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Liquid Dye Penetrant Examination Procedure

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Liquid Dye Penetrant Examination Procedure

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Liquid Dye Penetrant Examination Procedure

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Liquid Dye Penetrant Examination Procedure

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CONTENTS

1.0 SCOPE

2.0 APPLICABLE CODES

3.0 PERSONNEL QUALIFICATION

4.0 PENETRANT MATERIALS

5.0 PROCEDURE

6.0 EVALUATION OF INDICATIONS

7.0 ACCEPTANCE STANDARDS

8.0 EXAMINATION OF REPAIRS

9.0 POST EXAMINATION CLEANING

10.0 DOCUMENTATION

11.0 PERFORMANCE DEMONSTRATION

APPENDIX 1 LIQUID PENETRANT EXAMINATION REPORT

ATTACHMENT THIRD PARTY PT PROCEDURE (SUCOFINDO)

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Liquid Dye Penetrant Examination Procedure

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1.0 SCOPE
1.1 This procedure provides the requirements and acceptance standards for color contrast
(visible) liquid penetrant examination for detecting discontinuities which are open to the
surface on non porous metals and welding in these material.
1.2 This procedure is applicable to the solvent removable penetrant systems.
1.3 The materials, shapes, or sizes to be examined and the extent of the examination shall
be as specified by the Referencing Code Section, Drawing or NDE Map.

2.0 APPLICABLE CODES

2.1 PT. Timas Suplindo’s (Timas) QA Manual Section 9
2.2 ASME B & PV Code Section I, V Article 6, VIII Div. 1 & Div. 2, and B31.1, 2007
Edition
2.3 PT. Timas’s Written Practice Procedure No. : TS/NDE-WP/01

3.0 PERSONNEL QUALIFICATION

Personnel performing Liquid Penetrant Examination in accordance with this procedure shall be
qualified and certified in accordance with PT. TIMAS‘s Written Practice.

4.0 PENETRANT MATERIALS

The following list of materials shall be used for the liquid penetrant examination:
Supplier Material
Type
Penetrant
MAGNAFLUX Remover/Cleaner SKL-SP1
Developer SKC-S
SKD-S2

The user of this penetrant materials shall obtain certification of contaminant content for all
liquid penetrant materials used on Nickel Base Alloys, Austenitic or Duplex Stainless Steel,
and Titanium. When examining Nickel Base Alloys, the sulphur content shall not exceed 1%
of the residue by weight and when examining Austenitic or Duplex Stainless Steel and
Titanium, the total chlorine plus fluorine content shall not exceed 1% of the residue by weight.
These certifications shall include the penetrant manufacturer’s batch numbers and the test
results obtained in accordance with the above requirements. Intermixing of penetrant
materials from different families or different manufacturers is not permitted.
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Liquid Dye Penetrant Examination Procedure

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5.0 PROCEDURE
When procedure qualification is specified by the referencing Code Section, a change of a
requirement in Table 1 identified as an essential variable shall require re-qualification of the
written procedure by demonstration. A change of a requirement identified as a nonessential
variable does not require re-qualification of the written procedure. All changes of essential or
nonessential variables from those specified within the written procedure shall require revision
of, or an addendum to, the written procedure.

TABLE 1
REQUIREMENTS OF LIQUID PENETRANT EXAMINATION PROCEDURE
Essenti Nonessen-
Requirement al tial Proc. Par.
Variable Variable
Identification of and any change in type or family group of
penetrant materials including developers, emulsifiers, etc.
Surface preparation (finishing and cleaning, including type of
cleaning solvent)
Method of applying penetrant
Method of removing excess surface penetrant
Hydrophilic or lipophilic emulsifier concentration and dwell time
in dip tanks and agitation time for hydrophilic emulsifiers
Hydrophilic emulsifier concentration in spray applications
Method of applying developer
Min. and max. time periods between steps and drying aids
Decrease in penetrant dwell time
Increase in developer dwell time (Interpretation Time)
Minimum light intensity
Surface temperature outside 5 to 52 0C or as previously
qualified
Performance demonstration, when required
Personnel qualification requirements
Materials, shapes, or sizes to be examined and the extent of
examination
Post examination cleaning technique
NDE
No.
X 4.0
X 5.1
X 5.3.2
X 5.4
X N/A
X
X N/A
X 5.6.1
X 5.6.1
X 5.3
X 5.7.1
X 5.7.2
5.3.1
X
X 11.0
X 3.0
1.3
X
9.0

5.1 Surface Preparation

5.1.1 Surface preparation by grinding, machining, or other method may be
necessary where surface irregularities could mask indications. Grit or shot
blasting is prohibited as a method of surface preparation.

5.1.2 Prior to each liquid penetrant examination, the surface to be

examined and all adjacent areas within at least 25 mm shall be dry
and free of all dirt, grease, lint, scale, welding flux, weld spatter,
paint, oil and other extraneous matter that could obscure surface
openings or otherwise interfere with the examination.
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Liquid Dye Penetrant Examination Procedure

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5.1.3 The remover listed in paragraph 4.0 shall be used for cleaning prior to the
penetrant examination.

5.2 Pre-Examination Cleaning and Drying

Drying of the surfaces to be examined shall be accomplished by normal evaporation or
with forced hot or cold air. A minimum of five (5) minutes shall be allowed before
applying the dye penetrant.

5.3 Penetrant Application

5.3.1 The temperature of the penetrant and the surface being examined shall be
within the range of 5 degrees Celsius to 52 degrees Celsius, throughout the
examination period.
5.3.2 The dye penetrant shall be applied by brushing to the surface of part being
examined. The entire parts being examined shall be maintained wet with the
dye penetrant for minimum dwell times as per Table 2.

5.4 Excess Penetrant Removal

After the penetration (dwell) time has elapsed, any penetrant remaining on the
surface shall be removed by wiping with a cloth or absorbent paper, repeating the
operation until most traces of penetrant have been removed. The remaining traces
shall be removed by lightly wiping the surface with cloth or absorbent paper
moistened with solvent. To minimize removal of penetrant from discontinuities, care
shall be taken to avoid the use of excess solvent. Flushing the surface with
solvent, following the application of the penetrant and prior to developing, is
prohibited.

5.5 Drying After Excess Penetrant Removal

For solvent removable technique, the surfaces may be dried by normal evaporation,
blotting, wiping, or forced air. Before applying developer ensure that the surface of part
being examined is dry and clean.

A minimum of five (5) minutes shall be allowed before applying the developer.

5.6 Developing
5.6.1 Apply developer as soon as possible after penetrant removal and the part is
dry for all surfaces under examination. The time interval shall not exceed 5
(Five) minutes. It shall be applied by spraying.
5.6.2 Developing time for final interpretation begins immediately after a wet
developer coating is dry. The minimum developing time shall be as required
by Table 2.

5.7 Interpretation
5.7.1 Final interpretation shall be made within 10 to 60 minutes after the
requirement of Par. 5.6.2 are satisfied. If bleed-out does not alter the
examination results, longer periods are permitted.
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Liquid Dye Penetrant Examination Procedure

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TABLE 2 MINIMUM DWELL TIMES

Dwell Times
 Note (1) , (min.)
Material Form Type of Discontinuity Pene-trant Deve- loper
Aluminium, mag- Casting and Welds Cold shuts, porosity, lack of 5 10
nesium, steel brass and fusion, cracks (all forms)
bronze, titani-um and
high tem-perature
alloys Laps, cracks (all form)
Wrought material- 10 10
extrusions, for-gings,
plate

NOTE: (1) For temperature range from 50 ºF to 125 ºF (10 ºC to 52 ºC). For temperatures from 40 0F (5
0
C) up to 50 0F (10 0C), minimum penetrant dwell time shall be 2 times the value listed

5.7.2 Natural or artificial white light shall be used for examining indications. A
minimum light intensity of 100 fc (1000 lux) is required on the surface to
be examined to ensure adequate
5.7.3 sensitivity during the examination and evaluation of indications. The light
source, technique used, and light level verification is required to be
demonstrated one time, documented, and maintained on file.
5.7.4 Visible light meter shall be calibrated at least once a year or whenever the
meter has been repaired. If meters have not been in use for one year or
more, calibration shall be done before being used.

6.0 EVALUATION OF INDICATIONS

An indications of an imperfection may be larger than the imperfection that causes it; however,
the size of the indication is the basis for acceptance evaluation. Only indications with major
dimensions greater than 1/16” (1.5 mm) shall be considered relevant.

6.1 A linear indication is one having a length greater than three times the width.
6.2 A rounded indication is one of circular or elliptical shape with the length equal to or less
than three times the width.
6.3 Any questionable or doubtful indications shall be re-examined to determine whether or
not they are relevant.
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Liquid Dye Penetrant Examination Procedure

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7.0 ACCEPTANCE STANDARDS

These acceptance standards shall apply unless other more restrictive standards are specified
for specific materials or applications.
All surfaces to be examined shall be free of :
a. Relevant Linear indications;
b. Relevant Rounded Indications greater than 3/16 inches ( 5.0 mm ) ;
c. Four or more relevant rounded indications in a line separated by 1/16 inches (1.5 mm)
or less ( edge to edge ) ;

8.0 EXAMINATION OF REPAIRS

Unacceptable imperfections shall be repaired and re-examination made to assure removal or

reduction to an acceptable size by the same procedure use for the original examination.

9.0 POST EXAMINATION CLEANING

Post cleaning shall be conducted as soon as practical after Evaluation and Documentation
using a process that does not adversely affect the part.

10.0 DOCUMENTATION

Rejectable indications shall be recorded. As a minimum, the type of indications (linear or

rounded), location and extent (length or diameter or aligned) shall be recorded on PT. TIMAS‘s
examination report form for liquid penetrant examination on APPENDIX 1.

11.0 PERFORMANCE DEMONSTRATION

Performance demonstration, when required by the referencing Code Section, shall be

performed as per ASME Section V Article 1 Paragraph T 150 and shall be documented.
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Liquid Dye Penetrant Examination Procedure

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APPENDIX 1

PT. TIMAS SUPLINDO LIQUID PENETRANT EXAMINATION REPORT

Job/Contract No. : Work Order No. : Report No. :
Project : Drawing No. :
Location : Procedure No. : Rev. : ..
Customer :
Lighting Equipment :
Light Meter Type : S. N. : Light Intensity : Lux
Surface Condition : Welded Ground Flush Other ( )
Stage of Exam. : After welding After Hydrostatic Other ( )
Welding Process : GTAW SMAW Other ( )
Scope of Base Metal Back Chipping Weld Part
Examination Edge Prep. Repair Weld Other ( )
Water Was. Post Emulsifier Solvent Removable )
Penetrant SKL-SP1 Other ( ) Dwell Time : ……………… Minutes
o
Application By Brushing Other Temperature : C
Type of Developer .…………….. Dry Developer Aqueous Dev. Non Aqueous Dev.
Developing Time : ……………… Minutes Interpretation Time : ……
………..… Minutes
Type of Cleaner SKC-S Other ( ) Applicable Code :
Type of Penetrant Visible Fluorescent )
Part / Welding Thickness Judgement Type of Material Remark
Identification (mm) Accepted Repair Discontinuity

SKETCH (Identify Discontinuity Listed Above)

Examined By Reviewed/Witnessed By Authorized Inspector

__________________
NDE Level : ……. Date : ________________ Date : ________________
Date :
Form PT Rev. 1