Far RGG 1708 Nokia PDF

Sanmina-SCI PLANT 444
FAILURE ANALYSIS REPORT
FAR REFERENCE NUMBER: FAR-RGG-1708-NOKIA
DATA GENERALS
DATE: JANUARY 26, 2017
MADE BY: ROBERTO GÓMEZ
PROJECT: NOKIA CHASIS
ASSY P/N: KB82-0018-10-02
SERIAL NUMBER: 6S164390722
CHASSIS SERIAL NUMBER AT FAIL: NS164662197
DATE CON AND BATCH: 35 16 893 3701
DESCRIPTION PCBSA, 12 SLOT BACKPLANE, 40G - NELCO 400
SUPPLIER SANMINA
FAILURE DESCRIPTION: Link test 2751 failed at a 2nd time at 10G speed (after CPM/SFM
pair switched slots), but passed at 6G speed.
INTRODUCTION
Debug technicians have informed about unit with several Links failures in Functional test.
Assemblied serial numbers on:

Backplane Combo
6S164390722 NS164662197
***********************************************************************
Test Run Report
Sequence File Name: c:\Helios\tests\Functional_Test\3HE07654AAAA\SRx_Shelf_FT.seq
Sequence File Version: 1.0.0.146
Socket_Batch_ID: 7X50_FT_0049-20161122-034027-0
Station ID: 7X50_FT_0049
Test Socket Index: 0
Date: martes, 22 de noviembre de 2016
Time: 03:41:28 a.m.
Operator: 160121105711169
Execution Time: 252.09 minutes
Test Run Result: Failed
NS164662197 (UUT - 3HE00183CAAH05): Failed
***********************************************************************
Test_with_Both_SFMs: Failed
***********************************************************************
3G / 10G Link Test: Failed
ru te 2751: Failed at 10G but Passed at 6G: Failed
Link test 2751 failed a 2nd time at 10G speed (after CPM/SFM pair switched
slots), but passed at 6G speed
This unit fails consistently on links:
Link 1A/18 (Schip/If=10/37 sfm=2 )

Link 1A/21 (Schip/If= 0/42 sfm=1 )
SOP-8-16185-444 REV. B Pag. 1 de 4

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Below are show some detailed extracts of the LOG fail.
.
Verifying IOM links...
Link 1A/18 (Schip/If=10/37 sfm=2 ) 10.3125G plane=11 oper=Up TxU=5717939739 RxU=2342000073
Errors (0/2000): PldCRC=1
Far end counts: 2342000074 5717939739
Far end errors: PldCRC=1
slot 01, schip/if=10/37: errors within limits
Link 1A/21 (Schip/If= 0/42 sfm=1 ) 10.3125G plane=32 oper=Up TxU=5299523097 RxU=5406694245
Errors (0/361cb526): HdrCRC=6 PldCRC=17
Far end counts: 5406694260 5299523097
slot 01, schip/if=0/42: FAILED -- ERRORS EXCEED THRESHOLD -- SFM-A
Errors (0/12025448): HdrCRC=1 PldCRC=7
Far end counts: 5303140007 5641181866
Far end counts: 4301209338 4378444266
Far end counts: 4566095126 4096549975
ERROR: Link Failure Detected
Failed slot(s) : 1
Verifying CPM links...
Link 11A/7 (Schip/If= 0/32 sfm=1 ) 10.3125G plane= 0 oper=Up TxU=1452644398 RxU=1452644382
Errors (8000000002/3f3fffff): HdrCRC=16 PldCRC=86
Far end counts: 712248103 712248102
Verifying known marginal link: 2/40
Far end counts: 834867143 630955553
Far end counts: 284462394 284462394
Far end counts: 149035697 149035697
Far end counts: 1343136164 1343136164
Errors (4/ff3fb9f): HdrCRC=3 PldCRC=42
Far end counts: 428188361 428188361
slot 11, schip/if=12/33: FAILED -- ERRORS EXCEED THRESHOLD -- SFM-B
Far end counts: 1317492878 1317492878
Failed slot(s) : 11
Checking Pchip CRC errors...
Warning! 11 Pchip CRC errors found.
.End 2751 - CPM/IOM Traffic Soak : FAIL
==========================================================================
GOOD: 000 ERRS: 001 INTR: 000 NPRE: 000 NA: 000 LOOP: 001 SECS: 1851
(START COM FLUSH)

Last fail: CPM/IOM Traffic Soak
==========================================================================
diag(SFM*)11 ú>
(END COM FLUSH)
tag -e
diag(SFM*)11 Enter> Tag[max len=149]:

Test 2751 Run 1, 10G, FAILED
diag(SFM*)11 >
tag -e

Powering OFF PEQs
SOP-8-16185-444 REV. B Pag. 2 de 4


Errors (0/200000): HdrCRC=1
Far end counts: 1790649264 5623391238
Errors (200/a0708): PldCRC=8
Far end counts: 5006470506 5120357105
Far end counts: 7670458539 2935607652
Far end counts: 4984049030 5542919251
Far end counts: 8447602442 4540246113
Far end counts: 4434835461 5589624048
Far end counts: 1373952643 3804915173
Far end errors: HdrCRC=1 PldCRC=2 Disc=1
No Link Failures Detected
Errors (40000840/3dfdfdff): HdrCRC=8 PldCRC=74
Far end counts: 688132280 688132279
Far end counts: 831529311 635404417
Errors (0/1c00800): HdrCRC=1 PldCRC=3
Far end counts: 287517713 287517713
Far end counts: 128977138 128977138
Errors (400000/3fddffee): HdrCRC=8 PldCRC=50
Far end counts: 415749221 415749221
slot 11, schip/if=12/33: FAILED -- ERRORS EXCEED THRESHOLD -- SFM-B
Far end counts: 1315620124 1315620124
Warning! 6 Pchip CRC errors found.
.End 2751 - CPM/IOM Traffic Soak : FAIL
==========================================================================
Last fail: CPM/IOM Traffic Soak
==========================================================================
diag(SFM*)11 >
tag -e

Test 2751 Run 2, 10G, FAILED
diag(SFM*)11 >
speed auto l=1
************************************************
* IMPORTANT *
************************************************
Chassis Fabric speed changed to 6.25G.
Please power cycle for the new speed to take effect.
diag(SFM*)11 >
tag -e

Powering OFF PEQs
(Continued on next page)
SOP-8-16185-444 REV. B Pag. 3 de 4

.
.End 2751 - CPM/IOM Traffic Soak : PASS
==========================================================================
Last test: CPM/IOM Traffic Soak
==========================================================================
diag(SFM*)11 >
tag -e

Test 2751 Run 3, 10G, PASSED
diag(SFM*)11 >
Note that after the first fail the test is executed another time after swap the CPM/SFM5
boards. If the test fails again the sequence restarts but now at 6G.
In this case the unit fails two times and pass at 6G.
ANALYSIS/PROCEDURE/RESULTS
• First of all, It were performed visual inspection looking for assembly errors,
inspecting for issues on KGUs connectors, looking for dust or other strange
elements. No issues were found.
• The entire load of KGUs were changed and the test sequence was executed
again and the fails are persistent.
• The unit was disassembled an inspected looking for damage on connectors and
surfaces, impedance on the pins related to failed links was checked. No issues
were found.
• Using a microscope, visual inspection was performed to find back drills
inconsistencies like out of center perforations and/or barrels remains (“stubs”)
that can behave as antennas and may cause interference.
• The board was entirely inspected, in just few cases rests of dust was detected,
no more issues were found.
CONCLUSION
• The test fails only at 10 G test and pass at 6G

• Tests sequence repeats the test by the swap of PCM/SFM5 boards
• Test was repeated using other KGU set and fails
• There´s look like no back drill issues are present on the backplane.
• No impedance or short circuit problems were found
• There is no other kind of issues related to the KGUs
This is a problem PCB manufacturing, so we suggest that this material should be

validated on first by our backplanes supplier and this must make the research itself to
request a validation to his PCB provider.
SOP-8-16185-444 REV. B Pag. 4 de 4


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Sanmina-SCI PLANT 444

FAILURE ANALYSIS REPORT

FAR REFERENCE NUMBER: FAR-RGG-1708-NOKIA

Assemblied serial numbers on:

This unit fails consistently on links:

Link 1A/18 (Schip/If=10/37 sfm=2 )

SOP-8-16185-444 REV. B Pag. 1 de 4

FAILURE ANALYSIS REPORT

(START COM FLUSH)

diag(SFM*)11 Enter> Tag[max len=149]:

diag(SFM*)11 Enter> Tag[max len=149]:

SOP-8-16185-444 REV. B Pag. 2 de 4

FAILURE ANALYSIS REPORT

diag(SFM*)11 Enter> Tag[max len=149]:

diag(SFM*)11 Enter> Tag[max len=149]:

(Continued on next page)

SOP-8-16185-444 REV. B Pag. 3 de 4

FAILURE ANALYSIS REPORT

diag(SFM*)11 Enter> Tag[max len=149]:

• The test fails only at 10 G test and pass at 6G

This is a problem PCB manufacturing, so we suggest that this material should be

SOP-8-16185-444 REV. B Pag. 4 de 4

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