High-Output Pig Manure Bio-organic Fertilizer Production Line

High-output pig manure bio-fertilizer production line is the professional organic fertilizer

processing plant provided by the world-class brand Zhengzhou Huaqiang Heavy Industry.

Here we take the pig manure as the raw materials to process the bio-organic fertilizer by

80,000 tons bio-organic fertilizer production line annual output.

Bio-fertilizers can not only increase crop production, but also improve the quality of

agricultural products and reduce the amount of chemical fertilizer, which plays an

important role in sustainable development of agriculture.

The

organic fertilizer from the livestock and poultry manure has the comprehensive nutrients,
low cost and high profits, wide and available raw materials.

The bio-organic fertilizer production line is a complete set of bio fertilizer production

process that uses fresh livestock and polutry manure as raw material and produces a series

of natural organic pig manure fertilizer through a series of processing. Processing organic

fertilizers needs two steps: fermentation process and granulation: Hydraulic type groove

turning machine, fertilizer crushers, horizontal mixer, new type organic fertilizer granulator,

rotary dryers, coolers, screens, packing machines, belt conveyors and other equipment. all

these equipments are meeting the demeands of environmental protection and low cost,

energy-saving, high output and high economy.

The advantages of pig manure:

1. Due to poor digestion of pigs for the feed, only 25% of the nutrients can be consumed,

while other 75% nutrients in the feed are excreted with the feces, so the pig manure

contains rich nutrient elements.

2. The main substance in pig manure organic fertilizer is organic matter. Pig manure

organic fertilizer increases organic matter content in soil.

3. Pig manure organic fertilizer not only adds organic matter, but also decomposes and

converts many organic substances into organic colloids through the action of

microorganisms, which greatly increases the adsorption surface of the soil and produces

many adhesive substances, which make the soil particles cemented and become stable. The

pellet structure improves soil water retention, fertilizer retention, and air permeability, as

well as the ability to regulate soil temperature.

4. Using the pig manure organic fertilizer can increase soil activity and biological

reproduction and transformation ability, improving soil absorption, buffering performance

and resistance performance.

The Process Of High-output Bio-organic Fertilizer Production Line From Pig Manure :

1.Compost of raw materials process

The fresh manure is not directly used, because it contains bacterial, planting seed, worm

eggs, it will harm the soil and plant, and only decomposed manure can be absorbed by the

crops. So the fermentation compost section is the essential part. Take organic pig manure

as the raw materials, and add propotional organic substances like vegetable waste, garden

debris, sawdust,and straw etc for better composting and fermentation. Put proportional

species, the fermentation is about one week, the fermentation temperature should be

controlled within 65 ℃, the manure compost has brown or dark brown color due to the

obvious increasing of ammonium nitrogen content, it smells of odors of compost but no

dung and has better absorption by crops after fermentation.

Notice：

Fully probiotics contain a large number of functional bacteria, which can accelerate the

decomposition of raw materials, improve the fermentation conversion rate, shorten the

fermentation time, improve the effect of fermentation, reduce or even eliminate the stench

problem in the process of fermentation, reducing environmental pollutions, and probiotics

can kill or inhibit the growth and breeding of pathogenic bacteria in the slurry and eggs.

2.Crushing process

Chain crusher is applied to the grinding the block in the production of organic fertilizer and

compound fertilizer. This machine use high-intensity wear resisting and cemented carbide

chain plate with synchronous speed. The fertilizerl chain crusher will crush the organic

manure thoroughly, and crushing size should meet the requirements for granulation.

3.Mixing process

This process is mainly used for the mixing of raw materials, vertical mixer is used to mix

fully the crushed materials for better granulation. It is not easy to stick to the material and

wear resistance. The colloidal-pin wheel reducer has the characteristics of compact

structure, convenient operation, uniform mixing, and convenient discharge and

transportation.
4.Granulating process

New type organic fertilizer granulator is used for granulate various organic materials after

fermentation. It breaks through the traditional organic material granulation technology.

And do not need to dry the raw materials. The materials can be granulated at 30%-40%

moisture content. The diameter of the finished product is generally between 0.3-5mm,

granulation rate is above 85%, and the size of the products can be adjusted by the mixture

quantity of material and the spindle speed.

It is especially suitable for the granulating light fine powder materials. The smaller size

material can get higher granulation rate and better quality products. The new type organic

fertilizer granulator utilize high speed rotary mechanical stirring force and the resulting

friction force to make the powdery material continuous mixing, granulating, balling, and

intensifying inside the machine, to achieve the granulation of materials.

5.Drying /cooling process

The drying process is an indispensable and important process in the process of fertilizer

production, which directly affects the output, quality and energy consumption. Because the

moisture content of the particles after granulation is generally between 15% ~ 20%,

because the fertilizer quality index of moisture content requires less than 14% , so it which

needs low temperature drying treatment with rotary dryer.

Drying fertilizer are transported by belt conveyor and feeding into the rotary cooler, the

cooling process mainly involves the use of wind fans to feed natural air into the cooler

through pipelines to cool the granules for the following rapid packing and storage.

6.Screening process

Granules were screened after cooling, and the large particles of materials are crushed were

transported into granulator with the sifted powder by the return belt for re-granulation,

and the finished products enter the coating machine and automatic packaging system for

packaging.

7.Automatic packing process

Granules packing machine is used for the quantitative packing of fertilizer granules. It

consists of automatic weighing and packing machine, conveyor, sealing machine and

feeder, high weighing accuracy, convenient operation. Packed fertilizer will be stored for

sale.

Organic Fertilizer is the food of plants and fertilization is an important way to ensure high

and stable yield of crops in agricultural production. bio- organic fertilizers usually contain

more than 45% organic matter, more than 2.5% nitrogen and more than 2% phosphorus,
they also contain various trace elements, they are not only good fertilizer sources, but also

excellent soil conditioner. we not only provide the bio-organic fertilizer processing plant,

but also provide modern design new type organic fertilizer production line and nissan 200

tons npk compound fertilizer production line with high-yield and energy-saving.

Here are the sucessful cases of fertilizer production line our clients from home and abroad:

Nissan 200 Tons of Organic Fertilizer Combination Granulation Production Line with

High-yields

The Details Display Of 50,000 Tons Compound Fertilizer Processing Plant- Rotary Drum

Granulation Production Line