CP155-2-E

Excellent High
Finished Wall Squareness

High efficient MEC end mill PR1025 (PR925) for stainless

Product Lineup Expansion (Micro grain carbide material)

● Standard shank and long shank product line expansion

● Corner radius lineup expansion
● JA Chipbreaker and KPD001 (PCD) for Aluminum new available

JA Chipbreaker for
Aluminum

Low resistance JS
Chipbreaker
 Product Expansion

●Standard shank, long shank line up expansion

●Corner radius lineup expansion

●JA Chipbreaker and KPD001 (PCD) for Aluminum new available

1.Grade Lineup (PVD Coated Insert)

For Steel For Stainless For Cast Iron

Micro grain carbide substrate

Work Material Carbon Steel・Alloy Steel Work Material Stainless Work Material Cast Iron
Finishing Roughing Finishing Roughing Finishing Roughing
Cutting Range Cutting Range Cutting Range

Classification P01 P10 P20 P30 Classification M01 M10 M20 M30 Classification K01 K10 K20 K30

Applicable Range Applicable Range Applicable Range

2.Chipbreaker Lineup
General JT Chipbreaker Low resistance JS JA Chipbreaker for
Chipbreaker Aluminum

20% Cutting Force

Reduction

3.Corner Radius Variation

Corner Radius Corner Radius(rε)

Description　　　 0.2 0.4 0.8 1.2 1.6 2.0 2.4 3.1 4.0

BDMT1103..ER-JT ● ● ● - - - - - -
BDMT11T3..ER-JT ● ● ● ● ● ● ● ● -
BDMT1704..ER-JT - ● ● ● ● ● ● ● ●
BDMT1103..ER-JS ● ● ● - - - - - -
BDMT11T3..ER-JS ● ● ● - - - - - -
BDMT1704..ER-JS - ● ● - - - - - -
BDMT11T3..FR ● ● - - - - - - -
BDMT1704..FR ● ● - - - - - - -
BDGT11T3..FR-JA ● ● ● - - - - - -
BDGT1704..FR-JA - ● ● - - ● - ● -


 Higher Rigidity & Durability

… Thicker Insert Seat & Larger Chip Pocket Radius

Thicker Insert Seat Larger Chip

Pocket Radius

Higher Body Durability

…High Hardness Silver Coating

Better Chip Evacuation

…Large Chip Pocket Air Hole (for Shanks of φ16mm and over)
& Specific Chipbreaker

High Strength & Long Tool Life

…PVD Coating

23°
Low Cutting Force & Sharp Cutting Performance

…High Rake Angle (A.R. Max.+23°)

● Smooth Surface of Shoulder Wall ● Low Cutting Force

Smoothly finished shoulder wall and high squareness at ■Cutting Force
shouldering with multipul passes 5000
ULTRA
HURRICANE
4000 ENDMILL

3000
Cutting Dia. 20mm / S50C

2000 Vc=100m/min
Cutting Dia. 20mm / S50C
Vc=120m/min 肩加工ap×ae=9×10mm
1000 fz=0.2mm/t
ap×ae=5×10mm
ｆz=0.1mm/t Dry
Dry(with compressed air) 0
Comp.A Comp.B Comp.C (Internal evaluation)

Cutting Force[N]
(Internal evaluation)

● Perfect 90° Shoulders ● High feed rates

■Work Surface Comparison ■Edge Strength
(Applicable number of the passes until insert breakage)

ULTRA HURRICANE ENDMILL

Comp.A Cutting Dia. 20mm / SCM440H

Vc=120m/min
˚ ap×ae=3×10mm
90 Comp.B
fz=0.3mm/t
Dry
Comp.C 1pass=100mm

13μm 18μm 29μm

50 100 150 (Internal evaluation)
ULTRA HURRICANE ENDMILL Comp.A Comp.B
No. of Passes

(Internal evaluation)


 ■Endmill
ØD +0
-0.2

Ød n7
ØD +0
-0.2

Ød n7
S
S
3 3
L
L
Fig.1

Ød n7
ØD +0
-0.2 ØD +0
-0.2 Fig.3

Ød n7
S
3 S
L 3
L
Fig.2
Fig.4

●Toolholder Dimension
Spare Parts
Dimension(mm) Rake Angle(°)
Clamp Screw Wrench Max.
No.of Coolant Applicable
Description Stock Shape Revolution
Insert A.R. Hole Insert
(min-1)
φD φd L ℓ S
(MAX)
R.R.
MEC 10-S10-11 ● 10 No Fig.1
10 17 +10° -24° 54,800
10-S16-11 ● 16 Yes Fig.2
12-S10-11 ● 10
No Fig.1
12-S12-11 ● 12 12 -21° BDMT1103 50,800
1 80 10 SB-2545TR DTM-8
12-S16-11 ● 16 Yes Fig.2 BDGT1103
20 +12°
13-S12-11 ● 13 49,200
12 No Fig.1
14-S12-11 ● -19°
14 47,700
14-S16-11 ● 16 Yes Fig.2
MEC 16-S12-11T ● 16 12 -14° No Fig.1 43,750
+18°
Standard Shank

17-S16-11T ● 2 17 23 43,500
100 -13°
18-S16-11T ● 18 +19° 43,000
16
19-S16-11T ● 19 42,000
-10°
20-S16-11T ● 20 +20° 41,000
26
21-S20-11T ● 21 110 -9° 40,300
22-S20-11T ● 3 22 BDMT11T3 39,600
20 10 SB-2555TRG DTM-8
24-S20-11T ● 24 +21° -10° Yes Fig.3 BDGT11T3 38,200
25-S20-11T ● 25 120 29 37,500
28-S25-11T ● 28 +22° 35,800
30-S25-11T ● 30 25 -9° 34,800
4 130 32
32-S25-11T ● 32 33,900
+23°
40-S32-11T ● 40 -8° 30,000
5 32 150 50
50-S32-11T ● 50 -7° 22,500
MEC 16-S16-11T ● 2 16 16 100 +18° -14° 43,750
Same Shank

30
20-S20-11T ● 20 20 110 +20° BDMT11T3 41,000
Size

3 10 -10° Yes Fig.4 SB-2555TRG DTM-8

25-S25-11T ● 25 25 120 32 +21° BDGT11T3 37,500
32-S32-11T ● 4 32 32 130 40 +23° -9° 33,900
MEC 20-S18-170-11T ● 18 170 30 Fig.3
20-S20-140-11T ● 20 140 +20° 41,000
60 Fig.4
20-S20-170-11T ● 20
170
22-S20-170-11T ● 22 30 -10° 39,600
Fig.3
25-S23-210-11T ● 23 210 32
+21°
Long Shank

25-S25-160-11T ● 25 160 37,500

60 Fig.4 BDMT11T3
25-S25-210-11T ● 2 25 10 Yes SB-2555TRG DTM-8
210 BDGT11T3
28-S25-210-11T ● 28 32 +22° 35,800
Fig.3
32-S30-250-11T ● 30 250 40
32-S32-200-11T ● 32 200 -9° 33,900
65 Fig.4
32-S32-250-11T ● +23°
32 250
35-S32-250-11T ● 35 40 32,600
Fig.3
40-S32-240-11T ● 40 240 65 -8° 30,000
MEC 25-S20-17 ● 2 25 20 120 36 +16° -11° 35,000
Standard

32-S25-17 ● 3 32 25 130 40 +17° 30,000

15.7 Yes Fig.3 SB-4070TRN DTM-15
40-S32-17 ● 40 -7° 25,000
4 32 150 50 +19°
50-S32-17 ● 50 17,000
MEC 25-S25-17 ● 2 25 25 120 36 +16° -11° 35,000
Same
Size

15.7 Yes Fig.4 SB-4070TRN DTM-15

32-S32-17 ● 3 32 32 130 40 +17° -7° 30,000
BDMT1704
MEC 25-S25-160-17 ● 160
25 60 Fig.4 BDGT1704 35,000
25-S25-210-17 ● 25 +16° -11°
210
28-S25-210-17 ● 28 36 Fig.3 32,500
Long

32-S32-200-17 ● 2 200 15.7 Yes SB-4070TRN DTM-15

32 65 Fig.4 30,000
32-S32-250-17 ● +17°
32 250 -7°
35-S32-250-17 ● 35 40 27,700
Fig.3
40-S32-240-17 ● 40 240 65 +19° 25,000
●：Standard Stock

■Maximum Revolution
When running the endmill and cutter at the maximum revolution, the insert or holder may be damaged by centrifugal force. For more details, see "Warning" on page 6.


■Face Mill
Ød Ød
b b

a
E

E
H

H
S

S
Ød2
Ød1 0° Ød1 0° 0°
ØD ØD

Fig.1 Fig.2

●Face Mill Dimension

Spare Parts
Dimension Rake Angle(°)
Clamp Screw Wrench
No. of Coolant Weight Max.
Description stock φ φｄ φｄ Shape Revolution
Insert A.R. Hole (Kg) (min-1)
φD H E a b S R.R.
ｄ 1 2 （MAX）

MEC 040R-11-5T-M ● 5 40 16 14 8.5 20 5.5 8.5 0.2 30,000

050R-11-5T-M ● 5 50 40 0.3 22,500
22 18 12 22 6.3 10.4
063R-11-6T-M ● 6 63 20,500
Fig.1 0.7
063R-11-6T ● 6 63 20,500
25.4 20 14 50 26 6 9.5 10 23° -7° Yes SB-2555TRG DTM-8
080R-11-7T ● 7 80 1.0 18,500
100R-11-9TN ● 9 100 31.75 26 17.6 32 8 12.7 1.8 17,000
125R-11-11T ● 11 125 38.1 56 63 15.9 2.7 15,000
- 47 10 Fig.2
160R-11-14T ● 14 160 50.8 70 19.1 4.4 13,900
MEC 040R-17-4T-M ● 4 40 16 14 8.5 20 5.5 8.5 0.3 25,000
050R-17-4T-M ● 4 50 40 0.4 17,000
22 18 12 22 6.3 10.4
063R-17-5T-M ● 5 63 14,500
Fig.1 0.6
063R-17-5T ● 5 63 14,500
25.4 20 14 50 26 6 9.5 15.7 19° -7° Yes SB-4070TRN DTM-15
080R-17-6T ● 6 80 1.0 12,000
100R-17-7TN ● 7 100 31.75 26 17.6 32 8 12.7 1.8 10,500
125R-17-9T ● 9 125 38.1 56 63 15.9 2.8 8,900
- 47 10 Fig.2
160R-17-12T ● 12 160 50.8 70 19.1 4.5 7,400
●：Standard Stock

■Maximum Revolution
When running the endmill and cutter at the maximum revolution, the insert or holder may be damaged by centrifugal force. For more details, see "Warning" on page 6.

(Table1)
●When using Center-through Air / Coolant /Mist
Arbor attachment Bolt
If Center Through air (Coolant, Mist) is used, please use appropriate arbor and clamp Holder Description Wrench
(Attachment)
with arbor bolt. (Table1)
MEC040R・・・・-M HH8×25H LW-5（Double width 5mm）
●MEC's surface finish when shouldering with multiple passes
In order to obtain smoothly finished shoulder wall with multiple passes keep less MEC050R・・・・-M
HH10×30H LW-6（Double width 6mm）
than 5.5mm MEC063R・・・・-M
for 11T3 type and also keep less than 9mm for 1704 type. MEC063R・・・・
HH12×35H LW-8（Double width 8mm）
MEC080R・・・・

MEC100R・・・・-N HH16×52H LW-12（Double width 12mm）

MEC125R・・・・ HF20×53H LW-14（Double width 14mm）

MEC160R・・・・ HF24×60H LW-17（Double width 17mm）

Wrench is not included. Purchase separately.

■ When using an insert with corner-radius 1.6mm or larger, additional processing may be necessary.
Apply additional processing to the body corner according to the chart. If corner-radius is 1.2mm, additional processing is not needed.

※Round- shaped additional processing is recommended.

Additional Processing Dimension (mm) When applying chamfer, do not cut away too much.
Insert Corner-R(rε)
to Body Corner
1.6 Additionally Insert with Large
R1.0 Body Corner Processed Corner-R(rε)
2.0
2.4 R1.2 Pre-processing Post-processing

3.1 R1.6
4.0 R2.5

 ●Applicable Insert
BDMT…ER-JT BDMT…ER-JS BDGT…FR-JA BDMT…FR
rε

rε

rε
Ød
W

Ød
Ød

W
Ød
W

W
(10˚) α α
α α

S
(10˚)
A T
(10°) (10°)
A A T A T
T

rε
β
β β
β

Carbon Steel .
Alloy Steel ★ ☆ Guidance of
usage choice
Die steel ★ ☆
★：Roughing/First
Stainless steel ☆ ★ 　　choice
☆：Roughing/
Grey cast Iron ★
　　Second choice
Ductile cast Iron ★ ■：Finishing/First
　　choice
Non ferrous Iron ★ ■
□：Finishing/
Heat resistance
part ★ 　　Second choice
(High hardness material is
Titanium Alloy ★ ■
applicable only under 45HRC)
Hardened
Material □

Dimension(mm) Angle(°) Cermet PVD Coated Carbide PCD

Applicable
Description
TN100M

Toolholder

KPD001
PR1025
(PR925)
PR830

PR905

GW25
A T φd W rε S α β

BDMT 110302ER-JT 0.2 ● ●

110304ER-JT 6.3 3.00 2.8 11.0 0.4 - 18° 15° ● ● MEC･･-…-11
110308ER-JT 0.8 ● ●
BDMT 11T302ER-JT 0.2 ● ●
11T304ER-JT 0.4 ● ●
11T308ER-JT 0.8 ● ●
11T312ER-JT 1.2 ● ● MEC･･-…-11T
6.7 3.80 2.8 11.0 - 18° 13°
11T316ER-JT 1.6 ● ● MEC…R-11
11T320ER-JT 2.0 ● ●
11T324ER-JT 2.4 ● ●
11T331ER-JT 3.1 ● ●
BDMT 170404ER-JT 0.4 ● ●
170408ER-JT 0.8 ● ●
170412ER-JT 1.2 ● ●
170416ER-JT 1.6 ● ● MEC･･-…-17
9.6 4.90 4.4 17.0 - 18° 13°
170420ER-JT 2.0 ● ● MEC…R-17
170424ER-JT 2.4 ● ●
170431ER-JT 3.1 ● ●
170440ER-JT 4.0 ● ●
BDMT 110302ER-JS 0.2 ● ●
110304ER-JS 6.3 3.00 2.8 11.0 0.4 - 18° 15° ● ● MEC･･-…-11
110308ER-JS 0.8 ● ●
BDMT 11T302ER-JS 0.2 ● ●
MEC･･-…11T
11T304ER-JS 6.7 3.80 2.8 11.0 0.4 - 18° 13° ● ●
MEC…R-11
11T308ER-JS 0.8 ● ●
BDMT 170404ER-JS 0.4 ● ● MEC･･-…-17
9.6 4.90 4.4 17.0 - 18° 13°
170408ER-JS 0.8 ● ● MEC…R-17
BDMT 11T302FR 0.2 ● MEC･･-…11T
6.7 3.80 2.8 11.0 3.6 18° 13°
11T304FR 0.4 ● MEC…R-11
BDMT 170402FR 0.2 ● MEC･･-…11T
9.6 4.90 4.4 17.0 4.4 18° 13°
170404FR 0.4 ● MEC…R-11
BDGT 11T302FR-JA 0.2 ●
MEC･･-…11T
11T304FR-JA 6.7 3.80 2.8 11.0 0.4 - 18° 13° ●
MEC…R-11
11T308FR-JA 0.8 ●
BDGT 170404FR-JA 0.4 ●
170408FR-JA 0.8 ● MEC･･-…-17
9.6 4.90 4.4 17.0 - 18° 13°
170420FR-JA 2.0 ● MEC…R-17
170431FR-JA 3.1 ○
※Chipbreaker Lineup: JT (general purpose), JS (low cutting force), JA (aluminum & non-ferrous) ●：Standard Stock
 ○：Check Availability
●Recommended Cutting Conditions
・JT Chipbreaker
Cutting Dia. φ10~φ18 Cutting Dia. φ20~φ160
〈MEC10~MEC18〉 〈MEC20~MEC40〉
〈MEC040R~MEC160R〉
Insert Grade Insert Grade
(Cutting Speed : m/min) (Cutting Speed : m/min)
Feed per tooth Feed per tooth
Work Material Work Material
(mm/t) PVD Coated (mm/t) PVD Coated
PR830 PR905 PR830 PR905
Stainless Steel 0.06～0.08～0.1 100〜180 — Stainless Steel 0.08～0.12～0.15 100〜180 —
Carbon Steel 0.06～0.1～0.15 120〜200 — Carbon Steel 0.08～0.15～0.25 120〜200 —
Alloy Steel 0.06～0.1～0.12 100〜180 — Alloy Steel 0.08～0.15～0.2 100〜180 —
Metal Mold Steel 0.06～0.08～0.1 80〜150 — Metal Mold Steel 0.08～0.12～0.2 80〜150 —
Gray Cast Iron 0.08～0.1～0.15 — 100〜180 Gray Cast Iron 0.08～0.18～0.25 — 100〜180
Ductile Iron 0.06～0.08～0.1 — 80〜120 Ductile Iron 0.8～0.15～0.2 — 80〜120

・JS Chipbreaker
Cutting Dia. φ10~φ18 Cutting Dia. φ20~φ160
〈MEC10~MEC18〉 〈MEC20~MEC40〉
〈MEC40R~MEC160R〉
Insert Grade Insert Grade
(Cutting Speed : m/min) (Cutting Speed : m/min)
Feed per tooth Feed per tooth
Work Material Work Material
(mm/t) PVD Coated (mm/t) PVD Coated
PR830 PR1025(PR925) PR830 PR1025(PR925)
Stainless Steel 0.06～0.08～0.1 100〜180 100〜180 Stainless Steel 0.08～0.1～0.12 100〜180 100〜180
Carbon Steel 0.06～0.1～0.12 120〜200 100〜150 Carbon Steel 0.08～0.15～0.18 120〜200 100〜150
Alloy Steel 0.06～0.08～0.1 100〜180 — Alloy Steel 0.08～0.12～0.15 100〜180 —
Metal Mold Steel 0.06～0.08～0.1 80〜150 — Metal Mold Steel 0.08～0.1～0.12 80〜150 —

・JA Chipbreaker
Insert Grade
(Cutting Speed : m/min)
Feed per tooth
Work Material
(mm/t) Carbide
GW25
Aluminum alloy(Si less 13%) 0.05～0.3 200〜800
Aluminum alloy(Si over 13%) 0.05～0.2 200〜300

・PCD
Insert Grade
(Cutting Speed : m/min)
Feed per tooth
Work Material
(mm/t) PVD
KPD001
Aluminum alloy(Si less 13%) 0.05～0.2 500〜1,500
Aluminum alloy(Si over 13%) 0.05～0.15 300〜1,000

To avoid the significant hazard to you, we ask for your cooperation in carefully observing the following guidelines.
Warning about Maximum Revolution indicated on the Product
1. If the tool is used over maximum recommended revolution the body of the tool may be broken by inserts and clamp screws which may Max. ISO 1940-1/8821
be dispersed by centrifugal force. Revolution
(min-1) （JIS B0905）

2. Machine within the recommended cutting conditions of the insert. ~20，000 G16

3. When using at higher revolution (over 10,000min ), refer to the table shown on the right to adjust the balance by combining MEC and
-1 ~30，000 G6.3
suitable arbor.
30，000~ G2.5


 ●Cutting Performance of ULTRA HURRICANE ENDMILL
①Cutting Edge Length 10mm (Standard/Same Size Shank) ②Cutting Edge Length 10mm (Long Shank)
Overhang Shape Overhang Shape
Cutting Cutting
Description Length Description Length
Dia. Dia.
A(mm) A(mm)

φ8 MEC10-S10-11 17 - φ20 MEC20-S20-140-11T 60 90

Long Shank
φ12 MEC12-S16-11 20 30
φ25 MEC25-S25-160-11T 60 100
φ16 MEC16-S16-11T 30 45 Long Shank

φ20 MEC20-S20-11T 30 45 φ32 MEC32-S32-200-11T 100 130

Long Shank
φ25 MEC25-S25-11T 32 48

A
φ40 MEC40-S32-240-11T 100 130
φ32 MEC32-S32-11T 40 60 Long Shank

〔Vc=120m/min, S50C〕 〔Vc=120m/min, S50C〕

■At Shouldering ■At Grooving ■At Shouldering ■At Grooving

Description Description
　(Cutting depth (ae)=half of cutting dia.) ■At Slant/Helical Milling 　(Cutting depth (ae)=half of cutting dia.) ■ At Slant/Helical Milling

ap(mm) ap(mm) ap(mm) ap(mm)

10 10 10 10

8 8 8 8

MEC10-S10-11 MEC20
D.O.C.

D.O.C.
6 6 6 6
D.O.C.

D.O.C.

4 4 -S20-140-11T 4 4

2 2 Long Shan 2 2

0 0 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t) Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm) ap(mm) ap(mm)

10 10 10 10

8 8 8 8

MEC25
D.O.C.

D.O.C.
6 6 6 6
D.O.C.
D.O.C.

MEC12-S16-11 4 4 -S25-160-11T 4 4

2 2 Long Shan 2 2

0 0 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t) Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm) ap(mm) ap(mm)

10 10 10 10

8 8 8 8

MEC32
D.O.C.
D.O.C.

6 6 6 6
D.O.C.

D.O.C.

MEC16-S16-11T 4 4 -S32-200-11T 4 4

2 2 Long Shan 2 2

0 0 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t) Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm) ap(mm) ap(mm)

10 10 10 10

8 8 8 8

MEC40
D.O.C.
D.O.C.

6 6 6 6
D.O.C.

D.O.C.

MEC20-S20-11T 4 4 -S32-240-11T 4 4

2 2 Long Shan 2 2

0 0 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t) Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm)
10 10

8 8

6 6
D.O.C.
D.O.C.

MEC25-S25-11T 4 4

2 2

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm)
10 10

8 8

6
D.O.C.

6
D.O.C.

MEC32-S32-11T 4 4

2 2

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)


③Cutting Edge Length 15.7mm 〔Vc=120m/min, S50C〕
Overhang
Cutting ■At Shouldering ■At Grooving
Description Length Description
Dia. 　(Cutting depth (ae)=half of cutting dia.) ■At Slant/Helical Milling
A(mm)

φ25 MEC25-S25-17 36 54 ap(mm) ap(mm)

20 20
φ32 MEC32-S32-17 40 60
16 16
φ40 MEC40-S32-17 50 75

D.O.C.

D.O.C.
12 12
MEC25-S25-17 8 8
φ25 MEC25-S25-160-17 60 100
Long Shank 4 4

0 0
φ32 MEC32-S32-200-17 100 130 0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Long Shank Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

φ40 MEC40-S32-240-17 100 130

Long Shank ap(mm) ap(mm)
20 20

　Shape 　 D.O.C. 16 16

D.O.C.
12 12
MEC32-S32-17 8 8

4 4

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm)
20 20

16 16
D.O.C.

D.O.C.
12 12
MEC40-S32-17 8 8

4 4

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm)
20 20

16 16

MEC25
D.O.C.

D.O.C.

12 12
-S25-160-17 8 8
Long Shan
4 4

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm)
20 20
16 16

MEC32
D.O.C.

12
D.O.C.

12
-S32-200-17 8 8
Long Shan 4 4

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm)
20 20

16 16

MEC40
D.O.C.

12
D.O.C.

12
-S32-240-17 8 8
Long Shan 4 4

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)


 ●Cutting Performance of ULTRA HURRICANE FACEMILL
Cutting Edge Length 10mm 〔Vc=120m/min, S50C〕
Overhang
Cutting ■At Shouldering ■At Grooving
Description Length Description
Dia. 　(Cutting depth (ae)=half of cutting dia.) ■At Slant/Helical Milling
A(mm)
ap(mm) ap(mm)
φ40 MEC040R-11-5T-M 115 10 10

8
φ50 MEC050R-11-5T-M 100 8

D.O.C.

D.O.C.
6 6
MEC040R
MEC063R-11-6T
φ63 95 -11-5T-M 4 4

2
MEC063R-11-6T-M 2

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
φ80 MEC080R-11-7T 95 Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)
ap(mm) ap(mm)
φ100 MEC100R-11-9TN 10 10
MEC050R 8
φ125 MEC125R-11-11T 108 8
-11-5T-M

D.O.C.
D.O.C.

6 6
φ160 MEC160R-11-14T
〜

4 4
MEC100R
　Shape 2 2
-11-9TN 0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

ap(mm) ap(mm)
10 10
A

8 8
MEC125R
D.O.C.

D.O.C.
6 6
-11-11T
MEC160R 4 4

-11-14T 2 2

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)

Cutting Edge Length 15.7mm 〔Vc=120m/min, S50C〕

Overhang
Cutting ■At Shouldering
Description Length Description ■At Slotting
Dia. 　(Cutting depth (ae)=half of cutting dia.)
A(mm)
ap(mm) ap(mm)
φ40 MEC040R-17-4T-M 115 20 20

16 16
φ50 MEC050R-17-4T-M 100
D.O.C.

D.O.C.

12 12
MEC040R
MEC063R-17-5T
φ63 95 -17-4T-M 8 8

4 4
MEC063R-17-5T-M
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
φ80 MEC080R-17-6T 95 Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)
ap(mm) ap(mm)
φ100 MEC100R-17-7TN 20 20

16 16
φ125 MEC125R-17-9T 108
D.O.C.

D.O.C.

12 12
MEC050R
φ160 MEC160R-17-12T -17-4T-M 8 8

4 4
　Shape
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)
ap(mm) ap(mm)
20 20

MEC063R
A

16 16
-17-5T（-M）
D.O.C.

D.O.C.

12 12
〜

8 8
MEC100R 4 4
-17-7TN
0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)
ap(mm) ap(mm)
20 20

16 16
MEC125R
D.O.C.

12
D.O.C.

12
-17-9T
8 8
MEC160R
-17-12T 4 4

0 0
0.05 0.1 0.15 0.2 0.05 0.1 0.15 0.2
Feed per tooth fz(mm/t) Feed per tooth fz(mm/t)


●Note for Slant Milling, Helical Milling and Vertical Milling
Slant Milling・Helical Milling Vertical Milling
● Ramping Angle should be Under α°
● For plunge depth per revolution when helical milling, see the
cutting performance data of each tool.
Use compressed air during machining.

Cutting Dia. Applicable Insert Max.Ramping Angle(α°) Cutting Dia. Applicable Insert Max.W.O.C.(ae)
φ16,φ18 3°
φ20 5° φ16 BDMT11T3 type
1.5mm
φ18 BDGT11T3 type
φ22,φ25 BDMT11T3 type 2.5°
φ28〜φ32 BDGT11T3 type 1.5°
φ20
φ40 0.7° BDMT11T3 type
5mm
〜

φ50 over Not recommended BDGT11T3 type

φ160
φ25 8°
φ32 BDMT1704 type 5° φ25
BDMT1704 type
8mm
〜

φ40 BDGT1704 type 2.5° BDGT1704 type

φ160
φ50 over Not recommended
BDMT1103 inserts are not recommended for Slant Milling or Helical Milling. BDMT1103 inserts are not recommended for Vertical Milling.

●Case Studies
RC55
SS400
(Prehardened Tool Steel)

・Test Piece
・Plate
(54〜56HRC)
・Vc=88m/min
・Vc=50m/min
(n=1400min-1)
(n=800min-1)
・ap=5mm×2 Pass
・ap×ae=2×14mm
・fz=0.12mm/t
・fz=0.125mm/t
00
(Vf=500mm/min)
(Vf=300mm/min)
・Dry
・Dry 18
・MEC20-S20-11T
・MEC20-S20-11T
・3teeth
・3teeth
・BDMT11T308ER-JT
・BDMT11T308ER-JT
10

(PR830)
(PR830)

MEC Metal Removal Volume=71.3cm3(continuable) MEC 23 pcs/edge

Competitor A Metal Removal Volume=2.9cm3(Chipping) Competitor B 10~11 pcs/edge

・Comp. A(φ25:2 teeth) caused chipping after 10 minutes machining with the ・MEC doubled Competitor B's tool life under the same machining conditions.
conditions of Vc=40m/min, fz=0.075mm/t, apxae=2×3mm, and it was noisy.
Also, higher feed rate was not possible, because it would cause breakage.
・MEC maintained a good edge condition even after 10 minutes and was still
available for further machining.

(Evaluation from the user) (Evaluation from the user)

10
●Case Studies
DAC10
SUS304 220
90 40 90 (Hot Tool Steel)

・mold

78
30
・Plate
・Vc=125m/min ・Vc=130m/min φ50

100
40
(n=1600min-1) (n=1040min-1)

58
・ap=9.0mm ・ap×ae=(~3 )×(~5) 68
4

30
(depends on machined part）
・fz=0.1mm/t ・fz=0.18mm/t
(Vf=320mm/min) Cutting Part(4places) (Vf=936mm/min)
・Dry

40
・Dry (with air)
・MEC25-S25-17 ・MEC40-S32-11T
・2 teeth ・5 teeth 58
68
・BDMT170408ER-JT

9
・BDMT11T308ER-JT
(PR830) (PR830)

MEC 4pcs/edge or over MEC 2 Hours (Less Wear/Can Continue)

Competitor C Under 1pc/edge Competitor D 2 Hours (Cracking/Cannot Continue)

・MEC tool life was better than Competitor D. MEC's wear was less and able to
・Competitor C showed higher cutting forces and caused cracking to the cutting
machine further.
edge. MEC produced 4 pcs/edge without cracking.
・Competitor mill had 6 teeth and its table feed rate was 936mm/min. (fz=0.15mm/t)

(Evaluation from the user) (Evaluation from the user)

SCM420 Inconel

・Knuckle Steering ・Turbine Part

・Vc=150m/min Machined portion ・Vc=15m/min
(n=1,200min-1) （n=120min-1）
・ap=0.5~5mm (Corner Machining) ・ap=0.5mm
・fz=0.1mm/t ・fz=0.08mm/t
(Vf=478mm/min) （Vf=38mm/min） Machined portion

・Dry ・Wet
・MEC40-S32-17 ・MEC040R-17-4T-M
・4 teeth ・4 teeth
・BDMT170408ER-JT ・BDMT170408ER-JS
(PR830) PR1025（PR925)

MEC 150pcs/edge MEC 9pcs/edge

Competitor E 40pcs/edge Competitor F Less than 1pc / edge

・MEC surface finish was better than the Competitor endmill E and the tool life ・Competitor F was not able to successfully machine one piece, but the MEC
was over 300% longer. produced 9 pieces with good surface finishes.

(Evaluation from the user) (Evaluation from the user)