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Keywords: Thermodynamic analysis methods, based on an exergy metric, have been developed to improve system efficiency
Exergy of traditional heat driven systems such as ground based power plants and aircraft propulsion systems. However, in
Thermodynamics more recent years interest in the topic has broadened to include applying these second law methods to the field of
Multi disciplinary optimisation
aerodynamics and complete aerospace vehicles. Work to date is based on highly simplified structures, but such a
method could be shown to have benefit to the highly conservative and risk averse commercial aerospace sector.
This review justifies how thermodynamic exergy analysis has the potential to facilitate a breakthrough in the
optimization of aerospace vehicles based on a system of energy systems, through studying the exergy-based
multidisciplinary design of future flight vehicles.
* Corresponding author.
E-mail addresses: d.hayes@cranfield.ac.uk (D. Hayes), m.m.lone@cranfield.ac.uk (M. Lone), j.f.whidborne@cranfield.ac.uk (J.F. Whidborne), jose.camberos@us.af.mil (J. Camberos),
etienne.coetzee@airbus.com (E. Coetzee).
http://dx.doi.org/10.1016/j.paerosci.2017.07.004
Received 31 March 2017; Received in revised form 17 July 2017; Accepted 19 July 2017
Available online 5 August 2017
0376-0421/© 2017 Elsevier Ltd. All rights reserved.
D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
applied in the future of aerospace systems and the impediments to systematic analysis of loss where system wide consequences of design
adoption in Section 8 and 9. trades can be evaluated. This premise led to the development of gener-
alized models for vehicle thermodynamic loss management by Roth and
2. Design and analysis of commercial aerospace systems Mavris [94], where differential loss models can be built of all aircraft
sub-systems (Fig. 2), and the sources of work can be modelled against the
Traditional development splits the aircraft into various disciplines, vehicle losses under a unifying metric.
examples being propulsion, aerodynamics and structures. Each of these The question still remains though, of what unifying metric should be
aim to individually optimise discipline specific performance metrics, used in these loss models? The two universal properties proposed from
which are then non-dimensionalised using contrasting methods to pro- thermodynamics are energy from the first law of thermodynamics and
vide a comparison to other disciplines of an aircraft, as seen in the Bre- entropy from the second law of thermodynamics. Both energy and en-
guet Range Equation. Jupp [60] and Lee [61] cite the use of the Breguet tropy are recognised as important in all natural processes including
Range Equation [10], where the product of three non-dimensionalised physics-based machines. Thus, using either of these metrics would pro-
relationships, the propulsion efficiency1 ðηp Þ, the aerodynamic effi- vide the sought after integrated approach, as all aircraft systems operate
ciency2 ðηa Þ and the structural efficiency3 ðηs Þ, are optimised to maximise using energy from a common fuel source and will generate entropy
the aircraft range ðRÞ as through their inefficiencies.
Any system design evolution works on the theory of allowing energy
v∞ 1 L W 1 to transfer through a sub system more easily, by minimising the entropy
R¼ ln (1)
g cT |{z}
D W 0 production. Throughout the history of thermodynamics, the focus has
|{z} |fflfflffl{zfflfflffl}
ηp ηa ηs been on heat engines and power generation technology with the aim to
reducing the gap between actual operation and operation in the revers-
In traditional design, and as a consequence of practicalities and dif- ible cycle.
ficulties in designing complex aerospace systems, there has been a his- Current applications of thermodynamic analysis go well beyond
torical segregation of component and sub-system design and analysis. power generation to near enough any system, with emphasis placed on
This methodology has proved successful for conventional swept wing identifying the mechanisms and system components that are responsible
aircraft configurations, as the sub-system disciplines are only loosely for thermodynamic losses (irreversibilities), through entropy generation.
integrated with one another. In addition, as a fallout of practicalities and With this understanding, and the knowledge of the theoretical ideal
work share in designing aerospace systems, there is a historical segre- operating conditions in a given environment, the concept of available
gation of component and sub-system design and analysis. This means work became the focus of academic study for thermodynamic optimisa-
disciplines have individually developed performance, loss metrics and tion, establishing the theoretical performance limit and maximum
optimization at sub-system level and are not clearly linked to the overall achievable efficiency of any system and process.
system performance metric or objective. So, when bought together to Thermodynamics is often misinterpreted in aeronautics as only being
form the top level aircraft, as shown in Fig. 1a, it can be argued that even- relevant to heat driven propulsion systems. However, given thermody-
though the system is optimised to a degree possible in terms of some namics is the study of energy content and transfer, and all systems and
system-level traditional performance metric as the interactions between processes use energy in some form, thermodynamic analysis provides a
these sub-systems has not been optimised the top level system will thus holistic approach to aircraft optimisation, suitable for all disciplines.
not be optimal. Recall the four laws of thermodynamics [33]:
From a systems engineer's perspective, their role at top level system
design is to make trades between competing disciplines and sources of 0. Zeroth Law If two bodies are in thermal equilibrium with a third body,
loss to arrive at a vehicle design with the least possible cost4. Thus the they are also in thermal equilibrium with each other
systems engineer has a need for a loss accounting method that enables 1. First Law Energy can be neither created of destroyed during a process;
it can only change forms (principle of conservation of energy)
1
2. Second Law It is impossible for any device that operates on a cycle to
Function of thrust specific fuel consumption (cT ).
2
Function of aircraft Lift (L) and total Drag (D).
receive heat from a single reservoir and produce a net amount of work
3
Function of initial aircraft weight (W 1 ) and final post fuel burn weight (W 0 ). (Kelvin-Planck statement)
4
Typically in-flight fuel burn for a commercial aircraft.
74
D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
Fig. 2. Typical contributors used in loss management model construction [94]. Fig. 3. Sign convention for heat, work and mass transfer into a system [17].
75
D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
process is an ideal case, as all real processes have irreversibilities, be it 3.3.1. Exergy
friction, expansion of gas, chemical reaction, diffusion of gases etc. Exergy can be viewed as an extension of Gibbs and Helmholtz Free
Clausius' second law of thermodynamics, states that real processes are Energy where the available energy is not dependent on whether or not it
irreversible and proceed only in one particular sense. The directionality is an isothermal, isobaric or isochoric process, however it is dependent on
of a process can be defined in terms of the positive entropy generation, the unconstrained environment in which it resides. Ayres [15] highlights
Sgen as a function of the systems pre, S1 , and post, S2 , entropy state, and the similarity and difference of exergy to these two forms of free en-
that generated through heat transfer, Q, at a given temperature, T ergy, as:
as a measure of the total energy of a system, the sum of the internal The environment in which a system resides is more commonly known
energy (U) and the product of pressure (p) and volume (V ). The Gibbs as a reference state, which is defined by thermodynamic variables of
Free Energy (G) is a theoretical value that defines the maximum work reference temperature (T0 ), reference pressure (P0 ) and reference
that can be obtained from a closed system undergoing a reversible, chemical potential of species ‘k’ (μk0 ). In practice an environment is
isothermal (constant temperature) and isobaric (constant pres- defined by the baseline levels of any value, be it a temperature, pressure,
sure) process velocity, chemical composition, altitude etc. However whilst all are
required for exergy analysis the temperature is the most important as
G ¼ U þ pV TS (7)
thermal energy transferred via heat is the least available form of energy,
|fflfflfflfflfflffl{zfflfflfflfflfflffl} |{z}
First Law Second Law and the transfer associated with entropy generation.
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D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
for consistency with the rest of this body of work we shall view physical In practice kinetic and potential exergy are both perfect forms of
exergy as: exergy, in that they can be completely converted to work, given a null
reference state.
Exph ¼ ExU þ ExT þ ExV þ ExC (9)
With the sub-exergies being defined as: 4.2.4. Chemical exergy
The chemical exergy is defined as the maximum amount of work
Thermal exergy (ExU ) obtainable by taking a system reversibly to the same chemical compo-
– Internal exergy (closed system) sition as the environment, with environmental temperature and pressure
– Enthalpy exergy (open system) conditions. Camberos [31] formulates a mass derived chemical exergy
Kinetic Exergy (ExT ) (equal to the mole derived function) as given by
– Mechanical (objects in motion) X
n
– Radiant (electromagnetic) ExC ¼ yi μi1 μi0 (14)
– Sound i
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D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
environnement temperature and entropy change. The principle of the Availability. For the coffee cup thought experiment the energy
increase of entropy is stated by Stodola as [102]: quality can be seen as the absolute inverse of the Carnot efficiency (ε)
an expression for the maximum amount of work that can be taken
“The sum of the entropies of all the bodies taking part in any [real] process
from the coffee cup as a function of the coffee temperature, T1 , and
whatever is at the end of the process greater than at its beginning”
the room environment temperature, T0 (shown graphically in Fig. 4).
The relationship stating entropy in terms of exergy destruction is
1 T1 T0
important, as a value is generated in Joules, which allows losses due to Energy Quality ¼ ¼
entropy generation to be more easily understood. This is defined formally ε T1
as the Guoy-Stodola theorem for exergy destruction (Exdes ∝Sgen )
Exdes ¼ T0 Sgen (16) An interesting implication is that the exergy of a very cold body far
exceeds its low energy content as heat is taken from the environment.
Defined by Stodola [102] as: Thus, the amount of available work is high, as work is done on the
body.
“For irreversible processes of any nature (also chemical), the useful work
Optimal Efficiency. If we take internal combustion engines as an
suffers a reduction equal to the product of the resulting increase of entropy
example, the standard first law efficiency of such an engine is usually
in all the bodies taking part in the process and the temperature of the heat-
around 20% [15]. This first law efficiency (ηI ) can be calculated as
abstracting reservoir, that is, the environment.”
Wout Win
Bejan [17] proposes the name Entropy Generation Minimisation (EGM) ηI ¼
for the process of multi-disciplinary optimisation using the exergy and Qhot
exergy destruction metric. Unlike the first law range maximisation
analysis in the Breguet equation (equation (1)) exergy analysis and EGM
The idealized (Carnot) process provides us with the tools to provide a
are minimisation methods for exergy destruction and total exergy use.
more accurate obtainable efficiency. A reversible process never oc-
However it is worth noting a finite amount of friction (or some other
curs in nature, but can still be used in thought experiments to provide
entropy generation) is generally required for systems to operate.
a theoretical upper limit for the performance of a device, through a
Consider ice skating in an ideal frictionless world, without friction with
second law efficiency which informs how well the process could ever
the ice there would be no way of propelling forward, thus no movement
do compared to the reversible cycle efficiency (ηReversible )
would happen.
ðηI ÞIrreversible
5. Performance assessment ηII ¼
ηReversible
The second law therefore provides additional insight to the first law 6. Applying exergy analysis to aerospace systems
analysis, in the following areas:
Exergy analysis results can be obtained by simply understanding how
Feasibility. The second law states a system moves to become more the components and their interactions are connected. Detailed informa-
disordered and that entropy, a measure of disorder, can only ever tion on the performance of a sub-system is not typically required, making
increase in a real system, thus can only be positive when energy is it a useful tool from the preliminary design phase and through produc-
transferred between a hot to a cool source. This is an important tion. Exergy analysis provides “a consistent framework within which losses
distinction, because the first law does not distinguish between heat can be compared within machines, between machines of different types for the
and work transfer [19]. same job and with perfection in the form of the completely reversible ma-
Irreversibility. The wastes or losses can be quantified by entropy
chine” [34].
generation. The increasing entropy in a system marks the approach to Thus it is achievable to formulate a set of vehicle design requirements
thermodynamic equilibrium, which marks the point of maximum
stated in terms of the total energy use of the system, as an alternative
entropy.
Fig. 4. Energy Quality as a function of its temperature, modified from Ref. [15].
78
D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
view to that of discipline specific optimisation (see Fig. 1b). All systems
∂ ! !
over the flight mission can therefore be modelled in terms of the fuel Q_ W_ s W_ shear Wother ¼ ∫ eρdV þ ∫ ðe þ pvÞρ V d A (17)
energy used and exergy destruction losses. One of the convenient prop- ∂t CV CS
erties of exergy analysis is that exergy is easier interpreted than entropy,
as exergy has the same units as energy (Joules), and as such in an eco- as previously given in equation (2) and an exergy based second
nomic analysis (also referred to as thermoeconomics in texts [18,83,84]) law method
as a monetary value can be assigned to the loss of exergy in terms of
T0 dVCV ! ! dExCV
energy cost, based on the cost of fuel per Joule for example. Then a ∫ 1 δQ_ W_ P0 þ ∫ ψρ V d A Ex_des ¼
simple comparison of every system can be made under the metric of CS Tk dt CS dt
exergy destruction in terms of fuel use. (18)
All real world processes are irreversible. Auditing a design with the
entropy approach will highlight where available energy is being used for the exergy transfer in an open system as in equation (15).
throughout the system, showing areas of unavoidable irreversibilities Three main conclusions are drawn from this comparison, which
such as combustion losses as well as those irreversibilities with avoidable shows the advantages of the second law approach over the traditional
waste, as to direct the designers attention to those areas. The second law first law methods [39]
approach is focused on identifying irreversibilities where entropy is
produced with the aim to optimize the structure as to minimize this Second Law analysis provides physical limits on performance that the
production. Some common examples of system generic irreversibilities first law analysis does not
are given as: Smith [99] First law energy analysis yields operating conditions that are not
feasible, thus cannot exist. In the body of work, 40% of the results
Mixing objects or fluids obtained from the first law analysis were not feasible.
Heat transfer (through a finite temperature difference) The exergy destruction focus provides a consistent accounting for all
Friction as a result of relative motion of objects or fluids forms of losses regardless of point of origin
Chemical reactions
Inelastic deformation of solids These examples have shown exergy analysis to be an excellent tool for
Electric resistance optimising individual sub systems, however the true potential of exergy
Drag (vortex and parasitic) analysis in the integration of the different technical discipline, under a
Sudden compressions such as shock waves complete system of energy systems [30]. Optimization based on mini-
mum exergy destruction, presents a Multi-Disciplinary Optimisation
The significance of exergy analysis research is shown by Giurgiutiu technique required for the analysis of aerospace vehicles in terms of the
[52] who cites Moorhouse and his collaborators at the Air Force Research efficient use of on-board energy [30]. This style of analysis could be done
Laboratory (AFRL) studies into exergy-based multidisciplinary design as at any stage of design on high or low fidelity models where the whole
one of eight fundamental research projects for future flight structures. system is modelled and mapped over the entire mission profile and all
One of critical outputs from Moorhouse's work is the suggestion of locations of exergy destruction highlighted.
changing the “analysis/design paradigm from energy-based to exergy-based
(specifically, minimum exergy destruction). This shift in methodology is even 6.1. Research institutions focusing on exergy
more critical in exploratory research and development where previous expe-
rience may not be available to provide guidance” [39]. Hence, leading to the From 2001 to 2009, the Air Force Office of Scientific Research funded
conclusion that the exergy-based conceptual framework enables the research with the task; exergy based methods for aerospace vehicle design
design of truly energy-efficient, integrated systems, subject to [52]. Camberos and Moorhouse have summarised much of this US
constraints. Department of Defense funded research in Exergy Analysis and Design
Periannan [79–81] applied exergy-based analysis and optimization Optimization for Aerospace Vehicles and Systems [31]. The international
methods to the synthesis/design and operation of aircraft systems to research community applying exergy analysis to aerospace systems ap-
show the advantages of such a method over first law methods. This was pears to be quite small, with Camberos and Moorhouse being involved
done by comparing different objective functions to the same design; (and leading) any US based research through various institutions
minimizing take-off gross weight, maximizing thrust efficiency, maxi- including University of Dayton, Virginia Polytechnic Institute, Clemson
mization of thermodynamic effectiveness, and minimizing exergy University and Missouri University of Science and Technology, all of
destruction. Periannan showed that: which have sizeable research groups working on exergy analysis. How-
“As long as the constraint space is the same, an energy-based objective ever there is plenty of interest in the topic outside of the US, with ONERA
produces the same optimum as that of the exergy-based objective provided in France [11–14], Anadolu University in Turkey [43,101,105], Cana-
that they are equivalent forms of the same thing, for example, fuel con- dian National Research Council [82], University of Sao Paulo in Brazil
sumption” [79] [35,36,50,51], Cranfield University [57,58] and Bath University [23] in
UK to name just a few.
When this analysis was extended beyond propulsion and Environ-
mental Control System (ECS) to include the aerodynamics (by definition 7. Exergy analysis application to propulsion systems
not an energy system in the traditional sense), Periannan showed the
equivalence between the energy and exergy objectives no longer holds. Thermodynamic methods, such as exergy analysis, can provide a
The need for a common currency points generally to the need for exergy means for accounting for resources and wastes in a systematic uniform
as the basis for both analysis and optimization [80]. way. However application of these methods have been limited in appli-
Doty [39,41,40] takes a similar comparison exercise, in this case a cation mainly to design optimisation of classical thermodynamics-based
complex turbo-jet engine is simplified into interacting thermodynamic disciplines, thus have not seen much usage in other areas. Early exergy
systems; the combustor as the energy source, the diffuser for energy analyses were focused on extracting the maximum exergy from a hot
transfer and the turbine for energy conversion. The paper aims to gaseous stream which is discharged into the environment, as in an
compare the same system process from an energy based first aircraft engine [18]. One of the reasons exergy research has focused
law method heavily on thermodynamic dominant propulsion systems is the viewpoint
79
D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
that in comparison to exergy destroyed due to propulsion, all other forms irreversibility. This substantially reduces the complexity of analyzing and
of irreversibility are essentially negligible, thus focus for reduction comparing losses in aero engines. In particular, the analysis sheds new light
through optimisation is on the engine [91]. on how the intercooled recuperated engine establishes its performance
From an exergy perspective, conventional turbofan engines convert benefits … As part of analyzing the computational results it has become
chemical exergy into mechanical and electrical exergy foror use by other evident that exergy analysis is also quite rewarding when a comparative
aircraft systems. At the beginning of a flight the source of exergy for analysis of different engine architectures is carried out.” [56]
current passenger aircraft is defined by the quantity of fuel and the
An area exergy analysis may prove highly beneficial is in providing
chemical exergy contained within. Chemical exergy arises when there is
evidence for the integration of electric engines, an area of research
a disequilibrium between the resource and environment leading to a
gaining increasing focus for future aircraft. Schmitz [96] initially shows
chemical potential. This could be a potential created by a concentration
the shortcomings of traditional analysis methods, and then demonstrates
gradient of species freely available in the environment, such as oxygen,
how the unified figures of merit provided by exergy are useful in allowing
carbon dioxide and methane, or exergy arises from a non-environmental
for consistent comparisons between electric and conventional engines.
species, fuels typically fall into this category. In both scenarios work can
Schmitz's work is concluded with a detailed comparison between a
be extracted as the resource and environment are bought into chemical
conventional turbofan, a parallel-hybrid turbofan, a novel
equilibrium.
integrated-hybrid turbofan concept, and an entirely electrical fan
Applying exergy analysis to aerospace systems is not a novel concept,
concept [96].
with work dating back to the 1970s. The dominant field of interest in
One should be mindful that individual sub-systems (such propulsion)
publications was applied to steady state propulsion systems, a clear
optimised separately to the complete system are unlikely to be an opti-
extension to the previous applications of exergy to thermodynamic sys-
mised system as different sub-systems will have adverse effects on each
tems such as power stations. Examples of this work can be found in
other. So whilst use of exergy methods has been used for propulsion sub
Sciubba [97], Glansdorff [53], Bauer [16], Maltry [65], Clarke & Horlock
system optimisation, unless the integration of these to the complete
[34], Lewis [63], Li & Qiu [64], all of which undertook early optimisa-
system an optimised result will not be achieved. Justification for this top
tion analysis of aeronautic propulsive systems. This area is still under
level systems approach can be seen from the analyses and optimisation of
development today, with huge potential for improvement in efficiency of
hypersonic vehicles (ramjet and scramjet) through exergy analysis by
aircraft engines.
Brilliant [27], Markell [66,67] and Tang [104]. What this work showed is
“In time, the engines of nature acquire configurations that flow more that to fully realise the benefits of exergy analysis we must extend past
easily, and this means that they evolve toward less entropy generation, and just modelling the propulsion system to include the full system being
more production of motive power per unit of useful energy (exergy) used.” mapped for its exergy uses, including application to the airframe and its
[21] losses through irreversibilities, providing a more holistic approach to the
design process [96].
More recent approaches to applying exergy principles to the optimi-
sation of propulsion systems, include Dincer [37], Clarke [34], Marley
8. Aerodynamic and structural optimisation using exergy
[68] and Ehyaei [43] in turbojet engines and Doty [41], Roth [93,92,95]
and Riggins [85,88,86] in turbofan engines for commercial aircraft.
Concepts such as heat and work transfer are easily read across to
Noticing the lack of diversity in exergy analysis application beyond
aircraft systems such as propulsion systems or environmental control
turbojet and turbofan, Gr€ onstedt [56] included other potential future
systems (ECS), however it is less clear how the second law analysis is used
engines, using an assumed future 2050 optimised turbofan configuration
on purely aerodynamic systems. Exergy is transferred throughout the
as the baseline. Gr€
onstedt performed an exergy analysis on an (futuristic)
system including the airframe, but what needs to be identified are how
open rotor engine from Chalmers University, an intercooled recuperated
the aerodynamics uses and converts exergy and the causes of entropy
engine and an engine working with a pulse detonation combustion core,
generation/exergy destruction. Taking a crude view of an airframe it has
which are the three alternative configurations he saw as the future of
two primary purposes; (a) the structure to house the payload and (b) the
aircraft propulsion (see Fig. 5). Whilst Gr€
onstedt showed the alternatives
aerodynamics to convert forward thrust to lift. It is common to take a
proposed provided a valid alternative to the turbofan configuration from
force-based approach to the aircraft where the lift opposes the weight,
an exergy perspective, what is more interesting are the conclusions on the
and the drag opposed the thrust, giving the generalised coefficients
use of the exergy metric, which were:
L
“A striking strength of the analysis is that it establishes a common currency CL ¼ 1 (19)
for comparing losses originating from very different physical sources of 2
γPM 2A
Fig. 5. Chalmers University concepts, open rotor (left), pulse detonation core (right) [56].
80
D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
which is used to calculate the entropy in the flow over the airframe sub-
system aerodynamics (AFS-A) of a Boeing 747-200, cruising at Mach
8.1. The Oswatitsch expression for drag as an integral of entropy flow 0.855. Modelling both inviscid and viscous flow, Alabi concluded that for
the inviscid solver minimal artificial entropy is produced, and that the
Early work in gas dynamics created the framework for deriving the majority of entropy generation is due to turbulence, as the viscous
entropy production through drag, notably from Oswatitsch. Oswatitsch dissipation term in the entropy equation dominates compared to the heat
[75] stated that drag was simply a generation of entropy, and thus the transfer term. Examples of the output entropy generation are given in
generation rate of such entropy would be the rate of exergy destruction. Fig. 6. Alabi validated this work using Prandtl-Glauret airfoil theory for a
“The power required to move a body immersed in a fluid with the constant lumped parameter model [5,6].
velocity u∞ is equal to the temperature of the approach flow times the flow Focusing on the Blended Wing Body NASA N3-X configuration, Arntz
of entropy through an area which includes all entropy changes caused by [11–13], showed the same conclusion as Alabi in that viscous dissipation
the body” [75] dominates entropy generation in drag. Arntz's work also investigated the
exergy analysis of a blended wing boundary layer ingestion (BLI) system,
In this case no useful work is done, u∞ W corresponds to the lost en- and identified components of recoverable exergy in the wake/jet of the
ergy and the increase of the entropy flow represents the increase of en- aircraft that could be recovered using BLI methods. This goes against the
tropy per unit time of the whole system [75], as Oswatisch theory where all drag is lost energy and thus destroyed exergy.
Using a FORTRAN Reynolds-averaged Navier Stokes flow solution,
Ex_ ¼ v∞ W ¼ T∞ ∫ ðs s∞ Þρwn df ¼ T∞ ∫ sρwn df (22) Arntz [14] computed the entropy generation around the NASA Common
Note that in the case of formation flight work is extracted from the Research Model (CRM) configuration travelling at transonic speed, thus
drag of aircraft, so Oswatitsch above assumption may not be valid for as well as the parasitic and vortex drag components of entropy genera-
multiple aircraft, unless the aircraft group are considered a closed system tion, Arntz was able to show the entropy generated in shock waves.
and analyse the total entropy generated due to drag. Oswatitsch's state- Replicating and extending the work of Arntz at ONERA [14] McGuire
ment is related to the Guoy-Stodola thermodynamic theorem (see [69] used the NASA Common Research Model (CRM) to calculate the
equation (16)) which states that the decrease of useful work of a thermal entropy and exergy destruction in the induced, parasitic and wave drag,
machine is equal to the entropy change of the system times the sur- calculating the power loss (exergy destruction rate) for the CRM cruising
rounding temperature. at transonic speeds. Some examples of the results from McGuire are given
Paulus [77] included the dead state velocity term as a method to in Fig. 7.
account for the variable environment parameters in exergy mapping as Memon [70] provides a more detailed study for the exergy destruc-
tion in vortex drag, through experiments in a water tunnel at Institute of
! ! ! ! Aerospace Systems, focusing on the exergy distribution in the vortex for a
Ex_ ¼ F V V 0 ¼ ðT DÞ V V 0 (23)
variable angle of attack. When considering aerodynamics in energy
as well as continuing the work to develop an exergy definition for lift. An terms, the point of minimum exergy state would be assumed to corre-
interesting application of Oswatitsch's integral of entropy flow was that spond to the maximum lift-to-drag ratio angle of attack. What Memon
of Greene [55], who showed through exergy methods that the ideal lift showed in that this is not the case, and that it is related to where the
distribution for minimum induced drag is a parabolic shape and not the wing-tip vortex changes from a wakelike to jetlike vortex. Thus Memon
widely credited elliptical shape. Greene did this using the method as concludes that “the exergy method holds promise as a metric for the
outlined by Oswatitsch [75], however his use of this method has been improvement of aircraft performance through the reduction of lift-induced
disputed and thus the result put into question [47,89]. [drag]” [70].
Entropy generation or exergy destruction due to aircraft aero- Hayes [58] compared the use of implicit (the Breguet Range Equa-
dynamics are typically over shadowed by the exergy destruction within tion) and second law explicit energy (Exergy Analysis) analysis methods
the propulsion system. This does not however mean there is no purpose for the incorporation of span extended technologies into future aircraft
to optimise aircraft aerodynamics, as it may be the case reducing exergy configurations. Hayes showed exergy analysis leads to a methodology
destruction due to drag is more cost effective than reducing total engine that can support the design of the complete vehicle as a system of systems
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D. Hayes et al. Progress in Aerospace Sciences 93 (2017) 73–94
Fig. 6. Entropy generation around the B747-200 aircraft and wing locations 14% (upper) and 28% (lower) [6].
in a common mathematical framework. A critical part of this is the coefficients to local variable dimensions, as seen in the Breguet equation
development of a decomposition strategy where all the subsystem com- (equation (1)) with the aerodynamic, propulsion and structure non-
ponents can be optimized to a system-level common metric. Critically, it dimensionalised factors. However, such a method cannot account for
was shown that both the Breguet and the Exergy method provide the essential differences between the aerodynamic, propulsion and struc-
same output from the benefit analysis when comparing different in-flight tural, and the magnitude of sensitivities can mislead the direction of
morphing mechanisms under each methodology. This can be seen in optimization. Riggins [31] summarised this thought as
Fig. 8 where the analysis shows for an aspect ratio of 12.6 assuming the
“In current Multi-Disciplinary Optimisation and Analysis efforts, the
mass increase is less than 17% from the baseline 9.4 aspect ratio, an
various components and subsystems are still generally evaluated or ana-
improvement of 11.5% can be made in the range which is equivalent to a
lysed in terms of their traditional and unique loss and performance metrics
reduction of up to 5% of the total source exergy (fuel) use. In addition,
… the characteristic, property, or quantity being used as the metric for loss
the exergy method provides a more detailed analysis method which al-
minimization at all levels of system, sub-system, and component design/
lows energy losses to be compared to any of the aircraft's subsystems.
evaluation should be the same as or at least explicitly related to the system-
level performance objective itself”
9. Multi-disciplinary optimisation using the exergy metric
There is no end point with the evolution of aerospace vehicles where
Multi-disciplinary integrated design is where we consider the system one would say we have a perfect design, but what exergy offers is a tool to
as the complete collection of sub-systems interacting with one another be used to highlight areas of designs that waste useful energy and thus
and the optimisation of this system. As previously commented, this could be improved to as near optimisation as feasible, summarised by
removes the issues with designing sub-systems in isolation where a sub- Bejan as:
optimal design is usually the outcome.
Conventional Multi-Disciplinary Optimisation uses normalized “Thermodynamic optimisation (or entropy generation minimisation)
brings the design as closely as permissible to the theoretical limit” [20]
Fig. 7. Entropy generation due to vortex, parasitic and wave drag [69].
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Fig. 8. Comparison of the exergy and Breguet results for folding wing tips of an aspect ratio 12.6 aircraft [58].
Camberos defines some of the key advantages of the exergy true evaluate the thermodynamic improvements made due to the second law
common currency objective function for MDO as: implementation.
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diagram, where the exergy source (typically fuel) is mapped throughout and use throughout the system, to the point of total exergy destruction. A
the flight mission to highlight areas of exergy destruction. The same widely published and referenced body of work detailing an application
exergy flow as in Fig. 10 can be shown for an A340 as an entropy flow complete aircraft exergy analysis is the morphing wing optimisation of a
diagram in Fig. 11 (equivalent to Fig. 9) and a Grassmann diagram in future advanced air to air fighter (AAF)
Fig. 12, where the horizontal arrow represents the flow of exergy, and the [26,28,66,71,72,78–84,99,100,106]. This is an example of a widely
vertical arrows represent entropy production or exergy destroyed applied application of exergy analysis where it is coupled with large-scale
through various energy conversion processes, such as combustion, the optimisation of a system, the principles of which are the same as dis-
Environmental Control System (ECS) and in the generation of drag [39]. cussed in previous sections.
The initial study into the AAF by Von Spakovsky [106] simplified the
9.2. Full vehicle exergy analysis AAF into two sub-systems, the propulsion and airframe. The aim of the
study, based on the DARPA morphing aircraft structures programme, was
Complete aircraft optimisation is the process of performing an exergy to perform optimisation studies on the AAF airframe at different flight
analysis over the complete flight profile and assessing the exergy flow phases where the wing sweep, length, root chord length and tip chord
length were the parameters to be optimised. An empirical exergy analysis
was undertaken on these different configurations by Butt [28] with fuel
consumption as the comparable output. A standard fixed wing fighter jet
was also included for comparison. The model does not include actual
morphing technologies, just the geometries they would create. Therefore
to account for the additional components Butt [28] applies fuel and wing
weight penalties as shown in Fig. 13.
The conclusion to this work was that if the morphing technology had
a weight and fuel usage that lay in the shaded region of Fig. 13 the
morphing wing provided a benefit in terms of total fuel consumption, as
derived from an exergy perspective.
This work was extended by another masters student of Von Spakov-
sky, Smith [99], who took the same model of the AAF propulsion and
airframe, but increased the complexity by including other exergy using
devices such as the ECS, fuel loop system, vapour compression loop
system, electrical systems, central hydraulics systems, oil loop system and
flight control systems.
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Fig. 12. Grassmann diagram for the exergy flow through an aircraft, highlighting irreversibility locations.
exergy analysis, commenting that the second law approach showed thrust during transient manoeuvres, through two analysis on a full
which optimisations were actually feasible (the concept of building aircraft and engine in different control volumes as seen in Fig. 14.
directionality into the method). Riggins' [87] work on hypersonics is also documented in Camberos'
The conclusions made by Doty [38] regarding the optimisation of textbook [31], where Riggins discusses how exergy analysis and opti-
integrated systems, echo those of Riggins [89,90] who performed inte- misation provides significant advances in aerospace vehicle design,
grated system exergy analysis mainly on hypersonic vehicles. Riggins was especially of hypersonic flight, where there is a demand for a thorough
also involved with the work of Marley [68] who took a lumped parameter and systematic integration of all sub-systems. In this work, Riggins
model of a single-spool turbojet engine. The work highlighted under compared the output of two entropy based optimisation routines for the
what conditions the steady exergy analysis methods can be applied to the vehicle against a known set of design variables that yielded a maximum
transient operation of a turbojet engine. Marley [68] concluded that vehicle performance. The two entropy based method were (1) inclusive
steady exergy analysis calculated engine thrust does track the actual of the vehicle only availability and (2) included (1) but with the far field
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Fig. 14. Control volume definition for Marley study into entropy generation regions [68].
wake entropy generation. Riggins showed using a simple academic which the system operates, exergy analysis broadens this to any transfer
example (Fig. 15) that for hypersonic vehicles the wake entropy gener- of heat or work being dependent on the environment. In such a way,
ation can be three to five times larger than entropy generation associated when exergy analysis is extended for use in aerospace applications it is
with the vehicle itself (see Fig. 16), thus the far-field volume must always evident that the external environment should be far from constant
be included in analysis. through the mission profile. The thermodynamic variables of tempera-
ture and pressure will significantly vary at sea level when compared to
11. Mapping exergy over the variable flight envelope aircraft cruising altitude.
The reference state difficulty associated with aerospace exergy anal-
Ground based systems, such as power stations, which are typical ysis has been studied by both Dincer [37] and Berg [22–24].
subjects of exergy analysis have a relatively consistent external envi- At a more fundamental level, Sciubba [97] states in relation to
ronment, so can be assumed to have a constant reference state. The chemical exergy selecting a set of reference substances and determining their
majority of exergy analysis applied to aerospace vehicles makes the same average concentration in the earths crust. These reference substances are the
assumption, whether this be a ground based propulsion system or basis for the calculation of the exergy of the individual chemicals. The problem
assuming the complete vehicle operates only in the dominant cruise of how to identify a convenient ”average composition” of the lito- hydro- and
phase of flight. It is accepted that the maximum thrust obtainable from lower atmosphere was debated. Small differences in the reference elements
combustion is dependent on the composition of the environment in produce substantial differences in the exergy values for most practical metals
and fuels. At present, in practice all exergy calculations are based on the
reference environment published by Szargut [103]
Gandolfi [50] mapped a complete flight mission of a commercial
Fig. 15. Global control volume showing constituent vehicle, freestream, and wake control
volumes by Riggins [87]. Fig. 16. Detailed breakdown of instantaneous exergy losses at beginning of mission [87].
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Fig. 17. Distribution of losses as a percentage of exergy in different phases of flight as stated by Gandolfi [50].
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Fig. 19. Variance of fuel chemical exergy with environment temperature [58].
turbofan development as well as new concepts of open rotor engines and 12.2. Why an energetics based approach is applicable?
hybrid turbofan-electric propulsion as seen in the conceptual Airbus E-
Thrust aircraft. Future aerodynamic efficiencies move away from the These revolutionary concepts need to be designed with no prior flight
conventional swept aircraft configuration to High Aspect Ratio Wing experience, thus requiring a more rigorous analytical process to supple-
(HARW) [25] (Fig. 22) and Prandtl box wing aircraft [32] to reduce ment the lack of in-service performance information. This leads to the
vortex drag, blended wing body concepts to minimise aircraft surface need for a methodology that can support design of the complete vehicle
area and thus parasitic drag and also laminar flow wing technology seen as a system of sub-systems in a common mathematical framework [30].
in the BLADE (Breakthrough Laminar Aircraft Demonstrator in Europe) The Breguet method (equation (1)) has proved adequate for current
project [60]. practice where sub-systems are designed independently of the top level
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Fig. 22. Airbus E-thrust concept (left) and NASA SUGAR volt (right).
system, thus the propulsion, aerodynamic and structural efficiencies can Not only do the two technologies require different system configurations
all be optimised separately. However, as commercial aircraft become with a battery storage requirement for electric propulsion (a mass that
more integrated vehicles, similar to what we see in military and hyper- unlike jet fuel is not burnt off during flight), but the technologies have no
sonic design today, performance optimisation needs to be considered at common design metric.
the top level, in order to account for the interactions between competing
engineering disciplines, as failure to do so either places operating limits 12.3. The slow adoption of exergy analysis
on systems or cost large sums of money to correct.
The Breguet equation does not provide a systematic way to trade Since the first use of the term available work by Gibbs [15], areas
performance metrics across disciplines. Hence, in order to facilitate where exergy analysis has seen wide adoption are those processes
highly integrated configurations, a new method of analysing the per- dominated by thermodynamics, such as heat engines and power gener-
formance of an aircraft is required that allows inefficiencies in processes ation technology (internal combustion gas engines, steam power cycles,
to be tracked across the whole system and the development of a gas turbine cycles and renewable energy cycles), heat exchanges and heat
decomposition strategy where all the components can be optimized to a networking, air conditioning systems, cryogenics and chemical pro-
system-level common metric. Such a holistic approach would treat all cesses. Direct references for these are not given as beyond the scope of
systems and interactions under one universal property that quantifies this paper, but a comprehensive review of these technologies is provided
performance. by Sciubba [97] and Ayres [15].
As an example, the performance benefit of a battery driven electric Much of the work in the aerospace sector on exergy analysis is sub-
engine is difficult to assess against the conventional fuel driven turbofan. system specific, focused in the propulsion community, given the
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traditional thermodynamic nature of the system, and as such read across ratios for newer aircraft, primarily due to the increase in size and also the
from earlier uses of exergy analysis. However in the aerospace commu- improvements of the lift the drag ratio.
nity, outside of propulsion, there has been a slow adoption of thermo- The reason why morphing has not seen full-scale application in
dynamic optimisation and the exergy method [97]. aerospace is not just due to the conservative design approach of the in-
Ayres [15] gives the reason for the slow adoption of exergy being due dustry, but that changing the aerodynamic profile of a wing requires
to confusion and misunderstanding associated with thermodynamics, some form of actuation system, which must be powered and adds weight
which essentially is generated due to many of the variables not being to the aircraft. Thus, any performance benefit morphing provides must
physical variables people can measure, including entropy, enthalpy, in- outweigh the penalty due to additional weight and power. However,
ternal energy, heat, Gibbs free energy and exergy, whilst these are there is an absence of unifying metric that allows accurate comparison of
mathematically proven within the theory, they cannot be physically the wide range of performance characteristics and different morphing
visualised. Noting the difficulty in explaining the concept of exergy, technologies.
Zabihian [107] presented a paper purely focused on how to comprehend Also, consider a morphing device that significantly changes the
the concept of exergy and teach it to students, focusing on a more global aspect ratio of the wing. In current research the wing is treated as a rigid
understanding of the methodology rather than to just one application as body [100], and the benefits of drag reduction are compared to the
many authors focus. losses in morphing the wing to this position. However, the aeroelastic
Edwards [42] argues the adoption of exergy methods has been slow in properties of the wing have also been significantly altered. Whilst
the field of combustion as exergies are approximately equal to the affecting aircraft flight dynamics this also impacts structural dynamics
respective lower heating values, thus providing little benefit in real including wing damping. Furthermore, any twist in the wing changes
calculations. the lift distribution, all of which has to be considered under a sin-
A further obstacle is a consistent definition of exergy, which is gle metric.
exacerbated by the fact different authors have used various terms to However, for a next generation HARW aircraft there are two major
refer to exergy and the term exergy for slight different purposes. issues, firstly longer wings means a larger wing root bending moment
Sciubba [97] and Ayres [15] provide examples of this including; under gust loading and secondly airports can only accommodate a
available energy, Arbeitsf€ahigkeit (translated from German as working limited wing span, a limit HARW aircraft will exceed. To counter the
capacity), exergie (German), availability, available work, available issues raised here, morphing wing may allow some form of Load
useful work, useful energy, distinguishability and essergy (an abbrevi- Alleviation Devices (LAF) on the HARW to lower the wing root
ation of essence of energy). Sciubba [97] states the accepted terminol- bending moment, and also allow wing folding at airports to accom-
ogy is now exergy (with a few American authors still using the term modate gate restrictions, such as with the Boeing 777X. Designs of
availability). Justified by the definition of such work being based on such devices again need to be considered under a single optimisation
energy meaning internal work, from the Greek en and ergon, and then metric. It is therefore the authors opinion that exergy analysis and
changing the prefix to the Greek ex suggesting external application EGM may provide a capability that allows the realisation of this type
to work. of aircraft.
Working with an exergy metric would also require significant change
to the design practice, as typically aircraft sub-systems are optimised for 12.5. Future work in exergy based aircraft design
their individual requirements to the optimal operating conditions, irre-
spective to the top level optimisation and efficiency of the complete The majority of exergy studies focus on steady-state performance
system. A critical part of implementing an exergy based approach is the analysis and adopt simplified models for flight dynamics and morph-
development of a decomposition strategy where all the subsystem com- ing, and estimate the exergetic cost of such devices in global perfor-
ponents can be optimized to a system-level common metric. This would mance terms such as weight and fuel burn penalties. As a result, the
be no easy task, as major sub-systems of aircraft are designed by different future direction for the development of exergy is the definition,
companies and incorporated at a higher level, such as the Airbus and calculation and analysis of dynamic exergy for flexible aircraft; where
engine suppliers relationship. the effects of variables such as wing flexibility on stored strain energy
and consequently exergy destruction will be explicitly studied.
12.4. Case study - next generation aircraft - high aspect ratio morphing Developing a method for selecting the appropriate reference state will
wing be another area of interest. The selection of a reference state is straight
forward for steady-state analysis, however, in a dynamic scenario the
To conclude the paper, below is a case study looking at how exergy exergetic content of the atmosphere over the course of a time-domain
analysis could be used for high aspect ratio morphing wing aircraft, simulation must be considered to accurately account for a varying
aiming to trigger the readers mind with possible applications of such reference frame.
a method. One of the common themes throughout the review is the fact that
The majority of the Flightpath 2050 [45] carbon reduction targets the work has been completed within the academic community on
are assumed to occur due to additional technologies [3], a term which highly simplified examples. This is useful for proving the theoretical
refers to technologies to be incorporated into aerospace systems that foundation of exergy analysis, but unless the method can be proven for
are not currently present and thus can't be improved from a base state. more complex real world systems it is unlikely to be adopted into
One such technology being considered is that of a morphing wing, industry. Numerous studies have been conducted into optimisation of
where wing geometry is substantially changed in order to improve specific aircraft sub-systems with exergy, such as the Environmental
aircraft performance by either expanding the flight envelope or Control System (ECS), propulsion and wing/aerofoil geometry. The
replacing conventional control devices for improved aircraft control. concept of complete aircraft mapping has been attempted by a few
In effect it aims to allow real time vehicle adaptation, enabling optimal authors to show exergy destruction variation over different stages of
performance over this wider flight envelope. Morphing has been the aircraft flight.
subject of numerous studies over the past years, however an in-flight
morphing device on an operational commercial aircraft is yet to 13. Conclusions
be seen.
Morphing wing has been receiving more attention in recent years, due This review has discussed the previous applications of exergy analysis
to the develop of next generation High Aspect Ratio Wing (HARW) in the aerospace sector, focusing primarily on commercial application.
commercial aircraft. As shown in Fig. 23 the trend is for higher aspect The limitations have been derived and discussed along with the potential
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