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SAFETY DATA
NOTICE:
Blackmer external bypass valves MUST only be
installed in systems which have been designed by
qualified engineering personnel. The system MUST
conform to all applicable local and national
TABLE OF CONTENTS Page
regulations and safety standards.
GENERAL
Description ............................................................ 2 This manual is intended to assist in the installation
Nameplate codes .................................................. 2 and operation of Blackmer bypass valves, and MUST
INSTALLATION be kept with the bypass valve.
Piping .................................................................... 3
Checking the External Bypass Valve Pressure ..... 3 Blackmer bypass valve service shall be performed by
Bypass Valve Adjustment...................................... 4 qualified technicians ONLY. Service shall conform to
Operational Checks ............................................... 4 all applicable local and national regulations and
MAINTENANCE safety standards.
Periodic Inspection ................................................... 4
Preparation for Disassembly .................................... 5 Thoroughly review this manual, all Instructions and
Disassembly ............................................................. 5 hazard warnings, BEFORE performing any work on
Inspection ................................................................. 5 the Blackmer bypass valves.
Reassembly ............................................................. 5
PARTS DESIGNATION ................................................... 6 Maintain ALL system and Blackmer liquefied gas
pump operation and hazard warning decals.
Numbers in parentheses following individual parts indicate
reference numbers on Parts Designation page.
Blackmer instruction manuals and parts lists may be obtained
from Blackmer's website (www.blackmer.com) or by
contacting Blackmer Customer Service.
SAFETY DATA
NOTICE
Blackmer bypass valves must only be installed in LPG systems that have been designed by qualified engineering personnel
and operated and maintained by qualified technicians. The system must conform to all applicable local and national
regulations and safety standards (specifically, lpg systems must conform to NFPA 58). This manual must be kept with the
bypass valve and be reviewed before installation, putting into operation or performing any maintenance work.
INSTALLATION NOTICE:
On liquefied gas systems, an external bypass valve, piped At temperatures below -20° F (-28.9° C) materials have
back to the supply tank, is necessary for maximum pump reduced impact strength. Provisions should be made to
performance and longer pump life. The bypass valve must prevent tools and other objects from impacting any
be installed in the correct position on the discharge side of pressure containing components of the pumping system.
the pump. (The word “IN” is cast on the inlet port of the
bypass valves.) The bypass valve will automatically prevent CHECKING THE EXTERNAL BYPASS VALVE
excessive pressure resulting from accidental pump
PRESSURE
overspeeding, discharge shut-off, or highly restrictive
1. Install a pressure gauge equipped with a needle valve or
receiving systems.
snubber in the pump discharge gauge port. Install a
Correct installation and operation is essential. Service life is pressure gauge on the tank and record the tank pressure.
enhanced by periodic inspection and careful maintenance.
2. Connect the delivery hose to the receiving tank.
Size the external bypass valve and its piping to
3. Check all valves. The shut-off valve in the pump's discharge
accommodate the full flow from the pump when the pump's
line and the shut-off valve in the bypass return line should be
discharge line is closed and the pump is running at its rated
open.
maximum speed.
4. Start pumping at the normal rate. Make sure the supply tank
When installing the external bypass valve, it is essential that
outlet valve is wide open and check the direction of shaft
the pipe and fittings from the discharge port of the bypass
rotation to be sure it matches the direction of the arrow on
valve be sized properly. Excessive backpressure resulting
the pump.
from friction loss in the bypass valve discharge piping will
cause a higher pressure than the actual bypass valve 5. To check the external bypass valve setting, gradually close
setting. the shut-off valve in the pump's discharge line and record
the gauge pressure. The difference between this reading
For more information on sizing and friction loss, refer to the
and the tank pressure (before pumping) is the external
Blackmer Liquefied Gas Handbook - Bulletin 500-001 (or
bypass valve setting.
Bulletin 33 for other liquids) for pipe friction tables.
6. For pumps with an internal relief valve (i.e., most PD pumps):
On liquefied gas systems, the external bypass valve
The external bypass valve must be set at least 25 psi (1.72
discharge must be piped back to the liquid or vapor
bar) less than the pump's internal relief valve setting.
section of the supply tank never to the pump inlet. This
method of piping should also be used when pumping volatile To check the pump's internal relief valve pressure setting:
liquids from an underground tank or at high vacuum. Gradually close the shut-off valve in the bypass return line.
Then slowly close the shut-off valve in the pump's
NOTICE discharge line while watching the gauge pressure on the
NEVER allow water or any corrosive product to enter discharge side of the pump. Record the peak differential
the Bypass Valve (e.g. for hydrostatic testing of pressure (the difference between the discharge and inlet
pipework). Severe internal damage may result. pressure) when the internal relief valve begins to open.
NOTE: It is important to read the peak pressure just before
If the Bypass Valve is not installed and commissioned the pump relief valve opens. Once recirculation starts
immediately, special preservative techniques will be through the pump relief valve, vaporization will cause the
required. Low pressure nitrogen can be used to purge, pressure to fall quickly. For more information on the pump
seal and protect the Bypass Valve from the effects of relief valve settings and adjustments, refer to the
condensation and atmospheric corrosion. Alternately a installation instructions for the specific pump.
¼ cup (60 mL) of diesel may be poured into the valve. After the internal relief valve setting has been determined,
reopen the shut-off valve in the pump's discharge line and
PIPING the shut-off valve in the bypass return line.
The bypass valve should be installed
with the adjusting screw in the 12
O'clock (up) position. Mounting the
valve horizontally may cause
increased wear on the spool valve. External bypass valves shall be sized
Flow must be into the port marked and adjusted so the maximum pressure
"IN". of the system does not exceed the
Remove pipe scale and other foreign lowest service pressure rating of any
material such as PTFE tape residue Hazardous pressure component used in the delivery system.
can cause serious
from the connecting pipelines. Apply personal injury or
a suitable pipe thread sealant to the property damage
MAINTENANCE
NOTICE:
Maintenance shall be performed by qualified technicians
Failure to disconnect and lockout only. Follow the appropriate procedures and warnings
electrical power or engine drive before as presented in this manual.
attempting maintenance can cause
severe personal injury or death
Hazardous
machinery can cause LUBRICATION
serious personal
injury. No ‘in service’ lubrication is required on Ebsray Model RV18
Bypass Valves.
INSPECTION
1. Inspect Housing (1) and valve bore for damage or wear. If
required, remove Housing and replace.
2. Check Valve (3a, 3b) for damage or wear. If required,
replace valve.
3. Inspect Spring - Bypass (5), replace if broken or damaged.
4. It is advised that O-Rings (6, 7) be replaced at every
overhaul.
5. Check Valve Cover (2), Spring Cap (4), Adjusting Screw (8)
and Locknut (10) for damage. Replace as required.
6. VRS OPTION ONLY: Check condition of Ball (12), Spring -
Vent (13) and Circlip (14). Replace as required.