
7 Sockets for low-voltage connector
Fig. 10.7
Metering truck MTX
AMTNoT 060-02 53
PIX 10 Operation (contd.)
10.4 Interlocks
PIX panels have mechanical basic interlocks which help avoid operating errors.
You must be familiar with these interlocks before operating panels.
10.4.1 Mechanical interlocks
Interlock Function of interlock Method of operation of
interlock
Between truck and low-voltage The truck cannot be actuated unless the The opening for the moving crank
connector low-voltage connector is inserted handle is locked.
The truck cannot be racked in if the earthing The moving crank handle is uncoupled
switch is ON. automatically.
Between truck and earthing
switch The earthing switch can no longer be The rotary movement of the earthing
switched on if the truck has left its switch lever is blocked. Do not apply
disconnected position. force!
Circuit-breaker cannot be racked in or out The opening for the moving crank
while it is switched on handle is locked
Between the circuit-breaker Circuit-breaker cannot be switched on unless The circuit-breaker cannot be switched
and the truck ■■ it is completely in its disconnected or service on or off
position and
■■ the operating crank for the rack-in
mechanism has been removed
Between the cable compartment The cable compartment cover can only be The cable compartment cover is
cover and the earthing switch removed if the earthing switch is ON. locked mechanically by means of a
(optional) sheet metal plate.
The front door can only be opened if the The front door cannot be lifted via the
truck is in its disconnected position. opening handle unless the truck is in
Between the truck and the disconnected position.
front door (optional)
If the front door is opened, the truck cannot The crank of the truck cannot be
be moved into service position. inserted if the front door is open.
Warning!
Complete switchgear interlocking can only be
ensured with complete locking devices to avoid
malfunctions.
Important:
-- In case of failure of the supply voltage, all electrical interlocks
are in their ”locked” position. Measure: Re-establish supply
voltage.
-- Please note the purchase contract and the switchgear-
specific circuit diagram as regards the design of the interlocking
systematics.
-- If no blocking coils are being used for the locking devices, a
mechanical lock-out with cylinder or U lock must be provided.
54 AMTNoT 060-02
PIX 10 Operation (contd.)
Fig. 10.8
Cover flaps on ON/OFF pushbutton for the circuit-
breaker can be locked by means of a padlock
(optional).
Fig. 10.9
Mechanical lock-out of earthing switch via padlock
Fig. 10.10
Manual switching ON of circuit-breaker locked by
padlock
AMTNoT 060-02 55
PIX 10 Operation (contd.)
Fig. 10.11
Manual switching OFF of circuit-breaker locked by
padlock
Fig. 10.12
Mechanical lock-out for shutter (same principle for
left-hand and right-hand sides)
Fig. 10.13
Interlock of truck (optional)
56 AMTNoT 060-02
PIX 10 Operation (contd.)
1
2
Fig. 10.14
3 Interlock of truck
3
Fig. 10.15
Fig. 10.16
Fig. 10.17
AMTNoT 060-02 57
PIX 10 Operation (contd.)
L1
L2
L3
Fig. 10.18
Charge energy storing device of circuitbreaker
manually
1 Open cover
2 Insert crank
3 Turn clockwise
4 Position indicator, energy-storing device (charged)
58 AMTNoT 060-02
PIX 10 Operation (contd.)
1 Operating rod
Fig. 10.19
2 Position indicator reads: Circuitbreaker ON
Switching the circuit-breaker ON via the operating rod
1 Operating rod
3 2 Position indicator reads: Circuitbreaker OFF
4
Fig. 10.20
Switching the circuit-breaker OFF via the operating rod
Fig. 10.22
Switching circuit-breaker OFF via
pushbutton
AMTNoT 060-02 59
PIX 10 Operation (contd.)
3 released ON O
4 charged ON O–C–O
Initial situation:
-- Circuit-breaker OFF
L1
L2
L3
-- Earthing switch OFF
60 AMTNoT 060-02
PIX 10 Operation (contd.)
Fig. 10.24
Truck in service position
10.7.2 Racking-out the truck from service into
disconnected position
■■ Open cover (Fig. 10.25, 1) and insert crank (2).
■■ Turn crank counter-clockwise (3) until the truck has been racked out.
1
Remove crank.
3
■■ Check position of truck (Fig. 10.26) through the inspection glass.
1 Open cover
2 2 Insert crank
3 Turn crank counter-clockwise
L1
L2
L3
Fig. 10.25
1 1 Vacuum contactor ON
Fig. 10.27
Fig. 10.28
AMTNoT 060-02 61
PIX 10 Operation (contd.)
Switching
The vacuum contactor CVX is switched on and off by means of a remote
control device or the control and protection device GEMSTART (see
switchgear documentation).
Switching OFF manually (optional)
This feature is only available for mechanically latched vacuum contactors CVX.
In this case, the vacuum contactor CVX can be switched off directly on the
panel (Fig. 10.29 and 10.30).
■■ Insert operating rod through the guide hole in the front door until the
vacuum contactor switches OFF (Fig. 10.29). Check the position indicator
Fig. 10.29 (Fig. 10.28).
Switching OFF the vacuum contactor CVX by means of ■■ Alternatively: Switching off by means of a pushbutton (Fig. 10.30). To this
an operating rod effect, move the lever (1) downwards to its stop and press the OFF
pushbutton (2). Check the position indicator (Fig. 10.28).
Fig. 10.30
Switching OFF the vacuum contactor
CVX by means of a push-button
1 Press lever down
10.8.1 Fuse tripping
2 Press pushbutton O The inspection port of the vacuum contactor on the panel front indicates the
fuse tripping status:
CVX
Fig. 10.31
1 Indicator green: no fuse tripped
Measures to be taken in case of fuse tripping
CVX ■■ Put vacuum contactor to disconnected position and move it out of the
panel. This approach corresponds to the description in Chapter 4.3.4 with
the HVX truck.
■■ Always exchange all three fuses. Fuse replacement is described in the
Operating Manual of the vacuum contactor CVX (no. NTV 132).
Fig. 10.32
2 Indicator red: one or several fuses
have tripped
3 Switch position indicator: vacuum
contactor has switched off automatically
62 AMTNoT 060-02
PIX 10 Operation (contd.)
Fig. 10.33
Switch earthing switch ON:
1 Press slide upwards
2 Insert the operating lever
3 Turn operating lever clockwise
Fig. 10.34
4 Position indicator reads: Earthing switch is turned 10.9.2 Switching earthing switch OFF
ON
■■ Push the slide (Fig. 10.35, 1) upwards and insert the control lever of the
earthing switch with the lever rod pointing to the right (2).
■■ Press the lever counterclockwise by approx. 95° (3).
■■ Check position indicator: It must indicate that the earthing switch is OFF
(Fig. 10.36, 4). Remove crank.
1
2
10.10 Standard switching operations
Important:
Observe the switching provisions (Chapter 10.5) and the
interlocking conditions (Chapter 10.4).
Fig. 10.35
Switch earthing switch OFF
1 Press slide upwards
2 Insert the operating lever
3 Turn operating lever counterclockwise
Fig. 10.36
4 Position indicator reads: earthing switch is OFF
AMTNoT 060-02 63
PIX 10 Operation (contd.)
64 AMTNoT 060-02
PIX 10 Operation (contd.)
Important:
Observe the switching provisions (Chapter 10.5) and the
interlocking conditions (Chapter 10.4).
Fig. 10.41
Earthing the busbar with the circuit-breaker of an
feeder panel
AMTNoT 060-02 65
PIX 10 Operation (contd.)
Fig. 10.42
Earthing the busbar with busbar earthing switch in the
metering panel
1
10.11.3 Earthing the busbar with busbar earthing
switch
Initial situation:
Fig. 10.43 -- Busbar earthing switch OFF
Earthing the busbar with busbar earthing switch
Earthing the busbar
Switch the earthing switch ON (1).
De-earthing
Switch the earthing switch OFF.
66 AMTNoT 060-02
PIX 11 Maintenance
For cleaning and maintenance work, please refer to Chapter 4 ”Access to the main circuit compartments”.
In case of ambiguities or irregularities, please contact the manufacturer’s Service Center immediately.
After 1,000 actuations of the truck Revision of the switching device in question Manufacturer’s Service
or the earthing switch Center
AMTNoT 060-02 67
PIX 11 Maintenance (contd.)
11.3 Cleaning
To ensure the specified insulating level, the insulating components must be
clean and dry. On principle, cleanliness deserves utmost attention. When
deposited dirt and humidity are detected, the panels must be cleaned in an
expert fashion.
When performing cleaning, make sure that the lubrication in the drive
mechanisms is not removed. If the drive mechanisms are no longer
sufficiently lubricated, new lubrication must be applied.
Warning!
Risk of injuries: The drives must not be disassembled
for service and maintenance work.
Slight contamination
Clean using a dry, lint-free cloth. Depending on the degree of soiling,
replace cloth as often as necessary.
Serious contamination
Use cleaning agent, 1 litre can (see Chapter 12.1). The use of other
cleaning agents is not admissible.
■■ Wear protective gloves
■■ Use cleaning agent according to manufacturer’s instructions
■■ Soak the cloth thoroughly and wipe the insulating components. Keep
duration of exposure as short as possible.
■■ Expose the cleaned surface to the air for at least two hours.
68 AMTNoT 060-02
PIX 11 Maintenance (contd.)
Preparation
■■ Remove truck from the panel (see Chapter 4.3.4).
■■ To get access to the fixed contacts behind the shutters, use a shutter lift
(Fig. 11.1). Handling of the shutter lift corresponds to that of standard trucks
(HVX, UTX).
■■ Clean lubrication points using a lint-free cloth; use cleaning agent in case
of serious contamination (see Annex).
Fig. 11.1
Shutter lift for a panel width of 650 mm:
Item number ADM I25 125-01
for panel width 800/1000 mm:
Item number ADM I25 126-01 Lubrication
AMTNoT 060-02 69
PIX 11 Maintenance (contd.)
6
7
5
4
1
2
3
Fig. 11.2
Points of lubrication/maintenance
1 Earthing switch operating mechanism
2 Earthing switch contacts
3 Fuse of voltage transformer (optional)
4 Tracks for truck
5 Shutter mechanism
6 Fixed contacts for the truck
7 Switching device (lubricate in accordance with lubricating instructions in the appropriate operating manual HVX/UTX/MTX)
8 Trolley, handling: see Chapter 12.5
70 AMTNoT 060-02
PIX 12 Annex
AMTNoT 060-02 71
PIX 12 Annex (contd.)
Table 1:
Hex. bolts and socket-head capscrews (except slotted screws) and nuts (except
self-locking nuts)
72 AMTNoT 060-02
PIX 12 Annex (contd.)
12
6
11 7
10
Fig. 12.1
Transport trolley for truck
1 Autonomous interlocking of the racked-in truck on the trolley
2 Variable screw fastening of track
3 Positioning of track to adjust the various track widths
4 Track
5 Interlocking with panel
6 Variable screw fastening of unlocking bar
7 Positioning of unlocking bar to match various panel versions
8 Tray for accessories (lever, keys, handle)
9 Lever to lock / unlock the transport trolley on the panel. Table of trolley is lifted or
lowered.
10. Unlocking bar. The truck is unlocked in the panel.
11 Handles of trolley
12 Slide to unlock the truck from the trolley
AMTNoT 060-02 73
PIX 12 Annex (contd.)
Rated voltage
Panel width Item number of
Ur of the panel Truck
[mm] trolley
[kV]
650/800 HVX/UTX/MTX/CVX EIB AE1 148-011
≤ 12 HVX/UTX (Ir = 2500 A) EIB AE1 148-02
1000
HVX/UTX (Ir = 3150 A) AGS C74 125-01
750 HVX/UTX/MTX/CVX EIB AE1 148-011
≤ 17,5 HVX/UTX (Ir = 2500 A) EIB AE1 148-02
1000
HVX/UTX (Ir = 3150 A) AGS C74 125-01
800 HVX/UTX/MTX/CVX EIB AE1 148-011
24
1000 HVX/UTX (Ir = 2500 A) EIB AE1 148-02
74 AMTNoT 060-02
Appendices Note
AMTNoT 060-02 75
© 2011 Schneider Electric - All rights reserved
Schneider Electric As standards, specifications and designs change from time to time, please ask for
35, rue Joseph Monier confirmation of the information given in this publication.
CS 30323
This document has been printed
92506 Rueil-Malmaison Cedex, France
on ecological paper
RCS Nanterre 954 503 439
Publishing: Schneider Electric
Capital social 896 313 776 €
Design: Schneider Electric
www.schneider-electric.com
Printing
AMTNoT 060-02 02-2011
VAMP 300
Protection IED
Table of Contents
2 Introduction ............................................................................. 14
2.1 Principles of numerical protection techniques ................. 14
2.2 VAMP 300 ........................................................................ 16
2.3 Local HMI ......................................................................... 16
2.4 VAMPSET setting and configuration tool ......................... 20
2.5 Configuring the system with VAMPSET ........................... 20
2.5.1 Setting up the communication ............................. 20
2.5.2 Writing the settings to the IED ............................. 21
2.5.3 Saving the VAMPSET document file ................... 21
V300/en M/A002 3
Table of Contents
4 V300/en M/A002
Table of Contents
V300/en M/A002 5
Table of Contents
10 Connections .............................................................................248
10.1 Supply voltage cards ........................................................248
10.2 Analogue measurement cards ......................................... 250
10.2.1 Analogue measurements card “A =
3L+U+I0(5/1A)” .................................................... 250
10.2.2 "B = 3L+4U+I0 (5/1A)" ......................................... 251
10.2.3 "C = 3L+4U+2I0 (5+1A)" ......................................252
10.2.4 "D = 3L+4U+2I0 (1+0.2A)" ...................................253
10.2.5 Voltage measuring modes correlation for B,C and
D analogue measurement cards ......................... 254
10.3 I/O cards .......................................................................... 255
10.3.1 I/O card “B = 3BIO+2Arc” .................................... 255
10.3.2 I/O card “G = 6DI+4DO” ...................................... 256
10.3.3 I/O card “I = 10DI” ............................................... 257
10.4 I/O option card “D= 4Arc” ................................................. 258
10.5 Communication cards ...................................................... 258
10.5.1 COM 3-COM 4 ports ........................................... 260
10.6 Local port (Front panel) ....................................................265
10.7 External option modules .................................................. 266
10.7.1 VSE-001 fiber optic interface module ................. 266
10.7.2 VSE-002 RS-485 interface module ..................... 267
10.7.3 VSE-009 DeviceNet interface module ................ 268
10.7.4 VPA-3CG profibus interface module ................... 269
10.7.5 VIO 12A RTD input / output modules .................. 270
10.8 Block diagram .................................................................. 271
10.9 Connection examples ...................................................... 272
6 V300/en M/A002
Table of Contents
V300/en M/A002 7
1 This document
1 This document
V300/en M/A002 9
1.2 Safety information and password protection 1 This document
DANGER
DANGER indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if
not avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if
not avoided, can result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical
injury. The safety alert symbol shall not be used with this signal
word.
User qualification
Electrical equipment should be installed, operated, serviced, and
maintained only by trained and qualified personnel. No responsibility
is assumed by Schneider Electric for any consequences arising out
of the use of this material. A qualified person is one who has skills
and knowledge related to the construction, installation, and operation
of electrical equipment and has received safety training to recognize
and avoid the hazards involved.
Password protection
Use IED's password protection feature in order to protect untrained
person interacting this device.
10 V300/en M/A002
1 This document 1.3 Purpose
WARNING
WORKING ON ENERGIZED EQUIPMENT
Do not choose lower Personal Protection Equipment while
working on energized equipment.
Failure to follow these instructions can result in death or
serious injury.
1.3 Purpose
This document contains instructions on the installation,
commissioning and operation of VAMP 300.
This guide also contains an application example of configuring a
protection IED.
This document is intended for persons who are experts on electrical
power engineering.
This document covers the device models as described by the ordering
code in Chapter 13 Order information.
V300/en M/A002 11
1.6 Abbreviations 1 This document
1.6 Abbreviations
ANSI American National Standards Institute. A standardization organisation.
CB Circuit breaker
CBFP Circuit breaker failure protection
cosφ Active power divided by apparent power = P/S. (See power factor PF). Negative sign indicates reverse
power.
CT Current transformer
CTPRI Nominal primary value of current transformer
CTSEC Nominal secondary value of current transformer
Dead band See hysteresis.
DI Digital input
DO Digital output, output relay
Document file Stores information about the IED settings, events and fault logs.
DSR Data set ready. An RS232 signal. Input in front panel port of VAMP relays to disable rear panel local
port.
DST Daylight saving time. Adjusting the official local time forward by one hour for summer time.
DTR Data terminal ready. An RS232 signal. Output and always true (+8 Vdc) in front panel port of VAMP
relays.
FFT Fast Fourier transform. Algorithm to convert time domain signals to frequency domain or to phasors.
FPGA Field-programmable gate array
HMI Human-machine interface
Hysteresis I.e. dead band. Used to avoid oscillation when comparing two near by values.
IMODE Nominal current of the selected mode. In feeder mode, IMODE= VTPRIMARY. In motor mode, IMODE= IMOT.
IMOT Nominal current of the protected motor
IN Nominal current. Rating of CT primary or secondary.
ISET Another name for pick up setting value I>
I0N Nominal current of I0 input in general
IEC International Electrotechnical Commission. An international standardization organisation.
IEC-101 Abbreviation for communication protocol defined in standard IEC 60870-5-101
IEC-103 Abbreviation for communication protocol defined in standard IEC 60870-5-103
IED Intelligent electronic device
IEEE Institute of Electrical and Electronics Engineers
LAN Local area network. Ethernet based network for computers and IEDs.
Latching Output relays and indication LEDs can be latched, which means that they are not released when the
control signal is releasing. Releasing of lathed devices is done with a separate action.
LCD Liquid crystal display
LED Light-emitting diode
Local HMI IED front panel with display and push-buttons
NTP Network time protocol for LAN and WWW
P Active power. Unit = [W]
PF Power factor. The absolute value is equal to cosφ, but the sign is '+' for inductive i.e. lagging current
and '-' for capacitive i.e. leading current.
PM Nominal power of the prime mover. (Used by reverse/under power protection.)
12 V300/en M/A002
1 This document 1.6 Abbreviations
PT See VT
pu Per unit. Depending of the context the per unit refers to any nominal value. For example for overcurrent
setting 1 pu = 1xIMODE.
Q Reactive power. Unit = [var] acc. IEC
RMS Root mean square
S Apparent power. Unit = [VA]
SF IED status inoperative
SNTP Simple Network Time Protocol for LAN and WWW
SPST sigle pole single throw
SPDT sigle pole double throw
TCS Trip circuit supervision
THD Total harmonic distortion
U0SEC Voltage at input Uc at zero ohm earth fault. (Used in voltage measurement mode “2LL+Uo”)
UA Voltage input for U12 or UL1 depending of the voltage measurement mode
UB Voltage input for U23 or UL2 depending of the voltage measurement mode
UC Voltage input for U31 or U0 depending of the voltage measurement mode
UN Nominal voltage. Rating of VT primary or secondary
UTC Coordinated Universal Time (used to be called GMT = Greenwich Mean Time)
VAMPSET Configuration tool for VAMP protection devices
VT Voltage transformer i.e. potential transformer PT
VTPRI Nominal primary value of voltage transformer
VTSEC Nominal secondary value of voltage transformer
WWW World wide web (internet)
Webset http configuration interface
VAMP 300 IED Refers VAMP 300 series platefrm in general
VAMP 300F Refers VAMP 300 series feeder protection IED
VAMP 300M Refers VAMP 300 series motor protection IED
V300/en M/A002 13
2 Introduction
2 Introduction
14 V300/en M/A002
2 Introduction 2.1 Principles of numerical protection techniques
V300/en M/A002 15
2.2 VAMP 300 2 Introduction
16 V300/en M/A002
2 Introduction 2.3 Local HMI
Push-buttons
Symbol Function
CANCEL push-button for returning to the previous menu. To return to the
first menu item in the main menu, press the button for at least three seconds.
INFO push-button for viewing additional information, for entering the pass-
word view and for adjusting the LCD contrast.
LEDs
The LEDs on the local HMI can be configured in VAMPSET.
To customise the LED texts on the local HMI, the texts can be written
on a template and then printed on a transparency. The transparencies
can be placed to the pockets beside the LEDs.
Enter password
1.
On the local HMI, push and .
2. Enter the four-digit password and push .
V300/en M/A002 17
2.3 Local HMI 2 Introduction
18 V300/en M/A002
2 Introduction 2.3 Local HMI
OK
I pick-up setting
OK OK
NOTE: To enter the parameter edit mode, give the password. When the
value is in edit mode, its background is dark.
V300/en M/A002 19
2.4 VAMPSET setting and configuration tool 2 Introduction
• Connect the USB cable between the PC and the local port of the
IED.
1. Open the Device Manager on the PC and check the USB Serial
Port number (COM) for the IED.
2. Open the VAMPSET setting and configuration tool on the PC.
3. On the VAMPSET Settings menu, select Communication
Settings.
4. Select the correct port under the Port area and click Apply.
20 V300/en M/A002
2 Introduction 2.5 Configuring the system with VAMPSET
NOTE: If faster operation is needed, change the speed to 187500 bps both
in VAMPSET and in the IED.
NOTE: To save the IED configuration information for later use, also save
the VAMPSET document file on the PC.
V300/en M/A002 21
3 Mechanical structure
3 Mechanical structure
I
II
III
IV
Figure 3.1: Slot numbering and card options in the VAMP 300 rear panel and an
example of defining the pin address 1/C/2:1
22 V300/en M/A002
3 Mechanical structure 3.1 VAMP 300 IED modularity
V300/en M/A002 23
3.2 Slot info and ordering code 3 Mechanical structure
24 V300/en M/A002
4 Measurement functions
4 Measurement functions
Current (PU)
Load = 0%
100
-5
IL2
-10
V300/en M/A002 25
4.2 Measurements for arc protection function 4 Measurement functions
Figure 4.2: Measurement logic for the arc flash protection function.
26 V300/en M/A002
4 Measurement functions 4.3 Measurement accuracy
NOTE: These measurement accuracies are only valid for the user interface
and communication.
V300/en M/A002 27
4.4 RMS values 4 Measurement functions
2 2 2
I RMS = I f 1 + I f 2 + ... + I f 15
RMS voltages
The device calculates the RMS value of each voltage input. The
minimum and the maximum of RMS values are recorded and stored
(Chapter 4.7 Minimum and maximum values).
2 2 2
U RMS = U f 1 + U f 2 + ... + U f 15
Example
h1 = 100 A, h3 = 10 A, h7 = 3 A, h11 = 8 A
10 2 + 3 2 + 8 2
THD = = 13.2%
100
V300/en M/A002 29
4.7 Minimum and maximum values 4 Measurement functions
30 V300/en M/A002
4 Measurement functions 4.7 Minimum and maximum values
Clear
V300/en M/A002 31
4.8 Maximum values of the last 31 days and twelve months 4 Measurement functions
Timebase can be a value from one cycle to one minute. Also demand
value can be used as timebase and its value can be set between 10
- 60 minutes. Demand value menu is located under the “logs” leaflet
-> demand values.
Table 4.9: Parameters of the day and month registers
Parameter Value Description Set
Timebase Parameter to select the type of the registered values. S
20 ms Collect min & max of one cycle values *)
200 ms Collect min & max of 200 ms average values
1s Collect min & max of 1 s average values
1 min Collect min & max of 1 minute average values
demand Collect min & max of demand values (Chapter 4.6 Demand values)
ResetDays Reset the 31 day registers S
ResetMon Reset the 12 month registers S
*) This is the fundamental frequency rms value of one cycle updated every 20 ms.
32 V300/en M/A002
4 Measurement functions 4.9 Voltage measurement modes
L1 L2 L3
U0
8/A/1:
10
The device is connected to zero se-
"Uo" quence voltage. Directional earth
11
fault protection is available. Line
voltage measurement, energy
measurement and over- and under-
voltage protection are not possible.
Figure 4.6: Broken delta connection “U0”.
L1 L2 L3
LL
8/A/1:
10
11
The device is connected to one line-
"1LL" to-line voltage. Single phase voltage
measurement and over- and under-
voltage protection are available.
Directional earth fault protection is
not possible.
Figure 4.7: Line-to-line voltage “1LL”.
V300/en M/A002 33
4.9 Voltage measurement modes 4 Measurement functions
L1 L2 L3
LN
8/A/1:
10 The device is connected to one
11 "1LN" phase-to-ground voltage. Single
phase voltage measurement is
available. In low impedance groun-
ded networks over- and under-
voltage protection are available.
Directional earth fault protection is
not possible.
Figure 4.8: Phase-to-neutral voltage “1LN”.
3LN
• Voltages measured by VTs:
UL1, UL2, UL3
• Values calculated: UL12, UL23,
UL31, U1, U2, U2/U1, f, Uo
8B2 : 1...6
8C2 : 1...6 • Measurements available: All
8D2 : 1...6
• Protection functions available:
1 UL1 (a)
2 UL1 (n) All
3 UL2 (a)
4 UL2 (n)
5 UL3 (a)
6 UL3 (n)
3LN
34 V300/en M/A002
4 Measurement functions 4.9 Voltage measurement modes
UL1
UL2 8/C/1 : 11...12 3LN+U0
UL3 8/D/1 : 11...12
UL1
UL2 8/C/1 : 11...12
UL3 8/D/1 : 11...12
3LN+LLy
Connection of voltage transformers
for synchrocheck application. The
other side of the CB has line-to-line
connection for reference voltage.
11 UL12 (a) • Voltages measured by VTs:
12 UL12 (b)
UL1, UL2, UL3, UL12y
8/C/2 : 1...6 • Values calculated: UL12, UL23,
8/D/2 : 1...6
UL31, Uo, U1, U2, U2/U1, f
1 UL1 (a)
2 UL1 (n) • Measurements available: All
3 UL2 (a)
4 UL2 (n) • Protection functions available:
5 UL3 (a)
V 3LN + LLy
6 UL3 (n) All
V300/en M/A002 35
4.9 Voltage measurement modes 4 Measurement functions
Slot 8
8/C1 : 1...12
8/D1 : 1...12
1 IL1 (S1)
2 IL1 (S2)
3 IL2 (S1)
4 IL2 (S2)
5 IL3 (S1)
6 IL3 (S2)
7
8
I01
I01
3LN+LNy
9 I02
10
11
I02
U4 UL1 (a)
This connection is typically used for
12 U4
8C2 : 1...6
UL1 (n)
feeder protection scheme where
8D2 : 1...6
1 UL1 (a)
line-to-neutral voltage is required for
2
3
UL1
UL2
(n)
(a)
synchrocheck application.
4 UL2 (n)
5 UL3 (a) • Voltages measured by VTs:
6 UL3 (n)
UL1, UL2, UL3, UL1y
• Values calculated: UL12, UL23,
UL31, Uo, U1, U2, U2/U1, f
• Measurements available: All
• Protection functions available:
All
UL1
UL2 2LL+U0
UL3
Connection of two line-to-line and
residual voltage measurement
scheme.
• Voltages measured by VTs:
UL12, UL23, Uo
8/C/2 : 1...6
8/D/2 : 1...6 • Values calculated: UL31, UL1,
1 UL12 (a) UL2, UL3, U1, U2, U2/U1, f
2 UL12 (b)
3 UL23 (a) • Measurements available: All
4 UL23 (b)
5 Uo (da) • Protection functions available:
6 Uo (dn)
V 2LL + Uo All
36 V300/en M/A002
4 Measurement functions 4.9 Voltage measurement modes
UL1 2LL+U0+LLy
UL2 8/C/1 : 11...12
UL3 8/D/1 : 11...12 Connection of two line-to-line and
residual voltage scheme. Line-to-line
reference voltage is taken from other
side of the CB for synchrocheck
scheme.
11 UL12 (a)
12 UL12 (b) • Voltages measured by VTs:
8/C/2 : 1...6 UL12, UL23, Uo, UL12y
8/D/2 : 1...6
• Values calculated: UL31, UL1,
1 UL12 (a)
2 UL12 (b) UL2, UL3, U1, U2, U2/U1, f
3 UL23 (a)
• Measurements available: All
4 UL23 (b)
5 Uo (da)
6 Uo (dn) • Protection functions available:
V 2LL + Uo + LLy
All
UL1
UL2 8/C/1 : 11...12
2LL+U0+LNy
UL3 8/D/1 : 11...12
Connection of two line-to-line and
residual voltage scheme. The other
side of the CB has phase-to-neutral
connection for synchrocheck.
11 UL1 (a) • Voltages measured by VTs:
12 UL1 (b)
UL12, UL23, Uo, UL1y
8/C/2 : 1...6
8/D/2 : 1...6 • Values calculated: UL31, UL1,
1 UL12 (a) UL2, UL3, U1, U2, U2/U1, f
2 UL12 (b)
3 UL23 (a) • Measurements available: All
4 UL23 (b)
5 Uo (da) • Protection functions available:
6 Uo (dn)
V 2LL + Uo + LNy All
V300/en M/A002 37
4.9 Voltage measurement modes 4 Measurement functions
LL+U0+LLy+LLz
UL1
UL2 8/C/1 : 11...12 This scheme has two CBs to be
UL3 8/D/1 : 11...12 synchronized. Left side of the bus
bar has line-to-line and right side
line-to-line connection for syn-
chrocheck's reference voltages. In
the middle system voltages are
measured by phase-to-neutral and
11 UL12 (a)
12 UL12 (b) open delta connection.
• Voltages measured by VTs:
8/C/2 : 1...6
8/D/2 : 1...6 UL12, Uo, UL12y, UL12z
1 UL12 (a) • Values calculated: UL1, UL2,
2 UL12 (b)
3 UL12 (a) UL3, f
4 UL12 (b)
5 Uo (da) • Measurements available: -
V LL + Uo + LLy + LLz 6 Uo (dn)
• Protection functions available:
Single phase voltage protection
LN+U0+LNy+LNz
UL1
UL2 8/C/1 : 11...12 This scheme has two CBs to be
UL3 8/D/1 : 11...12 synchronized. Left and right sides of
the bus bar have line-to-neutral
connections for synchrocheck's ref-
erence voltages. In the middle sys-
tem voltages are measured by
phase-to-neutral and open delta
11 UL1 (a)
12 UL1 (n) connection.
• Voltages measured by VTs:
8/C/2 : 1...6
8/D/2 : 1...6 UL+Uo+ULy+ULz
1 UL1 (a) • Values calculated: UL12, UL23,
2 UL1 (n)
3 UL1 (a) UL31, f
4 UL1 (n)
5 Uo (da) • Measurements available: -
V LN + Uo + LNy + LNz 6 Uo (dn)
• Protection functions available:
Single phase voltage protection
38 V300/en M/A002
4 Measurement functions 4.10 Direction of power and current
+90°
II I
ind +cap
cos = cos = +
PF = + PF = I: Forward capacitive power current is leading
V REF 0°
II: Reverse inductive power current is leading
III I IV
III: Reverse capacitive power current is lagging
cap +ind
IV: Forward inductive power current is lagging
cos = cos = +
PF = PF = +
Q
+90°
II cap +ind I
cos = cos = +
PF = PF = +
I: Forward inductive power current is lagging
S
II: Reverse capacitive power current is lagging
P 0°
III IV III: Reverse inductive power current is leading
ind +cap
IV: Forward capacitive power current is leading
cos = cos = +
PF = + PF =
V300/en M/A002 39
4.11 Symmetric components 4 Measurement functions
S 0 1 1 1 U
S = 1 1 a a V
2
1 3
S 2 1 a 2 a W
1 3
a = 1∠120° = − + j
2 2 , a phasor rotating constant
U = phasor of phase L1 (phase current)
V = phasor of phase L2
W = phasor of phase L3
40 V300/en M/A002
4 Measurement functions 4.12 Primary secondary and per unit scaling
For residual current to input I01 use the corresponding CTPRI and
CTSEC values. For earth fault stages using I0Calc signals use the
phase current CT values for CTPRI and CTSEC.
Examples:
1. Secondary to primary
CT = 500/5
Current to the relay's input is 4 A.
=> Primary current is IPRI = 4x500/5 = 400 A
2. Primary to secondary
CT = 500/5
The relay displays IPRI = 400 A
=> Injected current is ISEC = 400x5/500 = 4 A
V300/en M/A002 41
4.12 Primary secondary and per unit scaling 4 Measurement functions
Examples:
1. Secondary to per unit for ArcI>
CT = 750/5
Current injected to the relay's inputs is 7 A.
=> Per unit current is IPU = 7/5 = 1.4 pu = 140 %
2. Secondary to per unit for phase currents excluding ArcI>
CT = 750/5
IMODE = 525 A
Current injected to the relay's inputs is 7 A.
=> Per unit current is IPU = 7x750/(5x525) = 2.00 pu = 2.00 xIMODE
= 200 %
3. Per unit to secondary for ArcI>
CT = 750/5
The device setting is 2 pu = 200 %.
=> Secondary current is ISEC = 2x5 = 10 A
42 V300/en M/A002
4 Measurement functions 4.12 Primary secondary and per unit scaling
V300/en M/A002 43
4.12 Primary secondary and per unit scaling 4 Measurement functions
Examples:
1. Secondary to primary. Voltage measurement mode is "1LL".
VT = 12000/110
Voltage connected to the relay's input is 100 V.
=> Primary voltage is UPRI = 100x12000/110 = 10909 V.
2. Secondary to primary. Voltage measurement mode is "1LN".
VT = 12000/110
The voltage connected to the relay's input is 57.7 V.
=> Primary voltage is UPRI = 3 x58x12000/110 = 10902 V
3. Primary to secondary. Voltage measurement mode is "1LL".
VT = 12000/110
The relay displays UPRI = 10910 V.
=> Secondary voltage is USEC = 10910x110/12000 = 100 V
4. Primary to secondary. Voltage measurement mode is "1LN".
VT = 12000/110
The relay displays U12 = U23 = U31 = 10910 V.
=> Secondary voltage is USEC = 10910/ 3 x110/12000 = 57.7
V.
44 V300/en M/A002
4 Measurement functions 4.12 Primary secondary and per unit scaling
Examples:
1. Secondary to per unit. Voltage measurement mode is "1LL".
VT = 12000/110
UN = VTPRI
Voltage connected to the relay's input is 110 V.
=>Per unit voltage is UPU = 110/110 = 1.00 pu = 1.00xUMODE =
100 %
2. Secondary to per unit. Voltage measurement mode is "1LN".
VT = 12000/110
Phase-to-neutral voltage connected to the relay's input is 63.5
V.
=> Per unit voltage is UPU = 3 x63.5/110x12000/11000 = 1.00
pu = 1.00xUN = 100 %
3. Per unit to secondary. Voltage measurement mode is "1LL".
VT = 12000/110
The relay displays 1.00 pu = 100 %.
=> Secondary voltage is USEC = 1.00x110x11000/12000 = 100.8
V
4. Per unit to secondary. Voltage measurement mode is "1LN".
VT = 12000/110
The relay displays 1.00 pu = 100 %.
=> Phase-to-neutral voltage connected to the relay's input is
USEC = 1.00x110/ 3 x11000/12000 = 63.5 V
V300/en M/A002 45
4.12 Primary secondary and per unit scaling 4 Measurement functions
Examples:
1. Secondary to per unit. Voltage measurement mode is "U0".
U0SEC = 110 V (This is a configuration value corresponding to
U0 at full earth fault.)
Voltage connected to the device's input UC is 22 V.
=> Per unit voltage is UPU = 22/110 = 0.20 pu = 20 %
Examples:
1. Secondary to primary. Voltage measurement mode is
"2LL+U0"
VT = 12000/110
Voltage connected to the device's input UA or UB is 100 V.
=> Primary voltage is UPRI = 100x12000/110 = 10909 V.
2. Secondary to primary. Voltage measurement mode is "3LN
VT = 12000/110
Three phase symmetric voltages connected to the device's inputs
UA, UB and UC are 57.7 V.
=> Primary voltage is UPRI = 3 x58x12000/110 = 10902 V
3. Primary to secondary. Voltage measurement mode is
"2LL+U0"
VT = 12000/110
The relay displays UPRI = 10910 V.
=> Secondary voltage is USEC = 10910x110/12000 = 100 V
46 V300/en M/A002
4 Measurement functions 4.12 Primary secondary and per unit scaling
Examples:
1. Secondary to per unit. Voltage measurement mode is
"2LL+U0"
VT = 12000/110
Voltage connected to the device's input UA or UB is 110 V.
=> Per unit voltage is UPU = 110/110 = 1.00 pu = 1.00xUN = 100
%
2. Secondary to per unit. Voltage measurement mode is "3LN"
VT = 12000/110
Three symmetric phase-to-neutral voltages connected to the
device's inputs UA, UB and UC are 63.5 V
=> Per unit voltage is UPU = 3 x63.5/110x12000/11000 = 1.00
pu = 1.00xUN = 100 %
3. Per unit to secondary. Voltage measurement mode is
"2LL+U0"
VT = 12000/110
The relay displays 1.00 pu = 100 %.
=> Secondary voltage is USEC = 1.00x110x11000/12000 = 100.8
V
4. Per unit to secondary. Voltage measurement mode is "3LN"
VT = 12000/110
UN = 11000 V
The relay displays 1.00 pu = 100 %.
=> Three symmetric phase-to-neutral voltages connected to the
device 's inputs UA,UB and UC are
USEC = 1.00x110/ 3 x11000/12000 = 58.2 V
V300/en M/A002 47
4.12 Primary secondary and per unit scaling 4 Measurement functions
Examples:
1. Secondary to per unit. Voltage measurement mode is
"2LL+U0"
U0SEC = 110 V (This is a configuration value corresponding to
U0 at full earth fault.)
Voltage connected to the device's input UC is 22 V.
=> Per unit voltage is UPU = 22/110 = 0.20 pu = 20 %
2. Secondary to per unit. Voltage measurement mode is "3LN"
VT = 12000/110
Voltage connected to the device's input UA is 38.1 V, while
UA = UB = 0.
=> Per unit voltage is UPU = (38.1+0+0)/( 3 x110) = 0.20 pu = 20
%
3. Per unit to secondary. Voltage measurement mode is
"2LL+U0"
U0SEC = 110 V (This is a configuration value corresponding to
U0 at full earth fault.)
The device displays U0 = 20 %.
=> Secondary voltage at input UC is USEC = 0.20x110 = 22 V
4. Per unit to secondary. Voltage measurement mode is "3LN"
VT = 12000/110
The device displays U0 = 20 %.
=> If UB = UC = 0, then secondary voltages at UA is
USEC = 3 x0.2x110 = 38.1 V
48 V300/en M/A002
5 Control functions
5 Control functions
V300/en M/A002 49
5.1 Output relays 5 Control functions
50 V300/en M/A002
5 Control functions 5.1 Output relays
1 2 3
Power supply card outputs are not visible in 'relay config' menu
V300/en M/A002 51
5.2 Digital inputs 5 Control functions
1
SF 0 Status of the SF relay F
52 V300/en M/A002
5 Control functions 5.2 Digital inputs
Figure 5.6: Digital inputs can be connected to trip Figure 5.7: Digital inputs can be assigned directly to
contacts or other similar purpose in “output matrix” inputs/outputs of logical operators. Notice the difference
menu. between latched and non-latched connection. Logic
output will be assigned automatically in output matrix
as well when logic is built.
Figure 5.8: Digital inputs can be viewed, named and changed between NO/NC in
“Digital inputs” menu. In case that inputs are energized by using AC voltage “mode”
has to be selected as AC.
All essential information of digital inputs can be found from the same
location “digital inputs” menu. DI on/off events and alarm display
(pop-up) can be enabled and disabled in “digital inputs” menu.
Individual operation counters are located in the same menu as well.
Label and description texts can be edited with VAMPSET according
the application. Labels are the short parameter names used on the
local panel and descriptions are the longer names used by
VAMPSET.
Digital input activation thresholds are hardware selectable.
V300/en M/A002 53
5.2 Digital inputs 5 Control functions
Slot - 1 2 3 4 5 6 7 8 9 10
V300 - - A A -
DI nominal voltage
1 = 24 VDC / 110 VAC
2 = 110 VDC / 220 VAC
3 = 220 VDC
Figure 5.10: Digital inputs behaviour when delay is set to one second.
1
Polarity NO For normal open contacts (NO). Active edge is 0 => 1
54 V300/en M/A002
5 Control functions 5.2 Digital inputs
1. DI1-6
2. DI7-12
3. DI13-22
4. DI23-32
1 2 3 4
V300/en M/A002 55
5.3 Binary inputs and outputs 5 Control functions
56 V300/en M/A002
5 Control functions 5.4 Virtual inputs and outputs
V300/en M/A002 57
5.4 Virtual inputs and outputs 5 Control functions
Figure 5.14: Virtual inputs can be viewed, named and controlled in “Virtual inputs”
-menu.
1
Events On Event enabling Set
Off
NAMES for VIRTUAL INPUTS (editable with VAMPSET only)
Label String of max. 10 charac- Short name for VIs on the local display Set
ters
Default is "VIn", n=1...4
Description String of max. 32 charac- Long name for VIs. Default is "Virtual input Set
ters n", n=1...4
58 V300/en M/A002
5 Control functions 5.4 Virtual inputs and outputs
Figure 5.15: Virtual Outputs can be viewed, named and force controlled in “Virtual
outputs” -menu. Virtual outputs menu is located under the “device menu” leaflet
-> output signals. Virtual output contacts are in “DO” -menu when 64 x 128 LCD
display is installed.
1
Events On Event enabling Set
Off
NAMES for VIRTUAL OUTPUTS (editable with VAMPSET only)
Label String of max. 10 charac- Short name for VOs on the local display Set
ters
Default is "VOn", n=1...6
Description String of max. 32 charac- Long name for VOs. Default is Set
ters
"Virtual output n", n=1...6
V300/en M/A002 59
5.5 LED names 5 Control functions
ON Service
A B
C D
E F
G H
I J
K L
M N
F1 F2
60 V300/en M/A002
5 Control functions 5.6 Matrix
5.6 Matrix
NOTE: For configuring the high-speed operations of the arc protection the
“ARC MATRIX – OUTPUT” must be used.
For ARC MATRIX description see Chapter 6.27 Arc flash protection
Figure 5.17: Trip and alarm relays together with virtual outputs can be assigned
in output matrix. Also automatic triggering of disturbance recorder is done in output
matrix.
V300/en M/A002 61
5.6 Matrix 5 Control functions
NOTE: Blocking matrix can not be used to block the arc protection stages.
Figure 5.19: All protection stages (except Arc stages) can be blocked in block
matrix.
62 V300/en M/A002
5 Control functions 5.6 Matrix
Figure 5.20: LEDs will be assigned in the “LED matrix” -menu. It is not possible
to control LED:s directly with logics.
Normal connection
When connection is normal the assigned LED will be active when
the control signal is active. After deactivation, the LED will turn off.
LED activation and deactivation delay when controlled is
approximately 10ms.
Latched connection
Latched LED will activate when the control signal activates but will
remain lit even when the control signal deactivates. Latched LED’s
can be released by pressing enter key.
Blink Latched connection
When connection is “BlinkLatch” the assigned LED will be active and
blinking as long as control signal is active. After deactivation the LED
remains latched and blinking. Latch can be released by pressing
enter key. Latch sequence runs the way that LED is lit for 310ms
and then stays off for 90ms.
LED test sequence
In order to run LED test sequence, open user password first.
User can test the functionality of LED's if needed. To start the test
sequence, press "info" button and the " " on the local HMI. The
IED will test all the LED's functionality. The sequence can be started
in all main menu windows, except the very first one.
Inputs for LED’s can be assigned in LED matrix. All 14 LED’s can
be assigned as green or red. Connection can be normal, latched or
blink latched. Instead of mere protection stages there are lots of
functions those can be assigned to o output LED’s. See the table
below:
V300/en M/A002 63
5.6 Matrix 5 Control functions
Local control enabled Led A…N Normal/ Latched/ While remote/local state is selected as Set
BlinkLatch local the “local control enabled” is active
green or red
Logic output 1…20 Led A…N Normal/ Latched/ All logic outputs can be assigned to LED:s Set
BlinkLatch at the LED matrix
green or red
Manual control indication Led A…N Normal/ Latched/ Set
BlinkLatch
green or red
COM 1…5 comm. Led A…N Normal/ Latched/ Set
BlinkLatch
green or red
Setting error, seldiag alarm, Led A…N Normal/ Latched/ Set
pwd open and setting change BlinkLatch
green or red
GOOSE NI1…64 Led A…N Normal/ Latched/ Set
BlinkLatch
green or red
GOOSEERR1…16 Led A…N Normal/ Latched/ Set
BlinkLatch
green or red
64 V300/en M/A002
5 Control functions 5.7 Controllable objects
Max ctrl pulse length 0.02 … 600 s Pulse length for open and close commands
Completion timeout 0.02 … 600 s Timeout of ready indication
If changing states takes longer than the time defined by “Max ctrl
pulse length” setting, object fails and “Object failure” matrix signal is
set. Also undefined-event is generated. “Completion timeout” is only
V300/en M/A002 65
5.7 Controllable objects 5 Control functions
used for the ready indication. If “DI for ‘obj ready’” is not set,
completion timeout has no meaning.
Output signals of controllable objects
Each controllable object has 2 control signals in matrix:
Output signal Description
Object x Open Open control signal for the object
Object x Close Close control signal for the object
66 V300/en M/A002
5 Control functions 5.7 Controllable objects
Setting Active
DI for local open control
In local state
DI for local close control
If the device is in local control state, the remote control inputs are
ignored and vice versa. Object is controlled when a rising edge is
detected from the selected input. Length of digital input pulse should
be at least 60 ms.
V300/en M/A002 67
5.8 Logic functions 5 Control functions
Figure 5.21: Logic can be found and modified in “logic” menu in Vampset setting
tool
68 V300/en M/A002
5 Control functions 5.8 Logic functions
1 2
3
4
1 3
2 5
V300/en M/A002 69
5.8 Logic functions 5 Control functions
1
2 4
3
NOTE: Whenever writing new logic to the IED the unit has to be restarted.
70 V300/en M/A002
5 Control functions 5.9 Local panel
Figure 5.25: It is possible to modify local panel mimic in “Mimic” menu. Mimic
menu is located under the “device menu” leaflet. In order to have mimic menu, it
has to be enabled. Mimic menu can be enabled in “local panel configuration”
menu. Mimic cannot be enabled/disabled by using the local panel of the IED.
A
BC D
E F
V300/en M/A002 71
5.9 Local panel 5 Control functions
NOTE: To enable new drawings and changes in mimic press “Write changes
to device” or “Write current view to device” button when using
Vampset -setting tool.
A B C
Figure 5.27: Mimic display can hold different type of information which is specified
below. It is also possible to change status of certain items while local control is
enabled.
72 V300/en M/A002
5 Control functions 5.9 Local panel
V300/en M/A002 73
5.9 Local panel 5 Control functions
74 V300/en M/A002
5 Control functions 5.9 Local panel
V300/en M/A002 75
5.9 Local panel 5 Control functions
Figure 5.29: Function buttons F1 and F2 (1). Control buttons green and red (2).
There are two independent function keys,F1 and F2, available in the
device front panel. As default, these keys are programmed to toggle
VI1 and VI2. It is possible to change F1 & F2 to toggle other VI’s or
to act as object control.
VAMP 300 also has dedicated control buttons for object. Green (I)
stands for object close and red (O) controls object open command
internally. Control buttons are configured in OBJECTS view.
Table 5.12: Parameters of function keys
Parameter Value Unit Description Set
For F1 and F2
VI1…VI4 - - Set
76 V300/en M/A002
5 Control functions 5.9 Local panel
2.
Push to open object
•
Push to again to confirm
•
Push to cancel
Figure 5.30: Groups are controlled by assigning a input to “Set group DI control”.
V300/en M/A002 77
6 Protection functions
6 Protection functions
C = 3L+4U+2Io (5+1A)
D = 3L+4U+2Io (1+0.2A)
Feeder Motor Feeder Motor
Arc protection (option) x x x x
Phase overcurrent (50/51) x x x x
Directional phase overcurrent (67) x x
Cold load pick-up x x x x
Thermal overload (49) x x x x
Earth fault (50N/51N) x x x x
Directional earth fault (67N) x x x x
Intermittent earth fault (67N-IEF) x x
Undervoltage (27) x (1 x (1 x x
Overvoltage (59) x (1 x (1 x x
Neutral voltage (59N) x x x x
Phase undercurrent (37) x x
Unbalance (46) x x x x
Phase sequence (47) x x
Directional power (32) x x
E cessive starts (48) x x
Successive starts (66) x x
Magnetising inrush (68F2) x x x x
Frequency (81H/81L) x x
78 V300/en M/A002
6 Protection functions 6.2 IED functionality in different applications
C = 3L+4U+2Io (5+1A)
D = 3L+4U+2Io (1+0.2A)
Feeder Motor Feeder Motor
Synchrocheck (25) x
Rate of change of frequency (81R) x x
Recloser (79) x x
Breaker failure (50BF) x x x x
Programmable stage 1-8 (99) x x x x
Feeder relay is able to calculate power and energy only when it has
four voltage channels.
Motor relay is able to calculate power and energy only when it has
four voltage channels.
V300/en M/A002 79
6.3 Synchrocheck (25) 6 Protection functions
80 V300/en M/A002
6 Protection functions 6.3 Synchrocheck (25)
U12y/U12z
CBObj Obj1-Obj6 - Obj1 The selected object for CB control. The
synchrocheck closing command will use the
closing command of the selected object.
CBObj2 Obj1-Obj6 - Obj2 The selected object for CB control. The
synchrocheck closing command will use the
closing command of the selected object.
ObjSel Digital inputs - - Input for selecting between CBObj1 and
CBObj2. When active CBObj2 is in use
Smode Async; Sync; Off - Sync Synchrocheck mode.
V300/en M/A002 81
6.3 Synchrocheck (25) 6 Protection functions
1) Please note that the labels (parameter names) change according to the voltage selection.
The following signals of the stage are available in the output matrix
and the logic: “Request”, “OK” and “Fail”. The “request”-signal is
active, when a request has received but the breaker is not yet closed.
The “OK”-signal is active, when the synchronising conditions are
met, or the voltage check criterion is met. The “fail”-signal is activated,
if the function fails to close the breaker within the request timeout
setting. See below the figure.
82 V300/en M/A002
6 Protection functions 6.3 Synchrocheck (25)
SYNC REQUEST
SYNC OK
Synchronizing time
Normal object close operation
If timeout happens, Sync_Fail signal
activates Timeout defined in synchrocheck.
Please note that the control pulse of the selected object should be
long enough. For example, if the voltages are in opposite direction,
the synchronising conditions are met after several seconds.
Obj
close Synchrocheck Object CB
command
Time settings:
• Synchrocheck: Max synchronize time (~seconds)
• Object: Max object control pulse len (~200 ms)
Figure 6.2: The block diagram of the synchrocheck and the controlling object
V300/en M/A002 83
6.4 Undervoltage protection U< (27) 6 Protection functions
84 V300/en M/A002
6 Protection functions 6.4 Undervoltage protection U< (27)
E I K
C
dead band
U< setting
H
D
B F
block limit
J
A G
time
Setting groups
There are two settings groups available for all stages. Switching
between setting groups can be controlled by digital inputs, virtual
inputs (mimic display, communication, logic) and manually.
V300/en M/A002 85
6.4 Undervoltage protection U< (27) 6 Protection functions
Table 6.4: Parameters of the under voltage stages U<, U<<, U<<<
Parameter Value Unit Description Note
Status - Current status of the stage -
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This is Set
a common flag for all stages and output relays, too.
On Automatically reset by a 5-minute timeout.
MinU V The supervised minimum of line-to-line voltages in
primary volts
U<, U<<, U<<< V Pick-up value scaled to primary value
U<, U<<, U<<< % Un Pick-up setting Set
t<, t<<, t<<< S Definite operation time Set
LVBlk % Un Low limit for self blocking Set
RlsDly S Release delay (U< stage only) Set
Hyster Default 3.0 % % Dead band setting Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
86 V300/en M/A002
6 Protection functions 6.5 Directional power protection P< (32)
Equation 6.1:
-20.0(P<<)
t< 0.3 … 300.0 s 1.0 P<, P<< operational delay
S_On Enabled; Disabled - Enabled Start on event
S_Off Enabled; Disabled - Enabled Start off event
T_On Enabled; Disabled - Enabled Trip on event
T_Off Enabled; Disabled - Enabled Trip off event
Table 6.7: Measured and recorded values of P< and P<< stages
Parameter vaule Unit Description
Measured value P kW Active power
Recorded values SCntr - Start counter (Start) reading
TCntr - Trip counter (Trip) reading
Flt %Sn Max value of fault
EDly % Elapsed time as compared to the
set operating time, 100% = tripping
V300/en M/A002 87
6.6 Undercurrent protection I< (37) 6 Protection functions
88 V300/en M/A002
6 Protection functions 6.7 Current unbalance stage I2> (46) in feeder mode
1 3
a = 1∠120° = − + j
2 2 , a phasor rotating constant
INV
S_On Enabled; Disabled - Enabled Start on event
S_Off Enabled; Disabled - Enabled Start off event
T_On Enabled; Disabled - Enabled Trip on event
T_Off Enabled; Disabled - Enabled Trip off event
V300/en M/A002 89
6.8 Current unbalance stage I2> (46) in motor mode 6 Protection functions
Inverse delay
The inverse delay is based on the following equation.
T= Operation time
Equation 6.2:
K1 = Delay multiplier
K1 I2 = Measured and calculated negative sequence phase
T=
I2
2
current of fundamental frequency.
− K 22
I MOT IMOT = Nominal current of the motor
K2 = Pick-up setting I2> in pu. The maximum allowed degree
of unbalance.
Example:
K1 = 15 s
I2 = 22.9 % = 0.229 xIMOT
K2 = 5 % = 0.05 xIMOT
15
t= 2
= 300.4
0.229 2
− 0.05
1
90 V300/en M/A002
6 Protection functions 6.8 Current unbalance stage I2> (46) in motor mode
Setting groups
There are two settings groups available. Switching between setting
groups can be controlled by digital inputs, virtual inputs
(communication, logic) and manually.
CurrentUnbalanceChar
2000
1000
500 K2 = 2 % K2 = 40 % K2 = 70 %
200
Operation time (s)
100 K1 = 50 s
50
K2 = 2 % K2 = 40 % K2 = 70 %
20
10
5
K1 = 1 s
2
1
0 20 40 60 80 100
Negative sequence current I2 (%)
Figure 6.4: Inverse operation delay of current unbalance stage I2>. The longest
delay is limited to 1000 seconds (=16min 40s).
Table 6.11: Parameters of the current unbalance stage I2> (46) in motor mode
Parameter Value Unit Description Note
Status - Current status of the stage -
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This is a Set
common flag for all stages and output relays, too. Automat-
On ically reset by a 5-minute timeout.
I2/Imot % Imot The supervised value.
I2> % Imot Pick-up setting Set
t> s Definite operation time (Type=DT) Set
Type DT Definite time Set
V300/en M/A002 91
6.9 Phase reversal/incorrect phase sequence protection I2>> (47) 6 Protection functions
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
92 V300/en M/A002
6 Protection functions 6.10 Stall protection IST> (48)
The pick-up setting “Motor start detection current” IST> is the start
detection level of the start current. While the current has been less
than 10% of Imot and then within 200 milliseconds exceeds the
setting IST>, the stall protection stage starts to count the operation
time TSTART.
When current drops below 120 % x IMOT the stall protection stage
releases. Stall protection is active only during the starting of the
motor.
Istlohko
Im1
& Start
Im2
Im3
MAX > ts tr
& Register
event
Block t
Trip
³1
& Register
event
V300/en M/A002 93
6.10 Stall protection IST> (48) 6 Protection functions
Figure 6.6: Example of an inverse operation time delay of the stall protection stage.
If the measured current is less than the specified start current ISTART the operation
time will be longer than the specified start time TSTART and vice versa.
94 V300/en M/A002
6 Protection functions 6.10 Stall protection IST> (48)
V300/en M/A002 95
6.10 Stall protection IST> (48) 6 Protection functions
Softstart
Frequency converter drives and soft starter applications will not
initiate motor start signal due to the low current while starting motor.
Motor will change directly from stopped to running position when the
current increases into a certain level.
96 V300/en M/A002
6 Protection functions 6.11 Thermal overload protection T> (49)
Thermal model
The temperature is calculated using rms values of phase currents
and a thermal model according IEC 60255-8. The rms values are
calculated using harmonic components up to the 15th.
2
I 2 − IP
Trip time: t = τ ⋅ ln 2
I − a2
Trip: a = k ⋅ kΘ ⋅ I MODE
2
I
Release time: t = τ ⋅ Cτ ⋅ ln 2 P 2
a −I
Trip release: a = 0.95 × k × I MODE
T= Operation time
= Thermal time constant tau (Setting value)
ln = Natural logarithm function
I= Measured rms phase current (the max. value of
three phase currents)
Ip = I = θ × k × IN
Preload current, P (If temperature
rise is 120%(θ = 1.2). This parameter is the
memory of the algorithm and corresponds to the
actual temperature rise.
k= Overload factor (Maximum continuous current),
i.e. service factor.(Setting value)
kΘ = Ambient temperature factor (Permitted current due
to tamb).
IMODE = The rated current (IN or IMOT)
Cτ = Relay cooling time constant (Setting value)
V300/en M/A002 97
6.11 Thermal overload protection T> (49) 6 Protection functions
I MAX = k ⋅ kΘ ⋅ I MODE
kQ AmbientTemperatureCompensation
1.2
IMAX40
1.0
0.8 IMAX70
0.6
10 20 30 40 50 60 70 80
QAMB (°C)
98 V300/en M/A002
6 Protection functions 6.11 Thermal overload protection T> (49)
Alarm function
The thermal overload stage is provided with a separately settable
alarm function. When the alarm limit is reached the stage activates
its start signal.
V300/en M/A002 99
6.11 Thermal overload protection T> (49) 6 Protection functions
Blocked -
Start F
Trip F
Time hh:mm:ss Estimated time to trip
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
Force Off Force flag for status forcing for test purposes. Set
This is a common flag for all stages and output
On relays, too. Automatically reset by a 5-minute
timeout.
T % Calculated temperature rise. Trip limit is 100 %. F
MaxRMS Arms Measured current. Highest of the three phases.
Imax A kxIn. Current corresponding to the 100 % temper-
ature rise.
k> xImode Allowed overload (service factor) Set
Alarm % Alarm level Set
tau min Thermal time constant Set
ctau xtau Coefficient for cooling time constant. Default = Set
1.0
kTamb xImode Ambient temperature corrected max. allowed
continuous current
Imax40 % Imode Allowed load at Tamb +40 °C. Default = 100 %. Set
Imax70 % Imode Allowed load at Tamb +70 °C. Set
Tamb °C Ambient temperature. Editable Samb=n/a. Default Set
= +40 °C
Samb Sensor for ambient temperature Set
n/a No sensor in use for Tamb
ExtAI1...16 External Analogue input 1...16
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
Force Off Force flag for status forcing for test purposes. This Set
is a common flag for all stages and output relays, too.
On Automatically reset by a 5-minute timeout.
Cbrelay The supervised output relay*). Set
1 Relay T1
2 Relay T2
t> s Definite operation time. Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
*) This setting is used by the circuit breaker condition monitoring, too. See Chapter 7.9 Circuit breaker condition monitoring.
Table 6.17: Recorded values of the circuit breaker failure stage (8 latest
faults) CBFP (50BF)
Parameter Value Unit Description
yyyy-mm-dd Time stamp of the recording, date
hh:mm:ss.ms Time stamp, time of day
EDly % Elapsed time of the operating time setting. 100% = trip
Setting groups
There are two settings groups available for each stage. Switching
between setting groups can be controlled by digital inputs, virtual
inputs (communication, logic) and manually.
Figure 6.14: Block diagram of the three-phase overcurrent stage I>> and I>>>.
Blocked -
Start F
Trip F
TripTime s Estimated time to trip
SCntr Cumulative start counter Clr
TCntr Cumulative trip counter Clr
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Force Off Force flag for status forcing for test purposes. This is a common Set
flag for all stages and output relays, too. This flag is automatically
On reset 5 minutes after the last front panel push button pressing.
ILmax A The supervised value. Max. of IL1, IL2 and IL3
I> A Pick-up value scaled to primary value
I> xImode Pick-up setting Set
Curve - Delay curve family: Set
DT Definite time
DT Definite time
NI, VI, EI, LTI, Inverse time. Chapter 6.29 Inverse time operation.
Parameters
t> s Definite operation time (for definite time only) Set
k> Inverse delay multiplier (for inverse time only) Set
Dly20x s Delay at 20xImode
Dly4x s Delay at 4xImode
Dly2x s Delay at 2xImode
Dly1x s Delay at 1xImode
A, B, C, D, E User's constants for standard equations. Type=Parameters. Set
Chapter 6.29 Inverse time operation.
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Force Off Force flag for status forcing for test purposes. This is a common Set
flag for all stages and output relays, too. Automatically reset by a
On 5-minute timeout.
ILmax A The supervised value. Max. of IL1, IL2 and IL3
I>>, I>>> A Pick-up value scaled to primary value
I>>, I>>> xImode Pick-up setting Set
t>>, t>>> s Definite operation time Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Table 6.20: Recorded values of the overcurrent stages (8 latest faults) I>,
I>>, I>>> (50/51)
Parameter Value Unit Description
yyyy-mm-dd Time stamp of the recording, date
hh:mm:ss.ms Time stamp, time of day
Type - Fault type
In the Figure 6.15 can be seen the affect of remote scaling. After
enabling group is changed from group one to group two and all
settings from group one are copied to group two. The difference is
that group two uses scaled pick-up settings.
NOTE: When remote scaling function is used, it replaces all the settings of
group 2. So this function cannot be used simultaneously with normal
group change.
Figure 6.17: Block diagram of the earth fault stages I0>>, I0>>> and I0>>>>
Setting groups
There are two settings groups available for each stage. Switching
between setting groups can be controlled by digital inputs, virtual
inputs (communication, logic) and manually.
Table 6.21: Parameters of the undirectional earth fault stage I0> (50N/51N)
Parameter Value Unit Description Note
Status - Current status of the stage -
Blocked -
Start F
Trip F
TripTime s Estimated time to trip
SCntr Cumulative start counter Clr
TCntr Cumulative trip counter Clr
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This Set
is a common flag for all stages and output relays,
On too. Automatically reset by a 5-minute timeout.
Io pu The supervised value according the parameter "In-
put" below.
IoCalc
IoPeak
Io> A Pick-up value scaled to primary value
Io> pu Pick-up setting relative to the parameter "Input" and Set
the corresponding CT value
Curve - Delay curve family: Set
DT Definite time
DT Definite time
NI, VI, EI, LTI, Inverse time. Chapter 6.29 Inverse time operation.
Parameters
t> s Definite operation time (for definite time only) Set
k> Inverse delay multiplier (for inverse time only) Set
Input Io1 X1-7,8,9. See Chapter 10 Connections. Set
IoCalc IL1 + IL2 + IL3
Io1Peak X1-7,8,9. peak mode (I0φ> only).
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Table 6.22: Parameters of the undirectional earth fault stage I0>>, I0>>>,
I0>>>> (50N/51N)
Parameter Value Unit Description Note
Status - Current status of the stage -
Blocked -
Start F
Trip F
TripTime s Estimated time to trip
SCntr Cumulative start counter Clr
TCntr Cumulative trip counter Clr
SetGrp 1 or 2 Active setting group Set
SgrpDI - Digital signal to select the active setting group Set
- None
Dix Digital input
Vix Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This Set
is a common flag for all stages and output relays,
On too. Automatically reset by a 5-minute timeout.
Io pu The supervised value according the parameter “In-
put” below.
IoCalc
Io>> A Pick-up value scaled to primary value
Io>>>
Io>>>>
Io>> pu Pick-up setting relative to the parameter "Input" and Set
the corresponding CT value
Io>>>
Io>>>>
t> s Definite operation time (for definite time only) Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Configurable hysteresis
The dead band is 3 % by default. It means that an overvoltage fault
is regarded as a fault until the voltage drops below 97 % of the pick
up setting. In a sensitive alarm application a smaller hysteresis is
needed. For example if the pick up setting is about only 2 % above
the normal voltage level, hysteresis must be less than 2 %. Otherwise
the stage will not release after fault.
Setting groups
There are two settings groups available for each stage. Switching
between setting groups can be controlled by digital inputs, virtual
inputs (mimic display, communication, logic) and manually.
Figure 6.18 shows the functional block diagram of the overvoltage
function stages U>, U>> and U>>>.
Figure 6.18: Block diagram of the three-phase overvoltage stages U>, U>> and
U>>>
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Setting groups
There are two settings groups available for both stages. Switching
between setting groups can be controlled by digital inputs, virtual
inputs (mimic display, communication, logic) and manually.
Figure 6.19: Block diagram of the zero sequence voltage stages U0> and U0>>
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This Set
is a common flag for all stages and output relays, too.
On Automatically reset by a 5-minute timeout.
Uo % The supervised value relative to Un/ 3
Uo>, Uo>> % Pick-up value relative to Un/ 3 Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
+ +
- -
STOP START
Open Close
coil coil
M
+
VAMP relay
Output matrix
T1 A1
I> start
I> trip
N> alarm
N> motor start inhibit
NStageAppl_40
Figure 6.20: Application for preventing too frequent starting, using the N> stage.
The relay A1 has been configured to be “normal closed”. The start is just an alarm
telling that there is only one start left at the moment.
NOTE: If the maximum possible earth fault current is greater than the used
most sensitive directional over current setting, the device has to be
connected to the line-to-neutral voltages instead of line-to-line
voltages in order to get the right direction for earth faults, too. (For
networks having the maximum possible earth fault current less than
the over current setting, use 67N, the directional earth fault stages.)
Im +90°
2°
ind. +cap.
SET
VA LUE
0° +res.
res. I LOAD Re
TRIP AREA
BASE ANGLE = °
I FAULT
cap. +ind.
90° ldir_angle2
+90° +90°
ind. +cap. ind. +cap.
2°
DIRECTIONAL NON-DIRECTIONAL
SET SET
VA LUE 0° VA LUE 0°
Figure 6.22: Difference between directional mode and non-directional mode. The
grey area is the trip region.
+90°
ind. +cap.
4°
I φ >> TRIP AREA
SET SET
VA LUE VA LUE 0°
res. +res.
BASE ANGLE = °
BASE ANGLE = 18 °
cap. +ind.
Figure 6.23: Bi-directional application with two stages Iφ> and Iφ>>.
When any of the three phase currents exceeds the setting value and
– in directional mode – the phase angle including the base angle is
within the active ±88° wide sector, the stage picks up and issues a
start signal. If this fault situation remains on longer than the delay
setting, a trip signal is issued.
Setting groups
There are two settings groups available for each stage. Switching
between setting groups can be controlled by digital inputs, virtual
inputs (mimic display, communication, logic) and manually.
Table 6.29: Parameters of the directional overcurrent stages Iφ>, Iφ>> (67)
Parameter Value Unit Description Note
Status - Current status of the stage -
Blocked -
Start F
Trip F
TripTime s Estimated time to trip
SCntr Cumulative start counter Clr
TCntr Cumulative trip counter Clr
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Force Off Force flag for status forcing for test purposes. This is a Set
common flag for all stages and output relays, too. Automat-
On ically reset by a 5-minute timeout.
ILmax A The supervised value. Max. of IL1, IL2 and IL3
DT Definite time
IEC, IEEE, Inverse time. See Chapter 6.29 Inverse time operation.
IEEE2, RI, PrgN
Type - Delay type. Set
DT Definite time
NI, VI, EI, LTI, Inverse time. See Chapter 6.29 Inverse time operation.
Parameters
t> s Definite operation time (for definite time only) Set
k> Inverse delay multiplier (for inverse time only) Set
Dly20x s Delay at 20xIset
Dly4x s Delay at 4xIset
Dly2x s Delay at 2xIset
Dly1x s Delay at 1xIset
Mode Dir Directional mode (67) Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
SetGrp 1 or 2 Active setting group Set
SgrpDI Digital signal to select the active setting group Set
- None
Dix Digital input
Vix Virtual input
LEDx LED indicator signal
Vox Virtual output
Force Off Force flag for status forcing for test purposes. Set
This is a common flag for all stages and output
On relays, too. Automatically reset by a 5-minute
timeout.
ILmax A The supervised value. Max. of IL1, IL2 and IL3
Iφ>>>> A Pick-up value scaled to primary value
Iφ>>>>>
Iφ>>>> xImode Pick-up setting Set
Iφ>>>>>
t>>> s Definite operation time (for definite time only) Set
t>>>>
Mode Dir Directional (67) Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Polarization
The negative zero sequence voltage -U0 is used for polarization i.e.
the angle reference for I0. The -U0 voltage is measured via energizing
input U0 or it is calculated from the phase voltages internally
depending on the selected voltage measurement mode (see
Chapter 4.9 Voltage measurement modes):
• 3LN/LLY and 3LN/LNY: the zero sequence voltage is calculated
from the phase voltages and therefore any separate zero
sequence voltage transformers are not needed. The setting
values are relative to the configured voltage transformer (VT)
voltage/ 3 .
• 3LN+U0: the zero sequence voltage is measured with voltage
transformer(s) for example using a broken delta connection. The
setting values are relative to the VT0 secondary voltage defined
in configuration.
• Undir
This mode makes the stage equal to the undirectional stage I0>.
The phase angle and U0 amplitude setting are discarded. Only
the amplitude of the selected I0 input is supervised.
Setting groups
There are two settings groups available for each stage. Switching
between setting groups can be controlled by digital inputs, virtual
inputs (mimic display, communication, logic) and manually.
Figure 6.24: Block diagram of the directional earth fault stages I0φ> and I0φ>>
Figure 6.25: Operation characteristic of the directional earth fault protection in Res
or Cap mode. Res mode can be used with compensated networks and Cap mode
is used with ungrounded networks.
Figure 6.26: Two example of operation characteristics of the directional earth fault
stages in sector mode. The drawn I0 phasor in both figures is inside the trip area.
The angle offset and half sector size are user’s parameters.
Table 6.32: Parameters of the directional earth fault stages I0φ>, I0φ>> (67N)
Parameter Value Unit Description Note
Status - Current status of the stage -
Blocked -
Start F
Trip F
TripTime s Estimated time to trip
SCntr Cumulative start counter Clr
TCntr Cumulative trip counter Clr
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This Set
is a common flag for all stages and output relays,
On too. Automatically reset by a 5-minute timeout.
Io pu The supervised value according the parameter "In-
put" below.
IoCalc
(I0φ> only)
IoPeak
IoRes pu Resistive part of I0 (only when "InUse"=Res)
IoCap pu Capacitive part of I0 (only when "InUse"=Cap)
Ioφ> A Pick-up value scaled to primary value
DT Definite time
DT Definite time
NI, VI, EI, LTI, Inverse time. Chapter 6.29 Inverse time operation.
Parameters
t> s Definite operation time (for definite time only) Set
k> Inverse delay multiplier (for inverse time only) Set
Mode ResCap High impedance earthed nets Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Figure 6.27: Typical phase to earth voltages, residual current of the faulty feeder
and the zero sequence voltage U0 during two transient earth faults in phase L1.
In this case the network is compensated.
Direction algorithm
The function is sensitive to the instantaneous sampled values of the
residual current and zero sequence voltage. The selected voltage
measurement mode has to include a direct -U0 measurement.
I0 pick-up sensitivity
The sampling time interval of the relay is 625 μs at 50 Hz (32
samples/cycle). The I0 current spikes can be quite short compared
to this sampling interval. Fortunately the current spikes in cable
networks are high and while the anti-alias filter of the relay is
attenuates the amplitude, the filter also makes the pulses wider.
Thus, when the current pulses are high enough, it is possible to
detect pulses, which have duration of less than twenty per cent of
the sampling interval. Although the measured amplitude can be only
a fraction of the actual peak amplitude it doesn't disturb the direction
detection, because the algorithm is more sensitive to the sign and
timing of the I0 transient than sensitive to the absolute amplitude of
the transient. Thus a fixed value is used as a pick up level for the I0.
behaviour of the fault and the intermittent time setting. To make the
co-ordination between U0> and I0T> more simple, the start signal of
the transient stage I0T> in an outgoing feeder can be used to block
the U0> backup protection.
Auto reclosing
The start signal of any I0φ> stage initiating auto reclosing (AR) can
be used to block the I0T> stage to avoid the I0T> stage with a long
intermittent setting to interfere with the AR cycle in the middle of
discrimination time.
Usually the I0T> stage itself is not used to initiate any AR. For
transient faults the AR will not help, because the fault phenomena
itself already includes repeating self extinguishing.
Intermittent time
Single transient faults make the protection to pick up, but will not
cause trip if the stage has time to release between to successive
faults. When starting happens often enough, such intermittent faults
can be cleared using the intermittent time setting.
When a new fault happens within the set intermittent time, the
operation delay counter is not cleared between adjacent faults and
finally the stage will trip. A single transient fault is enough to start
the stage and increase the delay counter by 20 ms. For example if
the operating time is 140 ms, and the time between two peaks does
not exceed the intermittent time setting, then the seventh peak will
cause a trip (Figure 6.29).
Figure 6.28: Effect of the intermittent time parameter. The operation delay setting
is 0.14 s = 7x20 ms. The upper start and trip status lines are for a case with the
intermittent time set to zero. No trip will happen. The lower start and trip status
lines show another case with intermittent time setting 0.12 s. In this case a trip
signal will be issued at t=0.87 s.
Setting groups
There are two settings groups available. Switching between setting
groups can be controlled by digital inputs, virtual inputs (mimic
display, communication, logic) and manually.
Figure 6.29: Block diagram of the directional intermittent transient earth fault stage
I0T>.
Blocked -
Start F
Trip F
SCntr Cumulative start counter Clr
TCntr Cumulative trip counter Clr
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This Set
is a common flag for all stages and output relays,
On too. Automatically reset after a five minute timeout.
Io1 pu The detected I0 value according the parameter "In-
put" below.
Io2
Uo % The measured U0 value.
U0N = 100 %
Uo> % U0 pick up level. U0N = 100 % Set
t> s Operation time. Actually the number of cycles includ- Set
ing faults x 20 ms. When the time between faults
exceeds 20 ms, the actual operation time will be
longer.
Io input Io1Peak I01 Connectors X1-7,8,9 Set
Intrmt s Intermittent time. When the next fault occurs within Set
this time, the delay counting continues from the
previous value.
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
2ndHarm
Im1
&
Im2
Im3
MAX > ts tr
Start
Block
& Register
event
Trip
t
& Register
event
Table 6.39: Measured and recorded values of over exicitation blocking (68F5)
Parameter Value Unit Description
Measured values IL1H5. % 5. harmonic of IL1, pro-
portional to the funda-
mental value of IL1
IL2H5. % 5. harmonic of IL2
IL3H5. % 5. harmonic of IL3
Recorded values Flt % The max. fault value
EDly % Elapsed time as com-
pared to the set operat-
ing time; 100% = trip-
ping
General
The basic idea is that normal protection functions will detect the fault.
Then the protection function will trigger the AR function. After tripping
the circuit-breaker (CB), the AR function can reclose the CB.
Normally, the first reclose (or shot) is so short in time that consumers
cannot notice anything. However, the fault is cleared and the feeder
will continue in normal service.
Terminology
Even though the basic principle of AR is very simple; there are a lot
of different timers and parameters that have to be set.
In VAMP relays, there are five shots. A shot consists of open time
(so called “dead” time) and close time (so called “burning” time or
discrimination time). A high-speed shot means that the dead time is
less than 1 s. The time-delayed shot means longer dead times up
to 2-3 minutes.
There are four AR lines. A line means an initialization signal for AR.
Normally, start or trip signals of protection functions are used to
initiate an AR-sequence. Each AR line has a priority. AR1 has the
highest and AR4 has the lowest one. This means that if two lines
are initiated at the same time, AR will follow only the highest priority
line. A very typical configuration of the lines is that the instantaneous
overcurrent stage will initiate the AR1 line, time-delayed overcurrent
stage the AR2 line and earth-fault protection will use lines AR3 and
AR4.
For more information about auto-reclosing, please refer to our
application note “Auto-reclosing function in VAMP protection relays”.
The auto-reclose (AR) matrix in the following Figure 6.31 describes
the start and trip signals forwarded to the auto-reclose function.
Open CB
Close CB
AR-request)
Move back to shot 1.
Critical Reclaim time succeeded.
0...300 s 0...300 s
Shot 1 AR1 In use 0...300 s 0...300 s 0...300 s 0...300 s
AR2 In use
Shot 3...5
The AR matrix above defines which signals (the start and trip signals
from protection stages or digital input) are forwarded to the
auto-reclose function. In the AR function, the AR signals can be
configured to initiate the reclose sequence. Each shot from 1 to 5
has its own enabled/disabled flag. If more than one AR signal
activates at the same time, AR1 has highest priority and AR2 the
lowest. Each AR signal has an independent start delay for the shot
1. If a higher priority AR signal activates during the start delay, the
start delay setting will be changed to that of the highest priority AR
signal.
After the start delay the circuit-breaker (CB) will be opened if it is
closed. When the CB opens, a dead time timer is started. Each shot
from 1 to 5 has its own dead time setting.
After the dead time the CB will be closed and a discrimination time
timer is started. Each shot from 1 to 5 has its own discrimination time
setting. If a critical signal is activated during the discrimination time,
the AR function makes a final trip. The CB will then open and the
AR sequence is locked. Closing the CB manually clears the “locked”
state.
After the discrimination time has elapsed, the reclaim time timer
starts. If any AR signal is activated during the reclaim time or the
discrimination time, the AR function moves to the next shot. The
reclaim time setting is common for every shot.
If the reclaim time runs out, the auto-reclose sequence is successfully
executed and the AR function moves to ready -state and waits for a
new AR request in shot 1.
A trip signal from the protection stage can be used as a backup.
Configure the start signal of the protection stage to initiate the AR
function. If something fails in the AR function, the trip signal of the
protection stage will open the CB. The delay setting for the protection
stage should be longer than the AR start delay and discrimination
time.
If a critical signal is used to interrupt an AR sequence, the
discrimination time setting should be long enough for the critical
stage, usually at least 100 ms.
Manual closing
When CB is closed manually with the local panel, remote bus, digital
inputs etc, the reclaim-state is activated. Within the reclaim time all
AR requests are ignored. It is up to protection stages to take care of
tripping. Trip signals of protection stages must be connected to a
trip relay in the output matrix.
Manual opening
Manual CB open command during AR sequence will stop the
sequence and leaves the CB open.
Blocking of AR shots
Each AR shot can be blocked with a digital input, virtual input or
virtual output. Blocking input is selected with Block setting. When
selected input is active the shot is blocked. A blocked shot is treated
like it doesn’t exist and AR sequence will jump over it. If the last shot
in use is blocked, any AR request during reclaiming of the previous
shot will cause final tripping.
Starting AR sequence
Each AR request has own separate starting delay counter. The one
which starting delay has elapsed first will be selected. If more than
one delay elapses at the same time, an AR request of the highest
priority is selected. AR1 has the highest priority and AR4 has the
lowest priority. First shot is selected according to the AR request.
Next AR opens the CB and starts counting dead time.
Critical AR request
Critical AR request stops the AR sequence and cause final tripping.
Critical request is ignored when AR sequence is not running and
also when AR is reclaiming.
Critical request is accepted during dead time and discrimination time.
DI to block AR setting
This setting is useful with an external synchro-check device. This
setting only affects re-closing the CB. Re-closing can be blocked
with a digital input, virtual input or virtual output. When the blocking
input is active, CB won’t be closed until the blocking input becomes
inactive again. When blocking becomes inactive the CB will be
controlled close immediately.
Table 6.40: Setting parameters of AR function
Parameter Value Unit Default Description
ARena ARon; ARoff - ARon Enabling/disabling the autoreclose
ExtSync None, - - The digital input for blocking CB close. This can be
used for Synchrocheck.
any digital input, virtual
input or virtual output
CLOSE;
OPEN_REQUEST;
CLOSE_REQUEST;
READY;
NOT_READY;
INFO_NOT_AVAILABLE;
FAIL
Status INIT; - AR-function state
RECLAIM_TIME;
READY;
WAIT_CB_OPEN;
WAIT_CB_CLOSE;
DISCRIMINATION_TIME;
LOCKED;
FINAL_TRIP;
CB_FAIL;
INHIBIT
Shot# 1…5 - The currently running
shot
ReclT RECLAIMTIME; - The currently running
time (or last executed)
STARTTIME;
DEADTIME;
DISCRIMINATIONTIME
SCntr - Total start counter
Fail - The counter for failed
AR shots
Shot1 * - Shot1 start counter
Shot2 * - Shot2 start counter
Shot3 * - Shot3 start counter
Shot4 * - Shot4 start counter
Shot5 * - Shot5 start counter
*) There are 5 counters available for each one of the two AR signals.
Figure 6.32: Example sequence of two shots. After shot 2 the fault is cleared.
1. Current exceeds the I> setting; the start delay from shot 1 starts.
2. After the start delay, an OpenCB relay output closes.
3. A CB opens. The dead time from shot 1 starts, and the OpenCB
relay output opens.
4. The dead time from shot 1 runs out; a CloseCB output relay
closes.
5. The CB closes. The CloseCB output relay opens, and the
discrimination time from shot 1 starts. The current is still over the
I> setting.
6. The discrimination time from the shot 1 runs out; the OpenCB
relay output closes.
7. The CB opens. The dead time from shot 2 starts, and the
OpenCB relay output opens.
8. The dead time from shot 2 runs out; the CloseCB output relay
closes.
9. The CB closes. The CloseCB output relay opens, and the
discrimination time from shot 2 starts. The current is now under
I> setting.
10. Reclaim time starts. After the reclaim time the AR sequence is
successfully executed. The AR function moves to wait for a new
AR request in shot 1.
Setting groups
There are two settings groups available for each stage. Switching
between setting groups can be controlled by digital inputs, virtual
inputs (mimic display, communication, logic) and manually.
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This Set
is a common flag for all stages and output relays, too.
On Automatically reset by a 5-minute timeout.
f Hz The supervised value.
- Hz Pick-up value Set
tX f>< stage
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Table 6.43: Recorded values of the over & under frequency stages (8 latest
faults) f><, f>><<, f<, f<<
Parameter Value Unit Description
yyyy-mm-dd Time stamp of the recording, date
hh:mm:ss.ms Time stamp, time of day
Flt Hz Faulty frequency
EDly % Elapsed time of the operating time setting. 100% = trip
SetGrp 1 Active setting group during fault
Figure 6.33: An example of definite time df/dt operation time. At 0.6 s, which is
the delay setting, the average slope exceeds the setting 0.5 Hz/s and a trip signal
is generated.
Setting groups
There are two settings groups available. Switching between setting
groups can be controlled by digital inputs, virtual inputs (mimic
display, communication, logic) and manually.
Figure 6.34: At very sensitive slope settings the fastest possible operation time is
limited according the figure.
Figure 6.35: Three examples of possible inverse df/dt operation time characteristics.
The slope and operation delay settings define the knee points on the left. A
common setting for tMin has been used in these three examples. This minimum
delay parameter defines the knee point positions on the right.
FREQUENCY ROCOF3_v3
(Hz)
50.0 Settings:
df/dt = 0.5 Hz/s
t = 0.60 s
1.
0
0.5 tMin = 0.15 s
H
Hz
z/
/s
s
0.7
2.0
5 Hz
Hz/
/s TIME
49.7
s
(s)
0.00 0.15 0.30 0.45 0.60
START
TRIP
Figure 6.36: An example of inverse df/dt operation time. The time to trip will be
0.3 s, although the setting is 0.6 s, because the average slope 1 Hz/s is steeper
than the setting value 0.5 Hz/s.
the cold load detection signal is activated for a given time. This signal
is available for output matrix and blocking matrix. Using virtual outputs
of the output matrix setting group control is possible.
1 3 4
Pick-up
Idle
Cold
load
1. No activation because the current has not been under the set
IDLE current.
2. Current dropped under the IDLE current level but now it stays
between the IDLE current and the pick-up current for over 80ms.
3. No activation because the phase two lasted longer than 80ms.
4. Now we have a cold load activation which lasts as long as the
operation time was set or as long as the current stays above the
pick-up setting.
Table 6.46: Parameters of the cold load & inrush detection function
Parameter Value Unit Description Note
ColdLd - Status of cold load detection:
Trip Timeout
Inrush - Status of inrush detection:
Trip Timeout
ILmax A The supervised value. Max. of IL1, IL2 and IL3
Pickup A Primary scaled pick-up value
Idle A Primary scaled upper limit for idle current
MaxTime s Set
Idle xImode Current limit setting for idle situation Set
Pickup xImode Pick-up setting for minimum start current Set
80 ms Maximum transition time for start recognition
Pickupf2 % Pick-up value for relative amount of 2nd harmonic, If2/If1 Set
ARC PROTECTION
NOTE: Use trip delay for separate arc stage as breaker failure protection
(CBFP).
In the ARC MATRIX - OUTPUT setting view the used Arc stages
(1…8) are connected to the required outputs. Possible latched
function per output is also determined in this view. Output signals
as per order code.
Table 6.50: ARC MATRIX – OUTPUT parameter group
Item Default Range Description
Latched - On, Off Output latch
Arc stage 1...8 - On, Off Arc protection stage 1...8
T1...4 - On, Off Trip output relay 1...4
A1 - On, Off Signal alarm relay 1
BO1...3 - On, Off Binary output 1...3
Figure 6.42: Matrix correlation principle with the logical AND operator
Blocked -
Start F
Trip F
SCntr Cumulative start counter C
TCntr Cumulative trip counter C
SetGrp 1 or 2 Active setting group Set
SGrpDI Digital signal to select the active setting group Set
- None
DIx Digital input
VIx Virtual input
LEDx LED indicator signal
VOx Virtual output
Fx Function key
Force Off Force flag for status forcing for test purposes. This is a Set
common flag for all stages and output relays, too. Automat-
On ically reset by a 5-minute timeout.
Link See Table 6.52 Name for the supervised signal Set
See Table 6.52 Value of the supervised signal
Cmp Mode of comparison Set
> Over protection
< Under protection
Diff Difference
AbsDiff Absolut difference
Pickup Pick up value scaled to primary level
Pickup pu Pick up setting in pu Set
t s Definite operation time. Set
Hyster % Dead band setting Set
NoCmp pu Minimum value to start under comparison. (Mode='<') Set
Set = An editable parameter (password needed). C = Can be cleared to zero. F = Editable when force flag is on
Operation modes
There are three operation modes to use the inverse time
characteristics:
• Standard delays
Using standard delay characteristics by selecting a curve family
(IEC, IEEE, IEEE2, RI) and a delay type (Normal inverse, Very
inverse etc). See Chapter 6.29.1 Standard inverse delays IEC,
IEEE, IEEE2, RI.
• Standard delay formulae with free parameters
selecting a curve family (IEC, IEEE, IEEE2) and defining one's
own parameters for the selected delay formula. This mode is
activated by setting delay type to ‘Parameters’, and then editing
the delay function parameters A ... E. See Chapter 6.29.2 Free
parameterization using IEC, IEEE and IEEE2 equations.
• Fully programmable inverse delay characteristics
Building the characteristics by setting 16 [current, time] points.
The relay interpolates the values between given points with 2nd
Limitations
The maximum measured secondary phase current is 50xIN and the
maximum directly measured earth fault current is 10xI0N for residual
current inputs. The full scope of inverse delay curves goes up to 20
times the setting. At high setting the maximum measurement
capability limits the scope of inverse curves according the following
table.
Current input Maximum measured Maximum secondary scaled set-
secondary current ting enabling inverse delay times
up to full 20x setting
IL1, IL2, IL3 and I0Calc 250 A 12.5 A
I01 = 5 A 50 A 2.5 A
I01 = 1 A 10 A 0.5 A
I01 = 0.2 A 2A 0.1 A
1. Example of limitation
CT = 750/5
CT0= 100/1 (cable CT is used for residual current)
The CT0 is connected to a 1 A terminals of input I01.
For overcurrent stage I> the table above gives 12.5 A. Thus the
maximum setting for I> stage giving full inverse delay range is
12.5 A / 5 A = 2.5 xIN= 1875 APrimary.
For earth fault stage I0> the table above gives 0.5 A. Thus the
maximum setting for I0> stage giving full inverse delay range is
0.5 A / 1 A = 0.5 xI0N = 50 APrimary.
2. Example of limitation
CT = 750/5
Application mode is Motor
Rated current of the motor = 600 A
I0Calc (= IL1 +IL2 +IL3) is used for residual current
At secondary level the rated motor current is 600/750*5 = 4 A
For overcurrent stage I> the table above gives 12.5 A. Thus the
maximum setting giving full inverse delay range is 12.5 A / 4 A
= 3.13 xIMOT = 1875 APrimary.
For earth fault stage I0> the table above gives 12.5 A. Thus the
maximum setting for I0> stage giving full inverse delay range is
12.5 A / 5 A = 2.5 xI0N = 1875 APrimary.
Limitations
The minimum definite time delay start latest, when the measured
value is twenty times the setting. However, there are limitations at
high setting values due to the measurement range. Chapter 6.29
Inverse time operation for more details.
Table 6.55: Available standard delay families and the available delay types
within each family.
Delay type Curve family
DT IEC IEEE IEEE2 RI
DT Definite time X
NI Normal inverse X X
VI Very inverse X X X
EI Extremely inverse X X X
LTI Long time inverse X X
LTEI Long time extremely inverse X
LTVI Long time very inverse X
MI Moderately inverse X X
STI Short time inverse X
STEI Short time extremely inverse X
RI Old ASEA type X
RXIDG Old ASEA type X
There are three different delay types according IEC 60255-3, Normal
inverse (NI), Extremely inverse (EI), Very inverse (VI) and a VI
extension. Additional there is a de facto standard Long time inverse
(LTI).
Table 6.56: Constants for IEC inverse delay equation
Delay type Parameter
A B
NI Normal inverse 0.14 0.02
EI Extremely inverse 80 2
VI Very inverse 13.5 1
LTI Long time inverse 120 1
0.50 ⋅ 0.14
t= 0.02
= 5 .0
4
−1
2
Figure 6.51: IEC normal inverse delay. Figure 6.52: IEC extremely inverse delay.
Figure 6.53: IEC very inverse delay. Figure 6.54: IEC long time inverse delay.
Equation 6.6:
t = Operation delay in seconds
k = User’s multiplier
I = Measured value
A
t=k C
+ B IPICKUP = User’s pick up setting
I − 1
I PICKUP A,B,C = Constant parameter according Table 6.57.
0.0515
t = 0.50 ⋅ + 0 .1140 = 1.9
4 0.02
−1
2
The operation time in this example will be 1.9 seconds. The same
result can be read from Figure 6.58.
Figure 6.55: ANSI/IEEE long time inverse delay Figure 6.56: ANSI/IEEE long time very inverse delay
Figure 6.57: ANSI/IEEE long time extremely inverse Figure 6.58: ANSI/IEEE moderately inverse delay
delay
Figure 6.59: ANSI/IEEE short time inverse delay Figure 6.60: ANSI/IEEE short time extremely inverse
delay
Equation 6.7:
B D E
t = k A + + 2
+ 3
I
− C I − C I
− C
I PICKUP I PICKUP I PICKUP
0.6791 − 0.08 0.127
t = 0.5 ⋅ 0.1735 + + 2
+ 3
= 0.38
4 4 4
− 0. 8 − 0. 8 − 0.8
2 2 2
The operation time in this example will be 0.38 seconds. The same
result can be read from Figure 6.61.
Figure 6.61: IEEE2 moderately inverse delay Figure 6.62: IEEE2 normal inverse delay
Figure 6.63: IEEE2 very inverse delay Figure 6.64: IEEE2 extremely inverse delay
k I
t RI = t RXIDG = 5.8 − 1.35 ln
0.236 k I PICKUP
0.339 −
I
I PICKUP
0.5
t RI = = 2.3
0.236
0.339 −
4
2
The operation time in this example will be 2.3 seconds. The same
result can be read from Equation 6.8.
4
t RXIDG = 5.8 − 1.35 ln = 3.9
0 .5 ⋅ 2
The operation time in this example will be 3.9 seconds. The same
result can be read from Figure 6.66.
Figure 6.65: Inverse delay of type RI. Figure 6.66: Inverse delay of type RXIDG.
0.8630 − 0.4180 0.1947
t = 0.5 ⋅ 0.2078 + + + = 0.37
4 4
2
4
3
− 0.8 − 0.8 − 0.8
2 2 2
Limitations
The minimum definite time delay start latest, when the measured
value is twenty times the setting. However, there are limitations at
high setting values due to the measurement range. See Chapter 6.29
Inverse time operation for more details.
Limitations
The minimum definite time delay start latest, when the measured
value is twenty times the setting. However, there are limitations at
high setting values due to the measurement range. See Chapter 6.29
Inverse time operation for more details.
7 Supporting functions
Events are the major data for a SCADA system. SCADA systems
are reading events using any of the available communication
protocols. Event log can also be scanned using the front panel or
using VAMPSET. With VAMPSET the events can be stored to a file
especially in case the relay is not connected to any SCADA system.
Only the latest event can be read when using communication
protocols or VAMPSET. Every reading increments the internal read
pointer to the event buffer. (In case of communication interruptions,
the latest event can be reread any number of times using an other
parameter.) On the local panel scanning the event buffer back and
forth is possible.
Event enabling/masking
In case of an uninteresting event, it can be masked, which prevents
the particular event(s) to be written in the event buffer. As a default
there is room for 200 latest events in the buffer. Event buffer size
can be modified from 50 to 2000.
Modification can be done in “Local panel conf” –menu.
Indication screen (popup screen) can also be enabled in this same
menu when Vampset –setting tool is used. The oldest one will be
overwritten, when a new event does occur. The shown resolution of
a time stamp is one millisecond, but the actual resolution depends
of the particular function creating the event. For example most
protection stages create events with 5ms, 10 ms or 20 ms resolution.
The absolute accuracy of all time stamps depends on the time
Clear
Order Old-New Order of the event buffer for local display Set
New-Old
FVSca Scaling of event fault value Set
PU Per unit scaling
Pri Primary scaling
Display On Indication dispaly is enabled Set
*) This is the fundamental frequency rms value of one cycle updated every 10 ms.
**) This is the fundamental frequency rms value of one cycle updated every 20 ms.
NOTE: This is not applicable to the arc protection functions of the device.
NOTE: The sample rate of the comtrade file has to be 32/cycle (625 micro
seconds when 50 Hz is used). The channel names have to
correspond to the channel names in Vamp relays: IL1, IL2, IL3, Io1,
Io2, U12, U23, UL1, UL2, UL3 and Uo.
604.8
AAIntv =
DriftInOneWeek
If the auto-adjust interval "AAIntv" has not been zero, but further
trimming is still needed, the following equation can be used to
calculate a new auto-adjust interval.
1
AAIntvNEW =
1 DriftInOneWeek
+
AAIntvPREVIOUS 604.8
Example 1
If there has been no external sync and the relay's clock is leading
sixty-one seconds a week and the parameter AAIntv has been zero,
the parameters are set as
AvDrft = Lead
604.8
AAIntv = = 9. 9 s
61
With these parameter values the system clock corrects itself with –1
ms every 9.9 seconds which equals –61.091 s/week.
Example 2
If there is no external sync and the relay's clock has been lagging
five seconds in nine days and the AAIntv has been 9.9 s, leading,
then the parameters are set as
1
AAIntv NEW = = 10.6
1 5000
−
9.9 9 ⋅ 24 ⋅ 3600
AvDrft = Lead
When the internal time is roughly correct – deviation is less than four
seconds – any synchronizing or auto-adjust will never turn the clock
backwards. Instead, in case the clock is leading, it is softly slowed
down to maintain causality.
*) Astronomically a range –11 ... +12 h would be enough, but for political and geographical reasons a larger range is
needed.
***) Set the DI delay to its minimum and the polarity such that the leading edge is the synchronizing edge.
****) Relay needs to be equipped with suitable hardware option module to receive IRIG-B clock synchronization signal.
(Chapter 13 Order information).
Synchronisation with DI
Clock can be synchronized by reading minute pulses from digital
inputs, virtual inputs or virtual outputs. Sync source is selected with
Minute sync pulse DI setting.
When rising edge is detected from the selected input, system clock
is adjusted to the nearest minute. Length of digital input pulse should
be at least 50 ms. Delay of the selected digital input should be set
to zero.
Synchronisation correction
If the sync source has a known offset delay, it can be compensated
with SyOS setting. This is useful for compensating hardware delays
or transfer delays of communication protocols. A positive value will
compensate a lagging external sync and communication delays. A
negative value will compensate any leading offset of the external
synch source.
Sync source
When the device receives new sync message, the sync source
display is updated. If no new sync messages are received within
next 1.5 minutes, the device will change to internal sync mode.
Deviation
The time deviation means how much system clock time differs from
sync source time. Time deviation is calculated after receiving new
sync message. The filtered deviation means how much the system
clock was really adjusted. Filtering takes care of small deviation in
sync messages.
Auto-lag/lead
The device synchronizes to the sync source, meaning it starts
automatically leading or lagging to stay in perfect sync with the
master. The learning process takes few days.
7.4 Self-supervision
The functions of the microcontroller and the associated circuitry, as
well as the program execution are supervised by means of a separate
watchdog circuit. Besides supervising the relay, the watchdog circuit
attempts to restart the micro controller in a inoperable situation. If
the restarting fails, the watchdog issues a self-supervision signal
indicating a permanent internal condition.
When the watchdog circuit detects a permanent fault, it always blocks
any control of other output relays (except for the self-supervision
output relay).
In addition, the internal supply voltages are supervised. Should the
auxiliary supply of the IED disappear, an indication is automatically
given because the IED status inoperative (SF) output relay functions
on a working current principle. This means that the SF relay is
energized when the auxiliary supply is on and the arc flash protection
is healthy.
7.4.1 Diagnostics
The device runs self-diagnostic tests for hardware and software in
boot sequence and also performs runtime checking.
Permanent inoperative state
If permanent inoperative state has been detected, the device releases
SF relay contact and status led is set on. Local panel will also display
a detected fault message. Permanet inoperative state is entered
when the device is not able to handle main functions.
Temporal inoperative state
When self-diagnostic function detects a temporal inoperative state,
Selfdiag matrix signal is set and an event (E56) is generated. In case
the inoperative state was only temporary, an off event is generated
(E57). Self diagnostic state can be reset via local HMI.
Diagnostic registers
There are four 16-bit diagnostic registers which are readable through
remote protocols. The following table shows the meaning of each
dagnostic register and their bits.
total number of sags and swells counters as well as total timers for
sags and swells.
The voltage power quality functions are located under the submenu
“U”.
Table 7.4: Setting parameters of sags and swells monitoring:
Parameter Value Unit Default Description
U> 20 … 150 % 110 Setting value of swell limit
U< 10 … 120 % 90 Setting value of sag limit
Delay 0.04 … 1.00 s 0.06 Delay for sag and swell detection
SagOn On; Off - On Sag on event
SagOff On; Off - On Sag off event
SwelOn On; Off - On Swell on event
SwelOf On; Off - On Swell off event
On the other hand, if the limit U1< is high and the voltage has been
near this limit, and then there is a short but very deep dip, it will be
recognized (Figure 7.2).
Day
Week
Month
Date - - Date
Time - - Time
OK
U1 % Measured positive sequence voltage
Recorded values Count - Number of voltage sags during the current
observation period
Prev - Number of voltage sags during the previous
observation period
Total s Total (summed) time of voltage sags during
the current observation period
Prev s Total (summed) time of voltage sags during
the previous observation period
100000
Number of permitted operations
10000
1000
100
50
20
10
100 200 500 1000 10000 100000
Breaked current (A) CBWEARcharacteristics
(kA) operations
1 0 (mechanical age) 10000
2 1.25 (rated current) 10000
3 31.0 (maximum breaking current) 80
4 100 1
5 100 1
6 100 1
7 100 1
8 100 1
Logarithmic interpolation
The permitted number of operations for currents in between the
defined points are logarithmically interpolated using equation
Equation 7.1:
a
C=
In
C = permitted operations
I = interrupted current
a = constant according Equation 7.2
n = constant according Equation 7.3
Ck a = C k I k2
ln
C k +1
n=
I
ln k +1
Ik
10000
ln
n= 80 = 1.5038
31000
ln
1250
Using Equation 7.1 the relay gets the number of permitted operations
for current 6 kA.
454 ⋅ 10 6
C= = 945
60001.5038
454 ⋅ 10 6
C10 kA = = 313
125001.5038
Equation 7.4:
C AlarmMax
∆=
C
945
∆ L1 = ∆ L 2 = =3
313
time
IL1 A Broken current of phase L1
Off
Al1Off On 'Alarm1 off' event enabling Set
Off
Al2On On 'Alarm2 on' event enabling Set
Off
Al2Off On 'Alarm2 off' event enabling Set
Off
Clear - Clearing of cycle counters Set
Clear
The relay has four energy pulse outputs. The output channels are:
• Active exported energy
• Reactive exported energy
• Active imported energy
• Reactive imported energy
Each channel can be connected to any combination of the output
relays using output matrix. The parameters for the energy pulses
can be found in the E menu under the submenus E-PULSE SIZES
and E-PULSE DURATION.
Table 7.14: Energy pulse output parameters
Parameter Value Unit Description
E-PULSE SIZES E+ 10 … 10 000 kWh Pulse size of active exported energy
Eq+ 10 … 10 000 kvarh Pulse size of reactive exported energy
E- 10 … 10 000 kWh Pulse size of active imported energy
Eq- 10 … 10 000 kvarh Pulse size of reactive imported energy
E-PULSE DURATION E+ 100 … 5000 ms Pulse length of active exported energy
Eq+ 100 … 5000 ms Pulse length of reactive exported energy
E- 100 … 5000 ms Pulse length of active imported energy
Eq- 100 … 5000 ms Pulse length of reactive imported energy
Scaling examples
Example 1.
Average active exported power is 250 MW.
Peak active exported power is 400 MW.
Pulse size is 250 kWh.
The average pulse frequency will be 250/0.250 = 1000 pulses/h.
The peak pulse frequency will be 400/0.250 = 1600 pulses/h.
Set pulse length to 3600/1600 - 0.2 = 2.0 s or less.
The lifetime of the mechanical output relay will be
50x106/1000 h = 6 a.
This is not a practical scaling example unless an output relay lifetime
of about six years is accepted.
Example 2.
Average active exported power is 100 MW.
Peak active exported power is 800 MW.
Pulse size is 400 kWh.
The average pulse frequency will be 100/0.400 = 250 pulses/h.
The peak pulse frequency will be 800/0.400 = 2000 pulses/h.
Set pulse length to 3600/2000 - 0.2 = 1.6 s or less.
The lifetime of the mechanical output relay will be
50x106/250 h = 23 a.
Example 3.
Average active exported power is 20 MW.
Peak active exported power is 70 MW.
Pulse size is 60 kWh.
The average pulse frequency will be 25/0.060 = 416.7 pulses/h.
The peak pulse frequency will be 70/0.060 = 1166.7 pulses/h.
Set pulse length to 3600/1167 - 0.2 = 2.8 s or less.
The lifetime of the mechanical output relay will be
50x106/417 h = 14 a.
Example 4.
Average active exported power is 1900 kW.
Peak active exported power is 50 MW.
Pulse size is 10 kWh.
The average pulse frequency will be 1900/10 = 190 pulses/h.
The peak pulse frequency will be 50000/10 = 5000 pulses/h.
Set pulse length to 3600/5000 - 0.2 = 0.5 s or less.
The lifetime of the mechanical output relay will be
50x106/190 h = 30 a.
VAMP relays + +
PLC
Figure 7.5: Application example of wiring the energy pulse outputs to a PLC having
common plus and using an external wetting voltage
VAMP relays
++
PLC
T 1
Active exported
energy pulses
+E
Pulse counter input 1
T 2
Reactive exported
energy pulses
+Eq
Pulse counter input 2
A 1
Active imported
energy pulses
-E
Pulse counter input 3
A 2
Reactive imported
energy pulses
-Eq
Pulse counter input 4
-
e-pulseconf2
Figure 7.6: Application example of wiring the energy pulse outputs to a PLC having
common minus and using an external wetting voltage
VAMP relays
PLC
T 1
Active exported Pulse counter input 1
energy pulses
+E
T 2
Reactive exported Pulse counter input 2
energy pulses
+Eq
A 1
Active imported Pulse counter input 3
energy pulses
-E
A 2
Reactive imported Pulse counter input 4
energy pulses
-Eq
e-pulseconf3
Figure 7.7: Application example of wiring the energy pulse outputs to a PLC having
common minus and an internal wetting voltage.
604.8
AAIntv =
DriftInOneWeek
If the auto-adjust interval "AAIntv" has not been zero, but further
trimming is still needed, the following equation can be used to
calculate a new auto-adjust interval.
1
AAIntvNEW =
1 DriftInOneWeek
+
AAIntvPREVIOUS 604.8
Example 1
If there has been no external sync and the relay's clock is leading
sixty-one seconds a week and the parameter AAIntv has been zero,
the parameters are set as
AvDrft = Lead
604.8
AAIntv = = 9. 9 s
61
With these parameter values the system clock corrects itself with –1
ms every 9.9 seconds which equals –61.091 s/week.
Example 2
If there is no external sync and the relay's clock has been lagging
five seconds in nine days and the AAIntv has been 9.9 s, leading,
then the parameters are set as
1
AAIntv NEW = = 10.6
1 5000
−
9.9 9 ⋅ 24 ⋅ 3600
AvDrft = Lead
When the internal time is roughly correct – deviation is less than four
seconds – any synchronizing or auto-adjust will never turn the clock
backwards. Instead, in case the clock is leading, it is softly slowed
down to maintain causality.
*) Astronomically a range –11 ... +12 h would be enough, but for political and geographical reasons a larger range is
needed.
***) Set the DI delay to its minimum and the polarity such that the leading edge is the synchronizing edge.
****) Relay needs to be equipped with suitable hardware option module to receive IRIG-B clock synchronization signal.
(Chapter 13 Order information).
Synchronisation with DI
Clock can be synchronized by reading minute pulses from digital
inputs, virtual inputs or virtual outputs. Sync source is selected with
Minute sync pulse DI setting.
When rising edge is detected from the selected input, system clock
is adjusted to the nearest minute. Length of digital input pulse should
be at least 50 ms. Delay of the selected digital input should be set
to zero.
Synchronisation correction
If the sync source has a known offset delay, it can be compensated
with SyOS setting. This is useful for compensating hardware delays
or transfer delays of communication protocols. A positive value will
compensate a lagging external sync and communication delays. A
negative value will compensate any leading offset of the external
synch source.
Sync source
When the device receives new sync message, the sync source
display is updated. If no new sync messages are received within
next 1.5 minutes, the device will change to internal sync mode.
Deviation
The time deviation means how much system clock time differs from
sync source time. Time deviation is calculated after receiving new
sync message. The filtered deviation means how much the system
clock was really adjusted. Filtering takes care of small deviation in
sync messages.
Auto-lag/lead
The device synchronizes to the sync source, meaning it starts
automatically leading or lagging to stay in perfect sync with the
master. The learning process takes few days.
Run
Started at Date and time of the last activation
Stopped at Date and time of the last inactivation
7.13 Timers
The VAMP protection platform includes four settable timers that can
be used together with the user's programmable logic or to control
setting groups and other applications that require actions based on
calendar time. Each timer has its own settings. The selected on-time
and off-time is set and then the activation of the timer can be set to
be as daily or according the day of week (See the setting parameters
for details). The timer outputs are available for logic functions and
for the block and output matrix.
The user can force any timer, which is in use, on or off. The forcing
is done by writing a new status value. No forcing flag is needed as
in forcing i.e. the output relays.
The forced time is valid until the next forcing or until the next reversing
timed act from the timer itself.
The status of each timer is stored in non-volatile memory when the
auxiliary power is switched off. At start up, the status of each timer
is recovered.
- Not in use
0 Output is inactive
1 Output is active
On hh:mm:ss Activation time of the timer
Off hh:mm:ss De-activation time of the timer
Mode For each four timers there are 12 different modes available:
- The timer is off and not running. The output is off i.e. 0 all the time.
Daily The timer switches on and off once every day.
Monday The timer switches on and off every Monday.
Tuesday The timer switches on and off every Tuesday.
Wednesday The timer switches on and off every Wednesday.
Thursday The timer switches on and off every Thursday.
Friday The timer switches on and off every Friday.
Saturday The timer switches on and off every Saturday.
Sunday The timer switches on and off every Sunday.
MTWTF The timer switches on and off every day except Saturdays and Sundays
MTWTFS The timer switches on and off every day except Sundays.
SatSun The timer switches on and off every Saturday and Sunday.
AlrL3 1 1=Start is on
OCs - Combined overcurrent start status.
0 AlrL1=AlrL2=AlrL3=0
FltL3 1 1=Fault is on
OCt - Combined overcurrent trip status.
0 FltL1=FltL2=FltL3=0
*) Used with IEC 60870-105-103 communication protocol. The alarm screen will show the latest if it's the biggest registered
fault current, too. Not used with Spabus, because Spabus masters usually don't like to have unpaired On/Off events.
**) Used with SPA-bus protocol, because most SPA-bus masters do need an off-event for each corresponding on-event.
The fault that can be seen in the Figure 7.9 was 3 times to nominal
and it started as an one phase fault L1-E. At the moment when one
of the protection stages tripped the fault was already increased in to
a two phase short circuit L1-L2. All signals those are stated as “1”
are also activated in the output matrix. After the fault disappears the
activated signals will release.
Combined over current status can be found from VAMPSET menu
“protection stage status 2”.
7.15 Self-supervision
The functions of the microcontroller and the associated circuitry, as
well as the program execution are supervised by means of a separate
watchdog circuit. Besides supervising the relay, the watchdog circuit
attempts to restart the micro controller in a inoperable situation. If
the restarting fails, the watchdog issues a self-supervision signal
indicating a permanent internal condition.
When the watchdog circuit detects a permanent fault, it always blocks
any control of other output relays (except for the self-supervision
output relay).
In addition, the internal supply voltages are supervised. Should the
auxiliary supply of the IED disappear, an indication is automatically
given because the IED status inoperative (SF) output relay functions
on a working current principle. This means that the SF relay is
energized when the auxiliary supply is on and the arc flash protection
is healthy.
7.15.1 Diagnostics
The device runs self-diagnostic tests for hardware and software in
boot sequence and also performs runtime checking.
Permanent inoperative state
If permanent inoperative state has been detected, the device releases
SF relay contact and status led is set on. Local panel will also display
a detected fault message. Permanet inoperative state is entered
when the device is not able to handle main functions.
Temporal inoperative state
When self-diagnostic function detects a temporal inoperative state,
Selfdiag matrix signal is set and an event (E56) is generated. In case
the inoperative state was only temporary, an off event is generated
(E57). Self diagnostic state can be reset via local HMI.
Diagnostic registers
There are four 16-bit diagnostic registers which are readable through
remote protocols. The following table shows the meaning of each
dagnostic register and their bits.
VO1…VO6
NI1…NI64
POC1…POC16
Line reactance 0.010 … 10.000 Ohms/km 0.389 Line reactance of the line. This is used
only to convert the fault reactance to kilo-
meters.
dItrig 10 … 800 % Imode 50 Trig current (sudden increase of phase
current)
Blocked before next trig 10...600 s 70 Blocks function for this et time after trigger.
This is used for blocking calculation in
autoreclose.
Xmax limit 0.5...500.0 Ohm 11.0 Limit for maximum reactance. If reactance
value is above set limit calculation result
will not be shown.
Event Disabled; Enabled - Enabled Event mask
Table 7.20: Measured and recorded values of incomer short circuit fault
locator
Parameter Value Unit Description
Measured values/ Distance km Distance to the fault
VO1…VO6
NI1…NI64
POC1…POC16
Line reactance 0.010 … 10.000 Ohms/km 0.491 Line reactance of the line. This is used only to
convert the fault reactance to kilometers.
Earth factor 0.000 …10.000 - 0.678 Calculated earth factor from line specifications.
Earth factor angle -60...60 ° 10 Angle of calculated earth factor from line specific-
ations.
Event enabling Off; On - On Event mask
1 COM 5 port
2 Ethernet
COM 3 port
COM 4 port
Figure 8.1: VAMP 300 IED fixed communication ports in different slots.
Figure 8.2: Protocols can be enabled in “protocol configuration” menu. Only serial
communication protocols are valid with RS-232 interface.
speed = bit/s
1. The communication parameters are set in the protocol specific menus. For the local port command line interface the
parameters are set in configuration menu.
Figure 8.3: Protocols can be enabled in “protocol configuration” menu. With ethernet
option it is possible to use TCP -based communication protocols.
0.0.0.0 = no SNTP
KeepAlive nn TCP keepalive interval Set (1
FTP server on/off Enable FTP server Set
FTP speed 4 Kb/s (default) Maximum transmission speed for FTP Set
FTP password ? (user) FTP password Set
config (configurator)
MAC address 001ADnnnnnnn MAC address
VS Port nn IP port for Vampset Set
23 (default)
Msg# nnn Message counter
Errors nnn Error counter
Tout nnn Timeout counter
EthSffEn on/off Sniffer port enable Set
SniffPort Port2 Sniffer port
(TCP PORT 2nd INST) None Command line interface for VAMPSET
ModbusTCPs Modbus TCP slave
IEC 61850 IEC-61850 protocol
EtherNet/IP Ethernet/IP protocol
DNP3 DNP/TCP
Port nnn Ip port for protocol, default 502 Set
Msg# nnn Message counter
Errors nnn Error counter
Tout nnn Timeout counter
8.2.1 GetSet
This is and ASCII protocol used by VAMPSET. This protocol is the
protocol used on the USB port. This can also be used on the COM
ports, if VAMPSET interface via these ports is required.
2400
4800
9600
19200
Parity None Parity for Modbus RTU Set
Even
Odd
8.2.3 Profibus DP
The Profibus DP protocol is widely used in industry. An external VPA
3CG and VX072 cables are required.
NOTE: In request mode it is not possible to read continuously only one single
data item. At least two different data items must be read in turn to
get updated data from the device.
Available data
VAMPSET will show the list of all available data items for both modes.
A separate document “Profibus parameters.pdf” is also available.
The Profibus DP communication is activated usually for remote port
via a menu selection with parameter "Protocol". See Chapter 8.1
Communication ports .
Table 8.6: Parameters
Parameter Value Unit Description Note
Mode Profile selection Set
Cont Continuous mode
Reqst Request mode
bit/s 2400 bps Communication speed from the main CPU to the Profibus
converter. (The actual Profibus bit rate is automatically set
by the Profibus master and can be up to 12 Mbit/s.)
Emode Event numbering style. (Set)
Channel Use this for new installations.
(Limit60) (The other modes are for compatibility with old systems.)
(NoLimit)
InBuf bytes Size of Profibus master's Rx buffer. (data to the master) 1. 3.
OutBuf bytes Size of Profibus master's Tx buffer. (data from the master) 2. 3.
Addr 1 - 247 This address has to be unique within the Profibus network Set
system.
Conv Converter type 4.
- No converter recognized
VE Converter type "VE" is recognized
8.2.4 SPA-bus
The device has full support for the SPA-bus protocol including reading
and writing the setting values. Also reading of multiple consecutive
status data bits, measurement values or setting values with one
message is supported.
Several simultaneous instances of this protocol, using different
physical ports, are possible, but the events can be read by one single
instance only.
There is a separate document “Spabus parameters.pdf” of SPA-bus
data items available.
Table 8.7: Parameters
Parameter Value Unit Description Note
Addr 1 - 899 SPA-bus address. Must be unique in the Set
system.
bit/s 1200 bps Communication speed Set
2400
4800
9600 (default)
19200
Emode Event numbering style. (Set)
Channel Use this for new installations.
(Limit60) (The other modes are for compatibility with
old systems.)
(NoLimit)
19200
MeasInt 200 - 10000 ms Minimum measurement response interval Set
SyncRe Sync ASDU6 response time mode Set
Sync+Proc
Msg
Msg+Proc
Off
Smpls/msg 1 - 25 Record samples in one message Set
Timeout 10 - 10000 s Record reading timeout Set
Fault Fault identifier number for IEC-103. Starts +
trips of all stages.
TagPos Position of read pointer
Chn Active channel
ChnPos Channel read position
Fault numbering
Faults Total number of faults
GridFlts Fault burst identifier number
Grid Time window to classify faults together to the Set
same burst.
9600 (default)
19200
38400
Parity None (default) Parity Set
Even
Odd
SlvAddr 1 - 65519 An unique address for the device within the Set
system
MstrAddr 1 - 65519 Address of master Set
255=default
LLTout 0 - 65535 ms Link layer confirmation timeout Set
LLRetry 1 - 255 Link layer retry count Set
1=default
APLTout 0 - 65535 ms Application layer confirmation timeout Set
5000=default
CnfMode EvOnly (default) Application layer confirmation mode Set
All
DBISup No (default) Double-bit input support Set
Yes
SyncMode 0 - 65535 s Clock synchronization request interval. Set
0 = only at boot
2400
4800
9600
Parity None Parity used for serial communication Set
Even
Odd
LLAddr 1 - 65534 Link layer address Set
LLAddrSize 1-2 Bytes Size of Link layer address Set
ALAddr 1 - 65534 ASDU address Set
ALAddrSize 1-2 Bytes Size of ASDU address Set
IOAddrSize 2-3 Bytes Information object address size. (3-octet Set
addresses are created from 2-octet ad-
dresses by adding MSB with value 0.)
COTsize 1 Bytes Cause of transmission size
TTFormat Short The parameter determines time tag format: Set
3-octet time tag or 7-octet time tag.
Full
MeasFormat Scaled The parameter determines measurement Set
data format: normalized value or scaled
Normalized value.
DbandEna No Dead-band calculation enable flag Set
Yes
DbandCy 100 - 10000 ms Dead-band calculation interval Set
8.2.10 EtherNet/IP
The device supports communication using EtherNet/IP protocol which
is a part of CIP (Common Industrial Protocol) family. EtherNet/IP
protocol is available with the optional inbuilt Ethernet port. The
protocol can be used to read / write data from the device using
request / response communication or via cyclic messages
transporting data assigned to assemblies (sets of data).
EtherNet/IP main features:
• Static data model: 2 standard objects (Overload and Control
Supervisor), 2 private objects (one for digital data and one for
analog data) and 4 configuration objects for protection functions
configuration
• Two configurable assemblies (one producing and one consuming)
with the maximum capacity of 128 bytes each EDS file that can
be fed to any client supporting EDS files: can be generated at
any time, all changes to EtherNet/IP configuration (see
configuration parameters in Table 8.12) or to assemblies’ content
require generating of the new EDS file.
• Three types of communications are supported: UCMM (one time
request / response), Class 3 connection (cyclic request /
response) and Class 1 connection (cyclic IO messages containing
assemblies’ data)
EtherNet/IP implementation on VAMP device serves as a server and
is not capable of initiating communication.
Table 8.12: EtherNet/IP main configuration parameters
Parameter Range Description
IP address IP protocol address identifing device in the network
Multicast IP Multicast IP address used for sending IO messages
Multicast TTL 1-100 Time to live of the IO messages sent to multicast address
Vendor ID 1-65535 Identification of a vendor by number
Device Type 0-65535 Indication of general type of product
Product Code 1-65535 Identification of a particular product of an individual vendor
Major Revision 1-127 Major revision of the item the Identity Object represents
Minor Revision 1-255 Minor revision of the item the Identity Object represents
Serial Number 0-4294967295 Serial number of device
Product Name 32 chars Human readable identification
Producing Instance 1-1278 Instance number of producing assembly
Include Run/Idle On/Off Include or exlude Run/Idle Header in an outgoing IO messages
Header (Producing)
Consuming Instance 1-1278 Instance number of consuming assembly
Include Run/Idle Header On/Off Expect presence or absence of Run/Idle Header in an incoming IO
(Consuming) messages
No
FTP password Max 33 characters Required to access the FTP server with an FTP Set
client. Default is “config”. The user name is al-
ways “vamp”.
FTP max speed 1…10 KB/s The maximum speed at which the FTP server Set
will transfer data.
No
VAMP300app1
VAMP300app2
Figure 9.2: VAMP 300 used in substation feeder protection in compensated network
VAMP300app3
M
Figure 9.3: VAMP 300 used in cable protection of an industry plant network
10 Connections
The configuration of the device can be checked from local HMI or
VAMPSET menu called “Slot” or “SLOT INFO”. This contains “Card
ID” which is the name of the card used by the device software.
Table 10.1: Supply voltage card Power C 110-240 & Power D 24-48
Pin No. Symbol Description
20 T12 Heavy duty trip relay 12 for arc protection
19 T12 Heavy duty trip relay 12 for arc protection
18 T11 Heavy duty trip relay 11 for arc protection
17 T11 Heavy duty trip relay 11 for arc protection
16 T10 Heavy duty trip relay 10 for arc protection
15 T10 Heavy duty trip relay 10 for arc protection
14 T9 Heavy duty trip relay 9 for arc protection
13 T9 Heavy duty trip relay 9 for arc protection
12 T1 Heavy duty trip relay 1 for arc protection
11 T1 Heavy duty trip relay 1 for arc protection
10 A1 NO Signal relay 1, normal open connector
9 A1 NC Signal relay 1, normal closed connector
8 A1 COMMON Signal relay 1, common connector
7 SF NO Service status output, normal open
Figure 10.2: Example of
supply voltage card Power 6 SF NC Service status output, normal closed
C 110-240 5 SF COMMON Service status output, common
4 No connection
3 No connection
2 L/+/~ Auxiliary voltage
1 N/-/~ Auxiliary voltage
WARNING
STATEMENT OF HAZARD
Always connect the protective grounding before connecting the
power supply.
Failure to follow these instructions can result in death or
serious injury.
(Slot 9) 2 = TX COM3
3 = RX COM3
4 = IRIG-B
5 = IRIG-B GND
6=
7 = GND
8 = RX COM4
9 = +12V
(Slot 9) 2 = TX COM3
3 = RX COM3
4 = IRIG-B
5 = IRIG-B GND
6=
7 = GND
8 = RX COM4
9 = +12V
Ethernet Ethernet RJ-45 1 = Transmit +
100Mbps 1 8 2 = Transmit -
3 = Receive +
4=
5=
6 = Receive -
7=
8=
232+Eth LC COM 3 / COM 4 RS-232 D-connector 1 = TX COM 4
(Slot 9) 2 = TX COM3
3 = RX COM3
4 = IRIG-B
5 = IRIG-B GND
6=
7 = GND
8 = RX COM4
9 = +12V
Ethernet Light LC fiber connect- 1 = Transmit +
or
100Mbps 2 = Transmit -
or -IEC-101
232+Eth RJ -IRIG-B
or -GetSet
(Slot 9) -DeviceNet
VIO12-AB VIO 12 AB None -None
and - -ExternalIO
VSE-002 VSE002
VIO12-AC VIO 12 AC None -None
and - -ExternalIO
VSE-002 VSE002
VIO12-AD VIO 12 AD None -None
and - -ExternalIO
VSE-002 VSE002
VSE-001 VSE001 None -None
-IEC-103
-ModbusSlv
-SpaBus
VSE-002 VSE002 None -None
-IEC-103
-ModbusSlv
-SpaBus
-DNP3
VPA-3CG VPA3CG VX068 -None
-ProfibusDP
or -IEC-101
232+Eth RJ -IRIG-B
or -GetSet
VSE-002 VSE002
VIO12-AC VIO 12 AC None -None
and - -ExternalIO
VSE-002 VSE002
VIO12-AD VIO 12 AD None -None
and - -ExternalIO
VSE-002 VSE002
VSE-001 VSE001 None -None
-IEC-103
-ModbusSlv
-SpaBus
VSE-002 VSE002 None -None
-IEC-103
-ModbusSlv
-SpaBus
-DNP3
VPA-3CG VPA3CG VX068 -None
-ProfibusDP
1 2 3 4 5 6 8
COM 3 port
9
VX067
VX067
COM 4 port
Figure 10.10: To be able to use COM 3 and COM 4 ports, VX067 must be used
on the D-connector of slot 9 option card.
speed = bit/s
1. The communication parameters are set in the protocol specific menus. For the local port command line interface the
parameters are set in configuration menu.
2 1
3 4
Figure 10.12: Pin numbering of the front panel USB type B connector
It is possible to change the bit rate of front USB port. “Front USB
port” -menu is located under the “communication” leaflet. This menu
is visible only on local display of the IED. Bit rate can be set between
1200 - 187500. This changes the bit rate of the IED, Vampset bit
rate has to be set separately. If bit rate in setting tool is incorrect it
takes longer time to establish the communication.
NOTE: Use same bit rate in the IED and Vampset -setting tool.
VSE 001
Communication bus
Figure 10.13: VSE-001xx module brings serial fiber interface to the IED. Module
is connected to the RS-232 serial port.
NOTE: Product manual for VSE-001 can be found from the company website.
VSE 002
Communication bus
Figure 10.14: VSE-002 module brings serial RS-485 interface to the IED. Module
is connected to the RS-232 serial port.
VSE 009
Communication bus
Figure 10.15: VSE-009 module brings DeviceNet interface to the IED. Module is
connected to the RS-232 serial port.
VPA-3CG
Communication bus
Figure 10.16: VPA-3CG module brings profibus interface to the IED. Module is
connected to the RS-232 serial port via VX-072 cable.
VAMP 300
1/A/1 port 1
COM 5/ Arc I/O bus
1/A/1 port 2
COM 5/ Arc I/O bus
T13 3/G/1:13
3/G/1:14
T14 3/G/1:15
3/G/1:16
T15 3/G/1:17
3/G/1:18
T16 3/G/1:19
3/G/1:20
DI1 3/G/1:1 DI
DI1 3/G/1:2 SF
DI2 3/G/1:3
DI2 3/G/1:4
DI3 3/G/1:5
DI3 3/G/1:6
DI4 3/G/1:7
DI4 3/G/1:8
DI5 3/G/1:9
DI5 3/G/1:10
DI6 3/G/1:11
DI6 3/G/1:12
Slot 8
8/C1 : 1...12
8/D1 : 1...12
1 IL1 (S1)
2 IL1 (S2)
3 IL2 (S1)
4 IL2 (S2)
5 IL3 (S1)
6 IL3 (S2)
7 I01
8 I01
9 I02
10 I02
11 U4 UL12 (a)
12 U4 UL12 (b)
8C2 : 1...6
8D2 : 1...6
1 UL1 (a)
2 UL1 (n)
3 UL2 (a)
4 UL2 (n)
5 UL3 (a)
6 UL3 (n)
Slot 8
8/C1 : 1...12
8/D1 : 1...12
1 IL1 (S1)
2 IL1 (S2)
3 IL2 (S1)
4 IL2 (S2)
5 IL3 (S1)
6 IL3 (S2)
7 I01
8 I01
9 I02
10 I02
11 U4 UL1 (a)
12 U4 UL1 (n)
8C2 : 1...6
8D2 : 1...6
1 UL1 (a)
2 UL1 (n)
3 UL2 (a)
4 UL2 (n)
5 UL3 (a)
6 UL3 (n)
Figure 10.19: Connection example of VAMP 300F with a synchrocheck function from
phase-to-ground voltage using 3xL+4xU+2I0 analogue module. The voltage selection
shall be 3LN+LNy in SCALINGS setting view. The zero sequence voltage is internally
calculated by IED.
Slot 8
8/C1 : 1...12
8/D1 : 1...12
1 IL1 (S1)
2 IL1 (S2)
3 IL2 (S1)
4 IL2 (S2)
5 IL3 (S1)
6 IL3 (S2)
7 I01
8 I01
9 I02
10 I02
11 U4 Uo (da)
12 U4 Uo (dn)
8C2 : 1...6
8D2 : 1...6
1 UL1 (a)
2 UL1 (n)
3 UL2 (a)
4 UL2 (n)
5 UL3 (a)
6 UL3 (n)
3LN_Uo
11 Technical data
11.1 Connections
- 100 A (for 10 s)
- 500 A (for 1 s)
- 100 A (for 10 s)
- 500 A (for 1 s)
- 20 A (for 10 s)
- 100 A (for 1 s)
- 4 A (for 10 s)
- 20 A (for 1 s)
Voltages -
Measuring range 16 – 95 Hz
110/120/220/240 V ac
110/125/220 V dc
or
24 - 48 ±20% V dc
24/48 V dc
Power consumption (order code 20 W (internal)
–ABAAA-AAAA-AA)
max 65W (internal + I/O units)
Power consumption increases
when more I/O cards or optional
I/O or communication cards are
used.
at 48 V dc: 5A
at 110 V dc: 3A
at 220 V dc 1A
Contact material AgNi 90/10
Terminal block: Maximum wire dimension:
NOTE: Heavy duty trip contacts exist in power module C and D only.
RS-485 (option)
Spabus, slave
IEC 60870-5-103
IEC 61870-5-101
Profibus DP
DNP 3.0
GetSet
IRIG-B
LC 100Mbps (option)
Protocols IEC 61850
Modbus TCP
DNP 3.0
Ethernet IP
* future option
>95%/5000ms
Device de-energized
- Vibrations IEC 60255-21-1, Class II / IEC 60068-2-6, Fc 2Gn, 10Hz – 150 HZ
- Shocks IEC 60255-21-2, Class II / IEC 60068-2-27, Ea 30Gn/11ms
- Bump IEC 60255-21-2, Class II / IEC 60068-2-27, Ea 20Gn/16ms
Device in storage
- Dry heat EN / IEC 60068-2-2, Bb 70°C (158°F)
- Cold EN / IEC 60068-2-1, Ab -40°C (-40°F)
VAMP 300 with 1 x raising frame -> maximum ambient temperature 55°C
VAMP 300 with 2 x raising frame -> maximum ambient temperature 50°C
11.2.6 Casing
Degree of protection (IEC 60529) IP54 Front panel, IP20 rear side
Standard model (w x h x d): 270 x 176 x 230 mm / 10.63 x 6.93 x 9.06 in
Weight 4.2 kg (9.272 lb) or higher (depends of options)
**) This is the instantaneous time i.e. the minimum total operational time including the
fault detection time and operation time of the trip contacts.
NOTE: Motor stopped and running limits are based on the average of three phase currents.
NOTE: Stage is operational when all secondary currents are above 250 mA.
NOTE: Stage is blocked when motor has been running for 2 seconds.
Stage is operational only when least one of the currents is above 0.2 x IMOT
NOTE: Stage Blocking is functional when all phase currents are below the block limit.
I0Calc ( = IL1+IL2+IL3)
Setting range I0> 0.005 … 8.00 pu (when I0 or I02)
I0Calc (= IL1+IL2+IL3)
Setting range I0>> 0.01 … 8.00 pu (When I0 or I02)
Table 11.14: Directional intermittent transient earth fault stage I0T> (67NT)
Input selection for I0 peak signal I01 Connectors X1:7-8
- HSO 2 ms
I0Calc ( = IL1+IL2+IL3)
Mode Non-directional/Sector/ResCap
Base angle setting range -180° to + 179°
Operation angle ±88°
Definite time function: -
else ±20°
- Operate time at definite time function ±1% or ±30 ms
- Operate time at IDMT function ±5% or at least ±30 ms **)
- Min time between motor starts 0.0 – 100 min. (step 0.1 min)
NOTE: The amplitude of second harmonic content has to be at least 2% of the nominal
of CT. If the moninal current is 5 A, the 100 Hz component needs to exceed 100
mA.
NOTE: The amplitude of fifth harmonic content has to be at least 2% of the nominal of
CT. If the moninal current is 5 A, the 250 Hz component needs to exceed 100 mA.
NOTE: If device restarts for some reason there will be no trip even if the frequency is
below the set limit during the start up (Start and trip is blocked). To cancel this
block, frequency has to visit above the set limit.
- voltage ±3 %UN
NOTE: When “sync” mode is used, Δf should be less < 0.2 Hz.
Sample rate:
- Waveform recording 32/cycle, 16/cycle, 8/cycle
- Trend curve recording 10, 20, 200 ms
1, 5, 10, 15, 30 s
1 min
Recording time (one record) 0.1 s – 12 000 min (According recorder set-
ting)
Pre-trigger rate 0 – 100%
Number of selected channels 0 – 12
12 Mounting
PANEL MOUNTING VAMP 300 SYSTEM 225
2 8.86
1 mm
in
Vamp 300
152
5.98 Vamp 300
ON
ON
OK
F2 OK
F1 F2
I O 1.0 F1
0.0-60 I O
4-2
.36
3a
3a
CLICK !
Vamp 300
ON
3b 3c
OK
F2
F1
I O
2.5Nm 3Nm
22 lb.in 27 lb.in
mm
in 230 269
270 183 9.05 10.59
10.63 45
7.20 224
137 1.77
8.82
5.39
Vamp 300
ON
152
5.98
176 150
6.93 172
5.91
OK 6.77
F1 F2
I O
13 Order information
When ordering, please state:
• Type designation:
• Quantity:
• Options (see respective ordering code):
Application
F = Feeder (Slot 8: HW = A, B, C or D) Vamp 300 feeder IED
M = Motor (Slot 8: HW = A, B, C or D) Vamp 300 motor IED
I/O Card I
A = None
B = 3BIO+2Arc (3 x BI/BO, 2 x Arc sensor, T2, T3, T4)
C = F2BIO+1Arc (Fibre 2 x BI/BO, 1 x Arc loop sensor, T2, T3, T4)
G = 6DI+4DO (6 x DI, 4 x DO)
I = 10DI (10 x DI)
I/O Card II
A = None
G = 6DI+4DO (6 x DI, 4 x DO)
I = 10DI (10 x DI)
I/O Card IV
A = None
G = 6DI+4DO (6 x DI, 4 x DO)
I = 10DI (10 x DI)
Option card I
A = None
D = 4Arc (4 x Arc sensor)
Future option
A = None
Communication interface I
A = None
B = RS232
C = RS232+RJ (RS232 + Ethernet RJ-45 100 Mbs)
D = RS232+LC (RS232 + Ethernet LC 100 Mbs)
Future option
A = None
Display type
A = 128x64 (128 x 64 LCD matrix)
DI nominal voltage
1 = 24 VDC / 110 VAC
2 = 110 VDC / 220 VAC
3 = 220 VDC
Accessories
Order code Description Note
VX052-3 USB programming cable (Vampset) Cable length 3m
VX067 VAMP 300/321 split cable for COM1-2 and COM 3-4 ports Cable length 3m
VSE001PP Fiber optic Interface Module (plastic - plastic) Max. distance 1 km
VSE001GG Fiber optic Interface Module (glass - glass) Max. distance 1 km
VSE001GP Fiber optic Interface Module (glass - plastic) Max. distance 1 km
VSE001PG Fiber optic Interface Module (plastic - glass) Max. distance 1 km
VSE002 RS485 Interface Module
VSE009 External DeviceNet interface module
VPA3CG Profibus DP fieldbus option board
VX072 VAMP 300/321 profibus cable Cable length 3m
3P014 MOXA TCF-90 Max. distance 40 km
VX048 RS232 converter cable for MOXA TCF-90 Cable length 3m
3P022 MOXA TCF-142-S-ST Max. distance 40 km
VX062 RS232 converter cable for MOXA TCF-142-S-ST Cable length 3m
VA 1 DA-6 Arc Sensor Cable length 6m
VA 1 DA-20 Arc Sensor Cable length 20m
VA 1 DA-6s Arc Sensor, shielded Cable length 6m
VA 1 DA-20s Arc Sensor, shielded Cable length 20m
VA 1 EH-6 Arc Sensor (Pipe type) Cable length 6m
VA1EH-20 Arc Sensor (Pipe type) Cable length 20m
ARC SLm-x Fiber sensor, 8 000 lx x = fiber lenght (1
VIO 12 AB RTD Module, 12pcs RTD inputs, RS 485 Communication
(24-230 Vac/dc)
VIO 12 AC RTD/mA Module, 12pcs RTD inputs, PTC, mA inputs/outputs,
RS232, RS485 and Optical Tx/Rx Communication (24 Vdc)
VIO 12 AD RTD/mA Module, 12pcs RTD inputs, PTC, mA inputs/outputs, Cable length 6m
RS232, RS485 and Optical Tx/Rx Communication (48-230
Vac/dc)
VYX695 Projection for 300-series Height 45mm
Note 1. Fibre lengths 1, 5, 10, 15, 20, 25, 30, 35, 40, 50, 60 or 70 m
Schneider Electric
HVX
Vacuum circuit-breaker 12 - 17,5 kV (≤ 2500 A, ≤ 31,5 kA)
Installation
Operation Maintenance
Technical instruction
No. DRC NTV 142
Issue 02/10
www.schneider-electric.com
IMPORTANT NOTE
The Technical Instructions, which are exclusively valid are always supplied by Schneider Electric together with the product in question. Our
products may only be commissioned, operated, serviced, repaired or decommissioned together with Operating Instructions which have been
directly enclosed to the product in question by the factory.
On the other hand, this electronic version of the Technical Instruction is provided to the customer at his/her request for information only. None of
our products may be commissioned, operated, serviced, repaired or decommissioned on the basis of this electronic version.
Non-compliance with this instruction may entail serious damage to the product, the objects pertaining to it, as well as health hazard or mortal
danger. Schneider Electric shall not be held liable for any such damage.
Manufacturer:
Schneider Electric Xiamen
Switchgear CO.,Ltd.
Manufacturer:
No.24, Huo ju Bei Lu
361006 Xiamen
China
+86 (0)592 5775316-0
+86 (0)592 5775139
„WARNING“
This symbol is used for instructions non-compliance with which
may result in serious injury, death or serious material damage.
„IMPORTANT“
This symbol is used for information which is important to avoid
damage.
Disclaimer of liability
The manufacturer shall not be held responsible for damage which occurs if
■■ instructions in this Technical Instruction are not complied with,
■■ the circuit-breaker is not operated according to its intended use (see
above),
■■ the circuit-breaker is assembled, connected or operated improperly,
■■ accessories or spare parts are used which have not been approved by
the manufacturer,
■■ the circuit-breaker is converted without the manufacturer’s approval, or if
inadmissible parts are attached.
Ambient conditions
Ambient temperature min./max. -25 / 40oC 1)
Average value over 24 hours (max.) 35oC 1)
Max. installation altitude above sea level 1000m 1)
1)
higher values on request
WARNING:
There is a risk of injury when working on the drive
mechanism.Before commencing work, release the
energy-storing device by performing the operating
sequence OFF-ON-OFF.
Series HVX
Fig. 2.1
Example of rating plate
1 Type designation
2 Serial number
3 Year of manufacturing
4 Technical data
Motor
■■ for charging the energy-storing device (spiral spring).
Opening release
■■ 2 units max.
Undervoltage release
■■ 1 unit.
Closing release
■■ 1 unit.
Secondary release
(Transformer-operated release)
■■ 1 unit max.
Blocking coil
■■ Blocking coils prevent the circuit breaker from being closed and opened
via the push-buttons ”ON” or ”OFF”, as well as manual actuation of the
withdrawable unit.
If the rated auxiliary voltage has fallen or is shut off, all blocking coils are in
”blocked” position.
Technical data, auxiliary switch
DC [V] AC [V]
Rated auxiliary voltage
[V] ≤ 48 125 220 120 230
Switching capacity [A] 10 3,8 2 10
Time factor T=L/R [ms] 10 20 -
Rated short-time current 250 A / 3 s
Rated continuous current [A] 15 -
Operating times *
Times for solenoids and motor
Minimum command time “OFF” el. tripping [ms] 20
Minimum command time “ON” el. tripping [ms] 20
Motor charging time [s] ≤ 12
* Rated frequency according to specification on rating plate (50/60 Hz)
Auxiliary switches
Auxiliary switches are always actuated directly by the switch shaft via an
intermediate linkage. Their position always corresponds to that of the main
contacts. As standard, the circuit-breaker is equipped with two auxiliary
switches with 8 contact elements each.
The switching functions have been set in the factory according to the wiring diagram.
Anti-pumping relay
If an ON and OFF command is simultaneously and permanently present at
the circuit-breaker, the latter returns to its initial position after closing. It
remains in this initial position until the ON command is issued anew. This
prevents continuous closing and opening (”pumping”).
DRC NTV 142 - HVX Compact - EN 7
HVX 3 Variants
1 Conductor bar
10 2 Circuit-breaker housing
5 3 Rating plate
4 Operator interface
1
6
5 Low voltage socket
6 Drive housing
4
7 Rollers
2
3 8 Withdrawable unit
9 Insertion opening for crank to move the circuit-breaker into its
11
disconnected/service position / manually
10 ”IP” protection sheet (optional)
9
7 11 Shutter rail (optional)
8
Fig. 3.1
Vacuum circuit-breaker HVX 17,5 kV - 31,5 kA - 1250 A
withdrawable unit with low voltage socket
9
7
8
Fig. 3.2
Vacuum circuit-breaker HVX 17,5 kV - 31,5 kA - 2500 A
withdrawable unit with low voltage socket
4.1 Delivery
■■ Handle shipping units carefully when unloading and unpacking them.
■■ Shipping units must be unpacked immediately after receipt. Any damage
occurred in transit must be recorded and reported immediately to the
manufacturer.
■■ On delivery, the consignment must be checked for completeness.
■■ The supplier must be notified in writing about any discrepancies.
Fig. 4.1
Shipping unit
4.2 Storage
The transport packaging is not intended for storage. The risk of storing the
parts in packed condition shall be the consignee’s responsibility!
Fig. 4.2
Transport and lifting 4.3 Transport
Transport using a forklift truck: Only transport the circuit-breaker within its
shipping unit on a pallet.
Transport without pallet:
Lift circuit-breaker acc. to Fig 4.2. A rope (not a metallic steel cable) Ø 12 to
15 mm or a strap is required to this effect.
WARNING:
Make sure the rope or strap is strong enough to bear
the weight of the circuit-breaker and do not touch the
circuit-breaker.
Weights [kg]
Rated Current [A]
Type
Ir ≤ 1250 1250 < Ir ≤ 2500
HVX - withdrawable Unit 100 kg 150 kg
(Guide values without packaging)
The circuit-breaker is supplied in position ”OFF” and with the energy storing
device ”released”.
WARNING:
The energy storing device must not be charged until
assembly is finished. Risk of injuries.
WARNING:
The safety provisions of chapter 1.5 must be observed.
Earth terminal
The circuit-braker is linked to the panel via the wheels of the trolley.
Optionally, the HVX circuit-breaker is available with short-circuit proof
earthing.
IMPORTANT:
Comply with the tightening torques specified for screw-fastening
(refer to Annex).
Fig. 5.4
1 Control connector on terminal strip
IMPORTANT:
The energy storing device of motorized circuit-breakers is charged
automatically once the auxiliary voltage is applied.
IMPORTANT:
Undervoltage releases / blocking coils (optional) enable switching
tests only to be performed with the auxiliary voltage applied.
6.1 HVX
(withdrawable unit)
Perform functional tests:
1. Charge energy-storing device using the crank (Fig. 9.1 rep. 2). Check
the spring position indicator.
2. Switch circuit-breaker on and off several times by hand. Check position
indicator.
3. Move the withdrawable unit to its service and disconnected position via
the crank handle (Fig. 9.1 rep. 3).
□□ Check mechanical interlocks between the HVX and the cell. Check
position indication.
4. Check electrical functions of control and operating devices.
Apply auxiliary voltage.
Actuate the releases to perform switching operations and check functions /
interlocks. Watch position indicators.
5. Racking the circuit-breaker in and out. At the same time, check the
position indicators and the interlocks in the circuit-breaker and with
regard to other devices.
Fig. 7.1
Operator interface of HVX circuit-breaker
Fig. 7.2
Control elements for the circuit-breaker
3 released ON O
4 charged ON O-C-O
7.2 Interlocks
(where applicable)
Mechanical interlocks
The HVX switch features basic interlocks to prevent operating errors.
WARNING:
You must be familiar with these interlocks before operating the circuit-breaker.
Electrical interlocks
have been designed according to the circuit diagram.
Opening (OFF)
IMPORTANT:
The circuit-breaker operating company is responsible for complying
with the specified maintenance intervals and for performing
maintenance according to the actual operating and ambient
conditions.
WARNING:
The safety provisions of Chapter 1.5 must be
observed.
WARNING:
The circuit-breaker must not be disassembled for
maintenance work (see Disclaimer of liability, section
1.3).
Safety provisions
1. On principle, the 5 safety rules applicable for electrical engineering must
be complied with before maintenance work on the circuit-breaker is
started:
■■ Isolate switchgear from power supply
■■ Prevent it from reclosing
■■ Verify it for zero voltage
■■ Earth and short-circuit it
■■ Cover or bar off adjacent live components.
These rules apply for the upper and lower circuit-breaker terminals alike.
2. Switch off the auxiliary voltage for the circuit-breaker drive and secure it
against reclosing.
3. Release the energy-storing device by performing the corresponding
operating sequence on the circuit-breaker. ON - OFF - ON (see Chapter 7)
Servicing schedule
Maintenance
intervals Qualification /
(ambient Maintenance position
conditions work performing the
according to IEC work
60 694)
■■ Check for
contamination /
condensation and
damage
Every 4 years ■■ If necessary, clean
circuit-breaker (see
section 8.3) and
perform several Staff qualified
switching tests accordingly for the
■■ Clean, grease work to be done
circuit-breaker (see
Chapter 8.3 and 8.6)
and perform several
After 20 years
switching tests
■■ Check releases and
blocking coils for
proper working order
Once the summation
current limit has been Replace vacuum Manufacturer’s
reached (refer to interrupters Service Center
Chapter 8.7)
Replacement of
After 10.000 operating
mechanism and / or Manufacturer’s
cycles of the
parts of the circuit- Service Center
circuit-breaker
breaker
After 1000 operating Replacement of the
Manufacturer’s
cycles of the withdrawable part and
Service Center
withdrawable part other relevant parts
WARNING:
Circuit-breakers and drives must not be disassembled
for service and maintenance work (see Disclaimer of
liability, section 1.3).
Remove the withdrawable unit from the switchgear cubicle for inspection
(see instructions for the panel concerned). Remove the cover plate of the
circuit-breaker drive.
Lubricants
IMPORTANT:
Only approved lubricants may be used (section 9.2).
○ Cryogenic grease
□ High-pressure grease
∆ Contact lubricant
● Silicon grease
Lubrication procedure
1. Clean the points of lubrication (Fig. 8.1 to 8.3) using a lint-free cotton cloth;
in case of serious contamination, use a cleaning agent (see section 8.3).
2. Apply a thin coat of lubricant, using e.g. a paintbrush.
Points of lubrication
IMPORTANT:
The following elements must not be lubricated:
■■ Motor
■■ Electric releases
■■ Push switches
■■ Blocking coils
■■ Auxiliary switches
■■ Ball bearings
Fig. 8.1
Circuit-breaker drive mechanism
□ High-pressure grease
○ Cryogenic grease
● Cryogenic grease
Fig. 8.2
Rack-in mechanism
□ High-pressure grease
1 Spindle
Fig. 8.3
Finger contacts
∆ Contact lubricant
Fig. 8.4
Tulip contacts
∆ Contact lubricant
Final steps
Re-mount the cover plate and insert the circuit-breaker in the panel (see
section 5).
Check circuit-breaker according to section 6 ”Commissioning”.
10 00 0
operations n n
5000
Ausschaltzahl 1000
50 0
Number of breaking
10 0
50
10
Ir I SC
Breaking current
Ausschaltstrom log II a
a
For the data regarding the rated normal current Ir and the short-circuit
breaking current Isc, please refer to the rating plate (Fig. 8.4).
Fig. 8.5
Data for rated normal current Ir (1) and short-circuit breaking current Isc (2) on the
rating plate
9.1 Accessories
5
3
1 2
Fig. 9.1
Accessories for HVX circuit-breaker
The accessories depend on the panel type used, and must be enquired about if
necessary.
1 ON/OFF operating rod
2 Spring charging crank for spring operating mechanism
3 Moving crank handle
4 Lifting brackets (x2)
5 Lifting beam (optional)
WARNING:
Danger of injury when wrong handling the auxiliary
products.Comply with the safety data sheets supplied
by the manufacturers of the auxiliary products.
IMPORTANT:
Contact areas coated with lubricant Kontasynth should not be
touched, if possible.
Material of contact
Pre-treatment
surfaces
Silver-plated contact surfaces Clean 1)
Copper or copper alloy Clean 1), expose metallic surface 2)
Aluminium Clean 1), expose metallic surface 2)
Remove passivation, not,
Zinc-plated steel
however, the zinc layer 3)
Clean 1), passivation need not be
Hot-galvanized sheet-metal
removed
1)
Clean by means of lint-free cloth; use cleaning agent in case of serious
contamination (see above)
2)
Expose metallic surface
□□ by treating the entire surface with emery cloth or a rotating grinding tool (grain
size 100 or 80) or
□□ using a wire brush which is clearly marked for use exclusively for aluminium or
exclusively for copper
3)
using a brass brush, steel brush
Schneider Electric As standards, specifications and designs change from time to time, please ask for
35, rue Joseph Monier confirmation of the information given in this publication.
CS 30323
92506 Rueil-Malmaison Cedex, France This document has been printed
on ecological paper
RCS Nanterre 954 503 439 Publishing: Schneider Electric
Capital social 896 313 776 € Design: Schneider Electric
www.schneider-electric.com Printing:
DRC NTV 142 - HVX Compact - EN 03-2011
Medium Voltage Distribution
HVX
Vacuum circuit-breaker up to 36 kV
Illustrations
The illustrations are not binding.
HVX Contents
■■ Design................................................................................................................... 6
□□ Design............................................................................................................. 6
□□ Module............................................................................................................ 7
□□ Pole section HVX............................................................................................ 8
□□ Drawing unit.................................................................................................... 8
□□ Drive design.................................................................................................... 8
□□ Secondary Equipment..................................................................................... 9
□□ Power consumption and tripping ranges of the releases.............................. 10
□□ Electric circuit diagram.................................................................................. 11
□□ Type Designation.......................................................................................... 12
■■ Selection tables................................................................................................. 16
□□ HVX Vacuum Circuit-Breaker 12 Kv with Drawing Unit for
Schneider Electric Switchgear Panels..............................................................16
□□ HVX Vacuum Circuit-Breaker 17.5 KV With Drawing Unit For
Schneider Electric Switchgear Panels..............................................................18
□□ HVX Vacuum Circuit-Breaker 24 KV With Drawing Unit For
Schneider Electric Switchgear panels..............................................................20
□□ Vacuum Circuit-Breaker HVX-E 36 KV With Drawing Unit For
Schneider Electric Switchgear Panels And HVX-F 36 KV Fixed-Type Model....... 22
□□ Vacuum Circuit-Breaker HVX-F 12 KV, Fixed-Type Model........................... 24
□□ Vacuum Circuit-Breaker HVX-F 12 KV, Fixed-Type Model........................... 26
□□ Vacuum Circuit-Breaker HVX-F 17.5 KV, Fixed-Type Model........................ 28
□□ Vacuum Circuit-Breaker HVX-F 24 KV, Fixed-Type Model........................... 30
■■ Models/dimensions........................................................................................... 32
□□ Dimensions HVX-E / 25 kA 3s...................................................................... 32
□□ Dimensions HVX-F ≤ 1250 A / 25 kA 3s....................................................... 36
□□ Dimensions HVX-F > 1250 A........................................................................ 37
■■ Accessories....................................................................................................... 39
□□ Transport...................................................................................................... 40
HVX E 3
HVX Vacuum circuit-breaker
General Description
The HVX vacuum circuit-breaker is the result of consistent further
development for application in modern air-insulated switchgear units. It is
characterized by compact dimensions, good operator guidance and a
modern functional industrial design.
Thus, the market requirements, especially regarding small functional
compartments without additional solid insulating material in the panel to
ensure dielectric strength, can be satisfied optimally.
Essential Features
■■ compact design
■■ good operator guidance thanks to the functional arrangement of
operating and signalling elements
■■ no free-standing pole column
■■ vacuum interrupter chamber suspended free of external forces
■■ pole envelope with supporting and insulating functions
■■ high mechanical protection thanks to pole envelope
■■ flexible application options:
□□ for fixed installation
□□ for mounting on isolating truck
□□ for drawer-type use
4 HVX E
HVX Vacuum circuit-breaker(contd.)
■■ high reliability and availability thanks to mature vacuum switching technology and proven single-shaft spring drive
■■ world-wide application for all standards
■■ maintenance-free
Fields of application:
■■ Overhead cables
■■ Cables
■■ Motors
■■ Transformers
■■ Generators
Performance characteristics
Rated voltage Rated lightning Rated short-time Rated short-circuit Rated short-circuit Rated
impulse withstand power frequency making current breaking current current
voltage withstand voltage
kV kV kV kA kA 1) A
12 75 28 40 16 630 - 1250
63 25 630 - 2500
80 31.5 630 - 2500
100 40 800 - 2500
125 50 800 - 3150
17.5 95 38 40 16 630 - 1250
63 25 630 - 2500
80 31.5 630 - 2500
100 40 800 - 2500
24 125 50 40 16 630 - 2500
63 25 630 - 2500
80 31.5 630 - 2500
1)
Also corresponds to a rated short-time current of 3 seconds.
HVX E 5
HVX Design
Design
The HVX vacuum circuit-breaker was designed on the basis of the proven post insulator switch principle, i.e. the pole section is
secured to the drive casing in two places. In addition to providing insulation between the poles and to the ground, the
multifunction pole section performs all supporting and protection functions.
Drawing unit with vacuum circuit-breaker HVX-E ≤ 2500 A with 64-pole connector
attachment
6 HVX E
HVX Design (contd.)
Module
Drive unit
Essential features
■■ Single-shaft system with a single spiral spring for ON and OFF
■■ Optimum adaptation to the small contact travel of the vacuum interrupter chamber
■■ Minimum energy requirement
Description
Thanks to the use of modern vacuum interrupter chambers, vacuum
circuit-breakers make for an optimization of the entire drive kinematics.
Method of operation:
The energy for a complete switching cycle can be stored in the spiral
spring. The ON and OFF movement of the vacuum interrupter chamber is
controlled via the cam discs. Once closing (ON) has been effected, the
spring can be tensioned further, storing the energy for a complete
automatic reclosing cycle.
The drive mechanism is available in two basic models, i.e. as manual
spring mechanism FH 2-01 or the motorized spring mechanism FK 2-01.
Appropriate interlocks rule out faulty switching operations.
In addition to the mechanical actuation of the manual ON/OFF pushbuttons,
the drives can be remote-controlled electrically or actuated via primary relays.
Main shaft
Basic equipment
FH 2-01 FK 2-01 (Motor-
Type (Manual drive) operated drive
mechanism)
Mechanical elements
OFF push-button ■ ■
ON push-button ■ ■
Switch position indicator ■ ■
Mechanical operations counter• ■ ■
Switching spring position indicator ■ ■
Electrical equipment
Spring charging motor ■
Closing coil ■
Opening coil ■
8 auxiliary contacts ■ ■
HVX E 7
HVX Design (contd.)
Drawing unit
The drawing unit is the supporting element for:
■■ the drive unit to move the vacuum circuit-breaker HVX-E into its
operating / isolating position
■■ secondary terminals (64/36-pole)
■■ interface elements for
Pole section HVX ≤ 1250 A
□□ panel interlocks
□□ drawing unit position indications
■■ drawing unit coding
Drive design
The basic design according to the Table on page 8 can be supplemented
optionally by:
■■ 8 additional auxiliary contacts
■■ 2nd shunt tripping coil
■■ undervoltage release
■■ transformer-operated release
■■ OFF button*
■■ ON button*
■■ primary relay release
■■ primary relay pulse contact
■■ anti-pumping relay
* Breaker contact in passing contact circuit
8 HVX E
HVX Design (contd.)
Secondary Equipment
Releases
Auxiliary release (Shunt releases)
The coil of the auxiliary release is supplied with exciter voltage from an
auxiliary supply source via a release contact. Pulsing can be initiated by
hand, via control switches, overcurrent releases or undervoltage releases.
In case of AC voltage, the coil is supplied via a rectifier installed in the
switch housing. As the coil is designed for short-term excitation only, the
exciter circuit is routed via an auxiliary switch contact controlled by the
circuit-breaker shaft, thus - once released - interrupting the current circuit.
Secondary release (Transformer-operated release)
Secondary releases are used for automatic release of switching devices in
case of short-circuits and overcurrent. Once the protector reacts, the
release is excited by the transformer current, thus causing the switch to be
tripped. These releases are supplied for transformer secondary currents of
0.5 A, 1 A and 5 A.
Undervoltage release
Undervoltage releases are supplied by the auxiliary source permanently.
Whenever the auxiliary current is interrupted or its voltage drops
Pole section HVX 36 kV essentially, the switching device is tripped straight away.
Auxiliary switches
Auxiliary switches
Auxiliary switches are always actuated directly by the switch shaft via an
intermediate linkage, their position always corresponding to the position of
the main contacts. The circuit-breakers are equipped on general with an
auxiliary switch with 8 contact elements.
For further current circuits, 8 contact elements can be arranged
additionally. Optionally, an electronic pulse stretcher can be supplied.
Electronic pulse stretcher
The electronic pulse stretcher, type C27 900, extends the momentary
pulses to 50 ms, which offers the following advantages:
■■ suitable for short passing contact input signals > 1 ms
■■ independent of the input voltage, i.e. 24 V – 240 V AC/DC
■■ independent of climatic and environmental influences
■■ constantly reproduced momentary pulse
■■ potential-free momentary pulse
■■ straightforward retrofit; i.e. no intervention in the mechanical switching
Pole section HVX 12 kV > 2500 A system
Push switches
The push switches are snap-action switches mounted to the drive mechanism.
Unlike auxiliary switches, push switches are not necessarily dependent on
the switching device‘s position, but are actuated e.g. via cams or via
various elements installed on the switch.
The control switches are wired to the terminal strip; on request, a plug-and-
socket connection (with connector and connector base) is also available.
Relay
Anti-pumping relay
If both an ON and OFF command are permanently present on the circuit-
breaker at the same time, the latter returns to its initial position after
closing. It remains in this initial position until the ON command is issued
again. This prevents continuous closing and opening (=“pumping”).
Operation counter
An operations counter has been integrated into the operator interface to
furnish proof of the number of switching operations actually performed by
the circuit-breaker. The number of switching cycles can be used to draw
conclusions about the service life or the operating cycles.
HVX E 9
HVX Design (contd.)
24 16 V to 40 V
F11
48;60 33 V to 66 V
Opening coil F12 ≤ 250 250
110; 120; 125 60 V to 140 V
F13
220; 230 130 V to 260 V
Undervoltage 24
35 to 0 % Ua 12 12
release 48
60
F4
Secondary 110
125 70 to 35 % Ua - 12
release
230
Tripping ranges
Release Designation Rated Tripping
current current at
la in [A] AC 50/60
Hz
Transformer- F3 0.5 -
90
operated release 1 at
5 100 % la
10 HVX E
HVX Electric circuit diagram
These circuit diagrams show the possible secondary equipment. Depending on the order volume, components shown may not
be included.
Operating equipment which may be installed in the circuit- breaker -QO depending on the order specification
■■ F11, –F12 Shunt opening release (shunt release)
■■ F2 Shunt closing release (shunt release)
■■ F3 Secondary coil (transformer-operated release)
■■ F4 Undervoltage release
■■ K01 Anti-pumping relay
■■ M1 Motor to charge the energy storing device
■■ S11, S12 Auxiliary switchgear
■■ S2 Push switch actuated by energy-storing device
■■ S41, S42 Push switch actuated by ON/OFF pushbutton
■■ S43 Push switch actuated by OFF pushbutton
■■ S6 Push switch actuated by drawing unit
■■ X01 Terminal strip
■■ Y1 Blocking coil
HVX E 11
HVX Electric circuit diagram (contd.)
Type Designation
The type designation of the vacuum circuit breaker (refer to rating plate)
specifies the essential technical data. The example shows the composition
of the type designation.
HVX 12-25-06-E
Type Drawing unit
F
Rated voltage Fixed type
Rated short-circuit Rated current
breaking current
Example:
HVX 12-31-25-E
Rated (normal) current 12 kV
Rated short-circuit breaking current 31.5 kV
Rated (normal) current 2500 A
on drawing unit
OFF button
0 l ON button
Rating plate
Mechanical
Sachsenwerk Type HVX 24 -16 -00 -21
NO SW1 3340121001 1999
U 24 kV Im 800 A / 50/60 Hz
Um 125 kV Isc 16 kA /th 3 s
operations counter
0 - 3min - 00-3min-00
Made in Germany
Position indicator of
circuit breaker
99815
Position indicator of
closing spring
HVX Insertion opening for manual
charging of the closing spring
12 HVX E
HVX Switching tasks
and applications
0–0.3s – CO – 15s
ANSI C37 subject to order
– CO
Applications
■■ Rated short-circuit breaking current and part-load currents
■■ Unsymmetrical breaking currents
■■ Auto-reclosing
■■ Switching of idle cables and overhead lines
■■ Switching under phase opposition conditions
■■ Switching of idle transformers
■■ Switching under phase earth phase fault conditions
■■ Switching OFF short-circuit currents with very high initial steepnesses of
the transient recovery voltage
■■ Switching of motors and air gap inductions
HVX E 13
HVX Specifications
and tests
Standards
The three-pole HVX vacuum circuit-breaker
■■ corresponds to the requirements for AC switchgear for voltages above
1 kV acc. to IEC 62271-100.
■■ complies, regarding its switching capacity and insulating level, with ANSI
C37.04,06,09 1).
■■ corresponds, as drawer-type HVX-E, to IEC 62271-102
1)
further standards available on request
Ambient temperatures
Temperature class: "minus 5 indoors” 1)
Min./max. ambient temperature -5 / 40 °C 1)
Average value over 24 hours (max.) 35 °C 1)
Maximum installation altitude above sea-level 1000 m 1)
1)
higher values on request
14 HVX E
HVX Specifications
and tests (contd.)
Environmental Conditions
Vacuum circuit-breakers HVX comply with the environmental conditions
defined in IEC 60 721-3-3, 1990.
Disposal Concept
A disposal manual is available on request.
HVX E 15
HVX Selection tables
out-of-phase conditions
Rated lightning impulse
withstand voltage
Type
Rated frequency
Rated voltage
voltage
3s
mm kV kV kV Hz A kA kA kA % A Ak
1)
adm. tolerance range, no manufacturing tolerance, current value of one specimen, see routine test report
2)
in case of PMA 210 mm panel with motor-driven fan
16 HVX E
HVX Selection tables (contd.)
Interrupter chamber
O-0.3 s-CO-15 s-CO
Drive mechanism
1)
1)
Opening time
Closing time
Arc duration
CO-15 s-CO
Break time
Weight
ms ms ms ms ms ms kg
135
▪ ▪ ▪ ▪ 10000 30000 10000 100 35-53 45-63 55-62 2-12 20 4-12 135
135
135
▪ ▪ ▪ ▪ 10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
135
135
▪ ▪ ▪ ▪ 10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
160
160
160
135
135
135
▪ ▪ ▪ ▪ 10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 160
160
160
230
135
135
135
▪ ▪ ▪ ▪ 10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12
135
160
160
230
▪ ▪ ▪ ▪ 10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 230
230
HVX E 17
HVX Selection tables (contd.)
out-of-phase conditions
Rated lightning impulse
Rated power frequency
Type
ithstand voltage
Rated frequency
Rated voltage
CO-15 s-CO
component
3s
mm kV kV kV Hz A kA kA kA % A kA
1)
adm. tolerance range, no manufacturing tolerance, current value of one specimen, see routine test report
2)
in case of PMA 210 mm panel with motor-driven fan
18 HVX E
HVX Selection tables (contd.)
1)
1)
Opening time
Closing time
Arc duration
Break time
Weight
ms ms ms ms ms ms kg
135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12
160
160
160
135
135
160
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12
160
160
230
135
160
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 160
160
230
HVX E 19
HVX Selection tables (contd.)
out-of-phase conditions
Rated lightning impulse
Rated frequency
Rated voltage
CO-15 s-CO
oltage
3s
mm kV kV kV Hz A kA kA kA % A kA
1)
adm. tolerance range, no manufacturing tolerance, current value of one specimen, see routine test report
2)
in case of PMA 210 mm panel with motor-driven fan
20 HVX E
HVX Selection tables (contd.)
1)
1)
Opening time
Closing time
Arc duration
Break time
Weight
ms ms ms ms ms ms kg
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
160
160
230
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
160
160
HVX E 21
HVX Selection tables (contd.)
out-of-phase conditions
Rated lightning impulse
Type
CO-15 s-CO
oltage
3s
mm kV kV kV Hz A kA kA kA % A A kA
1)
adm. tolerance range, no manufacturing tolerance, current value of one specimen, see routine test report
22 HVX E
HVX Selection tables (contd.)
1)
1)
Opening time
Closing time
Arc duration
Break time
Weight
ms ms ms ms ms ms kg
10000 30000 10000 100 40-53 45-63 47-65 7-12 20 4-9 155
10000 30000 10000 100 40-53 45-63 47-65 7-12 20 4-9 155
10000 30000 10000 100 40-53 45-63 47-65 7-12 20 4-9 155
10000 30000 10000 100 40-53 45-63 47-65 7-12 20 4-9 155
10000 30000 10000 100 40-53 45-63 47-65 7-12 20 4-9 155
10000 30000 10000 100 40-53 45-63 47-65 7-12 20 4-9 155
HVX E 23
HVX Selection tables (contd.)
out-of-phase condition
Rated (normal) current
Type
Rated frequency
Rated voltage
CO-15 s-CO
oltage
3s
mm kV kV kV Hz A kA kA kA % A kA
1)
adm. tolerance range, no manufacturing tolerance, current value of one specimen, see routine test report
24 HVX E
HVX Selection tables (contd.)
1)
1)
Opening time
Closing time
Arc duration
Break time
ms ms ms ms ms ms Weight
kg
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
160
160
HVX E 25
HVX Selection tables (contd.)
out-of-phase conditions
Rated lightning impulse
Type
Rated frequency
Rated voltage
CO-15 s-CO
oltage
3s
mm kV kV kV Hz A kA kA kA % A kA
1)
adm. tolerance range, no manufacturing tolerance, current value of one specimen, see routine test report
26 HVX E
HVX Selection tables (contd.)
1)
1)
Opening time
Closing time
Arc duration
Break time
Weight
ms ms ms ms ms ms kg
135
135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
160
160
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 230
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
160
160
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 230
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 230
HVX E 27
HVX Selection tables (contd.)
out-of-phase conditions
Rated lightning impulse
Type
Rated frequency
Rated voltage
CO-15 s-CO
oltage
3s
mm kV kV kV Hz A kA kA kA % A kA
1)
adm. tolerance range, no manufacturing tolerance, current value of one specimen, see routine test report
28 HVX E
HVX Selection tables (contd.)
1)
1)
Opening time
Closing time
Arc duration
Break time
Weight
ms ms ms ms ms ms kg
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12
135
160
160
135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
160
160
230
135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12
160
160
230
HVX E 29
HVX Selection tables (contd.)
out-of-phase conditions
Rated lightning impulse
Type
Rated frequency
Rated voltage
CO-15 s-CO
oltage
3s
mm kV kV kV Hz A kA kA kA % A kA
1)
adm. tolerance range, no manufacturing tolerance, current value of one specimen, see routine test report
2)
in case of PMA 210 mm panel with motor-driven fan
30 HVX E
HVX Selection tables (contd.)
1)
1)
Opening time
Closing time
Arc duration
Break time
Weight
ms ms ms ms ms ms kg
135/260
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135/260
135/260
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12 135
135
135/260
135/260
135/260
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12
135/260
160/260
160/260
135
135
135
10000 30000 10000 100 35-53 45-63 55-62 2-15 20 4-12
135
160
160
HVX E 31
HVX Models/dimensions
Dimensions HVX-E / 25 kA 3s
A A
16
16
A
A
A
Ø 60
16
32 HVX E
HVX Models/dimensions (contd.)
Ur [kV] 12 kV
Ir [A] ≥1250
A 653
B 195/126
C 185
D 507
E 527
F 466
G 498
Dimensions in mm
HVX E 33
HVX Models/dimensions (contd.)
340
697
220
G
416 B E
E
C C
A
22
Dimensions in mm
For PN PID PI PIX PN PIA106, PID105, PIX PIX PIX PIX-C PIX-S PIX PIX PIX
PID106,
panel 104 104 104 12 104/106 PIN106 PID106 PI104 PI106 12 17 24 12 17 24
A 563 653 569 653 563 653 753 569 569 653 753 763 653 763 653 653 763
B 126 195 126 195 126 195 294 126 195 195 294 294 195 294 195 195 294
H 805 805 735 805 735 735 805 735 805
C 185 210 254
D 507 570 658
E 527 577 665
F 466 516 604
G 497.5 547.5 635.5
34 HVX E
HVX Models/dimensions (contd.)
22
340
732
743
669
B
11
C 23
735
472
D D
849
kV kV lr A B C D
12 75 1250 688 220 502 254
12 75 2000 688 220 502 254
12 75 2500 688 220 502 254
12 75 3150 688 220 502 254
12 95 1250 723 239 537 254
12 95 2000 723 239 537 254
12 95 2500 723 239 537 254
12 95 3150 723 239 537 254
17.5 95 1250 723 239 537 254
17.5 95 2000 723 239 537 254
17.5 95 2500 723 239 537 254
17.5 95 3150 723 239 537 254
Dimensions in mm
HVX E 35
HVX Models/dimensions (contd.)
Ur [kV] 12 kV
Ir [A] ≤1250
A 150
B 440
C 450
Dimensions in mm
≤ 1250 A
Vacuum circuit-breaker HVX-F ≤ 1250 A
36 HVX E
HVX Models/dimensions (contd.)
25
458
18
B
310
E
176
C C
348
Ir ≤ 1600 A Ir ≥ 2000 A
Ur = 12/17.5 kV Ur = 12 kV Ur = 12/17.5/24 kV Ur = 24 kV Ur = 12/17.5 Ur = 24 kV
C 165 185 210 275 210 275
D 507 507 570 700 570 700
E 487 527 577 707 577 707
B 471 471 534 664 534 664
Dimensions in mm
HVX E 37
HVX Models/dimensions (contd.)
340
732
735
22
706
A
254 254
Ur [kV] Up [kV] A B
12 75 688 220
12 95 723 239
17.5 95 723 239
Dimensions in mm
38 HVX E
HVX Accessories
Transport trolley
The vacuum circuit-breaker HVX-E can be transported by means of the
transport trolley.
Chassis frame
A floor chassis frame can be used to transport the HVX.
HVX E 39
HVX Transport
Transport
The HVX vacuum circuit-breakers are shipped with packaging. The
circuit-breaker‘s weight corresponds to the selection tables. On delivery,
the circuit-breakers are fully assembled and adjusted.
The HVX vacuum circuit-breaker must be lifted in accordance with the
illustration. A rope with a diameter of 12 to 15 mm or a strap is required.
Shipping unit
>50¡
40 HVX E
Appendices Notes
HVX E 41
Appendices Notes
42 HVX E
Appendices Notes
HVX E 43
© 2011 Schneider Electric - All rights reserved
Schneider Electric As standards, specifications and designs change from time to time, please ask for
35, rue Joseph Monier confirmation of the information given in this publication.
CS 30323
This document has been printed
92506 Rueil-Malmaison Cedex, France
on ecological paper
RCS Nanterre 954 503 439 Publishing: Schneider Electric
Capital social 896 313 776 € Design: Schneider Electric
www.schneider-electric.com Printing:
HVX E 02-2011
DAM-12
Current transformer for indoor application designed in accordance with the prescriptions of
the DIN 42600-8 standard
General description
The support type current transformer is manufactured with a fully epoxi resin embedded core,
produced of cold rolled grain orieated or amorf nanocristalic electrical steel, in a design with 1,2 or
3 secondary circuits, mounted on a coated metal baseplate. The current transformer is suitable for
indoor application for rated primary voltages from 3 kV to 10 kV. That is for maximum system
voltages from 3,6 kV to 12 kV. For supplying the current circuits of relays and other instruments.
The primary terminals are located on the upper surface of the equipment. The size of the connecting
bolts is M12.
The seconary windings are for measuring or for protective purposes and are manufactured in
accuracy classes 0,2, 0,2S, 0,5, 0,5S, 1 for measuring and in 5P , 10P for protection.
The material of the primary and secondary windings as well as of the terminals is cooper.
The current transformer is designed and manufactured to comply with the requirements of the
effective Hungarian Standards MSZ EN 61869-1, -2, the previous MSZ EN 60044-2, IEC 186 and
also with DIN 42600-8. On the basis of common agreement it is possible to manufacture according
to other standards, different from the aforementioned as well.
Packing, delivery
The current transformer is delivered in a finish suitable for use under normal climatic conditions,
paccked in corrugated paper. boxes upon common agreement the delivery can be made in finish and
packing suitable for the requsted climatic zone.
Installation, operation
The current transformer can be fixed with 4 pcs M10 bolts. The connection to the primary terminals
is accomplished with M12 bolts. The secondary wires provided with cable lugs, can be fixed to the
secondary terminals by the means of M5 bolts. The terminals are closed with a sealable plastic
cover. The secondary terminals marked with „S2” can be earthed with M5 Bolts to the baseplate.
The M8 earthing bolt of the instrument is located on the side opposite to the secondary terminals.
The rating plate, sticked on the secondary side of the current tranformer contains both the technical
parameters and te secondary markings. Besides the ratio, the primary and secondary terminals and
the earthing are marked with labels. All the bolts and washers are coated.
Operation is possible keeping the prescriptions of the relevant security – labour – and property -
protection directives. Any faults and breakdowns emerging in the costumers spmere of interest due
to breaching, disobeying the aforementioned, exempt the manufacturer from the warranty and
quarantee lialibities.
Maintenance
The maintenance consists of works to be done according to the general rules for maintenance of
indoor instrument and equipments these are:
− periodical inspection of contamination
− cleaning depending on the degree of impurity
− inspection of the surfaces
− tightening the bolts of the primary and secondry connections
− tightening the fastening and the earthing bolts.
State verification
The secondary windings of the current transformers in class 0,2, 0,2S, 05, 0,5S are namufactured in
finish suitable for verification. The verification itself will be made only on special request. In this
case it will be accomplished and documented by an official seal or an affixed verification stamp by
the state office for measurement.
Data to be supplied with the order
− type execution e.g. Change over possibility
− rated insulation level
− rated primary and secondary current
− rated thermal short time current and rated dinamic current
− accuracy class and output of the secundary circuit
− quantity
− requested term of delivery
Technical Data
General Description
The support type voltage transformer, consists of primary (medium voltage) and secondrary (low voltage)
windings, built concentrically on a fully epoxy resin embedded link type core, produced of cold rolled grain
oriented electrical steel is manufactured in single pole design on a coated metal baseplate. The windings and
the terminals are made of copper.
The voltage transformer is suitable for indoor application for rated primary voltages from 3 kV to 10 kV, that
is for maximum system voltages from 3,6 kV to 12 kV.
For supplying protective relays or other appliances. The secondary winding can be for measurement
purposes, protective (for relays) or for produce residual voltages (earth fault signaling) or the combination of
these. The accuracy classes for measuremant can be 0,2, 0,5, 1 or 3, for protection 3P, 6P and for the winding
for residual residual voltages 6P, and the instrument can be made with 1,2 or 3 secondary circles.
The voltage transformer is designed and manufactured to comply with the requirements of the
effective Hungarian Standards MSZ EN 61869-1, -3 and EN 61869-1 ,3 , the previous MSZ EN
60044-2, IEC 186 and also with the DIN 42600-9. On the basis of common agreement ist is also
possible to manufacture according to other standards different from the aforementioned.
Packing, delivery
The current transformer is delivered in a finish suitable for use under normal climatic conditions, paccked in
corrugated paper. boxes upon common agreement the delivery can be made in finish and packing suitable for
the requsted climatic zone.
Installation, operation
The voltage transformer can be installed by means of 4 pcs M10 bolts. The connection to the terminal of the
primary winding can be accomplished by an M10 bolt. The earth terminal of the primary coil is located next
to the secondary terminals and to this the connection can be made by a wire with cable lug, sized for M5
bolt.
The size of the bolt used for the connection of the protective earthing is M8 and it is located on the side
opposite to the secondary terminals. If necessary the ends of the secondary windings, marked with „n” can be
earthed to the baseplate by an M5 bolt.
The plastic ratingplate is located above the secondary terminals and it contains the marking of the terminals
as well. The secondary terminals are provided with a sealable plastic cover.
All the bolts and washers are coated. The earthing of the voltage transformer is obligatory. The earthing of
the secondary windings must be accomplished in accordance with the effective local requirements.
Operation is possible keeping the prescriptions of the relevant security – labour – and property - protection
directives. Any faults and breakdowns emerging in the costumers spmere of interest due to breaching,
disobeying the aforementioned, exemt the manufacturer from the warranty and quarantee lialibities.
Maintenance
The maintenance consists of works to be done according to the general rules for maintenance of indoor
instrument and equipments these are:
− periodical inspection of contamination
− cleaning depending on the degree of impurity
− inspection of the surfaces
− tightening the bolts of the primary and secondry connections
− tightening the fastening and the earthing bolts.
State verification
The secondary windings of the current transformers in class 0,2, 05, are namufactured in finish suitable for
verification. The verification will be made only on special request. In this case it will be accomplished and
documented by an official seal or an affixed verification stamp by the state office for measurement.
Technical data
Rating Plate
− material: plastic
− dimensions: 01 x75 x 90 mm
− markings: printed
One circuit
Two circuits
2. circuit Output VA
1. circuit 5 10 15 30 40 50 75 100
0,2 0,2 0,2 0,5 0,5 0,5 1 1
5
0,2 0,2 0,2 0,5 0,5 0,5 1 1
0,2 0,2 0,2 0,5 0,5 0,5 1 1
10
0,2 0,2 0,2 0,5 0,5 0,5 1 1
0,2 0,2 0,5 0,5 0,5 0,5 1 1
15
0,2 0,2 0,5 0,5 0,5 0,5 1 1
0,5 0,5 0,5 0,5 0,5 0,5 1 1
Output VA
30
0,5 0,5 0,5 0,5 0,5 0,5 1 1
0,5 0,5 0,5 0,5 0,5 1 1 1
40
0,5 0,5 0,5 0,5 0,5 1 1 1
0,5 0,5 0,5 0,5 1 1 1 1
50
0,5 0,5 0,5 0,5 1 1 1 1
1 1 1 1 1 1 1 3
75
1 1 1 1 1 1 1 3
1 1 1 1 1 1 3 3
100
1 1 1 1 1 1 3 3
1
SIMATIC Distributed I/O System ET 200S
______________
Description
Brief instructions on
2
______________
commissioning ET 200S
SIMATIC
3
______________
Application planning
5
Operating Instructions
______________
Wiring and assembly
6
______________
Commissioning
7
______________
Functions
General technical
8
______________
specifications
A
______________
Order numbers
B
______________
Dimensional drawings
C
______________
Leakage resistance
D
______________
Interference-free operation
08/2008
A5E00515771-06
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 3
Preface
Manual
ET 200S Distributed I/O System Operating Instructions (http://support.automation.siemens.com/WW/view/en/1144348)
ET 200S Distributed I/O System Manuals:
• IM 151-1 Interface Modules (http://support.automation.siemens.com/WW/view/en/10805259/133000)
• IM 151-3 PN Interface Modules (http://support.automation.siemens.com/WW/view/en/19241998/133000)
• Interface Modules with Integrated CPU (http://support.automation.siemens.com/WW/view/en/10805260/133000)
• PM-E Power Modules (http://support.automation.siemens.com/WW/view/en/10805261/133000)
• Reserve Modules (http://support.automation.siemens.com/WW/view/en/14902665/133000)
• Digital Electronic Modules (http://support.automation.siemens.com/WW/view/en/10805262/133000)
• Analog Electronic Modules (http://support.automation.siemens.com/WW/view/en/10805263/133000)
Fail-Safe Modules (http://support.automation.siemens.com/WW/view/en/12461959/133000)
IO-Link Modules and Sensors (http://support.automation.siemens.com/WW/view/en/29773950/133300)
IQ-Sense Modules and Sensors (http://support.automation.siemens.com/WW/view/en/10805264/133000)
Technology modules (http://support.automation.siemens.com/WW/view/en/10805265/133000)
Terminal Modules for Power and Electronic Modules
(http://support.automation.siemens.com/WW/view/en/10805266/133000)
Motor Starters and Frequency Converters (http://support.automation.siemens.com/WW/view/en/18687280/133000)
Safety Motor Starters and Fail-Safe Frequency Converters
(http://support.automation.siemens.com/WW/view/en/18687280/133000)
PROFINET System Description (http://support.automation.siemens.com/WW/view/en/19292127)
From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)
ET 200S IM151-7 CPU Interface Module (http://support.automation.siemens.com/WW/view/en/12714722) and Operation
List
ET 200S 1 SI Serial Interface Modules (http://support.automation.siemens.com/WW/view/en/9260793)
Weighing Technology for the ET 200S
• SIWAREX CS (http://support.automation.siemens.com/WW/view/en/19250865)
• SIWAREX CF (http://support.automation.siemens.com/WW/view/en/21320470)
ET 200S
4 Operating Instructions, 08/2008, A5E00515771-06
Preface
Guide
The operating instructions contain the following guides which provide quick access to the
specific information you need:
● You will find a table of contents and a list of tables and figures in the document at the
beginning of the operating instructions.
● The chapters contain subheadings that provide an overview of the content of the section.
● Following the appendix, you will find a glossary in which important technical terms used in
the operating instructions are defined.
● At the end of the operating instructions, there is a comprehensive index enabling rapid
access to the information you are looking for.
Other manuals
In addition to these operating instructions, you also need the manual for your DP master or
PROFINET IO Controller and the manuals for the modules you are using.
See also
Order numbers for ET 200S network components (Page 138)
Technical Support, Contacts and
Training (http://support.automation.siemens.com/WW/view/en/19293011)
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 5
Preface
ET 200S
6 Operating Instructions, 08/2008, A5E00515771-06
Table of contents
Preface ...................................................................................................................................................... 3
1 Description............................................................................................................................................... 11
1.1 What are distributed I/O systems?...............................................................................................11
1.2 What is PROFINET IO? ...............................................................................................................13
1.3 What is the ET 200S distributed I/O system? ..............................................................................14
2 Brief instructions on commissioning ET 200S .......................................................................................... 21
2.1 Commissioning on PROFIBUS DP..............................................................................................21
2.1.1 Introduction ..................................................................................................................................21
2.1.2 Install the ET 200S.......................................................................................................................23
2.1.3 Wiring and assembling ET 200S..................................................................................................24
2.1.4 Configuring ET 200S in the SIMATIC manager...........................................................................25
2.1.5 Creating a user program ..............................................................................................................26
2.1.6 Switching on ET 200S..................................................................................................................26
2.1.7 Evaluating diagnostic messages..................................................................................................27
2.2 Commissioning on PROFINET IO ...............................................................................................30
2.2.1 Introduction ..................................................................................................................................30
2.2.2 Installing and wiring ET 200S ......................................................................................................32
2.2.3 Configuring ET 200S in the SIMATIC manager...........................................................................34
2.2.4 Assigning device names for the IO device...................................................................................35
2.2.5 Creating a user program ..............................................................................................................36
2.2.6 Switching on ET 200S..................................................................................................................36
2.2.7 Evaluating diagnostic messages..................................................................................................37
2.2.8 Evaluating diagnostic messages..................................................................................................38
3 Application planning................................................................................................................................. 41
3.1 Switching on the ET 200S............................................................................................................41
3.2 Use of the ET 200S in a redundant system .................................................................................42
3.3 Limitation of connectable modules/maximum configuration ........................................................43
3.4 Application of power modules ......................................................................................................45
3.4.1 Placing power modules and connecting them to common potential............................................45
3.4.2 Example of a configuration: Terminal modules for power modules.............................................47
3.4.3 Finding the correct power module for an I/O device ....................................................................49
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 7
Table of contents
4 Installing .................................................................................................................................................. 51
4.1 Basic principles of installation ..................................................................................................... 51
4.2 Installing the interface module .................................................................................................... 54
4.3 Installing the TM-P and TM-E terminal modules......................................................................... 55
4.4 Installing the terminal modules TM-C for COMPACT modules .................................................. 57
4.5 Installing add-on terminals .......................................................................................................... 59
4.6 Removing/installing pluggable bridges on the additional terminal .............................................. 63
4.7 Replacing the terminal box on the terminal module.................................................................... 64
4.8 Installing the bus terminating module ......................................................................................... 66
4.9 Installing the shield contact ......................................................................................................... 67
4.10 Applying slot number labels and color identification labels......................................................... 69
4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT ............................. 71
5 Wiring and assembly ............................................................................................................................... 73
5.1 General rules and regulations for operating the ET 200S .......................................................... 73
5.2 Operating the ET 200S on a grounded incoming supply ............................................................ 75
5.3 Electrical configuration of the ET 200S....................................................................................... 78
5.4 Wiring the ET 200S ..................................................................................................................... 79
5.4.1 Wiring rules for the ET 200S ....................................................................................................... 79
5.4.2 Wiring a terminal module with screw-type terminals................................................................... 79
5.4.3 Wiring a Terminal Module with Spring Terminals ....................................................................... 80
5.4.4 Wiring terminal modules with Fast Connect................................................................................ 81
5.4.5 Wiring terminal modules.............................................................................................................. 84
5.4.6 Wiring an interface module with PROFIBUS DP interface (electrically) ..................................... 87
5.4.7 Wiring an interface module with PROFIBUS DP interface (optically) ......................................... 88
5.4.8 Wiring an interface module with PROFINET IO interface (electrically) ...................................... 92
5.4.9 Wiring the power supply.............................................................................................................. 94
5.5 Plugging and removing electronic modules and COMPACT modules ....................................... 95
5.5.1 Plug and label electronic or COMPACT modules ....................................................................... 95
5.5.2 Removing and inserting modules during operation .................................................................... 99
6 Commissioning ...................................................................................................................................... 101
6.1 Safety tests prior to commissioning .......................................................................................... 101
6.2 Commissioning on PROFIBUS DP ........................................................................................... 102
6.2.1 Configuring ET 200S on PROFIBUS DP .................................................................................. 102
6.2.1.1 Basic principles of configuration for the ET 200S on PROFIBUS DP ...................................... 102
6.2.1.2 Combining modules for configuration ....................................................................................... 103
6.2.1.3 Grouping of digital input modules ............................................................................................. 106
6.2.1.4 Grouping of digital output modules ........................................................................................... 107
6.2.1.5 Grouping of motor starters ........................................................................................................ 108
6.2.1.6 Example of a configuration........................................................................................................ 109
6.2.2 Commissioning and startup of ET 200S on PROFIBUS DP..................................................... 111
6.2.2.1 Setting the PROFIBUS Address ............................................................................................... 111
6.2.2.2 Commissioning ET 200S on PROFIBUS DP ............................................................................ 113
6.2.2.3 Startup of the ET 200S on PROFIBUS DP ............................................................................... 114
ET 200S
8 Operating Instructions, 08/2008, A5E00515771-06
Table of contents
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 9
Table of contents
ET 200S
10 Operating Instructions, 08/2008, A5E00515771-06
Description 1
1.1 What are distributed I/O systems?
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 11
Description
1.1 What are distributed I/O systems?
352),%86'3
'3VODYHV
(76
'ULYH 6 '3$6,/,1. 2WKHUILHOGGHYLFHV
ET 200S
12 Operating Instructions, 08/2008, A5E00515771-06
Description
1.2 What is PROFINET IO?
Definition
PROFINET IO is an open transmission system with real-time functionality defined in
accordance with the PROFINET standard. This standard defines a manufacturer-
independent communication, automation and engineering model.
Accessories for wiring the PROFINET components are available in industrial quality.
● PROFINET does not deploy the hierarchical PROFIBUS master/slave principle.
A provider/consumer principle is used instead. The planning process specifies which
modules of an IO device will be subscribed to by an IO controller.
● The quantities are extended in accordance with the options offered by the PROFINET IO.
Parameter limits are not exceeded during configuration.
● The transmission rate is 100 Mbps.
● The user's configuration interface is generally the same as that on PROFIBUS DP
(configuration in STEP 7 → HW CONFIG).
,(3%
/LQN
352),1(7,2
352),%86'3 0D[P ,QGXVWULDO(WKHUQHW
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 13
Description
1.3 What is the ET 200S distributed I/O system?
Definition
The ET 200S distributed I/O system is a discretely modular, highly flexible DP slave for
connection to process signals on a central controller or a field bus. ET 200S supports field
bus types PROFIBUS DP and PROFINET IO. ET 200S has protection class IP 20.
Applications
You can connect virtually any number of I/O modules in virtually any combination right next
to the interface module that transfers the data to the central controller. You can thus set the
focus of your configuration on local requirements.
Depending on the interface module, each ET 200S can consist of up to 63 modules - for
example, power modules, I/O modules, and motor starters.
The fact that motor starters can be integrated (switching and protecting any three-phase load
up to 7.5 kW) ensures that the ET 200S can be quickly adapted to suit virtually any process-
related use of your machine.
The fail-safe modules of the ET 200S ensure the fail-safe reading and output of data to
safety category 4 (EN 954-1).
ET 200S
14 Operating Instructions, 08/2008, A5E00515771-06
Description
1.3 What is the ET 200S distributed I/O system?
View
The figure below shows an example configuration of an ET 200S.
1 2 3 4 5 6 7
IPM25 FSA
10 9
8
① ET 200S IM151-1 interface module
② PM-E power module for electronic modules
③ Electronic modules
④ PM-D power module for motor starters
⑤ Direct starter
⑥ Frequency converter
⑦ Terminating module
⑧ Power bus
⑨ TM-E terminal modules for electronic modules
⑩ TM-P terminal modules for power modules
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 15
Description
1.3 What is the ET 200S distributed I/O system?
ET 200S components
The following table provides you with an overview of the most important components of the
ET 200S:
Interface module ... ...connects the ET 200S with the with RS485 interface:
• IM151-1 BASIC DP master and prepares the data for
the electronic modules and motor
• IM151-1 STANDARD
starters.
• IM151-1 HIGH
FEATURE
COMPACTModule ... ...connects the ET 200S with the with RS485 interface:
• IM151-1 COMPACT DP master and prepares the data for
32DI DC24V the integrated periphery as well as for
• IM151-1 COMPACT any electronic modules and motor
16DI/16DO starters.
24 VDC/0.5 A
ET 200S
16 Operating Instructions, 08/2008, A5E00515771-06
Description
1.3 What is the ET 200S distributed I/O system?
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 17
Description
1.3 What is the ET 200S distributed I/O system?
63
1
ET 200S
18 Operating Instructions, 08/2008, A5E00515771-06
Description
1.3 What is the ET 200S distributed I/O system?
Properties Advantages
About the structure
Discretely modular design • Function-oriented, cost-optimized station
• 1-, 2-, 4- and 8-channel electronic modules design
• Power modules • Significant reduction of cost and effort for
configuration and documentation
• Integrated motor starters
• Space saving due to the ability to string
• 32-channel COMPACT modules modules together in random order
Extensive range of electronic modules Broad area of application
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 19
Description
1.3 What is the ET 200S distributed I/O system?
Properties Advantages
ET 200S FC frequency converter • Speed control
• Fail-safe technology: Safe braking ramp, safe
speed reduction
• Regeneration into grid when motor in
generator mode
• No grid commutation reactor required
Communication-capable, system-integrated PLC inputs and outputs, terminal blocks, circuit
motor starters: Direct and reversing starter up to breakers and contactors in a plug-in module save
7.5 kW space and the effort involved in wiring
Permanent wiring due to the separation of • Prewiring possible
mechanical and electronic components • Module replacement during operation of the
ET 200S ("hot swapping")
Individual connection of power modules to • Individual formation of potential groups
common potential (identifiable by color coding of the TM-P
terminal modules for power modules)
• Simple load interruption
Robust structure for rough industrial conditions (5 High operating reliability when mounted directly
g vibration resistance) on the machine, high availability
Connection system
Integrated voltage buses Reduced effort required for wiring
Power bus up to 50 A for motor starters Minimization of wiring in 400 V range
Screw-type terminals, spring-loaded terminals, A change in terminal connection method is not
and Fast Connect necessary
• 2- and 3-conductor connection or Optimal selection in terms of space and cost
• 2-, 3- and 4-conductor connection
Fast Connect • Connection method with no stripping required
• Time saving during wiring
Replaceable terminal box in the terminal module No need to remove the terminal module in the
event of terminal damage
Automatic coding of the I/O modules Quick and reliable module replacement
Large label plate Adequate space for clear labeling
High data transmission speed of up to 12 Mbps Short response times
on PROFIBUS DP and 100 Mbps on
PROFINET IO
Integrated safety functions Savings on time-consuming safety engineering
For motor starters up to safety category
4 according to EN 954-1
Fail-safe modules For acquiring and outputting fail-safe signals via
PROFINET (PROFIsafe) up to SIL3 in
accordance with IEC 61508, Category 4 in
accordance with EN 954-1, and Performance
Level e in accordance with ISO 13849.
ET 200S
20 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S 2
2.1 Commissioning on PROFIBUS DP
2.1.1 Introduction
Introduction
The following simple examples will teach you how to commission the ET 200S on the
PROFIBUS DP step by step:
● ET 200S installation and wiring up
● Configuring ET 200S in the SIMATIC manager
● Creating a user program
● Switching on ET 200S
● Evaluating diagnostic messages:
– Removing and inserting of modules
– Switching off the load voltage on the power module
– Wire break in the actuator wiring on the digital output module
Requirements
● You have set up an S7 station consisting of a power supply component and a DP master
(e.g. CPU 315-2 DP). For this example a CPU 315-2 DP is used as the DP master. You
can of course use any other DP master (standard IEC 61784-1:2002 Ed1 CP 3/1).
● STEP 7 (V5.0 with ServicePack 3 or higher) is installed on your programming device. You
know how to work with STEP 7.
● The PD must be connected to the DP master.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 21
Brief instructions on commissioning ET 200S
2.1 Commissioning on PROFIBUS DP
Components required
The figure below shows which ET 200S components you require for the sample on the
PROFIBUS DP:
6ORW
30 ', ', ', ', 30 '2 '2 '2 '2
,0
5DLO
7HUPLQDWLQJPRGXOH
[70(1$WHUPLQDOPRGXOHDQG
'2'&9$+LJK)HDWXUH
HOHFWURQLFPRGXOH
7031$WHUPLQDOPRGXOHDQG
30('&9SRZHUPRGXOH
[70(1$WHUPLQDOPRGXOHDQG','&9
+LJK)HDWXUHHOHFWURQLFPRGXOH
7031$WHUPLQDOPRGXOHDQG30('&9SRZHUPRGXOH
,067$1'$5'LQWHUIDFHPRGXOH
352),%86EXVFRQQHFWRU
ET 200S
22 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.1 Commissioning on PROFIBUS DP
Proceed as follows
1. Install the DIN rail (35 x 7.5 mm or 15 mm) with a length of at least 210 mm on a solid
surface.
2. Mount the various modules onto the rail, starting on the left side (hang in - swivel down -
slide to left.) Follow the following sequence:
– Interface module IM151-1 STANDARD
– TM-P15N23-A1 terminal module
– 4 x TM-E15N24-A1 terminal module
– TM-P15N23-A1 terminal module
– 4 x TM-E15N24-A1 terminal module
– Terminating module
3. Set PROFIBUS address 3 on the IM 151-1 STANDARD interface module.
2)) 21
Figure 2-2 Setting PROFIBUS address 3
* Intended for use with future add ins. Switch must be in OFF position.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 23
Brief instructions on commissioning ET 200S
2.1 Commissioning on PROFIBUS DP
Proceed as follows
1. Wire the ET 200S as shown below:
$8; $8;
/ 0
$ $
1 2 3
① 24 VDC electronic power supply
② 24 VDC sensor supply voltage group 1
③ 24 VDC load supply voltage group 2
1. Use the PROFIBUS bus connector to connect the DP master with the ET 200S. The
PROFIBUS DP interface is located on the IM 151-1 STANDARD.
2. Insert the power and electronic modules into the terminal modules.
3. Switch on the supply voltage for the DP master.
4. Observe the status LEDs on the DP master.
CPU 315-2 DP:
– 5 VDC → lights up
– SF DP → off
– BUSF → off
ET 200S
24 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.1 Commissioning on PROFIBUS DP
Proceed as follows
1. Start SIMATIC Manager, and create a new project with a DP master
(e. g., CPU315-2 DP). Create OB 1, OB 82 and OB 122 for the project.
2. Create the PROFIBUS subnet.
3. Connect the PROFIBUS subnet with the DP master in HW Config.
4. Take the ET 200S from the hardware catalog and put it on the PROFIBUS.
5. Set the PROFIBUS address 3 for the ET200S.
6. Drag the individual ET 200S modules from the hardware catalog to the configuration
table.
7. Mark the electronic modules in the configuration table, and click the "Pack addresses"
button.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 25
Brief instructions on commissioning ET 200S
2.1 Commissioning on PROFIBUS DP
Proceed as follows
1. Create the user program in the LAD/STL/FBD editor in OB 1.
Example 1: Reading an input and triggering an output:
STL
U I 0.0 If input byte 0.0 and
U M 2.0 memory bit 2.0 is set, then
S O 0.0 set output byte 0.0
STL
L PEB 0 Load I/O input byte 0 in the accumulator
(bytes 0.0 to 0.7)
T PAB 0 Transfer the accumulator content to
I/O output byte 0 (bytes 0.0 to 0.7)
Proceed as follows
1. Switch on all the power supplies on the ET 200S.
2. Observe the status LEDs on the DP master and ET 200S.
– CPU 315-2 DP:
DC 5V: lights up
SF DP: off
BUSF: off
– ET 200S:
SF: off
BF: off
ON: lights up
ET 200S
26 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.1 Commissioning on PROFIBUS DP
Introduction
In this example, you generate diagnostic messages by provoking errors on the ET 200S. In
the event of an error, OB 82 is started. You evaluate the start information in OB 82.
Tip: Call SFC13 in OB 82, and evaluate the diagnostic frame.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 27
Brief instructions on commissioning ET 200S
2.1 Commissioning on PROFIBUS DP
ET 200S
28 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.1 Commissioning on PROFIBUS DP
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 29
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
2.2.1 Introduction
Introduction
The following simple example teaches you step by step how to commission the ET 200S on
PROFINET IO:
● Installing and wiring ET 200S
● Configuring in HW Config or with the GSDML file
● Transferring device names to the IO device
● Integrating into the user program
● Switching the ET 200S on
● Evaluating the interrupts and diagnostics:
– Removing and inserting of modules
– Switching off the load voltage on the power module
– Wire break in the actuator wiring on the digital output module
Requirements
● You have set up an S7 station consisting of a power supply module and an IO controller
(e.g., CPU 317-2 PN/DP). In this example a CPU 317-2 PN/DP is used as the IO
controller with firmware version V2.3 and higher.
● STEP 7 V 5.3 + ServicePack 1 or higher is installed on your programming device. You
know how to work with STEP 7.
● The programming device connected to the PROFINET IO.
ET 200S
30 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
Components required
The figure below shows which ET 200S components you require for the example on the
PROFINET IO:
6ORW
30 ', ', ', ', 30 '2 '2 '2 '2
,0
31
0RXQWLQJUDLO
7HUPLQDWLQJPRGXOH
[7HUPLQDOPRGXOH70(1$DQG
HOHFWURQLFPRGXOH'2'&9$+)
7HUPLQDOPRGXOH7031$
DQGSRZHUPRGXOH30('&9
[7HUPLQDWLQJPRGXOH70(1$DQG
HOHFWURQLFPRGXOH','&9+)
7HUPLQDO0RGXOH7031$DQGSRZHUPRGXOH30('&9
,0b31LQWHUIDFHPRGXOH
,QGXVWULDO(WKHUQHW)&LQVWDOODWLRQFDEOHZLWK352),1(7FRQQHFWRU
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 31
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
ET 200S
32 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
$8; $8;
/ 0
$ $
1
2 3
① 24 VDC electronic power supply
② 24 VDC sensor supply potential group 1
③ 24 VDC load supply potential group 2
1. Use the PROFINET connector to connect the ET 200S (IO device) to the IO controller via
a switch. The PROFINET interface is located on the IM 151-3 PN interface module.
2. Insert the power and electronic modules into the terminal modules.
3. Switch on the power supply for the IO controller.
4. Observe the status LEDs on the IO controller.
CPU 317-2 PN/DP:
– DC 5V → lights up
– SF → off
– BF2 → off
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 33
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
Proceed as follows
1. Start SIMATIC Manager and create a new project with an IO controller
(e g., CPU 317-2 PN/DP). For this project, create the OB 1, the OB 82, the OB 83 and the
OB 122.
2. Open the "Properties - Ethernet Interface" window in the HW Config and create a subnet
e. g. Ethernet (1).
3. Take the IM151-3 PN from the ET 200S catalog of the hardware catalog and insert it on
Ethernet(1):PROFINET IO System (100).
4. Drag the individual ET 200S modules from the hardware catalog to the configuration
table.
ET 200S
34 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
Procedure
1. Insert the SIMATIC Micro Memory Card in the IM151-3 PN.
2. Switch on the power supply for the IM151-3 PN.
3. Open the "Properties - IM151-3 PN" window in HW Config and enter the device name for
the IO device there.
4. An online PROFINET connection from the programming device to the IO device via a
switch is required for in order to transfer the name to the IM151-3 PN interface module.
The device name is transferred to the IM151-3 PN using "PLC > Ethernet > Assign
Device Name". To do so, activate the "Assign name" button in the "Assign device name"
window. The device name is stored on the SIMATIC Micro Memory Card in the IM151-3
PN interface module.
Once the name is assigned, it appears in the window.
Alternative procedure:
Alternatively, you can write directly to a SIMATIC Micro Memory Card using a programming
device with an EPROM programming device installed or a PC connected to a SIMATIC USB
EPROM programming device and then use the memory card to transfer the device name to
the IM151-3 PN.
1. Open the "Properties - IM151-3 PN" window in HW Config and enter the device name for
the IO device there.
2. Insert the required SIMATIC Micro Memory Card into the EPROM programming device.
3. Select the IM151-3 PN in HW Config.
4. Select "Target system > Save device name to memory card" in HW Config.
5. Insert the SIMATIC Micro Memory Card written with the device name in the IM151-3 PN.
6. Switch on the power supply for the IM151-3 PN.
The device name is transferred to the IM151-3 PN.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 35
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
Proceed as follows
1. Create the user program in the LAD/STL/FBD editor in OB 1.
Example 1: Reading an input and triggering an output:
STL
U I 0.0 If input byte 0.0 and
U M 2.0 memory bit 2.0 is set, then
S O 0.0 set output byte 0.0
STL
L PEB 0 Load I/O input byte 0 in the accumulator
(bytes 0.0 to 0.7)
T PAB 0 Transfer the accumulator content to
I/O output byte 0 (bytes 0.0 to 0.7)
Procedure
1. Switch on all the power supplies of the ET 200S.
2. Observe the status LEDs on the IO controller, ET 200S, and switch.
– CPU 317-2 PN/DP:
DC 5V: lights up
SF: off
BF2: off
LINK: lights up
– ET 200S:
SF: off
BF: off
ON: lights up
LINK: lights up
– Switch:
LINK: lights up
ET 200S
36 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
Introduction
In this example, you generate alarms by provoking errors on the ET 200S.
In the event of an error, OB 83 is started. Evaluate the start information in OB 83.
Tip: Call up the SFB 52 within the OB 83 and evaluate the E002H diagnostic telegram.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 37
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
Introduction
In this example, you generate diagnostic messages by provoking errors in the ET 200S.
In the event of an error, OB 83 or OB 82 is started. Evaluate the start information in OB 83.
Tip: Call up the SFB 52 within the OB 83 and evaluate the C00A H diagnostic telegram.
Removal/Insertion Interrupt
1. Remove the 2 DI 24VDC High Feature electronic module from the terminal module
(e.g., from slot 2) during operation.
2. Monitor the status LEDs on the IM 151-3 PN interface module:
– SF: lights up → there is a diagnostic message
– BF: off
– ON: lights up
Result: The ET 200S continues to run error-free.
3. In the event of a remove interrupt the OB 83 is started. Start SFB 52 in OB 1. Evaluate
the E002H diagnostic data record.
You can find information about evaluating the diagnostic data record E002H in the "From
PROFIBUS DP to PROFINET IO
(http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in
the sections "Structure of the configuration data record W#16#E002" and "Blocks of the
diagnostics and configuration records".
4. Reinsert the removed electronic module into the terminal module.
Result:
– Status LEDs on the IM151-3 PN interface module:
SF: off
BF: off
ON: lights up
– Once the module is inserted, diagnostic data record E002H no longer indicates a
discrepancy between the preset and actual configurations for any slot.
ET 200S
38 Operating Instructions, 08/2008, A5E00515771-06
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 39
Brief instructions on commissioning ET 200S
2.2 Commissioning on PROFINET IO
ET 200S
40 Operating Instructions, 08/2008, A5E00515771-06
Application planning 3
3.1 Switching on the ET 200S
Simply put your ET 200S together yourself. A configuration tool supports you in doing so.
You can find the tool on the Internet (www.siemens.com/et200).
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 41
Application planning
3.2 Use of the ET 200S in a redundant system
Properties
The ET 200S is integrated in a redundant DP system as DPV0 or DPV1 slave via the Y
switching.
Requirements
DPV0 DPV1
• Possible with all interface modules • IM151-1 HIGH FEATURE
• from STEP 7 V5.3 SP3 (from 6ES7151-1BA01-0AB0)
• GSD file • from STEP 7 V5.3 SP3
5HGXQGDQW'3V\VWHP
5HGXQGDQW352),%86'3
</,1.
,0 <FRXSOHU
(70 (70
<VXEQHW
(76
Procedure
1. Configuration of the redundant DP system (redundant DP master, PROFIBUS DP,
slaves)
2. Configure the ET 200S with STEP 7
Reference
For additional information see the documentation for the Y-connection (manual or product
information (http://support.automation.siemens.com/WW/view/en/1142696)).
ET 200S
42 Operating Instructions, 08/2008, A5E00515771-06
Application planning
3.3 Limitation of connectable modules/maximum configuration
Number of modules
The following modules are available for the ET 200S: interface modules, power modules,
electronic modules, RESERVE modules, technology modules, motor starters, and frequency
converters.
The number of modules you can insert is dependent on the interface module you are using:
● Max. 12 modules with:
– IM151-1 BASIC
– IM151-1 COMPACT
● Max. 63 modules with:
– IM151-1 STANDARD
– IM151-1 FO STANDARD
– IM151-1 HIGH FEATURE
– IM151-3 PN
– IM151-3 PN FO
– IM151-3 PN HIGH FEATURE
Parameter length
● For PROFIBUS DP: Depending on the PROFIBUS DP master you are using
● For PROFINET IO: Not relevant for maximum configuration
Address space
● For PROFIBUS DP: Depending on the PROFIBUS DP master you are using
● For PROFINET IO: Not relevant
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 43
Application planning
3.3 Limitation of connectable modules/maximum configuration
Reference
The relevant values can be found in the technical data for the respective modules.
ET 200S
44 Operating Instructions, 08/2008, A5E00515771-06
Application planning
3.4 Application of power modules
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 45
Application planning
3.4 Application of power modules
4 5 6
(0
(0
(0
(0
(0
(0
(0
(0
(0
1 2 2 2 3
7 8 7
9
WARNING
If you connect the AUX1 bus to common potential independently of the P1/P2 buses
(different voltages), there is no safe electrical separation (in accordance with EN 50178)
between the AUX1 bus and the P1/P2 buses.
Note
If you apply different potentials to the AUX1 bus within an ET 200S station, you must
separate the potential groups by means of a power module with the TM-P15S23-A0 terminal
module.
ET 200S
46 Operating Instructions, 08/2008, A5E00515771-06
Application planning
3.4 Application of power modules
Introduction
The following table shows how terminal modules for power modules can be used:
30 (0 (0 (0 30 (0 (0 (0 (0 (0
$8;
TM-P15S23-A1
TM-P15C23-A1 3RWHQWLDOJURXS 3RWHQWLDOJURXS
%DFNSODQHEXV
TM-P15N23-A1 3
3
30 (0 (0 (0 30 (0 (0 (0 (0 (0
$ $ $ $
$8;
$FFHVVYLD 3(
WHUPLQDOVRQ
$8;
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 47
Application planning
3.4 Application of power modules
30 (0 (0 (0 30 (0 (0 (0 (0 (0
$ $ $ $
$8;
$FFHVVYLD
WHUPLQDOVRQ
$8; 2SHQQHZSRWHQWLDOJURXSYLD$8;
TM-P30S44-A0
TM-P30C44-A0 3RWHQWLDOJURXS 3RWHQWLDOJURXS
%DFNSODQHEXV
3
3
$ $ $ $
$8;
$FFHVVYLD
WHUPLQDOVWR$8;
2SHQQHZSRWHQWLDOJURXSYLD$8;
ET 200S
48 Operating Instructions, 08/2008, A5E00515771-06
Application planning
3.4 Application of power modules
$8;
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 49
Application planning
3.4 Application of power modules
ET 200S
50 Operating Instructions, 08/2008, A5E00515771-06
Installing 4
4.1 Basic principles of installation
WARNING
Open components
Modules of an ET 200S are open components. This means that you may only install the
ET 200S in cases, cabinets or electrical plant rooms where they will only be accessible with
a key or a tool. Only trained or authorized personnel are allowed access to such cubicles,
cabinets or electrical operating rooms.
Simple installation
The ET 200S distributed I/O system is designed for simple installation.
Installation rules
● The ET 200S distributed I/O system starts
– with an interface module or
– with a TM-C terminal module with COMPACT module.
● A power module comes after the interface module or at the beginning of each potential
group.
● After a power module come digital, analog, technological, or RESERVE modules.
● After a COMPACT module, digital, analog, technological, or RESERVE modules may
follow. If necessary, power modules may also be deployed.
● The ET 200S distributed I/O system ends with the terminating module.
● The maximum configuration of the distributed I/O system is dependent on the interface
modules being used.
Installation position
Preferably, the ET 200S is mounted horizontally on a vertical wall. All other positions are
possible, although there are certain restrictions regarding the ambient temperature.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 51
Installing
4.1 Basic principles of installation
Mounting rail
The ET 200S distributed I/O system is installed on a mounting rail according to EN 60715
(35 x 7.5 mm or 35 x 15 mm).
Appropriate surface designs are:
● Steel strip according to Appendix A of EN 60715, or
● Tinned steel strip. We recommend the following mounting rails for this purpose:
– 6ES5710-8MA11 (length: 483 mm)
– 6ES5710-8MA21 (length: 530 mm)
– 6ES5710-8MA31 (length: 830 mm)
– 6ES5710-8MA41 (length: 2000 mm)
Note
If you use mounting rails from other manufacturers, please check whether they have
the required properties for your climatic ambient conditions.
Note
If the ET 200S distributed IO device is exposed to increased vibrations and shock, we
recommend that you screw the mounting rail to the mounting surface at intervals of
200 mm.
To prevent the ET 200S distributed I/O system from slipping sideways, we
recommend that you apply a mechanical hold-down (e.g. with grounding terminal,
8WA2011-1PH20) at both ends of the device.
If you install the rail on grounded, zinc-plated mounting plates, there is no need to
ground the rail separately.
ET 200S
52 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.1 Basic principles of installation
PP
30 (0 (0 (0 30 (0 (0 (0
PP
PP
PP
PP PP
PP
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 53
Installing
4.2 Installing the interface module
Introduction
● The interface module connects the ET 200S with the PROFIBUS DP and PROFINET.
● The interface module transfers data between the higher-level controller and the I/O
modules.
Requirements
● The DIN rail is installed.
● All terminal modules are installed to the right of the interface module. The maximum
configuration of the ET 200S distributed I/O system is 12/63 I/O modules.
Required tools
Screwdriver with 3 mm blade
ET 200S
54 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.3 Installing the TM-P and TM-E terminal modules
Introduction
● The terminal modules serve to receive the I/O modules and power modules.
● The terminal modules can be wired (without I/O modules)
● All the terminal modules must be installed to the right of the interface module.
Requirements
● The DIN rail is installed.
Required tools
Screwdriver with 3 mm blade
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 55
Installing
4.3 Installing the TM-P and TM-E terminal modules
4
1
Figure 4-4 Removing the terminal module (from the right)
① Slide
Note
It is not necessary to remove the terminal module in order to replace the terminal box.
ET 200S
56 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.4 Installing the terminal modules TM-C for COMPACT modules
Introduction
● The terminal modules serve to receive COMPACT modules.
● The terminal modules can be prewired (without COMPACT modules).
● All other terminal modules are installed to the right of the terminal module for COMPACT
modules.
Requirements
● The mounting rail is installed.
Required tools
Screwdriver with 3 mm blade
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 57
Installing
4.4 Installing the terminal modules TM-C for COMPACT modules
Figure 4-6 Removing a terminal module for COMPACT modules
① Slide
Note
The terminal box can be replaced without first removing the terminal module for COMPACT
modules.
ET 200S
58 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.5 Installing add-on terminals
Introduction
● The add-on terminals expand the function of the terminal modules for ET 200S.
Extra potentials can be applied to the add-on terminal as necessary
(for example to connect encoders and actuators using 3- and 4- conductor technology
with IM151-1 COMPACT).
The add-on terminal can be cascaded if extra potentials are required.
● Terminal modules and add-on terminal can be prewired (without COMPACT modules or
I/O modules).
● Various voltage groups can be configured on the add-on terminal using pluggable
bridges.
Requirements
● The mounting rail is installed.
● The terminal module for COMPACT modules is installed or the terminal modules TM-P
and TM-E are installed at a width of 120 mm.
Note
Requirements for installing the add-on terminals under terminal modules TM-P and TM-E
Both of the "outside" terminal modules must have the same height. No higher terminal
modules are allowed to mounted between both of these terminal modules.
Required tools
4-mm screwdriver
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 59
Installing
4.5 Installing add-on terminals
① Catch
ET 200S
60 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.5 Installing add-on terminals
If your ET 200S modules are exposed to shocks or vibrations they can be stabilized by using
the mounting brackets included in the delivery package.
1. Slide the fixing bracket into the slot in the underside of the additional terminal.
2. Screw the fixing bracket firmly onto the base.
The lower part of the mounting bracket can be broken off and used to fill any gap
between the add-on terminal and its base by placement under the bracket (as a spacer).
Figure 4-8 Stabilizing an add-on terminal with fixing bracket
① Mounting brackets
② Spacer
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 61
Installing
4.5 Installing add-on terminals
① Mounting brackets
② Catch
ET 200S
62 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.6 Removing/installing pluggable bridges on the additional terminal
Introduction
The additional terminal is fitted with three pluggable bridges on delivery.
All of the terminals on the additional terminal have the same potential with the 3 plugged
bridges. If additional potentials are required then various potential groups can be configured
by removing the pluggable bridges. Detailed information pertaining to the expansion of
potential groups can be found in the device manual in the chapter Terminal modules >
Additional terminals TE-U120S4x10 and TE-U120C4x10 (6ES7193-4FLx0-0AA0).
Requirements
● The DIN rail is installed.
Required tools
Screwdriver with 3 mm blade
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 63
Installing
4.7 Replacing the terminal box on the terminal module
Introduction
The terminal box is part of the terminal module. If necessary, you can replace the terminal
box. It is not necessary to remove the terminal module.
Requirements
● The terminal module is installed, wired, and fitted with a COMPACTmodule, power
module, or electronic module.
Required tools
Screwdriver with 3 mm blade
ET 200S
64 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.7 Replacing the terminal box on the terminal module
Proceed as follows
1. Switch off the supply voltage on the terminal module and, if applicable, the power
module.
2. Disconnect the wiring on the terminal module.
3. Simultaneously press
– the upper and lower release buttons of the electronic module or power module, and
remove it from the terminal module.
– The release button located above of the COMPACT module and pull it out of the
terminal module.
4. Push the screwdriver at an angle from below into the small opening underneath the slot
number. At the same time pull the terminal box downward until it stops. Then pull the
terminal box upward and out of the terminal module.
5. Replace the terminal box, and insert the new one into the terminal module from above
(see figure). Then push the terminal box upward until it snaps into place.
6. Insert the COMPACTmodule, power module or electronic module into the terminal
module.
7. Wire the terminal module.
8. Switch on the supply voltage on the terminal module and, if applicable, the power
module.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 65
Installing
4.8 Installing the bus terminating module
Introduction
The terminating module on the right end of the ET 200S terminates the ET 200S distributed
I/O system. If you have not inserted a terminating module, the ET 200S is not ready for
operation.
Requirements
The last terminal module must be installed.
ET 200S
66 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.9 Installing the shield contact
Note
If
• the terminating module of the ET 200S is removed and remounted under voltage, or
• the ET 200S backplane bus is interrupted during operation, e. g. at a terminal module,
and then restored to function,
the complete power supply of the ET 200S must be switched off and on again in order to
achieve a defined station status.
Introduction
● You need the shield contact to connect cable shields (for example, analog electronic
modules, 1COUNT 24V/100kHz electronic module and 1SSI electronic module).
● Fit the shield connection on the terminal module.
● The shield connection consists of a shield connection element, a power bus (3 x 10 mm),
a shield clamp, and a grounding terminal.
Requirements
● The terminal modules are installed.
Required tools
● Screwdriver with 3 mm blade
● Metal-cutting saw
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 67
Installing
4.9 Installing the shield contact
Proceed as follows
1. Push the shield connection element onto the first terminal module from below.
2. Push the shield connection element onto the last terminal module from below.
In order to achieve stability of the busbar between two shield contact elements during
installation, you must connect an additional shield contact element after every sixth
terminal module (given a width of 15 mm).
3. Saw off the correct length from the busbar. The length of the busbar is: equal to the
distance between the shield connection elements + 45 mm.
4. Push the busbar into the shield contact element. The busbar must protrude from the
shield contact element by 15 mm on the left or right after installation.
5. Attach the shield terminals to the busbar (between the shield connection elements).
6. Attach the ground connection terminal to the protruding busbar.
4
2
3
Figure 4-13 Installing the shield contact
① Shielding terminals
② shield connection elements
③ Ground connection terminal
④ Power bus
ET 200S
68 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.10 Applying slot number labels and color identification labels
Introduction
● The slot number labels identify the individual I/O modules with a slot (1 to 63).
● The color identification labels permit individual color coding of the terminals in
accordance with company or national conventions. The color identification labels are
available in white, red, blue, brown, yellow, yellow-green, and turquoise. Each terminal on
the terminal module can be fitted with a color identification label.
● The slot number labels and color identification labels are applied onto the terminal
modules.
– Position of the slot number plate: below the coding element on the terminal module.
– Position of the color-coding plates: directly next to each terminal on the terminal box.
Requirements
● The terminal modules are installed.
● You can only fit the slot number labels when no electronics modules are installed.
● The terminal modules should not be wired when you apply the color identification labels.
Required tools
3 mm screwdriver (for removal only)
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 69
Installing
4.10 Applying slot number labels and color identification labels
2 2
Figure 4-14 Applying slot number labels and color identification labels
ET 200S
70 Operating Instructions, 08/2008, A5E00515771-06
Installing
4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT
Properties
● Color-coded labels allow terminals to be identified in the colors white, red, blue, yellow,
yellow-green, and turquoise.
● Color-coded labels can be used at the terminal modules TM-E, TM-P and TM-C of the
ET 200S and ET 200S COMPACT.
● The packaging unit encompasses 200 color-coded labels (10 star-shaped mounts with 20
piece each).
Introduction
You can provide every terminal at a terminal module with a color-coded label. The color-
coded labels are mounted on the terminal module. Color-coded labels are positioned directly
next to the terminal.
Requirement
The terminal module should not be wired in order to make mounting of the color-coded
labels easier.
Required tools
Screwdriver with 3.5 mm blade
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 71
Installing
4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT
Note
Ensure that the color-coded labels do not fall into the terminal openings. Color-coded labels
can only be removed from terminal openings after the COMPACT module has been
dismantled.
ET 200S
72 Operating Instructions, 08/2008, A5E00515771-06
Wiring and assembly 5
5.1 General rules and regulations for operating the ET 200S
Introduction
When operating the ET 200S distributed I/O system as part of a plant or system, special
rules and regulations have to be followed depending on the field of application.
This chapter provides an overview of the most important rules you must observe when
integrating the ET 200S distributed I/O system into a plant or system.
Specific application
Please observe the safety and accident prevention regulations applying to specific
applications (e.g. machine protection guidelines).
EMERGENCY-STOP devices
EMERGENCY-STOP devices according to IEC 204 (coincides with VDE 113) must remain
effective during all operating modes of the plant or system.
ET 200S
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Wiring and assembly
5.1 General rules and regulations for operating the ET 200S
Line voltage
The table below shows what must be monitored respecting supply voltage.
24 VDC supply
The table below shows what must be monitored for 24 VDC power supply.
See also
Mechanical and Climatic Ambient Conditions (Page 133)
ET 200S
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Wiring and assembly
5.2 Operating the ET 200S on a grounded incoming supply
Introduction
In this section, you will find information on the overall configuration of an ET 200S distributed
I/O system on a grounded incoming supply (TN-S system). The specific subjects discussed
are:
● Disconnecting devices, short-circuit and overload protection to VDE 0100 and VDE 0113
● Load voltage supplies and load circuits.
Safety isolation
Safe electrical isolation must be provided for:
● Modules that require supply with voltages ≤ 60 VDC or ≤ 25 VAC.
● 24 VDC load circuits
ET 200S
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Wiring and assembly
5.2 Operating the ET 200S on a grounded incoming supply
Compare ... Refer to figure DIN VDE 0100 DIN VDE 0113
Disconnection element for control ① ... Part 460: ... Part 1:
system, sensors, and actuators Main switch Disconnector
Short-circuit / overload protection: ② ... Part 725: ... Part 1:
In groups for sensors and actuators Single-pole protection of • With grounded
circuits secondary circuit:
unipolar
③ • otherwise: fuse all poles
Load current PS for AC power ② Isolation by transformer Isolation by transformer
circuits with more than five items of recommended recommended
electromagnetic apparatus
③
ET 200S
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Wiring and assembly
5.2 Operating the ET 200S on a grounded incoming supply
L1
Low voltage distribution e.g.
L2
L3 TN-S system (3 x 400 V)
N
PE FE: Functional earth for direct diversion
of interference levels to the mounting rail via
spring contact
ET 200S
FE FE FE FE FE FE FE FE
Mounting rail
2 PE (AUX1)
AC
1L+
DC
1M
Shield support for supporting
cable shields
Ground bus
Load circuit
400 VAC for motor starters
2
3
AC
DC
Load circuit 24 VDC for electronic modules and
motor starters
2
3
AC
AC
Load circuit 120 VAC / 230 VAC for AC modules
ET 200S
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Wiring and assembly
5.3 Electrical configuration of the ET 200S
Galvanic isolation
In the ET 200S, isolation exists between:
● The load circuits/process and all other circuit components of the ET 200S
● The PROFIBUS DP interface in the interface module and all other circuit components
● The PROFINET interface in the IM151-3 PN interface module and all other circuit
components
The figure below shows the voltage ratios for ET 200S with IM151-1. Only the primary
components are shown in the figure.
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(76EDFNSODQHEXV
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ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Wiring rules
Wiring Rules for... Interface module Terminal modules (spring Terminal modules
(supply voltage) and screw terminals) (Fast Connect)
connectable cable cross sections for solid No 0.14 mm to 2,5 mm2 0.5 mm to 1.5 mm2
cables
permitted cross- without wire end ferrule 0.25 mm to 2.5 mm2 0.14 mm to 2,5 mm2 0.5 mm to 1.5 mm2
sections of flexible with wire end ferrule 0.25 mm to 1.5 mm2 0.14 mm to 1.5 mm2 ---
conductors
Number of wires per connection 1 or combination of 2 cables up to 1,5 mm2 (total) 1
in a mutual wire end ferrule
Maximum external diameter of the wire ∅ 3.8 mm ∅ 3.1 mm at 1.5 mm2 ∅ 3.2 mm at 1.5 mm2
insulation ∅ 3.8 mm at 2.5 mm2
Stripping length of the wires 11 mm ---
Wire-end ferrules Without insulating collar Form A, 8 to 12 mm Form A, up to 12 mm long ---
to DIN 46228 long
with insulating collar Form E, up to 12 mm long ---
0.25 to 1.5 mm2
Introduction
In terminal modules with screw-type terminals, the individual wires are screwed into the
terminal.
Requirements
● Adhere to the wiring rules.
● No wire end ferrules required
Required tools
Screwdriver with 3 mm blade
Proceed as follows
1. Strip 11 mm of insulation from the wires.
2. Insert the wires into the terminal.
3. Screw the ends of the individual wires onto the terminal module (torque of 0.4 to 0.7 Nm).
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Introduction
When wiring terminal modules with spring terminals, the wires are secured in the terminal
simply by inserting them into the terminal.
Requirements
Follow the wiring rules.
Required tools
Screwdriver with 3 mm blade
Procedure
1. Strip 11 mm of insulation from the wires.
2. Insert the screwdriver in the upper (round) opening of the terminal.
3. Insert the wire until it stops in the lower (square) opening of the terminal.
4. Release the terminal by pushing the screwdriver into the opening.
5. Push the wire into the released spring terminal, and pull the screwdriver out.
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Introduction
● In the case of terminal modules with Fast Connect, the individual wires are attached
using a quick connection method that requires no stripping.
● Fast Connect is a connection method that requires no conductor preparation
(i. e., the conductor insulation does not have to be stripped).
● Each terminal of the terminal module with Fast Connect has a test opening
(e.g. for measuring the voltage). The test opening is suitable for test probes with a
maximum diameter of Ø 1.5 mm.
● Wire end ferrules are not permitted.
● Diagram of the Fast Connect terminal module
Requirements
● Follow the wiring rules.
Required tools
Screwdriver with 3 mm blade
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Connectable wires
You can connect solid and flexible conductors with PVC insulation with a wire cross-section
between 0.5 mm2 and 1.5 mm2 (max. external diameter 3.2 mm). If the cross-section of the
conductors is the same they can be wired fifty times. A list of the tested conductors can be
found on the Internet (http://www.idc2.com).
UL-compliant cables and connections
Wiring range for insulating piercing connection 22-16 AWG solid/stranded PVC insulated
conductors, UL style no. 1015 only.
Proceed as follows
1. Insert the unstripped cable in the round opening until it stops (the insulation and
conductor must form a flat surface).
2. Insert the screwdriver into the opening above the slider until it stops.
3. Press the screw driver downwards until the slider reaches the end position.
PP
Note
If you would like to reuse a conductor after it was already connected once then it must be
recut.
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Release the wiring from the terminal module with Fast Connect
1. Insert the screwdriver into the opening below the slider until it stops.
2. Use the screwdriver to lever and push the slider upwards.
3. The wiring is disconnected: Remove the wire.
Figure 5-5 Release the wiring from the terminal module with Fast Connect
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Introduction
The ET 200S distributed I/O system incorporates terminal modules for power modules,
electronic modules and COMPACT modules:
● Connect the supply/load voltage for the respective voltage group for the power terminal
modules.
● Terminal modules for electronic modules connect the ET 200S with the process.
● With the terminal modules for electronic modules you can connect cable shielding by
means of a shield connection.
● For terminal modules for COMPACT modules, connect:
– the supply voltage for the interface part
– the load voltage for the relevant voltage group
– the connections for the integrated peripherals with the process
(with the help of add-on terminals for 3- and 4-conductor technology)
Requirements
● You must wire the terminal modules with the supply/load voltage switched off at the
power module and the load voltage switched off at the electronic module.
● Wire terminal modules for COMPACT modules with the supply voltage for the interface
part switched off and the supply/load voltage for the potential groups switched off.
● Follow the wiring rules.
Required tools
Screwdriver with 3 mm blade
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
4. Strip the insulation from the ground wire (from 6 mm to 25 mm2), and insert it in the
ground connection terminal (under the conductor rail). Tighten the ground connection
terminal (2 Nm to 2.5 Nm).
5. Attach the other end to the ground bus.
5
2
4
3
① Shield terminal
② Insulation material removed
③ Cable to the encoder
④ Cable to the ground bus
⑤ Ground connection terminal
Figure 5-7 Connecting cable shields
Note
To stabilize the shield connection, you must mount and screw in at least one shield
terminal above the shield connection element.
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Introduction
The supply voltage and the bus connector (RS 485) are connected at the IM151-1 BASIC,
IM151-1 STANDARD, and IM151-1 HIGH FEATURE interface modules.
Requirements
● Wire the interface module with the supply voltage switched off.
● Follow the wiring rules.
Required tools
Screwdriver with 3 mm blade
Procedure
1. Connecting the supply voltage:
– Strip the insulation from the wires for the supply voltage of the interface module.
– Secure the individual wires in the screw-type terminal.
2. Connecting PROFIBUS DP:
– Insert the bus connector onto the PROFIBUS DP connection.
– Tighten the screws of the bus connector.
1
(76
Figure 5-8 Wiring IM151-1 BASIC, IM151-1 STANDARD, and IM151-1 HIGH FEATURE
① Labeling strip
② Supply voltage (1L+, 2L+, 1M, 2M)
③ PROFIBUS DP
See also
Wiring rules for the ET 200S (Page 79)
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Introduction
The supply voltage and the fiber-optic cable are connected at the IM151-1 FO STANDARD
interface module via a simplex connector.
Requirements
● Wire the interface module with the supply voltage switched off.
● Follow the wiring rules.
Required tools
3-mm screwdriver
Required accessories
● Package of Simplex connectors and polishing sets (6GK1901-0FB00-0AA0)
● Package of plug adapters (6ES7195-1BE00-0XA0)
● Fiber optic duplex cable see catalog IK PI
Rules for configuring a fiber optic cable network with IM151-1 FO STANDARD
In fiber-optic networks with participants with integrated fiber-optic interfaces:
● The fiber-optic network can only be configured as a line.
● If you remove the fiber-optic cable from an integrated fiber-optic interface or the supply
voltage to the IM151-1 FO STANDARD fails, all subsequent nodes will no longer be
accessible.
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
3
① S7-400H automation system with IM 467 FO as the DP master
② ET 200S Distributed I/O with IM151-1 FO STANDARD
③ Fiber-optic duplex cable
Figure 5-9 Fiber-optic cable network with IM151-1 FO STANDARD
Note
The fiber-optic duplex cable may have the following maximum lengths:
• PROFIBUS Plastic Fiber Optic standard cable 50 m
• PROFIBUS PCF Fiber Optic standard cable 300 m
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
3. Place the simplex connectors into the plug adapter for the IM151-1 FO STANDARD
interface module and the fiber-optic cable into the designated cable ducts. Snap the plug
adapter closed until you can hear clearly that the side panels have engaged.
When inserting the plug in the plug adaptor, pay attention to the correct position:
Transmitter always up and receiver always down!
5 4 3
① Plug adapter for IM151-1 FO STANDARD
② Snap the two simplex connectors closed together such that you obtain a "duplex
connector."
③ Tip: Cut the lower wire approx. 10 mm shorter than the upper wire to achieve a better
arrangement of the wiring.
④ Maximum 30 mm bending radius!
⑤ Fiber-optic duplex cable
Note
If you insert previously used fiber-optic cable into the plug adapter, you must shorten both
fiber-optic cores by the amount of the curved lengths and reinstall the simplex connectors.
This will prevent any attenuation losses caused by re-bent, heavily-stressed portions of the
fiber-optic duplex core.
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
CAUTION
Do not look directly into the opening of the optical transmit diodes. The emitted light beam
could damage your eyes.
1 2
7
4 3
ET 200S
① Transmitter
② Grip
③ Simplex connectors
④ Receiver
⑤ Supply voltage (1L+, 2L+, 1M, 2M)
⑥ Labeling strip
⑦ PROFIBUS DP (fiber-optic cable)
Figure 5-10 Wiring IM151-1 FO STANDARD
See also
Wiring rules for the ET 200S (Page 79)
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Introduction
Connect the supply voltage and the bus connectors to the IM151-3 PN interface module.
Requirements
● Wire the interface module with the supply voltage switched off.
● Follow the wiring rules.
Note
Provide a suitable strain relief for the PROFINET connecting cable.
Note
Guideline for setting up modules with PROFINET I/O interfaces
You may only operate modules with PROFINET I/O interfaces in LAN networks if all
connected nodes are equipped with SELV/PELV power supplies (or have equivalent
protection).
For linking up to the WAN, a data transfer point is prescribed that guarantees this degree
of safety.
Note
When using a CPU 315-2 PN/DP or CPU 317-2 PN/DP an industrial-quality switch must be
placed directly on the CPU to which the downstream I/O devices must be connected.
Required tools
● Screwdriver with 3 mm blade
● Industrial Ethernet Fast Connect stripping tool (6GK1901-1GA00) (stripping tool for
Industrial Ethernet Fast Connect installation cables)
Required accessories
● PROFINET connector (according to the specifications in the PROFINET Installation
Guide)
● Industrial Ethernet Fast Connect installation cables
The following are suitable:
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Procedure
1. Connecting the supply voltage:
– Strip the insulation from the supply voltage wires on the interface module.
– Secure the individual wires in the screw-type terminal.
2. Connecting PROFINET:
– Insert the bus connector into the PROFINET connection.
2
(76
ET 200S
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Wiring and assembly
5.4 Wiring the ET 200S
Required tools
Connect the power supply using a screwdriver with 3 mm blade width.
/ 0
0
/
① + 24 VDC from the power supply
② Ground of the power supply
③ + 24 VDC from the power supply for looping through
④ Ground of the power supply for looping through
Figure 5-11 Power supply connection
The maximum cross-section of the connection is 2.5 mm2. A strain relief is not present. The
connection plug allows you to loop through the power supply without interruption even in
unplugged condition.
Procedure
1. Strip the wires to a length of 10 mm.
2. Insert the line into the round opening of the connection plug up to the endstop. (The
connecting plug is plugged into the power supply connection in the delivery condition.)
3. Insert the wired plug connection onto the power supply connection on the interface
module.
ET 200S
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Wiring and assembly
5.5 Plugging and removing electronic modules and COMPACT modules
Introduction
● The electronic modules or COMPACT modules are inserted in the terminal modules.
● A labeling strip allows you to identify the electronic modules or COMPACT modules.
● Electronic and COMPACT modules are:
– Self-coding
– Type-coded
The first time you insert an electronic or COMPACT module, a code element engages on
the terminal module. This mechanically prevents the wrong electronic module or
COMPACT module from being inserted.
Requirement
Observe the rules regarding inserting electronic modules as detailed in the Application
Planning chapter.
ET 200S
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Wiring and assembly
5.5 Plugging and removing electronic modules and COMPACT modules
3
2
CAUTION
An electronic or COMPACT module may only be removed if the associated load voltages
have been switched off.
ET 200S
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Wiring and assembly
5.5 Plugging and removing electronic modules and COMPACT modules
1. Simultaneously press
– the two release buttons on the top and bottom of the electronic module.
– the release button positioned at the top of the COMPACT module.
2. Pull the electronic or COMPACT module forward out of the terminal module.
ET 200S
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Wiring and assembly
5.5 Plugging and removing electronic modules and COMPACT modules
① Code element
Figure 5-16 Removing the code element
WARNING
If you make changes to the code element, dangerous plant conditions can result and the
outputs of the ET 200S can be damaged.
As a consequence, death or severe personal injury may result if proper precautions are
not taken.
For this reason, do not make any changes to the code element to avoid damaging the
ET 200S.
See also
Switching on the ET 200S (Page 41)
ET 200S
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Wiring and assembly
5.5 Plugging and removing electronic modules and COMPACT modules
Introduction
ET 200S supports the removal and insertion of modules during operation (RUN mode).
The ET 200S remains in RUN mode when an electronic module is removed. The protective
conductor connections of the ET 200S are not interrupted.
Rules
● You cannot remove and insert modules during operation unless the corresponding
parameters have been assigned.
● You can remove and insert modules during operation with IM151-1 BASIC, IM151-1
COMPACT, IM151-1 STANDARD (6ES7151-1AA01-0AB0 or higher), IM151-1 FO
STANDARD, IM151-1 HIGH FEATURE, IM151-3 PN and IM151-3 PN HIGH FEATURE.
● If one module is missing (gap) and the ET 200S POWER ON is switched, the station will
not start up.
● The removal and insertion of modules affects the cycle synchronization (constant bus
cycle time).
● When replacing more than one module, make sure that only one gap occurs.
ET 200S
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Wiring and assembly
5.5 Plugging and removing electronic modules and COMPACT modules
General procedure
The following table indicates which modules you can remove and insert under which
conditions:
ET 200S
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Commissioning 6
6.1 Safety tests prior to commissioning
Performing tests
Note
You must ensure the safety of your facility. Before a system undergoes final commissioning,
you should perform a complete function test and the necessary safety tests.
Incorporate foreseeable errors when planning the tests. In this way, you can avoid exposing
your personnel or property to danger during operation.
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Commissioning
6.2 Commissioning on PROFIBUS DP
Introduction
Configuration involves configuring and assigning parameters to the ET 200S.
● Configuration: The systematic arrangement of the different ET 200S modules (setup).
● Assigning parameters: Defining the ET 200S parameters with the configuration software.
Note
The ET 200S is included in the hardware catalog of HW Config:
• IM151-1 BASIC: STEP 7 V5.2 and higher
• IM151-1 COMPACT: STEP 7 V5.3 with Service Pack 3 or higher +HSP
"ET 200S/COMPACT"
• IM151-1 STANDARD: STEP 7 V5.0 with Service Pack 3 or higher
• IM151-1 FO STANDARD: STEP 7 V5.1 with Service Pack 1 or higher
• IM151-1 HIGH FEATURE: from STEP 7 V5.1 with Service Pack 3 or higher
You will not need a GSD file. Advantages:
• Simplified summary of the devices (via the "Pack addresses" button in HW Config)
• Validity checking of parameters
You can find further information about the procedure in the STEP 7 Online Help.
DPV1 operation
If you are using IM151-1 STANDARD (6ES7151-1AA04-0AB0 or higher) in DPV1 mode on
an S7 CPU that does not support an insert/remove module interrupt, you must not enable
the "Operation at preset <> actual configuration" parameter in STEP 7. Otherwise, the
removal of a module (module failure) always results in a station failure (OB 86).
If it is imperative that you enable "Operation at preset <> actual configuration", you must
either select DPV0 mode or configure IM151-1/FO STANDARD using the GSD file (under
"Additional field devices - I/O" in the STEP 7 hardware catalog). "Operation at preset <>
actual configuration" is then possible even when the insert/remove module interrupt is
disabled.
However, the S7-CPU does not register an insertion or removal (module failure). You can
detect such events only by cyclically reading the diagnostic frame and evaluating the module
status.
ET 200S
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Commissioning
6.2 Commissioning on PROFIBUS DP
Introduction
The ET 200S has a maximum address area of:
● IM151-1 BASIC: up to 88 bytes for inputs and 88 bytes for outputs.
● IM151-1 COMPACT: up to 100 bytes for inputs and 100 bytes for outputs.
● IM151-1 STANDARD (up to 6ES7151-1AA03-0AB0), IM151-1 FO STANDARD (up to
6ES7151-1AB02-0AB0) up to 128 bytes for inputs and 128 bytes for outputs.
● IM151-1 STANDARD (from 6ES7151-1AA04-0AB0), IM151-1 HIGH FEATURE: up to
244 bytes for inputs and 244 bytes for outputs.
To better utilize the available address space of the DP master and reduce data exchange
between the ET 200S and the DP master, you can group several electronic modules/load
feeders within one byte in the input or output area of the process image. This is achieved by
the systematic arrangement and designation of the ET 200S electronic modules/motor
starters.
A list of the address space requirements for the individual modules is to be found in the
appendix.
You can combine the following device types within one byte:
● Digital input modules
● Digital output modules
● Motor starters (direct starters and reversing starters)
ET 200S
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Commissioning
6.2 Commissioning on PROFIBUS DP
Proceed as follows
1. Integrate the GSD file in your configuration software.
Result: You can identify combinable devices in the hardware catalog of your configuration
software by the fact that they are twice present. The devices differ only by a "*" in the
name.
2. Configure the ET 200S setup, adhering to the following rules:
– The modules that you can group within a byte must be of the same module type (see
above).
– Interface module IM151-1 STANDARD, 6ES7151-1AA00-0AB0 with product version 1
to 4:
The modules that can be combined within one byte must be inserted right next to each
another. Only power modules are permitted between the electronic modules. Power
modules do not open a new byte.
– After Interface module IM151-1 BASIC; IM151-1 STANDARD, 6ES7151-1AA00-0AB0
with creation state 5, 6ES7151-1AA01-0AB0; IM151-1 FO STANDARD and IM151-1
HIGH FEATURE:
Other modules may be connected between the modules that can be combined.
– There can be a total of no more than 8 channels (1 byte).
Note
In STEP 7 applications, if you combine the modules for IM151-1 STANDARD, IM 151-
1 FO STANDARD or IM151-1 HIGH FEATURE in the DPV1 mode:
• No insert/remove module interrupts (OB83) are triggered for these modules. In this
case, you can recognize that a module has been removed by evaluating the
module status in the diagnostic frame in the cyclic user program.
• Each grouped module then receives its own diagnostic address.
3. Select the module designation without "*" from the hardware catalog of your configuration
software.
Result: You open a byte and store the first module there.
4. Select the module designation with "*" from the hardware catalog of your configuration
software.
Result: You store other modules in the opened byte until all bits are occupied.
5. If a byte is filled, you must configure a module again (that is, open a new byte without "*").
Note
Configuring by means of the GSD file:The configuration software does not check the
correct combination of the devices. If you configure more than 8 channels in a byte, the
modules that exceed the byte limit are reported as improperly configured in the
diagnostics:
Module status → 10B: wrong module; invalid user data
These modules are not addressed.
ET 200S
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Commissioning
6.2 Commissioning on PROFIBUS DP
No grouping
If you do not want to group digital input modules, digital output modules, or motor starters
within a byte when configuring the ET 200S distributed I/O system, use only those module
designations without "*" from the hardware catalog of your configuration software.
Each individual electronic module/motor starter will then occupy one byte in the input or
output area of the process image.
ET 200S
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Commissioning
6.2 Commissioning on PROFIBUS DP
General procedure
The figure below illustrates schematically the grouping of digital input modules.
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ET 200S
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Commissioning
6.2 Commissioning on PROFIBUS DP
General procedure
The figure below illustrates schematically the grouping of digital output modules.
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ET 200S
Operating Instructions, 08/2008, A5E00515771-06 107
Commissioning
6.2 Commissioning on PROFIBUS DP
General procedure
The figure below illustrates schematically motor starter grouping.
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108 Operating Instructions, 08/2008, A5E00515771-06
Commissioning
6.2 Commissioning on PROFIBUS DP
Introduction
The following example describes how to design an ET 200S configuration:
ET 200S structure
An example design of an ET 200S configuration is shown in the following figure:
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ET 200S
Operating Instructions, 08/2008, A5E00515771-06 109
Commissioning
6.2 Commissioning on PROFIBUS DP
ET 200S
110 Operating Instructions, 08/2008, A5E00515771-06
Commissioning
6.2 Commissioning on PROFIBUS DP
Introduction
The PROFIBUS address is used to specify the address of the ET 200S distributed I/O
system on PROFIBUS DP.
● The PROFIBUS DP address for the ET 200S is set on the interface module or COMPACT
module by means of DIP switches. The DIP switches are to be found on the front of the
interface module, protected by a sliding window.
● Valid PROFIBUS DP addresses are 1 to 125.
● Each address can be assigned only once on PROFIBUS DP.
Requirements
Address setting is not yet assigned on PROFIBUS DP.
Required tools
3-mm screwdriver
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 111
Commissioning
6.2 Commissioning on PROFIBUS DP
CAUTION
When open, the window protrudes out from underneath the COMPACT module case.
This can cause it to be easily broken off.
2. Use a screwdriver to set the desired PROFIBUS DP address via the DIP switch.
3. Close the window.
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ET 200S
112 Operating Instructions, 08/2008, A5E00515771-06
Commissioning
6.2 Commissioning on PROFIBUS DP
Software Requirements
The table below details the software requirements for commissioning on PROFIBUS DP.
Proceed as follows
To commission the DP slave, proceed as follows:
1. Switch on the power supply for the DP slave.
2. If necessary, switch on the supply voltage for the load.
See also
Basic principles of configuration for the ET 200S on PROFIBUS DP (Page 102)
Basic principles of installation (Page 51)
Setting the PROFIBUS Address (Page 111)
Wiring rules for the ET 200S (Page 79)
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 113
Commissioning
6.2 Commissioning on PROFIBUS DP
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ET 200S
114 Operating Instructions, 08/2008, A5E00515771-06
Commissioning
6.3 Commissioning on PROFINET IO
Note
All interface modules support the default startup. In other words, configuration using the
GSD file or HW Config is not necessary.
The following conditions then apply:
• Preset parameters are used.
• AKF (general identifier format in compliance with the PROFIBUS standard) in the
configuration frame
• Grouping (packing) of the electronic modules is not possible without parameterization.
• All supply voltages on the power modules must be switched on.
• It is not possible to remove or insert modules during operation.
Reference
You can find information regarding the parameter assignment of electronic modules in the
Device Manual ET 200S in the chapters Digital or Analog electronic Modules in each case
under "Parameter for ...".
Introduction
The interface module IM151-3 requires a unique device name in order to operate at an IO
controller (refer to the following chapter).
Configuration involves configuring and assigning parameters to the ET 200S.
● Configuration: The systematic arrangement of the different ET 200S modules (setup).
● Assigning parameters: Defining the ET 200S parameters with the configuration software.
Note
The ET 200S can be operated with STEP 7 V5.3 Service Pack 3 and higher.
GSD file
You configure the ET 200S using the GSD file. This file is used to integrate the ET 200S in
your system as an IO device. You can download the GSD file for ET 200S from the Internet
(http://support.automation.siemens.com/WW/view/en/19699080):
The following GSD file is available for the IM151-3 interface module:
GSDML-Vx.y-Siemens-ET200S-"Date in yyyymmdd format".xml
You can find further information about the procedure in the STEP 7 Online Help.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 115
Commissioning
6.3 Commissioning on PROFINET IO
Introduction
Each PROFINET IO device is assigned a unique device ID by the manufacturer
(MAC address).
For configuration and in the user program, each ET 200S IO device is addressed with its
device name.
For detailed information on addressing in PROFINET IO, refer to the PROFINET System
Description.
Requirements
● IM151-3 Interface Module
● SIMATIC Micro Memory Card 64k and higher
● The PD must be online on PROFINET to the IO device to let you assign a device name to
the interface module.
● The IO device is configured in HW Config and assigned an IP address.
Result
The device name is stored on the SIMATIC Micro Memory Card in the IM151-3 interface
module.
ET 200S
116 Operating Instructions, 08/2008, A5E00515771-06
Commissioning
6.3 Commissioning on PROFINET IO
Alternative procedure
Alternatively, you can write directly to a SIMATIC Micro Memory Card using a programming
device with an EPROM programming device installed or a PC connected to a SIMATIC USB
EPROM programming device and then use the memory card to transfer the device name to
the IM151-3 PN.
Proceed as described in the online help for HW Config under "Assign device name using a
memory card".
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 117
Commissioning
6.3 Commissioning on PROFINET IO
Introduction
The IM151 has a maximum address area of 256 bytes for inputs and 256 bytes for outputs.
For a better utilization of the available address space of the IO controller, you can group
multiple electronic modules/ load branches within a byte in the input or output area of the
process image. This is achieved by the systematic arrangement and designation of the
ET 200S electronic modules/motor starters.
Note
Grouping is only possible with the IM151-3 PN after 6ES7151-3AA10-0AB0 and STEP 7
V5.3 SP 3.
A list of the address space requirements for the individual modules is to be found in the
appendix.
You can combine the following device types within one byte:
● Digital input modules
● Digital output modules
● Motor starters (direct starters and reversing starters)
Other modules may be connected between the modules that can be combined.
The procedure is identical to that for PROFIBUS DP.
Modules are grouped during configuration. By selecting a module label without "*", you open
a byte. By selecting a module with "*", you fill the byte until all bits are occupied.
The generation of interrupts results in the following behavior:
0RGXOH0RGXOH0RGXOH 0RGXOH
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ET 200S
118 Operating Instructions, 08/2008, A5E00515771-06
Commissioning
6.3 Commissioning on PROFINET IO
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Additional information
You can find additional information on grouping modules during configuration in the chapter
Configuring ET 200S on PROFIBUS DP (Page 102).
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 119
Commissioning
6.3 Commissioning on PROFINET IO
Software Requirements
ET 200S
120 Operating Instructions, 08/2008, A5E00515771-06
Commissioning
6.3 Commissioning on PROFINET IO
IO device receives
connect telegram and
parameter data
from IO controller
Note
The interface modules IM151-3 PN and IM151-3 PN HIGH FEATURE support the default
startup.
The following conditions then apply:
• The preset parameters are used (refer to parameters for the electronic modules).
• All supply voltages on the power modules must be switched on.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 121
Commissioning
6.3 Commissioning on PROFINET IO
ET 200S
122 Operating Instructions, 08/2008, A5E00515771-06
Functions 7
7.1 Direct data exchange on PROFIBUS DP
Introduction
The ET 200S can be used as the sender (publisher) for the direct exchange of data (cross
traffic). Naturally, the DP master used must also support direct data exchange. You will find
information on this in the description of the DP master.
General procedure
Direct data exchange (cross traffic) is characterized by PROFIBUS DP nodes which "listen"
on the bus and know which data a DP slave returns to its DP master. This mechanism allows
the "listener" (recipient / subscriber) direct access to modified input data from the remote DP
slaves.
During configuration in STEP 7 the respective I/O input addresses are used to specify the
address space of the recipient where the sender data is stored.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 123
Functions
7.1 Direct data exchange on PROFIBUS DP
2
4
1
3 5
8
8 8
7
Note
The interface module IM151-1 HIGH FEATURE supports as of 6ES7151-1BA01-0AB0 the
safety related I-Slave-Slave-Communication via PROFIBUS DP for the fail-safe module. You
can find the description of this function in the S7 Distributed Safety Configuration and
Programming manual.
ET 200S
124 Operating Instructions, 08/2008, A5E00515771-06
Functions
7.2 Option handling on the PROFIBUS DP
Principle
Option handling enables you to set up the ET 200S for future expansions (options). Option
handling means that you install, wire, configure, and program the planned maximum
configuration of the ET 200S.
You can choose between two option handling variants, according to your requirements:
● Option handling with RESERVE modules
● Option handling without RESERVE modules
The two option handling variants are mutually exclusive.
Note
Mark the modules in your installation with the slot numbers from your configuration.
Reference
Refer to the "Properties" in the manuals for the ET 200S interface modules to find out which
interface modules support "Options handling".
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 125
Functions
7.3 Identification data
Definition
Identification data are data that are stored in a module for assisting the user in:
● Checking the system configuration
● Locating hardware changes in a system
● Correcting errors in a system
Identification data enable modules to be uniquely identified online.
STEP 7 shows the identification data in the "Module information - IM 151" and "Properties -
DP Slave" tabs.
Reference
Refer to the "Properties" in the manuals for the ET 200S interface modules to find out which
interface modules support "Identification data".
ET 200S
126 Operating Instructions, 08/2008, A5E00515771-06
General technical specifications 8
8.1 Standards and approvals
Introduction
The general technical specifications comprise the standards and test specifications which
satisfy the ET 200S distributed I/O system and form the base criteria for testing the ET 200S
distributed I/O system.
CE certification
The ET 200S distributed I/O system satisfies the requirements and objectives of the
following EC directives and satisfies the Harmonized European Standards (EN) for
Programmable Logic Controllers which were published in the official pamphlets of the
European Community:
● 73/23/EEC "Electrical Equipment for Use within Fixed Voltage Ranges" (Low-Voltage
Directive)
● 89/336/EEC "Electromagnetic Compatibility" (EMC guideline)
● 94/9/EC "Equipment and protective systems intended for use in potentially explosive
environments" (ATEX).
The EU conformity declaration certificates are available for the responsible authorities and
are kept at the following address:
Siemens Aktiengesellschaft
Industry Sector
IA AS RD ST Type Test
P.O. Box 1963
D-92209 Amberg
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 127
General technical specifications
8.1 Standards and approvals
UL approval
Underwriters Laboratories Inc. in accordance with
● UL 508 (Industrial Control Equipment)
CSA approval
Canadian Standards Association in accordance with
● C22.2 No 142 (Process control Equipment)
or
Underwriters Laboratories Inc. in accordance with
● UL 508 (Industrial Control Equipment)
● CSA C22.2 No. 142 (Industrial Control Equipment)
or
Underwriters Laboratories Inc. according to
● UL 508 (Industrial Control Equipment)
Note
The certifications currently valid can be found on the nameplate of the specific module.
ET 200S
128 Operating Instructions, 08/2008, A5E00515771-06
General technical specifications
8.1 Standards and approvals
FM approval
Factory Mutual Research (FM) according to
Approval Standard Class Number 3611, 3600, 3810
APPROVED for use in Class I, Division 2, Group A, B, C, D Tx;
Class I, Zone 2, Group IIC Tx
The ET 200S motor starters do not possess FM certification. All other modules of the
ET 200S are FM certified.
acc. to EN 50021 (Electrical apparatus for potentially explosive atmospheres; Type of
protection "n")
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WARNING
Personal injury and property damage can occur.
There is a risk of injury or damage if you disconnect any plug-in connections in potentially
explosive environments while the ET 200S is in operation.
Always de-energize the ET 200S in potentially explosive environments before
disconnecting plug-in connections.
WARNING
Explosion Hazard
Components may no longer qualify for Class I, DIV. 2 if they are substituted.
WARNING
This device is only appropriate for use in Class I, Div. 2, Group A, B, C, D, or in non-
hazardous areas.
IEC 61131
The ET 200S distributed I/O system satisfies the requirements and criteria of the standard
IEC 61131-2 (Programmable Logic Controllers, Part 2: Equipment Requirements and Tests).
PROFIBUS standard
The ET 200S distributed I/O system is based on the IEC 61784-1:2002 Ed1 CP 3/1
standard.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 129
General technical specifications
8.1 Standards and approvals
ET 200S
130 Operating Instructions, 08/2008, A5E00515771-06
General technical specifications
8.2 Electromagnetic compatibility
Definition
Electromagnetic compatibility refers to the capability and reliability of electrical equipment in
performing its function in an electromagnetic environment without causing interference in the
same environment.
The ET 200S distributed I/O system meets all EMC legislation requirements for the
European market. As a prerequisite the ET 200S distributed I/O system must satisfy the
specifications and guidelines concerning electrical installation.
Pulse-shaped Interference
The following table shows the electromagnetic compatibility of the ET 200S distributed I/O
system when compared with pulse-shaped interference.
Sinusoidal Interference
The following table shows the electromagnetic compatibility of the ET 200S Distributed I/O
System when confronted with sinusoidal interference.
● HF radiation according to IEC 61000-4-3
Electromagnetic HF field, amplitude-modulated
– 80 MHz to 1000 MHz, 1.4 GHz to 2 GHz
– 10 V/m
– 80% AM (1 kHz)
● HF coupling according to IEC 61000-4-6
– 0.15 MHz to 80 MHz
– 10 Vrms unmodulated
– 80% AM (1 kHz)
– 150 Ω source impedance
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 131
General technical specifications
8.3 Transport and storage conditions
ET 200S
132 Operating Instructions, 08/2008, A5E00515771-06
General technical specifications
8.4 Mechanical and Climatic Ambient Conditions
Note
Modules for the extended operating range from 0 to 55 °C / 50 °C for vertical installation
A series of ET 200S modules is approved for an extended operating range from 0 to 55 °C or
from 0 to 50 °C for vertical installation.
Refer to the "Properties" in the relevant manuals for the ET 200S modules to find out
whether a module is approved for the extended operating range.
Note
Any supply or load voltage for the ET 200S may not exceed 24 VDC. This voltage limit must
be ensured.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 133
General technical specifications
8.4 Mechanical and Climatic Ambient Conditions
ET 200S
134 Operating Instructions, 08/2008, A5E00515771-06
General technical specifications
8.5 Specifications concerning insulation tests, protection class, and rated voltage for ET 200S
Test voltage
The insulation resistance is tested during routine tests using the following test voltage
according to IEC 61131-2:
Protection Class
Protection class I in accordance with IEC 60536
Protection class IP 20
Protection class IP 20 according to IEC 60529 for all ET 200S modules i.e.:
● Protection against touch with standard test fingers
● Protection against foreign bodies with a diameter greater than 12,5 mm
● No specific protection against water
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 135
General technical specifications
8.6 Variations in general technical specifications for the ET 200S FC frequency converter
Table 8- 2 Variations in general technical specifications for the ET 200S FC frequency converter
Section Variations
Standards and approvals The frequency converter is not approved for
• cULus for HAZ.LOC.
• FM (Factory Mutual Research)
• Marine
Transport and storage conditions Free fall: ≤ 0.35 m
Climatic environmental conditions Temperature for horizontal installation:
from 0 to 60 °C
Temperature for vertical installation:
from 0 to 40 °C
Mechanical ambient conditions See operating instructions for ET 200S FC
Rated voltage for operation Frequency Converter (6SL3298-0CA12-0xP0)
ET 200S
136 Operating Instructions, 08/2008, A5E00515771-06
Order numbers A
A.1 Order numbers for ET 200S accessories
The table shows the order numbers for ET 200S accessories.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 137
Order numbers
A.2 Order numbers for ET 200S network components
ET 200S
138 Operating Instructions, 08/2008, A5E00515771-06
Dimensional drawings B
B.1 Interface modules
Interface module
Dimensional drawing IM151-1 interface module (dimensions in mm):
1
① Rail support
1
① Rail support
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 139
Dimensional drawings
B.1 Interface modules
ET 200S
140 Operating Instructions, 08/2008, A5E00515771-06
Dimensional drawings
B.2 Terminal module for COMPACT module with COMPACT module inserted
① Rail support
② with spring terminal / screw-type terminal
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 141
Dimensional drawings
B.3 Terminal modules with an electronic module inserted
1
① Rail support
② with spring terminal / screw-type terminal
③ with Fast Connect
* 30 mm for double-width modules
ET 200S
142 Operating Instructions, 08/2008, A5E00515771-06
Dimensional drawings
B.3 Terminal modules with an electronic module inserted
Dimensional drawing of terminal module (4 terminals in rows with inserted electronic module:
1
1
① Rail support
② with spring terminal / screw-type terminal
③ with Fast Connect
* 30 mm for double-width modules
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 143
Dimensional drawings
B.3 Terminal modules with an electronic module inserted
Dimensional drawing of terminal module (3 terminals in rows with inserted electronic module:
1
1
① Rail support
② with spring terminal / screw-type terminal
③ with Fast Connect
ET 200S
144 Operating Instructions, 08/2008, A5E00515771-06
Dimensional drawings
B.4 Terminating module
Dimensional drawing of terminal module (screw-type terminal) with inserted power module:
3
66,5
196,5
130
30
67
① Rail support
1
① Rail support
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 145
Dimensional drawings
B.5 Shield contact
ET 200S
146 Operating Instructions, 08/2008, A5E00515771-06
Leakage resistance C
C.1 Establishing the leakage resistance of an ET 200S station
Ohmic resistance
When establishing the leakage resistance for an ET 200S station (e.g. for a ground-fault
detector) you must take the ohmic resistance from the RC combination of the relevant
module into account:
Formula
With the following formula you can calculate the leakage resistance of an ET 200S station if
you protect all the aforementioned modules withone ground-fault detector:
50RGXO
RET200S =
1
RET 200S = Leakage resistance of the ET 200S station
Rmodule = Leakage resistance of a module
N = Number of power modules and the interface module in the ET 200S
station
If you protect the modules within an ET 200S station listed above with several ground-fault
detectors, you must determine the leakage resistance for every single ground-fault detector.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 147
Leakage resistance
C.1 Establishing the leakage resistance of an ET 200S station
Example
In the setup of an ET 200S there is one IM151-1 STANDARD and two PM-E DC24V power
modules and various input and output modules. The entire ET 200S station is protected by
one ground-fault detector:
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0വ
Figure C-1 Calculation example for the leakage resistance
ET 200S
148 Operating Instructions, 08/2008, A5E00515771-06
Interference-free operation D
D.1 Special Measures for Interference-Free Operation
Inductive voltages
Overvoltage occurs when sources of inductance are switched off. Examples of this are relay
coils and contactors.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 149
Interference-free operation
D.1 Special Measures for Interference-Free Operation
Example
The following diagram shows an output circuit which makes additional overvoltage protection
devices necessary.
'&9
2
0
ET 200S
150 Operating Instructions, 08/2008, A5E00515771-06
Interference-free operation
D.1 Special Measures for Interference-Free Operation
1 2
① with diode
② with Zener diode
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 151
Interference-free operation
D.1 Special Measures for Interference-Free Operation
1 2
a a
a a
① with varistor
② with RC element
ET 200S
152 Operating Instructions, 08/2008, A5E00515771-06
Glossary
Automation system
An automation system is a programmable logic controller consisting of at least one CPU,
various input and output modules, and operator control and monitoring devices.
AUX1 bus
Power modules allow you to connect additional potential (up to 230 VAC), which you can
apply by means of the AUX(iliary) bus. You can use the AUX(iliary) bus individually:
● As a protective conductor bar
● For additionally required voltage
Backplane bus
The backplane bus is a serial data bus via which the IM151-1 interface communicates with
the electronic modules/motor starters, supplying them with the required voltage. The
connection between the individual modules is established by means of the terminal modules.
Bus
A common transfer route connecting all nodes and having two defined ends.
In the case of the ET 200, the bus is a two-wire or fiber-optic cable.
Bus connector
A physical connection between the bus nodes and the bus line.
Chassis ground
Chassis ground refers to all the interconnected inactive parts of a piece of equipment that,
even in the event of a fault, cannot carry voltage that is dangerous to the touch.
Configuration
The systematic arrangement of the different ET 200S modules (setup).
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 153
Glossary
Device names
Before an IO device can be addressed by an IO controller, it must have a device name. This
procedure was selected for PROFINET because names are easier to handle than complex
IP addresses.
Assignment of a device name for a concrete IO device can be compared with the setting of
the PROFIBUS address for a DP slave.
An IO device does not have a device name upon delivery. An IO device can only be
addressed by an IO controller - i.e., for transferring configuration data (including the IP
address) during startup or for user data exchange during cyclic operation - after it has been
assigned a device name with the programming device/PC.
Diagnostics
Diagnostics involves the identification, localization, classification, display, and further
evaluation of errors, faults, and messages.
Diagnostics includes monitoring functions that run automatically while the system is in
operation. This increases the availability of systems by reducing setup times and downtimes.
Direct starter
A direct starter is a → motor starter that switches a motor on or off directly. It consists of a
circuit breaker and a contactor.
Distributed IO systems
These are input/output units that are not located in the base unit; instead, they are
distributed at some distance from the CPU, for example:
● ET 200M, ET 200X, ET 200L, ET 200S
● DP/AS-I Link
● Other DP slaves from either Siemens or other vendors
The distributed IO systems are connected to the DP master by means of PROFIBUS DP.
DP master
A → master that complies with IEC 61784-1:2002 Ed1 CP 3/1 is known as a DP master.
DP slave
A → slave running on the PROFIBUS on the basis of the PROFIBUS DP protocol in
accordance with IEC 61784-1:2002 Ed1 CP 3/1 is known as a DP slave.
DP standard
The DP standard is the bus protocol of the ET 200 distributed IO system in accordance with
IEC 61784-1:2002 Ed1 CP 3/1.
ET 200S
154 Operating Instructions, 08/2008, A5E00515771-06
Glossary
Electronic modules
Electronic modules provide inputs and outputs for process signals. There are digital and
analog electronic modules.
Firmware update
Updating of the firmware of the interface module.
You should update the interface module to the latest firmware version following (compatible)
function-related expansions or performance improvements.
FREEZE
This is a control command of the DP master to a group of DP slaves.
When a DP slave receives the FREEZE control command, it freezes the current status of the
inputs and transfers them cyclically to the DP master.
After each subsequent FREEZE control command, the DP slave freezes the status of the
inputs again.
The input data is not transferred from the DP slave to the DP master again cyclically until the
DP master sends the UNFREEZE control command.
Frequency converter
The frequency converter implements the smooth controlling of the speed of asynchronous
motors. It masters both simple (frequency controlling) as well as more complex driving tasks
(vector controlling). It can also be used for torque control.
Ground
The conductive mass of earth, the electrical potential of which is equivalent to zero. In the
vicinity of grounding electrodes, the potential may not be zero. The term "reference ground"
is often used here.
Grounding
Grounding means connecting an electrically conductive part to a grounding electrode by
means of a grounding system.
GSD file
The properties of a PROFINET device are described in a GSD (General Station Descriptor)
file that contains all required information for configuration.
As with PROFIBUS, you can link a PROFINET device in STEP 7 by means of a GSD file.
In PROFINET IO, the GSD file is always in XML format. The structure of the GSD file
corresponds to ISO 15734, the worldwide standard for device descriptions.
In PROFIBUS, the GSD file is in ASCII format (as defined in IEC 61784-1:2002 Ed1 CP 3/1).
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Operating Instructions, 08/2008, A5E00515771-06 155
Glossary
Hot swapping
This is the removal and insertion of modules during the operation of the ET 200S.
Isolated
In the case of isolated input/output modules, the reference potentials of the control and load
circuit are electrically isolated - for example, by means of optical isolators, relays, or
transformers. Input/output circuits can be grouped.
MAC address
Each PROFINET device has a factory-assigned worldwide unique device identification. This
6-byte device identification is the MAC address.
The MAC address consists of:
● 3-byte manufacturer ID and
● 3-byte device ID (serial number)
As a rule, the MAC address can be read on the front of the device,
for example: 08-00-06-6B-80-C0
Master
When it has a token, a master can send data to and request data from other nodes (= active
participants). Examples of DP masters are the CPU 315-2 DP or the IM308-C.
Node
Device that can send, receive or amplify data via the bus,
for example,. DP master, DP slave, RS 485 repeater.
Non-isolated
In the case of non-isolated input/output modules, the reference potentials of the control and
load circuits are electrically connected.
Parameter assignment
Parameter assignment is the transfer of slave parameters from the DP master to the DP
slave.
PELV
Protective Extra Low Voltage = extra low voltage with safe isolation
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156 Operating Instructions, 08/2008, A5E00515771-06
Glossary
Power modules
Power modules monitor the supply voltage for all the electronic modules in the potential
group. The supply voltage is fed in by means of the TM-P terminal module.
Prewiring
The wiring of the terminal modules before the electronic modules are inserted.
Process image
The process image is a component of the system memory of the DP master. The signal
states of the input modules are transferred to the process-image input area at the beginning
of the cyclic program. At the end of the cyclic program, the values of the process-image
output area are transferred to the DP slave as the signal states.
PROFIBUS
PROcess FIeld BUS, German process field bus standard specified in IEC 61784-1:2002 Ed1
CP 3/1. It defines functional, electrical, and mechanical properties for a bit-serial field bus
system.
PROFIBUS is available with the protocols DP (which stands for distributed peripherals, that
is, distributed or remote IO), FMS (which stands for field bus message specification), PA (=
process automation), or TF (= technological functions).
PROFIBUS address
Each bus node must receive a PROFIBUS address to identify it uniquely on the PROFIBUS.
The PC/programming device has the PROFIBUS address "0".
The PROFIBUS addresses 1 to 125 are permitted for the ET 200S distributed IO system.
PROFINET
Within the context of Totally Integrated Automation (TIA), PROFINET is the systematic
development of the following systems:
● PROFIBUS DP, the established field bus and
● Industrial Ethernet, the communication bus for the cell level
Experiences from both systems have been and are being integrated in PROFINET.
PROFINET as the Ethernet-based automation standard of PROFIBUS International (formerly
PROFIBUS Nutzerorganisation e.V.) defines a cross-vendor communication, automation,
and engineering model.
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Operating Instructions, 08/2008, A5E00515771-06 157
Glossary
PROFINET device
A PROFINET device always has at least one Industrial Ethernet connection. In addition, a
PROFINET device can also have a PROFIBUS connection and even act as a master with
proxy functionality. In exceptions, a PROFINET device can also have a several PROFIBUS
connections (for example CP 5614).
Provider-consumer principle
In a PROFINET IO both partners are independent providers in sending data, in contrast to
PROFIBUS DP.
Real time
Real time means that a system processes external events within a defined time.
Determinism means that a system responds in a predictable (deterministic) manner.
Both requirements are important for industrial networks. PROFINET satisfies these
requirements. Thus, as a deterministic real-time network, PROFINET is designed as follows:
● The transfer of time-critical data between different stations via a network is guaranteed
within a defined interval of time.
● To this end, PROFINET has an optimized communication channel for real-time
communication: real time (RT): Real time (RT).
● The time of transfer can be accurately determined.
● It is ensured that seamless communication can take place in the same network by means
of other standard protocols, such as industrial communication for programming
device/PC.
Reference potential
Potential from which the voltages of the circuits involved can be observed and/or measured.
Reversing starter
A reversing starter is a → motor starter that determines the direction of rotation of a motor. It
consists of a circuit breaker and two contactors.
Segment
The bus line between two terminating resistors forms a segment. A segment contains 0 to 32
→ bus nodes. Segments can be coupled via RS 485 repeaters.
SELV
Safety Extra Low Voltage
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Glossary
Slave
A slave can only exchange data with a → master when requested by it to do so. By slaves we
mean, for example, all DP slaves such as ET 200X, ET 200M, ET 200S, etc.
SNMP
SNMP (Simple Network Management Protocol) is the standardized protocol for performing
diagnostics and assigning parameters to the Ethernet network infrastructure.
In the office setting and in automation engineering, devices from many different vendors
support SNMP on the Ethernet.
SNMP-based applications can be operated on the same network in parallel to applications
with PROFINET.
The scope of supported functions depends on the device type. For example, a switch has
more functions than a CP 1616.
SSI
The positional information is transferred synchronously on the basis of the SSI (synchronous
serial interface) protocol. The SSI protocol is used with absolute encoders.
Stationary wiring
All the wiring-carrying elements (terminal modules) are mounted on a rail. The power and
electronic modules are inserted in the terminal modules.
Switch
PROFIBUS is a linear network. The communication nodes are linked by means of a passive
cable– the bus.
By contrast, the Industrial Ethernet consists of point-to-point connections: each
communication node is interconnected directly with one other communication node.
If a communication node is linked to several communication nodes, this communication node
is connected to the port of an active network component – the switch. Additional
communication nodes (including switches) can now be connected to the other ports of the
switch. The connection between a communication node and the switch remains a point-to-
point connection.
A switch also has the task of regenerating and distributing received signals. The switch
"learns" the Ethernet address(es) of a connected PROFINET device or additional switches
and only forwards those signals that are intended for the connected PROFINET device or
switch.
A switch has a specific number of ports. You connect at most one PROFINET device or
additional switch to each port.
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 159
Glossary
SYNC
This is a control command of the DP master to a group of DP slaves.
With the SYNC control command the DP master orders the DP slave that the DP slave
freeze the states of the outputs to the current value. With the subsequent frames, the DP
slave stores the output data, but the statuses of the outputs remain unchanged.
After each new SYNC control command, the DP slave sets the outputs that it has stored as
output data. The outputs are not cyclically updated again until the DP master sends the
UNSYNC control command.
Technological modules
Modules that are equipped with technological functions, such as counting pulses,
positioning, and controlling stepping motor power units.
Terminal modules
Terminal modules implement the electrical and mechanical connection of the I/O modules
with the interface module and the terminating module.
The inserted I/O module determines the signals at the terminals of the terminal module.
Depending on the selected terminal module only certain terminals are available.
Terminating module
The ET 200S distributed IO system is completed by the terminating module. If you have not
inserted a terminating module, the ET 200S is not ready for operation.
ET 200S
160 Operating Instructions, 08/2008, A5E00515771-06
Index
Commissioning the ET 200S
on PROFIBUS DP, 113
2 on PROFINET IO, 120
COMPACT modules, 95, 96, 98
24 VDC supply, 74
changing type, 98
Exchange, 98
identifying, 95
A
Mounting, 95
Add-on terminal removing, 96
Installing, 60 Components and protective measures, 76
removing, 62 Configuration, 102, 115
Address area, 103, 118 ET 200S, 102, 115
Approval Configuration examples
Standards, 127 Terminal modules for power modules, 47
Assembly, 67, 68 Connecting cable shields, 85
Shield contact, 67, 68 Connecting PROFIBUS DP, 87, 91
Assigning a device name, 116 Connecting the supply voltage, 87, 91
AUX(iliary) bus (AUX1), 45 Connecting to common potential, 45
B D
Brief instructions on commissioning Diagnostics, 102
ET 200S on PROFINET IO, 30 Digital input modules, 103, 118
ET 200S on the PROFIBUS DP, 21 Digital output modules, 103, 118
Burst pulses, 131 Dimensions
Bus cable, 16 Additional terminal, 146
Shield contact, 146
Terminal module for COMPACT module with
C COMPACT module inserted, 141
Terminal modules with an electronic module
CE
inserted, 141
Certification, 127
Terminal modules with inserted power module, 141
Certification
Terminating module, 145
CE, 127
Distributed I/O systems, 11
FM, 129
DP master, 11
Marine, 130
DP slave, 11
Changing the PROFIBUS Address, 112
Climatic environmental conditions, 133
Color-coded labels, 16, 71
Mounting, 72
Removing, 72
Commissioning, 102
PROFIBUS DP, 113
PROFINET IO, 120
Requirements for PROFIBUS DP, 113
Requirements for PROFINET IO, 120
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Operating Instructions, 08/2008, A5E00515771-06 161
Index
E H
Electromagnetic compatibility, 131 Heat dissipation, 53
Electronic module, 16
Electronic modules, 95, 96, 98, 99
changing type, 98 I
Exchange, 98
identifying, 95 Identification data, 126
Mounting, 95 IEC 204, 73
removing, 96 IEC 61131, 129
Removing and inserting during operation, 99 IEC 61784-1 standard
Electrostatic discharge, 131 2002 Ed1 CP 3/1, 11
EMC, 131 IM151-1 BASIC interface module, 16
EMERGENCY-STOP devices, 73 IM151-1 FO STANDARD interface module, 16
Emission of radio interference, 132 IM151-1 HIGH FEATURE interface module, 16
ET 200S, 75, 77, 102, 113, 120 IM151-1 STANDARD interface module, 16
Characteristics and benefits, 19 IM151-3 PN interface module, 16
Configuration, 102, 115 Installation, 54, 66, 69
Overall configuration, 77 Color identification labels, 69
with grounded reference potential, 75 Interface module, 54
ET 200S components, 16 Slot number plates, 69
ET 200S distributed I/O system Terminating module, 66
Applications, 14 Installation position, 51
Definition, 14 Installation rules, 51
Terminal modules and electronic modules, 14 Installing, 51
View, 15 Installing the terminal module
ET 200S FC TM-C, 57
Variations in the technical specifications, 136 TM-E, 55
Example configuration of a fiber-optic cable network TM-P, 55
with IM151-1 FO STANDARD, 89 Insulation test, 135
Example of a configuration, 109 Interface module IM151-1 FO STANDARD
Exchange terminal box Plug adapters, 89
on terminal module, 64
L
F Label sheet, 16
Fiber-optic cable
bending radius, 90
Fiber-optic duplex cable, 16 M
FM
Certification, 129 Marine
Frequency converter Certification, 130
Variations in the technical specifications, 136 Mechanical ambient conditions, 134
Minimum clearances, 53
Motor starter, 103, 118
Mounting rail, 16, 52
G
Galvanic isolation, 78
General Rules, 73
General technical specifications, 127
Grounded incoming supply, 75
GSD file, 103, 115
Guide
for the operating instructions, 5
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162 Operating Instructions, 08/2008, A5E00515771-06
Index
O S
Operating instructions Safety isolation, 75
Purpose, 3 Scope, 3
Option handling, 125 Self-coding, 95
Properties, 125 Setting the PROFIBUS Address, 111
Order numbers Shield contact, 16
ET 200S accessories, 137 Shock, 134
Order numbers for sample configuration Simplex connectors
on PROFIBUS DP, 22 installing, 89
on PROFINET IO, 32 Sinusoidal Interference, 131
Slot number plates, 16
Software Requirements
P Commissioning on PROFIBUS DP, 113
Commissioning on PROFINET IO, 120
Placing and connecting to common potential, 45
Specific application, 73
Placing power modules and connecting them to
Standards and approvals, 127
common potential, 45
Startup, 113, 120
Plug adapters
Startup of the ET 200S
for IM151-1 FO STANDARD, 89
on PROFIBUS DP, 114
Pollution level, 135
on PROFINET IO, 121
Potential group, 45
Storage conditions, 132
Power module, 16
System Startup after Certain Events, 73
Power supply, 45
Connecting, 94
PROFIBUS DP, 11
T
Devices, 11
PROFIBUS DP network Technical specifications
Structure, 12 Climatic environmental conditions, 133
PROFIBUS standard, 129 Electromagnetic compatibility, 131
PROFINET IO mechanical ambient conditions, 133
Network structure, 13 terminal box on terminal module
Protection against outside electrical influences, 74 replace, 64
Protection Class, 135 Terminal module, 16, 79, 80, 81
Protection class IP 20, 135 Wiring with Fast Connect, 81
Pulse-shaped Interference, 131 wiring with screw-type terminals, 79
wiring with spring terminals, 80
Terminal modules, 84
R Terminating module, 16
Test voltage, 135
Rated voltage, 135
Tick-mark for Australia, 129
Recycling, 5
Transport conditions, 132
Redundancy, 42
Type-coded, 95
Regulations, 73
Removing and inserting
Electronic modules, 100
U
Removing the terminal module
TM-C, 58 Use in industrial environment, 130
TM-E, 56 Use in residential areas, 130
TM-P, 56
Repetitive shock, 134
Required level of knowledge, 3
Rules for fiber-optic cable network, 88
ET 200S
Operating Instructions, 08/2008, A5E00515771-06 163
Index
ET 200S
164 Operating Instructions, 08/2008, A5E00515771-06