R125 PROJECT, DAHEJ

(GUJRAT)
MECHANICAL STRENGTH CALCULATION OF MP CONDENSATE
FLASH VESSEL

DESIGN DATA
DESCRIPTION UNIT DATA REF.STD.
Operating Pressure Psi(G) 28.45
Design Pressure Psi(G) 85.34
Operating Temperature o
C 120
Design temperature o
C 200
OutSide Diameter(O.D) Inch 40 = 1016 mm
Straight Length(TL toTL) Inch 133.86 = 3400mm
Shell Material SA516 Gr 70N
Yield stress at the working metal temp(t) Psi 32633 ASME Section II Part D
Ultimate tensile stress at room temp.[R] Psi 70053 ASME Section II Part D
Radiography Full
Joint Efficiency(Shell/Head) 0.9 & 0.9
Type of Head 2:1 Ellipsoidal
Bracket Support 2 Nos.
SA516Gr70,SA106Gr B,
Material of Pressure part SA105 ASME Section II Part A
Support Material SA516 Gr 70
Design Code IBR
Position VERTICAL

`
Rev. No. Date Document No. Format Sheet
0 29.08.18 ALT-328-MCFV-MEC A4 2 OF 4

R125 PROJECT, DAHEJ

(GUJRAT)
MECHANICAL STRENGTH CALCULATION OF MP CONDENSATE
FLASH VESSEL

SHELL THICKNESS CALCULATION

Design pressure(P psi) = 85.34

Outside Diameter(D Inch) = 40.00

Efficiency factor (E) = 0.9 Regulation 366

Corrosion allowance (C.A) in inch = 0.12

(mm) = 3
yield point(0.2%proof stress) at the temperature t (Et psi) = 32633 ASME SEC II Part D

Minimum tensile strength at temp t (R psi) = 70053 ASME SEC II Part D

f =Et/1.5 (psi) = 21755 Regulation 271

f =R/2.7 (psi) = 25946 Regulation 271
Plate Tolerance(mm) = 0
Smaller of both f(maximum permissible stress) = 21755 Regulation 271

Maximum working pressure or design pressure(W.P) = 2fE(T-.03) Regulation 366

D + T - .03

So Minimum Required Thickness (T inch) = 0.117

(T mm) = 2.981
`
Nominal Thickness for Shell (mm) = T+C.A+Plate Tolerance
= 5.98
= 8

Adopted Thickness (mm) = 8

Rev. No. Date Document No. Format Sheet
0 29.08.18 ALT-328-MCFV-MEC A4 3 OF 4

P35 AND R125 PROJECT, DAHEJ

(GUJRAT)
MECHANICAL STRENGTH CALCULATION OF MP CONDENSATE
FLASH VESSEL

HEAD THICKNESS CALCULATION

Design pressure(P psi) = 85.34

Outside Diameter(D Inch) = 40.00

Actual diameter (O.D) of the opening in the head( d inch) = 4.50

Minimum thickness of head (Th min) = 0.32
Width of R.F Pad (Wp inch) = 1.16
Thickness of R.F Pad (Tp inch) = 0.39
Effective cross section of reinforcement (A inch ) 2
= 2xWpxTp
= 0.90
Imaginary diameter of the opening (d' inch) = (d) -(A / Th min)
= 1.67
( d' ) / √( DTh min) = 0.47
Depth Ratio (H/D) = 0.25
B1
Factor(K) = 1.1 Fig.23 D
Additive Thickness ( C ) inch = 0.030 Regulation 278
in mm = 0.75
Corrosion Allowance (C.A) in mm = 3
Head allowence ( thining allowence) mm = 1.2

yield point(0.2%proof stress) at the temperature t (Et psi) = 32633 ASME SEC II Part D

Minimum tensile strength at temp t (R psi) = 70053 ASME SEC II Part D

f =Et/1.5 (psi) = 21755 Regulation 271

f =R/2.7 (psi) = 25946 Regulation 271

Smaller of both f(maximum permissible stress) = 21755 Regulation 271

Maximum working pressure or design pressure(W.P) = 2f(T-C) Regulation 278

DK

So Minimum Required Thickness (T inch) = 0.12

(T mm) = 2.94

Nominal Thickness for Dish end (mm) = T+Head Allow.+C.A

= 7.14
 = 8

Adopted Thickness(mm) = 10
Rev. No. Date Document No. Format Sheet
0 29.08.18 ALT-328-MCFV-MEC A4 4 OF 4