COPY TO :

MARUTI VENDOR AUDIT- COUNTERMEASURE

REPORT
RECEIVING DATE CHECKED APPROVED

VENDOR ADVICS NORTH

NAME INDIA PVT. LTD.

PLANNING

PLANNING
VENDOR A346
CODE

TOTAL 0
AUDIT 16 - 17 May 2016
VERIFICATION RECEIVING DATE
DATE

VERIFICATION
AUDIT
CYLINDER ASSY
PART BRAKE MASTER
NAME
DE
AUDIT AD
YAD,YBA,YL-1,YL-7
TOTAL 0 PART NO. LIN
E
FO
R
SU
DEADLINE BM
FOR ISS
AUDIT POINT
SUBMISSIO IO
N OF PLAN N
OF
AC
TU
AL
RE
SU
SUB ITEM LT
ITEM NO. DESIRED IMPROVEMENT POINTS DETAIL OF IMPROVEMENT PLAN RESULT OF VERIFICATION
NO.

Micro level scedhule

We will update master APQP is to be made . Plus
Responsibility matrix for all APQP activities need to be established.
format.Further we have made macro level phase wise review to Partial
1 1.1 Certain activities like operator training are not evident on the APQP
APQP time line & Operator training will be be added. Check completed.
time plan.
covered in this. points for phase
review to be decided.

List of documents
We are inprocess of establishing ISO made but revsiion
Control list of documents not available. List need to be prepared and
certification & Control documents will be records and issaunce Partial
4 2.3 same needs to be updated whenever any revision taken place.
completed as per IMS certification time line records to completed.
Records of issue and scrap needs to be maintained.
chart. departments to be
maintained. .

F003-4 QA/MT Ver. 4

 SUB ITEM
ITEM NO. DESIRED IMPROVEMENT POINTS DETAIL OF IMPROVEMENT PLAN RESULT OF VERIFICATION
NO.

1) The Entire Training schedule is planned

for implementation in this financial year.
Presently training planning is not based on Training needs. Annual
2) The Life cycle of training programme is Rescheduling of
calendar is available but in actual trainings not being imparted on Partial
1.1 under construction and based on the trining incase of
technical & special topics. Only basic 5S, KYT etc trainings are completed.
recommendation of MSIL System Audit training is missed.
implemented.
Team. We will incorporate the points being
mentioned and identified during audit,
5

Evaulation
checkpoint should
Productivity releated check points also to
> Evaluation should also include productivity related checkpoints. include Qaulity Not done
be added in evaluation.
performance of
operator

Internal audit will be available as per IMS Internal Auditor

1. Internal QMS audits are not conducted till date. QMS internal audit
certification time line chart. training to be
6 1.1 activity should be planned & adhered. Not done
conducted as per
timeline.

1) Before taking spring from washing

Lot of dust and
Paint chips/ residuals were observed in the bin of piston booster cleaning is done.
contamination
9 1.1 spring. Application of paint on spring need to be reviewed to avoid Not done
observed in
such issues.
assembly hall

We are treating every operation as MARU

Maru A Process and Maru A operator not identified on the shopfloor. Maru A process/
A operation & complete assembly process
Operators awareness for Maru A characteristics need improvement. items and operators
14 1.2 is MARU A process, however we will give Not done
As Caulking operator Ms Nirmala was unaware of Maru A needs to be identified
further trainings to operators regarding
characteristics. on the shopfloor
MARU A charecteristic.

F003-4 QA/MT Ver. 4