Académique Documents
Professionnel Documents
Culture Documents
Table of Contents
1 Introduction ................................................................................
................................................................................................
................ 5
2 System Limitations...................................................................................
..................................................................................... 5
2.1 Operation
Operational
al Control.............
Control.......................
.....................
.....................
.....................
.....................
....................
.....................
.....................
.............
... 5
2.2 Maximal
Maximal 21 Stops or Openings..............
Openings........................
....................
.....................
.....................
.....................
.....................
...............
..... 5
2.3 Fixtures
Fixtures..........
.....................
.....................
.....................
.....................
....................
.....................
.....................
.....................
.....................
.....................
.............
.. 5
7.3.3.
7.3.3.2
2 Signa
Signall Assig
Assignm
nment
ents
s ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
.......
... 19
7.4 Sw
Switch
itch Over Module
Module SOM.............
SOM.......................
.....................
.....................
.....................
.....................
....................
.....................
............. 19
7.5 Different
Different Rem
Remote
ote Station
Station Boards
Boards .....................
................................
.....................
....................
.....................
.....................
.............
... 20
7.5.1Rem
7.5.1 Remote
ote Station 11.............................
11........................................
.....................
....................
.....................
.....................
.....................
.............
.. 20
7.5.1.
7.5.1.1
1 Genera
Generall ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
......
.. 20
7.5.1.
7.5.1.2
2 Functi
Functiona
onall De
Descr
script
iption
ion ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
.......
... 20
7.5.1.
7.5.1.3
3 Electr
Electrica
icall Ch
Chara
aracte
cteris
ristic
tics...
s.......
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
...... 21
7.5.1.3.1
7.5.1.3.1 Power Supply
Supply Specificati
Specification
on......................
...........................................
...........................................
..............................21
........21
7.5.1.3.2
7.5.1.3.2 Discrete
Discrete Inp
Input
ut Specificati
Specification
on ..........................................
................................................................
...............................21
.........21
7.5.1.3.3
7.5.1.3.3 Regulated
Regulated 24VDC
24VDC Output
Output Specificati
Specification.............................
on...................................................
..........................21
....21
7.5.1.3.4
7.5.1.3.4 Open Collect
Collector
or Output........................
Output..............................................
............................................
...................................21
.............21
7.5.2Rem
7.5.2 Remote
ote Station 14.............................
14........................................
.....................
....................
.....................
.....................
.....................
.............
.. 22
7.5.2.
7.5.2.1
1 Genera
Generall ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
......
.. 22
7.5.2.
7.5.2.2
2 Functi
Functiona
onall De
Descr
script
iption
ion ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
.......
... 22
7.5.2.
7.5.2.3
3 Electr
Electrica
icall Ch
Chara
aracte
cteris
ristic
tics...
s.......
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
...... 23
7.5.2.3.1
7.5.2.3.1 Power Supply
Supply Specificati
Specification
on......................
...........................................
...........................................
..............................23
........23
7.5.2.3.2
7.5.2.3.2 Discrete
Discrete Inp
Input
ut Specificati
Specification
on ..........................................
................................................................
...............................23
.........23
7.5.2.3.3
7.5.2.3.3 Regulated
Regulated 24VDC
24VDC Output
Output Specificati
Specification.............................
on...................................................
..........................24
....24
7.5.2.
7.5.2.3.4
3.4 Open
Open Co
Colle
llecto
ctorr Outpu
Outputs........
ts.............
..........
..........
..........
.........
.........
..........
..........
..........
..........
..........
..........
..........
.........
.......24
...24
7.5.2.3.5
7.5.2.3.5 Position
Position Indicator
Indicator Interface
Interface....................
..........................................
............................................
................................24
..........24
7.5.3Rem
7.5.3 Remote
ote Station 18.............................
18........................................
.....................
....................
.....................
.....................
.....................
.............
.. 25
7.5.3.
7.5.3.1
1 Genera
Generall ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
......
.. 25
7.5.3.
7.5.3.2
2 Functi
Functiona
onall De
Descrscript
iption
ion ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
.......
... 25
7.5.3.
7.5.3.3
3 Switch
Sw itch Setting
Settings s / Con
Config figura
uratio
tions
ns ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
.... 27
7.5.4Electr
7.5.4 Electrical
ical Cha
Characte
racteristic
risticss .....................
...............................
.....................
.....................
.....................
.....................
.....................
........... 28
7.5.4.
7.5.4.1
1 Powe
Po werr Supply
Supply Specif
Specificatication
ion ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
.......
... 28
7.5.4.
7.5.4.2
2 Feed
Feed Throu
Through gh Cap
Capaci acityty ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
...... 28
7.5.4.
7.5.4.3
3 Posit
Po sition
ion Indic
Indicato
atorr Int
Interf
erfaceace ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
.... 28
7.5.4.
7.5.4.4
4 Discret
Discrete e Inp
Inputut Sp
Spececific
ificatation
ion ....
........
........
........
........
........
........
........
........
........
........
........
........
........
........
........
.......
... 28
7.5.4.
7.5.4.5
5 Discret
Discrete e Outpu
Outputt SpecSpecificificat
ations....
ions................
........
........
........
........
........
........
........
........
........
........
........
........
.......
... 29
7.5.4.5.
7.5.4.5.1
1 Resist
Resistive
ive Loads
Loads / Lam
Lamps ps .....
.........
.........
..........
..........
..........
..........
.........
.........
..........
..........
..........
..........
.........
.........
..........29
.....29
7.5.4.
7.5.4.5.2
5.2 Inducti
Inductive
ve Loa
Loads
ds .....
..........
..........
..........
..........
..........
..........
.........
.........
..........
..........
..........
..........
.........
.........
..........
..........
..........
........29
...29
7.5.4.5.3
7.5.4.5.3 Capacitiv
Capa citive
e Loads.........................
Loads...............................................
............................................
..........................................29
....................29
10 Ma
Manu
nual
al Oper
Operat
ation
ion & Tes
Testi
tin
ng................................................................... 39
10.1 Test of the Door
Door Bypass
Bypass Circuit
Circuit ....................
...............................
.....................
.....................
.....................
....................
................
...... 39
10.1.1 Safety
Safety Notice
Notice ....................
...............................
.....................
....................
.....................
.....................
.....................
.....................
...............
..... 39
11 Ha
Hand
ndli
lin
ng Pre
Preca
caut
utio
ions
ns..............................................................................
.............................................................................. 39
12 Probing .......................................................................
.....................................................................................................
.............................. 39
Part: 4 - AA 3
OTIS Field Component Manual
No.: GAA26800BAI_FC1
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Guide Lines Page: 5 / 39
FOD BERLIN Date: 04-Jul-2000
TCB – Traction Control Board
1 Introduction
The TCB was developed to meet the requirements of the flat controller series for OTIS ma-
chine room-less
room-less elevator control
control systems.
systems.
The TCB is used to control the operation of a single elevator car. It is basically an integra-
tion of the LCB_II and other control modules on one PCB. It was developed to meet the re-
quirements of the flat controller series of the Gien99 and Gen2-machine room-less elevator
control system (Otis2000-MRLS
(Oti s2000-MRLSS) S) for new equipment.
It works with MCS (Modular Control System) technology.
2 System Limitations
2.3 Fixtures
The controller interfaces OTIS 2000 fixtures.
fi xtures. For the OPTIMUS Application only one Hall
Fixture arrangements HFA is available.
OCSS
OCSS (Opera
(Operation
tional
al Contro
Controll Subsyst
Subsystemem))
MCSS
MC SS (Motion
(Motion Cont
Control
rol Subs
Subsysystem
tem))
DBSS
DBSS (Drive
(Drive and Break
Break Subsys
Subsystemtem))
DCSS
DCS S (Door
(Door Con
Contro
troll Subs
Subsyst
ystem
em).
).
The TCB Logic Board (Traction Control Board) is the kernel of the MCS-TCB System.
System. It is
is
designed for Elevator Control Systems for GIEN 99 and GeN 2 elevator systems.
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TCB – Traction Control Board
The MCS-TCB System can be used as a Simplex Controller (one unit) or a Duplex Control-
ler (two units) or a Triplex Controller (three units).
unit s).
Hoistway OCSS
Signals
(safety chain)
MCSS SPB
DBSS DCSS
Interface Interface
Drive/Break Door
Signals Signals
The Traction Control Board (TCB) is the central control Unit of the system. It is a Logic
Board where all the elements necessary to control the elevator are integrated:
i ntegrated:
- Power Supply
- Discrete Inputs and Outputs
- Remote Serial Link (RSL) for Car and Hall Signals
- Serial communication line for DUPLEX or GROUP configuration
- Serial communication line for the Service and Maintenance Tool.
LCB II
RSL-
4 Car * 1
* P10
* RSL-
4 Master E²PROM
RSL-
4 Hall * 1
* P9
*
4
Machine Room
* * * * * * * * * * * * * * * * IIIIII * * * * * * * * * * * * * * * *
1 4 1 4 1 4 1 4 1 32 Address 4 1 4 1 4 1 4 1 4
P1 P2 P3 P4 J1 P1 P2 P3 P4 1 32 Address 7
J1
* 1 * 1
* P6 *
* 5 P5 1
P6 P5
* 5 1
4 4 Discrete Inputs
* * * * * * * * * *
Pin 2 of Plugs P1 ... P4
4 4
Discrete Outputs
Pin 4 of Plugs P1 ... P4
* * * * * * * * * * * * * * * * IIIIII * * * * * * * * * * * * * * * *
1 4 1 4 1 4 1 4 Address 5
IIIIII
1 32 1 4 1 4 1 4 1 4
P1 P2 P3 P4 J1 P1 P2 P3 P4 1 32 Address 8
J1
* 1 * 1
* * Addr. range: 4 ... 63
P6 P5 P6
* 5 1
* 5 P5 1
4 4
* * * * * * * * * *
0 3 0 3
Position
Indicator
* * * * * * * * * * * * * * * * IIIIII * * * * * * * * * * * * * * * *
1 4 1 4 1 4 1 4 1 32 Address 6 1 4 1 4 1 4 1 4
P1 P2 P3 P4 J1 P1 P2 P3 P4 1 32 Address 9
J1
* 1
* 1
* P6 *
* 5
P5 1 P6 P5
4 * 5 1
* * * * * * 4
* * * *
RS14-Board
1
1 (slave)
LT1 LT1
4 4
COP Hall
Serial Data Line Terminator
The serial data line consists of two signals for Clock and Data (L1, L2) and the Power Sup-
ply (30 VDC, GND).
5
Seri
Serial
al Data
Data Line
Line Remo
Remote
te Stat
Statio
ion
nx 0 3 Position
Indicator
All discrete TCB-Signals operated with RSL are listed in the I/O-List.
The I/O-List contains for each signal the Remote Station Address (Addr.) and
Bits (B1 – B4). In addition an Invert Bit determines if a low-active signal is connected.
The differentiation between Output Signals (E1 – E4) and Input Signals (E5 – E8) is auto-
matically done by Clock Cycle number of the RSL-System and has not to be defined in the
I/O-List.
The configuration of the I/O-List is free programmable and stored in the EEPROM of the
TCB. The Service Tool Function SETUP-RSL can be used to t o set up the EEPROM (see:
Service Tool Manual).
Hall 1
8
Link
* * * * * * * * * * * * * * * * 1 2 4 8 16 32 Jumper Value
1 4 1 4 1 4 1 4
P1 P2 P3 P4
1 32 Address 55
J1
Jumper closed: false Addr. 55
* 1 Jumper open: true 32+16+4+2=55
* P6
* 5 P5 1
4
*
4 Configuration of the RSL-Addr.
* * * *
5
RS14 Board
0 3 Example 1:
Position Indicator
Configuration of a RS14 for Hall – Link,
Wiring of Example 1 Direction Indicator (UHDI, DHDI)
Relevelling
Circuit
Status LED´s
Fuse2: RTD
400mAT
Fuse2: SBU
2,50 AT
TUEV
Relevelling
Test switches
Fuse4: VRS_CAR
6,30 AT
Fuse3: VRS_HWY
6,30 AT
. .
f S P3 PY1
t p t R e
u t s
l n
I e c Service 24VDC +
p u a c P a
n F F a / f
r
I O n f
r F Tool HL2 ref. point
. . g
i V V e
t
f
r f
r s O O e S
t V n
e e n R O I
t t C C C I P L
n
I n
I A A A d / C
X Y S p
V 3 V e F
V 1 d D 2 0 u
X O Y O 2 0 0 2 0 5 V 0 M 0 o
1 P 1 P Y 1 X 1 X 1 X o V X 0 1 E 1 r
P E P E P 1 P 1 P 1 P C O P 3 P R P G
Part: 4 - AA 3
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TCB – Traction Control Board
• Drive Interface
• Door Interface
6.1 Connectors
The appropriate
appropriate connectors may
may be of type crimp/snap-in for the factory or
or cage-clamp for
the field.
Bird´s View:
REM Interface
P22M Signal Type
8 HL2 Output
7 30VDC Output
6 HL1 Output
SCS-3
5 REM*SA F+
F+ Output P20M Sign al Type
7 n.c.
Brake / Thermo Switch
P1M Signal Type 6 OSU.1 Output
5 HL1 Output 5 PE
Thermocontact DBR
PX4 Signal Type
3 /1TH Input
2 DBR-RT1 Output
1 n.c.
P6T 3 2 1
Normal Mode
P5T 3 2 1
4 P1YY:4 4 P1XX:4
3 /NUG 3 NUG1
2 /NU 2 /NU
1 /NUSD 1 NUSD1
12 B+ Input 12 n.c.
12 2LV Output
11 1LV Output
10 /2LS Output
30VDC OVF / PRS
9 /1LS Output PX5 Signal Type
PY1 1 2 3 4 5
Z31 : EPROM
1 / 2- Mbit
F2: RTD
400mAT
Z32: EEPROM
8K * 8
F1: SBU
2.5AT
F4: VRS_CAR
6.30AT
F3: VRS_HWY
6.30AT
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TCB – Traction Control Board
6.2.1 Fuses
6.2.2 Memory
The TCB uses two separate 23VAC inputs to generate all necessary low voltages DC lev-
els. Note that the unregulated DC voltages will be directly influenced by the main power
voltage. Voltage drops caused by long distribution line length
l ength ( RSL) must be considered.
PY1.1 RF
30V P22M.7
PX5.7
24VDC Supply for Door
Bypass Relais
PY1.2
HL2
PY1.3 8VDC
30VDC/2A unreg. RSL-Master Supply
F4
PY1.4 RF
5VDC Logic & SVT Supply
P3.1,2,6
PY1.5
P101C.4
VRS_CAR
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TCB – Traction Control Board
The board has ten 110VAC inputs available which monitor the status of the safety chain.
The input level converter provide optical isolation between the high and low the voltage
side. The 110VAC input voltages refer to HL1/CRET.
6.3.1.1 Input Characteristics
Parameter Unit min. typ. max.
High level input voltage VA C 82.00 121.00
Low lev el input voltage VA C 0.00 44.00
High level input current mA 4.40
Low lev el input current mA 0.66
Signal line length m 300.00
Twenty 30VDC inputs are available with reference to HL2 (PCB -GND). The input level con-
verters have no opto-isolation.
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TCB – Traction Control Board
(*) The input signal voltages are clamped to HL2 and +30VDC against voltage spikes by
diodes. Do not use other supply voltages than +30V from the TCB for the input signals.
Otherwise reverse supply via the inputs in an un-powered condition of the PCB may be the
result. (**) An input filter provides a short inrush current of about 60mA for 50µs. This will
help to ‘clean’ relay contacts.
6.3.2.2 Signal Assignments
Assignments
Name Input Output Device monitored
1 1LV P101C.5 PX1.11 Door zone level sensor 1
2 2LV P101C.6 PX1.12 Door zone level sensor 2
3 UIS P101C.11 PX5.1 Up direction impulse sensor
4 DIS P101C.12 PX5.2 Down direction impulse sensor
5 IP PX1.8 Magnet switch IP
6 1LS* P101C.7 PX1.9 Limit switch 1
7 2LS* P101C.8 PX1.10 Limit switch 2
8 EFO PX5.5 Emergency firemen operation switch
9 DS1 PX1.5 Drive State 1 f or OVFWW
10 DS2 PX1.6 Drive State 2 f or OVFWW
11 DS3 PX1.7 Drive State 3 f or OVFWW
12 DS4 PX5.3 Drive State 4 f or OVFWW
13 Spare_IN_B PX5.4 Spare Input
15 NUSD* Via P1XX.1 MCS EPO Interf ace
16 NU* Via P1XX.2 MCS EPO Interf ace
17 NUG* Via P1XX.3 MCS EPO Interf ace
The outputs are designed as open drain high side and low side switches to drive external
relays.
6.3.3.1 Output Characteristics
Characteristics for low and high side
side switches
switches
Elevator 1 Elevator 2
TCB TC B
4 4 4
4
4 4
SOM
Standard
Address
63/4
6.5.1.1 General
The RS-11 board is a member of the Remote Station family. It provides one discrete input
and one discrete open collector output. An on-board 24VDC regulator is foreseen to supply
an indicator (Lamp or LED). The input
i nput and the output are accessible by a small 4-pole AMP
connector. A pre-manufactured cable allows an easy and quick connection to the call but-
tons. 6 jumpers allow to select the board in an address range from 4 to 63.
The board incorporates the hardware to interface to the Remote Serial Link and to one car
hall button with an integrated tell tale lamp. The board provides a regulated voltage of
24VDC which is available at P1.3. Because of the heat dissipation capability of the TO220
regulator the output current is derated to 50 mA at max. average VRS supply voltage and
max. ambient temperature.
The output is an open collector low side switch. The load which must not be purely capaci-
tive can be connected to the 24VDC output or to VRS. In any case, the output transistor is
not able to withstand a short of the load, although the LM7824 regulator
regulator provides a short
circuit protection. An inductive load can only be used if a free-wheeling
free-wheeling diode is attached.
at tached.
The discrete input In1 at P1.2 accepts 24 VDC or VRS as logic high input voltage. The 6-bit
jumper permits to program the address
address of the RS-11 in the range of
of 4 to 63.
J1
Address
Jumper
P1
24 VDC
Input /
Output
P6
RSL In
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TCB – Traction Control Board
6.5.2.1 General
The RS-14 board provides four discrete inputs and four discrete open collector outputs On-
board 24VDC regulators are foreseen to supply indicators (Lamps
( Lamps or LED´s). The inputs
and the outputs are accessible
accessible by a small 4/5-pole AMP connector. Pre-manufactured ca-
bles allow an easy and quick connection to call buttons. The RS-14 is available in two ver-
sions: B1 and B2. B1 is the basic version, while B2 allows a wire B2 allows a wire lenght up
to 150m for the discrete inputs. It also provides increased current (2 * 125mA instead of 2 *
80mA) for the 24VDC regulated outputs.
The board incorporates the hardware to interface to the Remote Serial Link and to up to four
call buttons with integrated tell tale lamps. P5 can connected to a position indicator. The
board provides the regulated 24VDC voltage to supply up to t o four indicators with 40mA each
(2 * 80mA, 2 * 125mA).
The outputs OUT1 – OUT4 are open collector low side si de switches. The load, which must not
be purely capacitive, can be connected to the 24VDC output or to VRS. In any case, the
output transistor is not able to withstand a short circuit protection. An inductive load can only
be used if a free-wheeling diode is attached. The discrete inputs In1 – In4 accept 24VDC or
VRS as a logic high input voltage. A 6-bit jumper permits to program the address of the RS-
14 in the range of 4 to 63.
P1 P2 P3 P4
Call Call Call Call J1
button button button button Address
cable cable cable cable Jumper
P6
RSL-
cable
P5
Position
Indicator cable
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TCB – Traction Control Board
P1 – P4
Pin 1 RTN
Pin 2 Input
Pin 3 24 VDC
Pin 4 Output
P5
Pin 1 VRS
Pin 2 RTN
Pin 3 PID
Pin 4 PIR
Pin 5 PIC
P6
Pin 1 Data Line 1
Pin 2 DL 2
Pin 3 RTN
Pin 4 30 V (VRS)
PIDATA, PICLK
Unit Parameter Min. Typ. Max.
VOL VDC Iload = 1mA 8.00
VOH VDC Isource = 1mA 7.00 VRS
PIRTN
Unit Parameter Min. Typ. Max.
VRef VDC IRef= 0.1mA 3. 50 4.50
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TCB – Traction Control Board
6.5.3.1 General
The RS-18 board provides eight discrete inputs / outputs and a RSL standardst andard serial position
indicator interface. The board is intended
i ntended to be operated with existing fixtures in modernized
installations as well as with new equipment control systems. Two Versions, C1 and C2, are
available to allow a space saving and ease board fixing. While both version are electrically
compatible, version C2 will be hold in a Phoenix PCB holder for 35 mm DIN rail mounting
with straight WAGO connectors. The version C1 is equipped with angled WAGO connectors
to fit into the WAGO connector field in NE controllers. The discrete I/O lines may have an
extend up to 300m. Various loads likeli ke relais, lamps, solenoids and R/C loads can be
switched by the open drain outputs. The I/Os I /Os are protected against field typical impacts as
voltage spikes, overload and shorts.
The RS-18 has 8 I/Os, accessible by WAGO connectors. The I/Os are arranged in two
groups with four I/Os (group A and B). Each group is controlled by one ICU chip. Both ICUs
share the address line A1 to A6. The ICU for group A is hard-wired to an even address (n)
while the ICU for group B is always dedicated to the odd address (n+1). This permits to
move a board address wise through the range of 4 to 62 with 2 consecutive addresses. If a
conflict with other Remote Station occurs the L1 data driver for n and n+1 may be discon-
nected separatly from the RSL by the switches EE (Enable Even) and EO (Enable Odd).
The position indicator interface is always driven by ICU-A. Note that the ICUs will continue
to pass data to the outputs and to the position indicator even if n and/or n+1 are disabled.
P1 P2 P6
RSL cable RSL cable 30V / GND
P5
Position
Indicator
Interface
P3 P4
Inputs Group A + B Outputs Group A + B
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TCB – Traction Control Board
P3 Inputs
Pin 1 Input 1
Pin 2 Input 2
Pin 3 Input 3
Pin 4 Input 4
Pin 5 Input 5
Pin 6 Input 6
Pin 7 Input 7
Pin 8 Input 8
P4 Outputs
Pin 1 Output 1
Pin 2 Output 2
Pin 3 Output 3
Pin 4 Output 4
Pin 5 Output 5
Pin 6 Output 6
Pin 7 Output 7
Pin 8 Output 8
P6 Supply Voltage
Pin 1 Ground GND
Pin 2 Ground GND
Pin 3 30 V (VRS)
Pin 4 30 V (VRS)
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TCB – Traction Control Board
The two switching blocks SW1 and SW2 allow to set the RS-18 into various configurations.
See table below for the assigned functions.
Posit
ositon
on = ON
ON Posit
ositio
ion
n = OFF Posit
sition
ion = ON Posit
ositio
ion
n = OFF
SW 2.1 see note 1 see note 2 see note 3 see note 4
SW2.2 “” “” “” “”
SW 2.3 “” “” “” “”
SW 2.4 “” “” “” “”
SW 2.5 “” “” “” “”
SW 2.6 “” “” “” “”
SW 2.7 “” “” “” “”
SW 2.8 “” “” “” “”
Note 1:
1: The ICU
ICU inputs
inputs will
will sense
sense the
the approp
appropriate
riate outpu
outputt level.
level.
Note 2: If the input is left open the ICU inputs will always sensesense a logical ´1´.
Note 3: If the input
input is left
left open the ICU inputs
inputs w
will
ill always
always sense
sense a logical
logical ´0´.
´0´.
Note 4:
4: The ICU
ICU input
input is indep
independ
endent
ent from the
the output
output level.
level.
Obove figures shows the ´N+2´ Wiring Principle which can be found in old elevator installa- i nstalla-
tions. The principle is based on only one wire for lamp driving and the call button. The
maximum number of wires required
r equired is N+2. The RS-18 is prepared to be interfaced quickly
to this kind of wiring if only the controller is to be replaced during a modernization. The RS-
18 incorporates pull-up resistors to maintain the t he call functions if the lamps (working also as
external pull-up resistors) burn out.
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TCB – Traction Control Board
The 8 discrete open drain outputs are organized in two groups with each 4 channels. The
RS-18 will accept various types of loads and provides short circuit and overload protection.
Due to this protecrions there are some restrictions on what can be successfully
successfully switched by
the RS-18.
Although the RS-18 provides an output voltage clamping capacibility, inductive loads like
relais and solenoids must have a free-whee
f ree-wheeling
ling diode attached!
The RSL-Master has to be terminated with a load of 25 Ohm and 1µF. The maximum length
of the RSL-Trunk is 300 meter.
The TCB-RSL is configured in the
t he way that two RSL-Links (Catr and Hall) (max. 150m
each) are connected to one RSL-Master. The termination of each TCB-RSL Link is done
with Line Terminator LT1 (75 Ohm / 0.33 µF).
TCB
RSL Master
LT1 LT1
7 Floor Arrangements
At Gen2 normally the Normal Runs are performed. Only in case of 2 floors a different run
profile (short run) in the range of 1 LS or 2 LS is used.
1. Normal Run
This run profile is used for all runs between the floors independent on the floor distance
(the minimum floor distance has to be kept).
2. Short Run
This profile is perform if two floors are used in the range of 1 LS or 2 LS.
front rear
5: (Normal Run)
5
4: (Normal Run)
4
3: (Normal Run
3 with reduce profile)
2 2: (Normal Run
with reduce profile)
1: (Normal Run)
1
0 0: (Short Run)
The type of run is selected by the Allowed Mask separately for each floor. Please refer to
the Service Tool Manual for
for more information.
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TCB – Traction Control Board
7.2 Openings
The numbering system of openings and levels is different from the floor counting.
Car fixtures are related to the floor levels , separately for front and rear. Hall fixtures are re-
lated to the opening numbers .
The following four examples for simplex configurations explain the relationship between
levels and openings:
Level 4 4 8 9 5 6 4
Level 3 3 6 7 4 3
Level 2 2 4 5 2 3 2
Level 1 1 2 3 1 1
Level 0 0 0 1 0 0
Count the front- and rear-doors for each level beginning at front/level 0.
For groups (duplex / triplex) it is absolutely necessary that doors at corresponding locations
are assigned to the same opening number in each hoistway. If there are doors in the build-
ing which are not served by all cars of the group, the remaining cars have to have Dummy
Doors at
at this locations:
Level 4 6 7 6 7 6 7
Level 3 4 5 4 5 4 5
Level 2 2 3 2 3 2 3
Level 1 1 1 1
Level 0 0 0 0
Dummy Doors
The Dummy Doors are programmed using the first Allowed Mask. Please refer to the
Service Tool Manual for
for more information.
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TCB – Traction Control Board
8 Functional Modules
The door bypass circuit is available on versions BA1 and BA2. It allows to move the car
safely within the re-leveling zone of the door. The key elements of the circuits are three
safety relays equipped with one breaking contact and three making contacts.
+
24V
R*
+
DFC
5.48K
P102C.5
LVCT-Ele-
ment
R* R* R*
LVC_C
Rv Rv
SE
1LV_ISO 2LV_ISO LVC-Relay
logic control To logic
Optional disable of LV1 and Resistors Rv are not R* are used for distance
LV2 relays under software mounted on production control purposes
control ( increase of me- versions
chanical endurance)
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TCB – Traction Control Board
The re-leveling zone is physically marked by a magnet stripe which is attached to each
door. Two magnet
magnet sensors 1LV and 2LV sense
sense the magnet.
magnet. The door zone is true if the two
t wo
sensors show a true signal simultaneously. Both signals control the relays LV1, LV2 and
LVC.
Requirements: The
Requirements: The circuit must be able to tolerate three consecutive failures before a dan-
gerous situation may occur. A dangerous situation is given if the car enters the next stop
and the door bypass is established outside the re-leveling zone.
• Failure scenarios
Without involvement of the relay LVC the circuit will only tolerate one failure ( first failure
welding of one making contact or failure of one sensor)
A second failure ( welding of the second safety contact, failure of one sensor) will lead to
permanent activation of the door bypass and dangerous situations. Both failures can not be
detected.
Initial condition:
1. SW9 – SW11 ( test switches ) are closed
2. Car is in between two
two landings approaching
approaching next
next stop
3. LVC_logic_control is high
high ( inactive )
Signals 1LV, 2LV are inactive
LV1, LV2, LVC de-energized;
de-energized; all N.O. contacts are open;
open; all N.C. contacts are closed
Car approaches the re-leveling zone at t = 0ms (UIS, DIS signal become active):
t= 0ms : LVC relay will be logically enabled; LVC_logic_control
LVC_logic_control = low ( active ).
t = 100ms LVCT-Element is charged up; Relays LVC is pulled (via LV1_D, LV2_D )
LVC_D is open; LVC_A,B,C are closed
t = 630
6300m
0ms
s : sens
sensor
or 2LV
2LV is out
out of
of the
the re-l
re-lev
eve
eling
ling zon
one
e
t = 6020
6020m
ms : rela
relay
y LV2
LV2 is leav
leavin
ing
g the
the self
self-h
-ho
oldin
lding
g mod
mode
e
LV2_A,B opens; LV2_D closes
LV2_C opens
t = 60
6040
40m
ms : LV
LV2_
2_A,
A,B
B is op
ope
en; LV
LV2_
2_D
D is close
losed
d
LV2_C is open ( second bypass contact is open)
the system has reached its initial
i nitial condition
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TCB – Traction Control Board
The software controlled relays REL3 can cut the 110VAC power for the VF-Dive. The cur-
rent wiring keeps the sheave brake upward permanently under power.
power. As a future option the
Jumper R20 may be removed to control the power to the SBU by software.
II = 0.20A
PX3.1 To VF-Drive
PY2.9
II = 1.40A
110VAC/max. 1.6A F1 To Sheave Brake
P3M.4 Upwards
PY2.2
PDR_L
PY2.3
1RTR
1RRR
110VAC/max. 0.3A to Remote Trigger
P10H. Device
PY2.1 RF
F2
to Remote
P10H. Resetting Device
PY2.1
HL1 Controlled by 1RTR_OUT_L II = 0.0A
PY2. The relais can only be operated if the ‚30V_MAN_CTRL‘
button has ben pressed in order to energize t he coils. This
Controlled by 1RRR_OUT_L procedure avoids false triggering by software
TRO
Controlled by TRO_L
P102C.
P4M.1
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TCB – Traction Control Board
The correct function of the re-leveling relays must be tested periodically by the code
authorities.
authorities. For the test procedure please refer to the field instruction manual and the con-
troller drawing GAA21100AA.
GAA21100AA. Three switches ( SW9, SW10 and SW11) are foreseen to
verify the functionality of the safety relays REL5 ((LVC), REL6 (LV2) and REL7 (LV1). The
switches are located in the low voltage power supply section of the PCB. No switches are
present in version BA3.
The test of the door bypass circuits must be done with power applied in order to be able to
operate the relays. Although SW9
SW9 – SW11 are properly located, please be aware that
harmful voltage levels (110VAC) are present on the PCB. Please
Pl ease refer to the section 6.2
which shows board areas of higher potentials.
10 Handling Precautions
ESD sensitive components are present on the board. Handle and install the board in an
ESD protected environment.
11 Probing
For voltage test at the Wago connector contacts do not use normal multimeter probes. This
may weaken the contact and in turn damage the board. Special test adapters from Wago
are available. 231-661 for 5.00mm and 231-552 for
f or 7.50mm.