Académique Documents
Professionnel Documents
Culture Documents
CM-500/400/300
Contents
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Second Edition
CM-500/400/300 '02.AUG
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
About the Labels Affixed to the Unit
Electric charge.
Do not touch when power is on.
In addition to the and symbols, the symbols shown below are also used.
80
: Tips and advice before the adjustment. 100 : Indicates amount for Pen Pressure and Tension.
gf
If the part is not used, it is blank. If the part is used, it is marked " ".
1
1 Structure & Spare Parts
1-2 FRAME
2
1 Structure & Spare Parts
3
1 Structure & Spare Parts
4
1 Structure & Spare Parts
1-4 CARRIAGE
5
1 Structure & Spare Parts
1-5 CHASSIS
6
1 Structure & Spare Parts
7
1 Structure & Spare Parts
1-7 OTHERS
1 2 3 4 5 6 7
1-8 STAND
21,22,23
PARTS LIST-Main Parts-
Parts No. Parts Name **
8
COVER SW PAPER SENS F PAPER SENS R
S T
y
z
,zy,y, CN10 CN9
CN4
CN5
AJ7201B BM-SS-I-14
-15V
2-1 WIRING MAP
AC INLET
A D TRANSFORMER F
SUP-J3G-E
y
,y
z, z
B
y
|
,{
yz{|,{ E
PNC-1860 +5V
CN3
DRAM
SERVO MOTOR DRIVE 16MHz 2Mbyte
C CPU
TRANSE BOARD
EEPROM
H
D/A 4Kbit DATA BUS
16MHz
FlashROM
CN2
2 Electrical Section
CN14
PCM55 512Kbyte
CN6
FAN L6203 L6203 DATA BUS
y{
,
zy,z||{y,zy,z|,y{|
z
y
{
|
,z
y
,z |
{
|
{{zy,y, y, CONTROL
CN5
ADDRESS BUS
FAN MOTOR
**CM-500/400 uses two FAN MOTORS. CN1 C N9 SERVO CHIP
CN13
J 49.152MHz
K A/D M60205
L
CENTORO CONT
CN12
SOL DRIVE
zy,,
|
z
{
y y
z
z{
,z
| ,
{
y
|
{|
|z
{{|y,zz{ |
{y,{{ FAN MOTOR
MTD2005
LATCH
GRID MOTOR
CN6 CN7 CN4 CN3 C N2
CARIAGE MOTOR
N R
U P Q
zy,z {
|
,|
y
|
| y
,
z
{{y,{||y,|{ CN7 CN6 CN4 CN3
PARTS LIST -Main Parts- CARIAGE LCD
BOARD
Parts No. Parts Name ** CN9 C N8 PANEL BOARD
CN1
• • •
V
B 23505898
C 23505899
|
z
WIRE,B GRX-410
WIRE,C GRX-410
|
|zy,{z|{y,y,{|{y, •
•
•
•
•
•
PINCH
SENSER
CN5
CN2
SERIAL
DRIVER
MEMBRANE
D 23505322 CABLE-ASSY JUNBIWIRE D PC-50 • • • SOLENOID
SWITCH I/F BOARD
9
2 Electrical Section
2
2 Electrical Section
FUJIKU
KURA
FUJIKURA
FUJIKURA
Character
DESCRIPTION printed side.
1
A
SUB EP ROM
2
1 DIP SW 2 VR
NO. FUNCTION OFF ON VR.No. Description
1 Model selection – CM-500 VR1
2 Model selection – CM-400 (1KVR) They are used for Pen Pressure
3 Model selection – CM-300 VR2 Adjustment. (page 34.)
** 4 Pen Down Wait Wait time OFF Wait time ON (22KVR)
5 Reserved
6 Reserved Always OFF
7 Reserved
8 Reserved Electric Maintenance Part
** BIT#4 is a function to make the pen wait for 0.5 seconds after the IC.No. Parts No. Description Function
pen down before cutting. Set OFF usually. U31 15189105 MTD2005 Solenoid Driver
10
2 Electrical Section
A14
A12
A10
A11
A13
A15
A20
A18
A17
A16
A19
A21
EXBA10E103J EXBA10E103J 4 6 11 D3B 12
A6
A4
A2
A0
A1
A3
A5
A7
A8
A9
4 3 7 10 2 1 D4A 11 +5
3
D14
D12
D10
D11
D13
D15
2 8 9 3 4 D4B 13
D6
D4
D2
D0
D1
D3
D5
D7
D8
D9
+5 2
1 1 CN4
+5 KSD-08 74HC32F 1
2
PLED0 3
+5 RA9 MNR34J5A101 PLED1
79
52
29
13
38
63
73
80
88
4
2
4 5 SK0
U3 U11 3 6 SK1 5
79 6
A21 23 82 2 7 KD0
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
MD2 A21 PD0 7
78 MD1 A21 45 A21 A20 22 A20 PD1 83 1 8 KD1
8
CN7 77 44 A20 A19 21 84 KD2
53014-0410
TXDB TXDB 96
MD0
PB11/TXD1
A20
A19
A18
A17
43
42
40
A19
A18
A17
A5
A4
20
19
A19
A5
A4
PD2
PD3
PD4
PD5
85
86
87
4
3
RA10 MNR34J5A101
5
6
KD3
KD4
KD5
9
10
11
12
2
1
2
3
4
5 WRL0 ECS8 50 10
CE0.1u U2 57 +5 51
R2 RD/PA6 ECS9
1
R1 470 56 U10A 31 54 P5 74HC32F
+5
GND
GND
GND
GND
GND
GND
2 RSTIN C4 CK 69
1
1
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
CT
DSP03-003-432T U10B
/CS_Flash 2 4
80
53
40
33
28
1
C3 6
15
24
32
41
50
59
70
81
82
92
4
C2 HD6437020 FAN
5
4
3
P11 7705-B 74HC32F
CE0.1u CE0.1u
3
M60205-0601FP /CS0 74HC32F
/RESET
D[0..15]
D[0..15]
A[0..21]
A[0..21]
/RD
Flash_WR_Ready /WR
U18B
+5 4
6
23
Grit-Motor Gain
+5 5
+5 U9
40
A1 11 D0 15 D0 74HC08
VCC
A2 10 A0 17 D1 U9B
A3 9 A1 D1 19 D2 A1 21 19 D0 U18C
21
VCC
A2 D2 A0 D0
1
6
A4 8 D3 21 D4
D3 A2 22 18 D1 9
A3 A1 D1
RA13 MNR34J5A330 U4 A5 7 A4 D4 24
A3 23 A2 D2 17 D2 8 Carr-Motor Gain
A1 4 5 MA1 A6 6 26 D5 A4 24 16 D3 10
Vcc
Vcc
Vcc
A2 3 6 2 A5 D5 28 D6 A3 D3
MA2 17
A0 I/O0 D7 A7 5
A6 D6
A5 25
A4 D4
15 D4
A3 2 7 MA3 18 3 D6 A8 4 D7 30
I/O1 D7 A6 26 14 D5 74HC08
A4 A1 A7 A5 D5
1 8 MA4 19 A2 I/O2 4 D5 A9 42 A8 D8 16
D8 A7 27 A6 D6 13 D6
20 5 D4 A10 41 D9 18 D9
I/O3 A8 28 12 D7
A3 A9 A7 D7
RA14 MNR34J5A330 23 A4 I/O4 7 D3 A11 40 A10 D10 20
D10 A9 29 A8 D8 10 D8
A5 4 5 MA5 24 A5 I/O5 8 D2 A12 39 22 D11 A10 31 9 D9
A6 3 6 A11 D11 A9 D9
MA6 25
A6 I/O6 9 D1 A13 38 A12 D12 25 D12 A11 32 A10 D10 8 D10
A7 2 7 MA7 26 10 D0 A14 37 D13 27
A7 I/O7 D13 A12 33 7 D11
A8 1 8 A13 A11 D11
MA8 27 A8 I/O8 33 D15 A15 36 A14 D14 29
D14 A13 34 A12 D12 6 D12
28 34 D14 A16 35 D15 31
A9 I/O9 D15 A14 35 5 D13
A9 R11 A15 A13 D13
33 MA9 I/O10 35 D13 A17 34 A16
A15 36 A14 D14 4 D14
A10 R12 33 MA10 14 RAS I/O11 36 D12 A18 3 RY/BY 2 A16 37 3 D15
A17 A15 D15
31 LCAS I/O12 38 D11 +5 A17 38 A16
/RAS R13 33 m_/RAS 30 UCAS I/O13 39 D10 33 BYTE CE 12 A18 39 A17
/CASL R14 33 m_/CASL 13 40 D9 44 14 +5 2
GND
GND
WE I/O14 RESET OE CE
Vss
Vss
11
30
TMS418169A
22
37
42
11
2 Electrical Section
10
REXT/CEXT Q1 D1
4
U27B D2 6 7 ifD2 ifD5 8
C28 U27A Q2 D2
1 13 D0 9 8 ifD0 ifD4 9 74LS07
A Q Q3 D3
2 9 12 5 2 D1 12 13 ifD1 ifD3 10
PR
PR
3 B 4 Q D Q D D3 15
Q4 D4
14 ifD3 ifD2 11 U14E
CE1000p CLR Q Q5 D5
11 3 D5 16 17 ifD5 ifD1 12
CLK CLK Q6 D6
2 74HC123F
8 6
D7 19
Q7 D7
18 ifD7
/STB
ifD0 13
14
TO I/F BOARD 11 10
CL
CL
CRDY Q Q 15
OC
G
74HC74 74HC74 16 74LS07
RXDB 17
13
1
U18A RXDB /DSRA 18 U14F
/DSRA
1 TXDA 19
11
1
/CRD TXDA
3 TXDB
TXDB 20 13 12
2 RXDA 21
/RESET RXDA /DTRA 22
/DTRA /RTSA 23 74LS07
74HC08 /RTSA 24
25 U12A
D[0..15] 26
RA16
+5 6 5 1 2
7 4 +5 IL-FPC-26ST-N
U16 8 3
1 9 2 74LS14
SENS 19
DIR 10 1
G U12B
D0 9 11 R_Paper EXBA10E103J R25 100
D1 8 A8 B8 3 4
A7 B7 12 F_Paper R26 100
D2 7 13 Cover Close R27 100
D3 6 A6 B6
A5 14 Pinch Roll R28 100
D4 5 B5 74LS14
A4 15 Y_Limit R29 100
D5 4 B4 16
A3 B3 U12C
D6 3 17
D7 2 A2 B2
A1 18
B1 5 6
74LS245 C35 C36 C37 C38 C39
74LS14
P10
CE470p CE470p CE470p CE470p CE470p
+5
CN9
1 9
PAPER SENSOR FRONT 2 F-Paper edge sens 8
3 10
4
PAPER SENSOR REAR 5 R-Paper edge sens U25C
BA10324A
6
53014-0610
13
14
12
U25D
CN10 BA10324A
1 Cover SW
COVER SW 2
U13B
6
CEXT
IL-S2T2-02EF
7
REXT/CEXT
CN6
8 9
A Q
5
7 Y-Limit sens 10
B
6 Pinch Position 11
CLR Q
12
TO CARIAGE BOARD 5
4 74HC123F
+AV5 U5 3 SOL+ SOL+
AN7805F 2
3 VO VI 1 1 SOL- SOL-
GND
IL-FPC-8ST-N
PC33 PC32
2
CE0.1u CE0.1u
+5
+40 -15 +5
PC1 PC2 PC3 PC4 PC5 PC6 PC7 PC8 PC9 PC10
C43 C54
C53
100u/63V 100u/25V 100u/25V CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
C40
+ + + + 100u/25V PC11 PC12 PC13 PC14 PC15 PC16 PC17 PC18 PC19 PC20
CN5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
1
4
2 PC21 PC28 PC29 PC30
5 TO POWER BOARD
3 CE0.1u CE0.1u CE0.1u CE0.1u
6
5566-06A
12
2 Electrical Section
4
DA5 3 14 20KVR 100K 100K U25A 10K 24
DECAY OUT3 14
BA10324A CE1000p
DA4 4
DA3 5
DA2 6
13
12
11
5
6
7 R45 3
1
C55
R57
CE0.01u 2.2K 6
ENA A
OUT4
LG A
18
7
SOL+
2
DA1 7 10 8.2K R39 2 R58 22 21
C47 100K 8.2K ENA B LG B
DA0 8 L G 9 NC
9
CE1000p 2 15
VREFA NC D6
EXBM16D8AL 26 16
11
VREFB NC D1FL20U
4 CR 19
C48 NC D8
PO0.01u/50V 1 27 D1FL20U
C56 VSA VSB
R60 4700p
RSA
RSB
PENPH
PG
10K
R37
11
13
17
No-Mount (1K)
A[0..21]
A[0..21] R59
1Ω 1/2W
U23 MB621876 +AV5 PC23
A1 81 P19 P20 P21 P22
A0
A2 82
23
A1 1 TP19 CE0.1u
A3 83 A2 CWX
A4 84 2 TP20 U28
A3 CCWX
A5 85 5 ECWX DX11 1 +AV5 PC26
+VS
A4 ECWX B1
A6 86 ECCWX 6 ECCWX DX10 2
D[0..15] A5 7 B2
D[0..15] RNGX RNGX DX9 3 B3 U7
8
OVRX 8 TP23 DX8 4 22 CE0.1u AN79M05F
B4 IBPO
D0 68 DX7 5 V+U30A 3 2
D1 69 D0
9 DX6 6
B5
21 R48 2.2K 3 M5220L
VO VI
GND
D1 XCA P23 P24 B6 IOUT +
D2 70 10 DX5 7 1
D3 71 D2 XCB 11 DX4 8
B7
19 R49 2.2K 2 -AV5 -15
U12D D3 XCC B8 SJ -
D4 72 D4 XCD
12 DX3 9
B9
D5 73 DX2 10 18 V- PC34 PC35
1
D5 B10 RFB CE0.1u CE0.1u
8 9 D6 74 13 DX0 DX1 11
4
RUN D6 XP0 B11
D7 75 D7 XP1 14 DX1 DX0 12
B12 VOUT 17 R50 C50
16 DX2 13 C49
XP2 B13
74LS14 XP3 17 DX3 14 B14 CE2200p 47K CE2200p
76 18 DX4 15
/SRVCS 66 CS XP4 19 DX5 16
B15
/RD RD XP5 B16(LSB)
67 20 DX6
/WR 87 WR XP6 21 DX7 R51 47K
COM
-VS
/INTSRV 77 INT XP7 22 DX8 PC27
/SRVINTV ITA XP8
64 23 DX9
/RESET RSTI XP9 24 DX10 PCM55 -15 CE0.1u
+5 U20
XPA
25 DX11 PC22
20
24
R7 XPB
4 3 80 26
2 +5 OUT 1 CKI XPC
GND NC 0 +5 XPD
27
R20 30 -AV5 CE0.1u
SG531T 49.152MHz XPE P16 P15
10K XPF 31 P18 P14
+5 91 +AV5 PC24
92 RNO
RNI P17
RA22 U17 57 TP16
23
xpha CWY CE0.1u
1 8 2 18 xpha 99 CCWY 58 TP15
1 8 A1 Y1 xphb XPHA
2 7 3 17 xphb100 ECWY 59 ECWY U29
3 2 7 6 A2 Y2 ypha XPHB
4 16 ypha 61 60 ECCWY DY11 1
+VS
3 6 A3 Y3 YPHA ECCWY B1
2
3
4 5 5 15 yphb P26 yphb 62 32 RNGY DY10 2 U30B
4 5 A4 Y4 YPHB RNGY D7B B2
6 14 P25 33 TP29 D7A DY9 3
MNR34J5A102 C32 C29 C30 C31 7
A5 Y5
13 TP26 88
OVRY
DA227 DY8 4
B3
22 R52 2.2K 5 M5220L
A6 Y6 CNST DA227 B4 IBPO +
8 12 TP25 89 34 DY7 5 7
CE1000p 9 A7 Y7 11 94
ACC YCA 35 P29 DY6 6
B5
21 R53 2.2K 6
1
4
A8 Y8 UCK YCB P28 B6 IOUT -
95 36 DY5 7
1 DDACK YCC B7
CE1000p CE1000p G1 63 TEST YCD
37 DY4 8
B8 SJ
19
CE1000p 19 96 DY3 9 CN14
G2 MUX B9
7
8
6
5
MNR34J5A330 43 DY4 14
YP4 B14 5
44 DY5 15
YP5
45 DY6 16
B15 R55 47K VFG 6
1
2
3
4
YP6 46 B16(LSB) 7
YP7 DY7 8
47 DY8 P13 PFG
COM
-VS
YP8 9
48 DY9
YP9 49 10
YPA DY10 SRVSRCH SRVSRCH
11
+5 50 DY11 PCM55 C41 SRVSRCL SRVSRCL
YPB 12
51 PC25 FAN
20
24
YPC FAN 13
+5 YPD
52
14
2
3
55 2 3 CE0.01u
YPE C B -AV5 CE0.1u D5B 15
R22 56 D5A
YPF
E
DA227 5483-15A
R15239219 MBCG10692 DA227
TR1
1
4
10K DTC114EF
+5
R41
1
2
3
4
5
6
1
2
3
4
5
6
7
Carr-Motor Gain
+5 No-Mount(0)
R4 Grit-Motor Gain
CN12 CN13
IL-G-6P-S3T2-E IL-G-7P-S3T2-E 470
P27
D9
SEL-6414E
TR2
DTC114EF
3 B C 2
E
1
13
2 Electrical Section
4
1
M5220L CP1
U6A CE0.1u
R23 D9 1SS130
3 2
10K C14
VR3 R16 +15 D10
14
12
1KVR 1.2K D5 PO0.01u/50V
1SS130 VX
C20 1SS130
13
PO4700p/50V 3
REF
NJU201A
+5
R1 R32 R4 R100 2 FB
INV1
2
1 +5 C1
10K2% 10K2% 1K1% 3.3K C11 NONI1 CE0.022u
GainC C51
No mount R67 PO0.022u/50V C13 15 U7 C1 8
9 11 4
C3
No mount R12
VS
No mount R2 R3 R28 PO0.01u/50V INV2 UPC494 E1 EN BOOT1 No mount
2.2K 16 11
NONI2 C2
2 1K1% 1K1% E2 10 5 IN1 CN1
GND
4 3
DEAD U10 OUT1 1
2
C26 R51 13 7
C
R
100K OC IN2 L6203 1 2
PO0.033u/50V D23 OUT2
+15 CP5 CP7 R30 9 5566-02A
No mount VREF
SENSE
R19 +15 4.7K
5
6
CE0.1u CE0.1u
GND
10K 8
1
+5 BOOT2
8
V+ R14
8
D6 C2 CE0.022u
3 + V+ 1K
R43 R44 1 3 U3A R20
10
6
1K 680 U2A + 1SS130 R31
2 D13 D12 C55 1 C15
- M5220L 2 - M5220L 4.7K D2
+15 V- CP6 10K PO0.01u/50V + C9 C7 R10 D1
VFB D11
4
C24 CE0.1u 1SS130 CE0.1u V- CP8 0.33/2W S2L20U
S2L20U
4
VR1 1SS130
PO0.1u/50V 1SS130 CE0.1u
10KVR
-15 C53
R49 -15 220u/63V CE0.1u CE0.22u
OfsetC 47K R45
100 U9 74HC175
R72
4 2
FROM MAIN -15 No mount D1 Q1
Q1
3
5 7
D2 Q2 6
Q2
CN2 12 10
SERVO Mute/Live D3 Q3 11
1 Q3
2 VFC JP69 (No mount) 13
D4 Q4
15
+5 14
3 Q4
1
4 PFC Q1
DTA114EF 9
5 CLK
MotorGainH/L 1
6 CLR
2
7 VFG JP65 3
8
9 PFG 3 CP13
+5
2
10 CE0.1u
MtrSrc H/OFF R18
11 MHPOW 10K
MtrSrc L/OFF +5 Q9
12 FanPWM Off/On MLPOW
1
13 FAN DTC114EF
14 R33
15 4.7K
5483-15AX
OPEN:MUTEON
C29 PO0.068u/50V
16
R27
10K U6D +5
D16 D15 U3B
R24 14 15 1SS130
1SS130 1SS130
10K 5 D8
+ R21
7
NJU201A 6
- 10K
C23 D14
PO4700p/50V C56 M5220L
CE0.1u 1SS130
VR4
1KVR R17
C52 R68
1.2K No mount R22 U5B
No mount 10K 5
+ 7 +15
GainG R70
6
-
CP2
CE0.1u
R52 M5220L
C27
100K 4.7K
D18 1SS130
+15 CE0.1u C17
12
PO0.033u/50V
14
CP11 D17
D7 PO0.01u/50V
VY
8
1SS130
V+ 1SS130
3 U5A 3
REF
+5
R46 R47 + R101 FB
1 R5 R6 R9 2
1K 680 INV1
2
2 - 3.3K 1 NONI1
+5 C4
M5220L 10K2% 10K2% 1K1% C12 C16 8 CE0.022u C6
U8 C1 No mount R13
+15 V- R7 15 9 11 4
VS
VFB R29 INV2 UPC494 E1 EN BOOT1 No mount
4
C25 CP12 R8 16 11
CE0.1u 2.2K NONI2 C2
PO0.1u/50V VR2 10 5 CN9
1K1% E2 IN1
GND
10KVR 1K1% 4 3
-15 13 DEAD OUT1 1
7 U11
C
R
R50 PO0.022u/50V OC IN2 2
2
SENSE
7
5
6
100 No mount R15
GND
+5 +5 R34 8 5566-04A
4.7K 1K BOOT2
1
-15 C5
9
CE0.022u
10
U6C U6B
6
11 10 6 7 D3 D4
+ C10 C8 R11
0.33/2W S2L20U S2L20U
NJU201A NJU201A
+15 CE0.1u
C54
220u/63V CE0.22u
CP14
CE0.1u
CP15
CE0.1u
-15
14
2 Electrical Section
1
D27 R60
D5SBA20 22K
2SB1551 2
TO MAIN
3
3
+
S2L20U
FS7 F6 FS8 4
1 2 1 32 R59 FS11 F3 FS12 5
2 VY
22K 1 2 1 2 6
PFC5000 CEE-5AT PFC5000 R63 C46 5566-06A
2
+ PFC5000 CEE-2AT PFC5000
-
3 Q10
4
C39 3.3K 2W 10000u/63V DTC114EF
NON CN8
1
1
2
3
MHPOW Hi/Off 4
R71 5
1
Q4
2
2.2K 6
7
8
2
R62 NON
DPX
NON
3
R61
NON
2
Q11
CN3 Low/Off 3
MLPOW
10 10
5 5
9 9 NON
4
1
4
8 8
FROM TRANS 3 3
7
+15
7
2 2 U14
6 FS5 F5 FS6 AN7815F
6 1 1 2 1 2 1 3
1 VI VO
GND
4
5566-10A PFC5000 CEE-1AT PFC5000 D26
+
C33 C42 C44
2
1 3 + C36 C38 +
NON
CE0.1u CE0.1u 470u/25V
1000u/35V
-
1B4B1
1
CE0.1u
NON 1000u/35V U15 CE0.1u -15
GND
FS3 F4 FS4
1 2 1 2 2 3
VI VO
PFC5000 CEE-1AT PFC5000
AN7915F
U13 +5
AN7705F
1 VI VO 3
GND
1
D25
D5SBA20
+
C40
FS1 F1 FS2 + C31 C32 C41
2
1 2 1 32 2 +
C30
4
NON
TP
TP12 TP
TP11
D29
VX S2L20U CN5
1
C49 C50 2
+
NON 5267-02A
100u/63V
+5 R64 L1
1
NON CN6
Q7 CL02BE181
1
2
3 DTA114EF
FAN 5267-02A
R66
Q8
2
150 2SC4849
R65
100
for FanControl
15
2 Electrical Section
LEDv
2 CN4
SEL-6414E SEL-6414E
LEDg
SEL-6414E
VCC
14
13 PLED0 D1
12 PLED1 VCC C1 VCC 1SS133
11 SK0
10 10u/25V
SK1
9 KD0 +
8
R26
R25
R24
R23
R22
R21
R20
R19
KD1
7 KD2 D2 1SS355 CP1
6 KD3
5 CN3 CE0.1u
10K
10K
10K
10K
10K
10K
10K
10K
KD4 D3 1SS355 BUSY
4 26
3 KD5 CN5 25
/ACK CN1
KD6 D4 1SS355 test SW10 56364-060-BXE
2 KD7 sheet cut 1 24 U1
1 2
SW4
23 FL1 1 19
D5 1SS355 enter SW2 CD0 18 2 R8 33 2 20
53014-1410 right 3 22 CD7 CD1 17 B1 A1 3 R9 33 FL2 3
4
SW7
21 B2 A2 FL3 21
D6 1SS355 up SW6 CD6 CD2 16 4 R10 33 4 22
down 5 20 CD5 CD3 15 B3 A3 5 R11 33 FL4 5
SW8 23
D7 1SS355 6 19 CD4 CD4 14
B4 A4 6 FL5 6 24
7 18 CD3 CD5 13
B5 A5 7 FL6 7 25
left 8 SW5
17 CD2 CD6 12
B6 A6 8 R12 33 FL7 8 26
D8 1SS355 menu 9 SW1
16 CD1 CD7 11
B7 A7 9 R13 33 FL8 9 27
pause 10 SW3
15 CD0 B8 A8 R14 33 FL9 10 28
D9 1SS355 setup 11 14 /STB 74LS245 R15 33 FL10
SW9 19 11 29
12 13 G FL11
12 1 12 30
D10 1SS355 DIR
HBLB12S-5J VCC 13 31
11
14 32
D11 1SS355 10
15 33
9 R16 33 16
1 2 3 4 5 6 9 10 11 12 34
8 R17 33
ADv1 7 SW10 SW4 SW7 SW6 SW8 SW5 SW3 SW9 17 35
7 R18 33 R1 18
8 SW2 SW1 36
6
5 100 1/4W
CN6 R5 1K
4 R6 1K
1 VR1 3
ADvc 10K R7 1K
2 2
3 1
CP2 VCC
53014-0310 IL-FPC-26ST-N R4 3.3K
CE0.1u
ADv2 R3 3.3K
R2 3.3K
Panel Board 1
14
9
C2 C4 2
10u/25V
+ U2 10u/25V 15
+
11 10 3
VCC
V+ C1+
16
15 12 4 CN2
V- C1-
C3 17
+
10u/25V
+ 13 5 DBLC-J25SAF-20L9
DS14C238WM C2+ C5 10u/25V 18
14 6
C2-
19
/RTSA 5 T1OUT 2 7
/DSRA T1IN
6 R1IN 7 20
TXDA 18 R1OUT 1 8
T2IN T2OUT
V+ RXDA 4 R2IN 3 21
TXDB 19 R2OUT 24 9
R30 R31 T3IN T3OUT
RXDB 22 R3IN 23 22
27K 150 /DTRA 21 R3OUT 20
T4IN T4OUT 10
GND
17 R4OUT R4IN 16 23
11
24
3
12
25
8
CN7 U3 C6 13
1 C7 GP1S53 CE0.1u
2 Limit CE2200p
3 PinchSens
4
4 VG
5 CN8
6 Sol+
7 1
8 Sol- 2
IL-S-2P-S2L2-EF
IL-FPC-8SL-N
CN9
1
2
3
53014-0310
16
3 Replacement of Main Parts
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
CARRIAGE COVER
WASHER
SOLENOID
WIRE
CARRIAGE
BOARD
17
3 Replacement of Main Parts
TOOL
CARRIAGE
3
Remove the 2 screws shown in the figure and remove the SEPARATING KNIFE
5 SEPARATING KNIFE from TOOL CARRIAGE.
GROOVE
18
3 Replacement of Main Parts
TOOL
CARRIAGE
CARRIAGE
BOARD
19
3 Replacement of Main Parts
3
Loosen SCREW A and SCREW B in order to loosen the
2 CARRIAGE WIRE TENSION.
SCREW B
SCREW A
CARRIAGE MOTOR
20
3 Replacement of Main Parts
3
Loosen the 4 screws and pull out the CARRIAGE WIRE and
6 replace it with new one.
CARRIAGE WIRE
SCREWS
CARRIAGE MOTOR
21
3 Replacement of Main Parts
3 CARRIAGE WIRE
CARRIAGE WIRE
DRIVE PULLEY
ASSEMBLY
22
3 Replacement of Main Parts
Red Marking
CUTTER
PROTECTION
23
3 Replacement of Main Parts
-- MEMO --
24
4 Adjustment
4 Adjustment
4-1 Special Tool
25
4 Adjustment
vice mode
MA120 B110
Service mode
ROM MA120 B110 Displays FLASHROM version.
M = main, B = Boot
Sensor
4 F=0 R=0 P=0
Carr.=0 Cover=0
Checks whether sensor is functioning properly.
SENSOR ON=1/OFF=0, F=FRONT, R=REAR, P=PINCHROLL
[MENU] key
[ ],[ ] key to select. EEROM EEROM check Checks whether EEROM is functioning properly.
[ENTER] key to carry out.
*******
[MENU] key
[ 1, 1]
Start - ENTER
[MENU] key
[SETUP] key
Test draw mode
26
4 Adjustment
4
SYSTEM INFORMATION LANGUAGE SELECTION
-- END ---
Data which has been set by the All data inside EEROM, including
Turn on the power while
user inside the EEROM will be Service Mode settings, will be
pressing the [ ] key.
initialized. Turn on the power initialized. Turn on the power
while pressing the [ENTER] key. while pressing [ ], [ ] and
[ENTER] keys.
Connection
2 (TxD) 3 (RxD)
User parameter 4 (RTS) 6 (DSR)
EEROM all init.
initializing.. 5 (CTS) 20 (DTR)
Initializing..
14 (STxD) 16 (SRxD)
27
4 Adjustment
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
4 2
Move the TOOL CARRIAGE fully to the right end.
Turn power on and press the [SETUP] key within 1 second.
[ENTER] key
Some PCs can not use the BAT FILE. Please refer to
the ReadMe File in the FIRMWARE DISK.
28
4 Adjustment
WHITE
DUMMY PEN
2
Put the PINCH ROLLERs DOWN at both left and right ends
of the GRIT ROLLER. The MIDDLE PINCH ROLLER PINCH ROLLER 4
should be UP.
MIDLE PINCH ROLLER
PINCH ROLLER
GRIT ROLLER
COVER SW
PAPER
[ENTER]
[SETUP]
29
4 Adjustment
TOOL CARRIAGE
4 6
Adjust the Adjusting Screw so that the clearance between the
pen tip and the BED would be 2.4—2.6 mm.
WHITE
DUMMY PEN
BED
30
4 Adjustment
2
Remove the GUIDE RAIL COVER and the CARRIAGE
COVER and fix the WHITE DUMMY PEN (ST-006) on the
4
TOOL CARRIAGE. ST-006
WHITE
DUMMY PEN
Put the PINCH ROLLERs DOWN at both left and right ends
3 of the GRIT ROLLER. The MIDDLE PINCH ROLLER for PINCH ROLLER
PINCH ROLLER
GRIT ROLLER
COVER SW
PAPER
31
4 Adjustment
[ENTER]
[SETUP]
4 6
Select "ORIGIN SET" by pressing the [MENU] key 3 times.
SCREWS
TOOL CARRIAGE
32
4 Adjustment
NUT
SCREW
NUT
10
Tighten the 2 screws. 4
SCREW
SCREW
33
4 Adjustment
WHITE
DUMMY PEN
4 2
Put the PINCH ROLLERs DOWN at both left and right ends
of the GRIT ROLLER. PINCH ROLLER
PINCH ROLLER
GRIT ROLLER
Turn off the power and move the TOOL CARRIAGE to the
Revised 3 positions where the TOOL HEIGHT was adjusted.
At this point, move the PEN FORCE SLIDER to the center
(default) position.
Remove the FRONT APRON and set the VR1 and VR2 on
4 the MAIN BOARD at the center.
MAIN BOARD
VR2 VR1
34
4 Adjustment
6
Press [SETUP] key while pressing [ ], [ ] and [ ] keys
to enter the SERVICE MODE.
4
And select "Force" with [ ] and [ ] keys and press the
[ENTER] key.
[ ]&[ ] keys
[ ]&[ ] keys
[ENTER] key
BED
MAIN BOARD
VR1
35
4 Adjustment
[ENTER] key
[ ]&[ ]keys
[ENTER]key
VR2
MAIN BOARD
BED
BED
36
4 Adjustment
Turn off the power and move the TOOL CARRIAGE to the
1 left end.
PEN CARRIAGE
2
Loosen SCREW A. 4
SCREW A
TENSION
METER
SCREW B
37
4 Adjustment
Make sure to check the tension again after moving the TOOL
5 CARRIAGE back and forward in a whole distance for 10
times.
If the tension changes, re-adjust it.
GUIDE RAIL
PEN CARRIAGE
4 6
Tighten SCREW A after the adjustment.
SCREW A
38
4 Adjustment
Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Command
Motor tries to follow the instruction from the CPU.
Difference between the actual rotation and the
instruction could be adjusted with the Motor Balance
(GAIN) Adjustment.
– If the difference is small (=GAIN is small), motor Servo Motor CPU
becomes very sensitive. As a result, it vibrates.
– If the difference is big (=GAIN is big), motor
becomes dull to the instruction. And as a result,
cutting quality will be damaged. Feedback
Motor Balance (OFFSET) Adjustment is used to adjust the GAIN for CW and CCW directions to be equal.
– Ex.1 in the figure shows that both the OFFSET and
GAIN are adjusted in both CW and CCW
directions. CCW
Ex.2
– Ex.2 shows that the GAIN is adjusted but the Ex.1
OFFSET is shifted. Therefore, the GAIN will be
big in CCW direction and small in CW direction. Gain
As a result, motor becomes dull in CCW direction
and sensitive in CW direction causing problems.
Offset
CW
PINCH ROLLER
PINCH ROLLER
FRONT APRON
39
4 Adjustment
4 3
Press [SETUP] key while pressing [ ], [ ] and [ ] keys
to enter the SERVICE MODE. Select "Ageing" with [ ] and
[ ] keys, and press the [ENTER] key twice.
Values change according to the rotation of the MOTOR.
OFS-2 OFS-1
GAIN-2 GAIN-1
40
4 Adjustment
41
4 Adjustment
4-9 CALIBRATION
4 2
Put the 0.25 mm Standard Ceramic Pen to the TOOL
CARRIAGE and set A2 size paper on the machine.
42
4 Adjustment
[SETUP]key
6
Load the paper by selecting "PIECE" from the menu. 4
[ENTER]key
[SETUP]key
400mm
400mm
[FOR EXAMPLE]
When ML is 399.8 mm
400 mm - 399.8 mm
x 100 = 0.05 %
399.8 mm
43
4 Adjustment
44
4 Adjustment
Check and make sure that the Tool Height and Tool Pressure
1 are adjusted.
It is not necessary to adjust SOFTLANDING if Tool Height
and Tool Pressure are adjusted correctly.
This adjustment should be carried out only when pen
bouncing problem occurs or timing of the tool down is
delayed.
Set the vinyl sheet on the machine and put the Blade Holder to
2 the TOOL CARRIAGE.
45
4 Adjustment
4 4
Press [SETUP] key while pressing [ ], [ ] and [ ] keys
to enter the SERVICE MODE.
And select "Landing" with [ ] and [ ] keys and press the
[ENTER] key.
[ENTER] key
[MENU] key
46
4 Adjustment
8
In case the timing of the landing is delayed, decreased the
"ATK" and decrease the "BRK" with [ ] and [ ] keys.
4
Then, press the [ENTER] key to save settings.
47
4 Adjustment
4 2
Press [SETUP] key while pressing [ ], [ ] and [ ] keys
to enter the SERVICE MODE.
And select "Knife" with [ ] and [ ] keys and press the
[ENTER] key.
[ENTER] [TEST]
key key
select "knock"
[ENTER] key
48
4 Adjustment
STOPPER
SEPARATING
0.5—1.0 mm KNIFE PLATE
6
If the clearance measured at 4 is out of 0.5—1.0 mm, press
[MENU] key and enter the KNIFE ADJUST MODE.
4
[MENU] key
In case the clearance is more than 1.0 mm, change the values
7 to the minus with [ ] key.
In case it is less than 0.5 mm, change the value to the plus with
[ ] key.
Then, press [ENTER] key to save the settings.
[TEST] key
[ENTER] key
KNIFE TEST
49
4 Adjustment
50
5 Supplemental Information
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
Power ON
NG
WORK RAM CHECK [PAUSE] LED flashes.
OK
NG NO FIRMWARE
FIRMWARE CHECK Displayes Error Message.
OK
Read Data NG
[SETUP] LED flashes.
from EEROM.
OK
5
Displayes model name.
CLOSED
OK
OK
NG
Displays Error Message.
Sheet Set Error
Checks media length.
Set Sheet Again
Ready to cut.
51
5 Supplemental Information
It detects the front edge of the media and also whether the
media is set or not.
When "ROLL" is selected, either one of the Front or Rear
Paper Sensor detects whether the media is set or not.
52
6 Trouble Shooting
6 Trouble Shooting
6-1 TROUBLESHOOTING
NO NO
NO YES
Is carraige solenoid OK? Replace the CARRIAGE ASSEMBLY. Is the FUSE blown up? Replace F2/F3 on POWER BOARD.
YES NO
YES NO
Is there cut-line in solenoid wire? Replace the CARRIAGE ASSEMBLY. Is MOTOR DRIVER IC OK? Replace U10/U11 on POWER BOARD.
NO YES
YES NO
Is the Solonoid wire connected correctly? Connect the Solenoid wire. Is MOTOR CONTROLLER IC OK? Replace U7/U8 on POWER BOARD.
NO YES
NO
6
NO
Is SOLENOID DRIVER IC OK? Replace U31 on MAIN BOARD ASS'Y. Is +15V regulator IC OK? Replace U14 on POWER BOARD.
YES YES
NO NO
Is Tool Pressure adjusted correctly? Adjust Tool Pressure Is -15V regulator IC OK? Replace U15 on POWER BOARD.
YES
NO
Is POWER BOARD OK? Replace POWER BOARD.
NO
Is MOTOR OK? Replace the MOTOR.
Bearing inside Blade Holder rotates NO
smoothly? Replace the BLADE HOLDER.
YES
NO
YES
Is TOOL CARRIAGE loose? Fix the TOOL CARRIAGE.
NO
NO
Is WIRE TENSION loose? Adjust WIRE TENSION
YES
NO
Is backlash adjusted correctly? Adjust Backlash.
YES
YES
Is X DRIVE GEAR broken? Replace the X DRIVE GEAR
53
6 Trouble Shooting
YES NO
NO YES
YES YES
NO NO
NO YES
Is Tool Height adjusted correctly? Adjust Tool Height. Is TOOL CARRIAGE loose? Fix the TOOL CARRIAGE.
YES NO
NO NO
Is Tool Pressure adjusted correctly? Adjust Tool Pressure. Is Tool Height adjusted correctly? Adjust Tool Height.
YES YES
NO NO
Is backlash adjusted correctly? Adjust backlash. Is Tool Pressure adjusted correctly? Adjust Tool Pressure.
YES
NO
Is MAIN BOARD OK? Replace the MAIN BOARD.
MEDIA SHIFTING
NO
Is vinyl sheet set correctly? Set vinyl sheet correctly.
YES
NO
Is GRIT ROLLER clean? Clean the GRIT ROLLER.
YES
YES
Is PINCH ROLLER worn out? Replace the PINCH ROLLER.
NO
YES
Is GRIT ROLLER loose? Fix the GRIT ROLLER.
54
7 Supplement
7 Supplement
Date: . .
7-1 MAINTENANCE CHECK LIST
Model Serial No.
CM-500
CM-400
CM-300
MECHANICAL PARTS
Check Points Confirmation
Carriage Driving Part 1. Drive Gear Dirty/Crack
2. Backlash Looseness
2. Backlash Looseness
CONSUMABLE PARTS 7
Description Life Confirmation
PAD, CUTTER CM-500 On demand
LUBRICATION
Check Points Confirmation
Floil G-474C X DRIVE GEAR OK•Cleaning & Lubrication
FUNCTION CHECK
Check Points Confirmation
1. FIRMWARE Version
2. Panel Key
• Distorted figure.
• Pen Bouncing
• Noise
• Pen Pressure
• Media Shifting
• Qality of corners.
55
7 Supplement
7-3 SPECIFICATIONS
Specifications
Mechanism ............................................ Media-movement method
Driving method ..................................... Digital control servo motor
Maximum cutting area .......................... [CM-500] 1195 mm (W) x 24998 mm L) (47" x 984-1/2")
[CM-400] 1000 mm (W) x 24998 mm (L) (39" x 984-1/2")
[CM-300] 737 mm (W) x 24998 mm (L) (29" x 984-1/2")
Acceptable media widths ...................... [CM-500] Min.90 mm (3-1/2") Max.1372 mm (54")
[CM-400] Min.90 mm (3-1/2") Max.1178 mm (46")
[CM-300] Min.50 mm (2") Max.915 mm (36")
(50–540 mm(2"–21"), 582–915 mm(23"–36"))
56
7 Supplement
Interface Specifications
[Parallel]
Standard In compliance with the specifications of Centronics
[Serial]
Standard RS-232C specifications
7
Input signals STROBE (1 BIT), DATA (8 BITS) Transmission method Asynchronous, duplex data transmission
Output signals BUSY (1 BIT), ACK (1 BIT) Transmission speed 2400, 4800, 9600, 19200 (selected using panel keys.)
Level of Parity check Odd, Even, or None (selected using panel keys.)
input/output signals TTL level Data bits 7 or 8 bits (selected using panel keys.)
Transmission method Asynchronous Stop bits 1 or 2 bits (selected using panel keys.)
Handshake DTR or XON/XOFF (selected using panel keys.)
57
CM-500 /
400 / 300