CZX-12R2 Instruction Manual en General X R1.00 (En CZXL0112.0086.0001)

CZX-12R2
Interposing Relay Set

Instruction Manual
NR Electric Co., Ltd.

CZX-12R2 Interposing Relay Set
Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Documentation for equipment ordered from NR is dispatched separately from manufactured

goods and may not be received at the same time. Therefore, this guide is provided to ensure that
printed information normally present on equipment is fully understood by the recipient.
Before carrying out any work on the equipment, the user should be familiar with the contents of
this manual, and read relevant chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
Health and Safety
The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason, only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:
z Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;
z Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;
z Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;
z Are trained in emergency procedures (first aid).
NR ELECTRIC CO., LTD i

Instructions and Warnings
The following indicators and standard definitions are used:
DANGER!
It means that death, severe personal injury, or considerable equipment damage will occur if safety
precautions are disregarded.
WARNING!
It means that death, severe personal, or considerable equipment damage could occur if safety
precautions are disregarded.
CAUTION!
It means that light personal injury or equipment damage may occur if safety precautions are
disregarded. This particularly applies to damage to the device and to resulting damage of the
protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.
WARNING!
ii NR ELECTRIC CO., LTD

z Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous
z Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.
CAUTION!
z Earth
The earthing terminal of the equipment must be securely earthed
z Operating environment
The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.
z Ratings
Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.
z Printed circuit board
Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.
z External circuit
When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.
z Connection cable
Carefully handle the connection cable without applying excessive force.
Copyright
Manual: R1.00 NR ELECTRIC CO., LTD.
P/N: EN_CZXL0112.0086.0001 69 SuYuan. Avenue, Nanjing 211102，China
Copyright © NR 2009. All rights reserved
Tel: 86-25-87178185, Fax: 86-25-87178208
We reserve all rights to this document and to the information Website: www.nari-relays.com
contained herein. Improper use in particular reproduction and Email: nr_techsupport@nari-relays.com
dissemination to third parties is strictly forbidden except where
expressly authorized.
The information in this manual is carefully checked periodically,

and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or
improvement are greatly appreciated.
We reserve the rights to make technical improvements without
notice.
NR ELECTRIC CO., LTD iii

Table of Contents
Preface ....................................................................................................................................... i
Introduction........................................................................................................................ i
Health and Safety .............................................................................................................. i
Instructions and Warnings ...............................................................................................ii
Table of Contents .....................................................................................................................iv

Chapter 1 Introduction .............................................................................................................1
1.1 Application ...................................................................................................................1
1.2 Functions .....................................................................................................................1
1.3 Features........................................................................................................................1
1.4 Product Type ................................................................................................................2
Chapter 2 Technical Data .........................................................................................................3
2.1 Electrical Specifications .............................................................................................3
2.1.1 Power Supply .....................................................................................................3
2.1.2 Binary Input .......................................................................................................3
2.1.3 Binary Output.....................................................................................................3
2.2 Mechanical Specifications ..........................................................................................4
2.3 Ambient Temperature and Humidity Range ..............................................................4
2.4 Type Tests ....................................................................................................................4
2.4.1 Environmental Tests .........................................................................................4
2.4.2 Mechanical Tests ...............................................................................................4
2.4.3 Electrical Tests ..................................................................................................5
2.4.4 Electromagnetic Compatibility .........................................................................5
2.5 Certifications ................................................................................................................6
Chapter 3 Operation Theory ....................................................................................................7
3.1 Principle Diagram ........................................................................................................7
3.1.1 Reclosing and Manual Tripping & Closing Circuit..........................................7
3.1.2 Phase-segregated Closing Circuit ...................................................................8
3.1.3 Phase-segregated Tripping Circuit (Group 1) .................................................9
iv NR ELECTRIC CO., LTD

3.1.4 Phase-segregated Tripping Circuit (Group 2) ...............................................10
3.1.5 Tripping & Closing Signal Circuit................................................................... 11
3.1.6 Pressure Blocking Circuit ...............................................................................12
3.1.7 AC Voltage Switchover Circuit .......................................................................12
3.1.8 Output Contacts ..............................................................................................13
3.2 Reclosing and Manual Closing Circuit ....................................................................15
3.2.1 Reclosing Circuit .............................................................................................15
3.2.2 Manual Closing and Remote Closing Circuit ................................................16
3.3 Three-Phase Trip Circuit ...........................................................................................16
3.3.1 Three-Phase Tripping with Reclosing............................................................16
3.3.2 Three-Phase Tripping without Reclosing ......................................................16
3.3.3 Manual and Remote Tripping Circuit .............................................................16
3.3.4 Reserved Three-phase Tripping Relay ..........................................................17
3.4 DC Power Supervision and Switchover ...................................................................17
3.5 Phase-segregated Closing Circuit ...........................................................................17
3.5.1 Open State Supervision ..................................................................................17
3.5.2 Closing Circuit .................................................................................................17
3.5.3 Anti-pump Circuit ............................................................................................17
3.6 Phase-segregated Tripping Circuit ..........................................................................18
3.6.1 Closing State Supervision ..............................................................................18
3.6.2 Tripping Circuit ................................................................................................18
3.7 Trip & Closing Signal Circuit ....................................................................................18
3.7.1 Reclosing Signal..............................................................................................18
3.7.2 Tripping Signal.................................................................................................18
3.8 Pressure Blocking Circuit .........................................................................................19
3.8.1 Low Pressure to Block Operating ..................................................................19
3.8.2 Low Pressure to Block Reclosing ..................................................................19
3.8.3 Low Pressure to Block Manual Closing ........................................................19
3.8.4 Low Pressure to Block Tripping & Closing ...................................................19
3.9 AC Voltage Switchover Circuit .................................................................................19
NR ELECTRIC CO., LTD v

3.10 Reserved Intermediate Relay..................................................................................20
3.11 Output Contacts and Functions .............................................................................20
3.11.1 Contacts Connected to Protection Devices and Other Devices ................20
3.11.2 Local Signal ...................................................................................................21
3.11.3 Reserved Relay Contacts ..............................................................................21
Chapter 4 Hardware Description ...........................................................................................23
4.1 Overview.....................................................................................................................23
4.2 Device Layout ............................................................................................................23
4.3 Descriptions of Plug-In Connectors.........................................................................24
4.3.1 Definition of Connector A ...............................................................................25
4.3.2 Definition of Connector B ...............................................................................26
4.3.3 Definition of Connector C ...............................................................................27
4.3.4 Definition of Connector D ...............................................................................27
4.3.5 Definition of Connector E ...............................................................................28
4.3.6 Definition of Connector F ...............................................................................29
4.3.7 Definition of Connector G ...............................................................................29
4.3.8 Definition of Connector H ...............................................................................30
4.4 Adjustment Method for Latching Current of Tripping & Closing ...........................31
Chapter 5 Installation .............................................................................................................33
5.1 Overview.....................................................................................................................33
5.2 Safety Information .....................................................................................................33
5.3 Check the Shipment ..................................................................................................34
5.4 Material and Tools Required .....................................................................................35
5.5 Device Location and Ambient Conditions ...............................................................35
5.6 Mechanical Installation .............................................................................................35
5.7 Electrical Installation .................................................................................................36
5.7.1 Grounding Guidelines .....................................................................................36
5.7.2 Cubicle Grounding ..........................................................................................37
5.7.3 Making Electrical Connections.......................................................................38
Chapter 6 Commissioning .....................................................................................................39
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6.1 Overview.....................................................................................................................39
6.2 Safety Instructions ....................................................................................................39
6.3 Insulation Test (if required) .......................................................................................40
6.4 Product Checks .........................................................................................................40
6.4.1 General Description ........................................................................................40
6.4.2 Visual Inspection .............................................................................................41
6.4.3 Check the Jumpers .........................................................................................41
6.4.4 External Wiring ................................................................................................42
6.4.5 Auxiliary Supply ..............................................................................................42
6.5 Final Check ................................................................................................................42
Chapter 7 Maintenance ..........................................................................................................43
7.1 Routine Check ...........................................................................................................43
7.2 Replace Failed Modules ............................................................................................43
7.3 Cleaning .....................................................................................................................44
7.4 Storage .......................................................................................................................44
Chapter 8 Decommissioning and Disposal ..........................................................................45
8.1 Decommissioning ......................................................................................................45
8.2 Disposal......................................................................................................................45
Chapter 9 Manual Version History.........................................................................................47
NR ELECTRIC CO., LTD vii

Chapter 1 Introduction
1.1 Application
CZX series interposing relay set are applied to control to open or close circuit breaker coordinating
with line protection or auxiliary protection.
Figure 1.1-1 Typical application
CZX-12R2 interposing relay set is designed based on the integrated design principle of UHV line
protection, and this device consists of two groups of phase-segregated tripping circuits and one
group of phase-segregated closing circuits. It may use in combination with the circuit breaker with
dual trip circuits under single or double busbar arrangement. The protection device or other
devices can perform opening or closing circuit breaker by means of the interposing relay set.
1.2 Functions
Manual closing, reclosing, three-phase trip and phase-segregated trip
DC power supply monitoring
Anti-pump
Open state supervision, closed state supervision
Low pressure to block tripping, closing and AR
AC voltage switchover
1.3 Features
This device is single layer chassis, with a structure of module combination, complete panel for
front face and plug connection mode for backboard wiring, featured by small volume, high
safety, easy and flexible usage etc.
In the AC voltage switchover circuit of the device, the voltage switchover relay maintains its
NR ELECTRIC CO., LTD 1

original output even if DC power supply is lost, so as to avoid the loss of protection AC voltage
due to the loss of DC power supply of interposing relay set, thus improving the safety.
The device uses imported completely-sealed, high-resistance and small power consumption
relay, which greatly decreases the power consumption and heating, and improve humidity
proof and other properties, thus increasing the safety of the device.
The jumper is adopted to adjust the seal-in current of the current seal-in circuit, which
facilitates the production and operation.
In the case of being applied to SCADA or RTU in substation, according to the user’s
requirement, the device can provide the contact of KKJ relay (post closed position relay) after
remotely opening or closing circuit breaker.
1.4 Product Type
Types Application scope

Applicable to the circuit breaker with single trip circuit under single or double
CZX-11R2
busbar arrangement
Applicable to circuit breaker with dual trip circuits under single or double
CZX-12R2
busbar arrangement
CZX-22R2 Applicable to breaker and a half arrangement
Note!
The hardware of the device may be upgraded to enhance or modify the existing functions.
Please ensure that this instruction manual is compatible with your product.
2 NR ELECTRIC CO., LTD

Chapter 2 Technical Data
2.1 Electrical Specifications
2.1.1 Power Supply
Rated Voltage 110Vdc, 125Vdc, 220Vdc, 250Vdc

Variation (80%~120%)Un
Ripple in the DC
Max 15% of the DC value. Per IEC 60255-11:1979
auxiliary voltage
Per IEC 60255-11:1979
Voltage dips and voltage
short interruptions 20ms for interruption without de-energizing, dips 60% of Un
without reset up to 100ms
Quiescent condition <40W
Burden
Operating condition <70W
2.1.2 Binary Input
Rated Voltage 110Vdc 125Vdc 220Vdc 250Vdc

Pickup voltage 77.0Vdc 87.5Vdc 154Vdc 175.0Vdc
Dropout voltage 60.5Vdc 68.8Vdc 121Vdc 137.5Vdc
Maximum permitted
150Vdc 150Vdc 300Vdc 300Vdc
voltage
Withstand 2kVac
Resolving time for logic
1ms
input
2.1.3 Binary Output
Contact Type Tripping contact Signal contact

Output mode Potential free contact
Rated Voltage 250Vac/dc 250Vac/dc
Test voltage across
> 1000Vac rms
open contact
Continuous carry 8A 5A
Short duration current
50A
(200ms)
Pickup time (Typ/Max) 5ms/10ms 10ms/15ms
Dropout time (Typ/Max) 4ms/10ms 8ms/10ms
Bounce time < 1ms < 1ms
Breaking capacity at 0.4A resistance 0.2A resistance
250Vdc 0.2A inductive (L/R=40ms) 0.05A inductive (L/R=40ms)
Durability

Loaded contact 100,000 operations minimum

Unloaded contact 10,000,000 operations minimum
2.2 Mechanical Specifications
Enclosure dimensions
482.6×177×291 (unit: mm)
(W×H×D)
Trepanning dimensions
450×179, M6 screw
(W×H)
Mounting Way Flush mounted
Weight per device Approx. 25kg
Housing material Aluminum
Housing color Silver grey
Location of terminal Rear panel of the device
Protection class: Per IEC60529:1989
Front side IP40, Up to IP51(Flush mounted)
Other sides IP30
Rear side, connection IP20
terminals
2.3 Ambient Temperature and Humidity Range
Standard IEC 60255-6:1988

Operating temperature -25°C~+60°C
Transport and storage
-40°C~+70°C
temperature range
Permissible humidity 5%~95%, condensation not permissible
2.4 Type Tests
2.4.1 Environmental Tests
Dry cold test IEC 60068-2-1:1974 Test Ad for 16 h at -25°C

Dry heat test IEC 60068-2-2:1990 Test Bd for 16 h at +55°C
IEC 60068-2-30:1980 Test Db Two (12+12) hour cycles 95%RH,
Damp heat test, cyclic
low temperature +25°C, high temperature +55°C
2.4.2 Mechanical Tests
Vibration IEC60255-21-1:1988 Class I

Shock and bump IEC 60255-21-2:1988 Class I

2.4.3 Electrical Tests
Dielectric tests IEC 60255-5:2000 Test voltage 2kV, 50Hz, 1min

IEC 60255-5:2000 Test voltage 5kV, unipolar impulses waveform
Impulse voltage tests
1.2/50μs,source energy 0.5J
Insulation resistance
IEC 60255-5:2000 Isolation resistance >100MΩ, 500Vdc
measurements
2.4.4 Electromagnetic Compatibility
Per IEC 60255-22-1:1988 (idt IEC61000-4-12:1995)

1MHz burst disturbance
Common mode: class III 2.5KV
test
Differential mode: class III 1.0KV
Per IEC60255-22-2:1996 (idt IEC 61000-4-2:2006) class IV
Electrostatic discharge
For contact discharge: 8kV
test
For air discharge: 15kV
Per IEC 60255-22-3:2000 (idt IEC 61000-4-3:1995) class III
Frequency sweep
Radiated amplitude-modulated
10V/m (rms), f=80…1000MHz

Radio frequency
interference tests Spot frequency
Radiated amplitude-modulated
10V/m (rms), f=80MHz/160MHz/450MHz/900MHz
Radiated pulse-modulated
10V/m (rms), f=900MHz

Per IEC 60255-22-4:2002 (idt IEC 61000-4-4:2004)
Fast transient
Power supply, I/O, Earth: Class IV, 4kV, 2.5 kHz, 5/50ns
disturbance tests
Communication terminals: Class IV, 2kV, 5 kHz, 5/50ns
Per IEC 60255-22-5:2002 (idt IEC 61000-4-5:1995) class III
Surge immunity test Power supply, AC input, I/O port: 2kV, line to earth; 1kV line to
line, 1.2/50us
Conducted RF Per IEC 60255-22-6:2001
Electromagnetic Power supply, AC, I/O, Comm. Terminal: Class III, 10Vrms, 150
Disturbance kHz~80MHz
Power Frequency Per IEC 61000-4-8:1993
Magnetic Field Immunity Class V: 100A/m for 1min, 1000A/m for 3s
Pulse Magnetic Field Per IEC 61000-4-9:1993
Immunity Class V: 6.4/16μs, 1000A/m for 3s
Damped oscillatory IEC 61000-4-10:1993
magnetic field immunity Class V: 100kHz & 1MHz–100A/m

2.5 Certifications
1. ISO9001: 2000
2. ISO14001:2004
3. OHSAS18001:1999
4. ISO10012:2003
5. CMMI L3
6. EMC: 89/336/EEC, EN50263:2000
7. Products safety(PS): 73/23/EEC, EN61010-1: 2001, EN60950: 2002

Chapter 3 Operation Theory
3.1 Principle Diagram
3.1.1 Reclosing and Manual Tripping & Closing Circuit

(
(
Tripping coil (group 1) Tripping coil (group 2)

Three-phase tripping
Reserved auxiliary relay
switchover
DC power
supply
supervision
DC power
supply
Figure 3.1-1 Reclosing and manual tripping & closing circuit

3.1.2 Phase-segregated Closing Circuit
Figure 3.1-2 Phase-segregated closing circuit

3.1.3 Phase-segregated Tripping Circuit (Group 1)
Control mechanism of circuit breaker
Tripping circuit (Group 1)
Figure 3.1-3 Phase-segregated tripping circuit (group 1)

3.1.4 Phase-segregated Tripping Circuit (Group 2)
21HWJa 22HWJa 23HWJa

n2 n184 n31 Closed state
V V V supervision
2JGa
21TBIJa
21TBIJa
21TBIJa 22TBIJa
n239 n20 n14
11YJJ 21TJQ
I I
22TJQ
11YJJ 21TJR Phase-B
22TJR tripping
STJa
STJa
21BJ
Control mechanism of circuit breaker

21HWJb 22HWJb 23HWJb
n185 Closed state
V V V supervision
2JGb
Tripping circuit (Group 2)

21TBIJb
21TBIJb
21TBIJb 22TBIJb
21TJQ n21 n15
I I
22TJQ
21TJR Phase-B
22TJR tripping
STJb
STJb
21BJ
21HWJc 22HWJc 23HWJc

n186 Closed state
V V V supervision
2JGc
21TBIJc
21TBIJc
21TBIJc 22TBIJc
21TJQ n22 n16
I I
22TJQ
21TJR
Phase-C
22TJR tripping
STJc
STJc
22BJ
Figure 3.1-4 Phase-segregated tripping circuit (group 2)

3.1.5 Tripping & Closing Signal Circuit
n1 n30
STJa 1TXJa
11TBIJa
Phase-A
1XDa tripping
1TXJa
STJb 1TXJb
Signal of tripping coil (group 1)

11TBIJb
Phase-B
1XDb tripping
1TXJb
STJc 1TXJc
11TBIJc
Phase-C
1XDc tripping
1TXJc
XDz
ZXJ
4FA
Auto-
ZXJII reclosing
n171 n172
1 2 V
n2 n31
STJa 2TXJa
21TBIJa
Phase-A
2XDa tripping
2TXJa
Signal of tripping coil (group 2)
STJb 2TXJb
21TBIJb
Phase-B
2XDb tripping
2TXJb
STJc 2TXJc
21TBIJc
Phase-C
2XDc tripping
2TXJc
4FA
n174 n175
3 4
Figure 3.1-5 Tripping & closing signal circuit

3.1.6 Pressure Blocking Circuit
Figure 3.1-6 Pressure blocking circuit
3.1.7 AC Voltage Switchover Circuit
Figure 3.1-7 AC voltage switchover circuit

3.1.8 Output Contacts
n133 2TWJa n134 n99 1TWJa n100
2TWJb n129 1TWJb n101

Tripping position Tripping position
2TWJc n130 1TWJc n102
n135 13TJR n136 n131 13TJR n132
23TJR 23TJR
Other protection Other protection

13TJQ n143 13TJQ n128
device tripping device tripping
23TJQ 23TJQ
n85 21SHJ n86 n105 21SHJ n106
n87 11TJR n88 n107 13TJR n108
21TJR 23TJR
Blocking auto- Blocking auto-

n28 12BJ n29 n188 12BJ n189
reclsoing reclsoing
22BJ 22BJ
n89 2ZJ n90 n109 2ZJ n110
21YJJ 21YJJ
n91 n92 n111 n112
Low pressure to Low pressure to
block auto-reclosing block auto-reclosing
n81 1ZJ n82 n97 1ZJ n98
Reserved post closed
KKJ reserved
position
n93 2TWJa 2TWJb 2TWJc n94 n83 21SHJ n84
Reserved three-phase
Reserved manual closing
tripping of circuit breaker
n177 4YJJ n178 n147 1STJ n148
To oil pump circuit Reserved manual tripping
n179 4YJJ n180 n115 2TWJa 2TWJb 2TWJc n116
Reserved three-phase
n151 2ZJ n152
n117 n118
tripping of circuit breaker
n153 3ZJ n154 n95 1TWJa n96
n155 3ZJ n156 Reserved 1TWJb n103

Reserved tripping position
n157 3ZJ n158 1TWJc n104
n159 3ZJ n160
Figure 3.1-8 Output contacts (part 1)

Coordinate with other protection device

Signal circuit

Signal circuit
Group 1
Control circuit failure
Group 2
Signal circuit
(
Remote signal
(
Group 1
Tripping output
Group 2
3.2 Reclosing and Manual Closing Circuit
The structure of this circuit is shown in Figure 3.1-1. The operating principle is described as
follows.
3.2.1 Reclosing Circuit

When the closing contact from the device is closed, the positive pole of DC power supply used for
closing arrives at the terminal n33 through the contact, and then the relays ZHJ and ZXJ will
operate. The relay ZHJ is a repeat relay of auto-reclosing, there are three couples of normally
open contacts closed after it operates and connected to the three phase-segregated closing
circuits (A, B, C) respectively to trigger the closing coil of the circuit breaker.
The relay ZXJ is a magnetic latching signal relay, which is to trigger an LED indicator that means
the reclosing circuit is initiated and to initiate a relevant signal circuit otherwise. When pressing the
reset button, the reset coil of the magnetic latching relay will be field excitation and the closing
signal will be reset.

3.2.2 Manual Closing and Remote Closing Circuit

When implementing manual closing or remote closing, KK switch or remote closing contacts is in
the closed position and the positive pole of DC power supply will arrive at the terminals n34 and
n35, and then the relays 1SHJ, 21SHJ, 22SHJ and 23SHJ will operate. Meanwhile the operating
coil of relay KKJ will be magnetized and latched. After the relay 1SHJ operates, its three couples
of normally open contacts will trigger the three phase-segregated closing circuits (A, B and C)
respectively. After the relays 21SHJ, 22SHJ and 23SHJ operate, their contacts will be sent to the
protection and reclosing for such applications as “manual closing SOTF” and “manual closing
discharge”. After the relay KKJ operates, KKJ will give a post closed contact through the
intermediate relay 1ZJ.
In Figure 3.1-1, The resistances and capacitors compose a broadening circuit of manual closing
pulse. This means the capacitors will be charged when closing manually or remotely. When the
manually closing contact of KKJ drops off, capacitors will discharge to the relays 21SHJ, 22SHJ,
23SHJ and 1ZJ to keep them operating for a while. This period of time is beyond 400ms to ensure
that the protection device can accelerate to trip when the transmission line is switched onto fault
manually or remotely.
The manual closing circuit is controlled by the pressure of circuit breaker. The low pressure will
block closing, the contacts 3YJJ and 22YJJ will open and the manual or remote closing is
forbidden at that time.
3.3 Three-Phase Trip Circuit
The three-phase trip circuit is shown in Figure 3.1-1 and its operating principle is described as
follows.
3.3.1 Three-Phase Tripping with Reclosing

The three-phase tripping with reclosing contact triggers the relays 11TJQ, 12TJQ, 13TJQ, 21TJQ,
22TJQ and 23TJQ through the terminals n36 (to trigger the first group of trip coil) and n39 (to
trigger the second group of trip coil) respectively. The relays 11TJQ, 12TJQ and 13TJQ will trigger
the first group of phase-segregated trip circuit after they operate and the relays 21TJQ, 22TJQ and
23TJQ will trigger the second group of phase-segregated trip circuit after they operate.
3.3.2 Three-Phase Tripping without Reclosing

The three-phase tripping without reclosing contact trigger the relays 11TJR, 12TJR, 13TJR, 21TJR,
22TJR and 23TJR through the terminals n38 (to trigger the first group of trip coil) and n40 (to
trigger the second group of trip coil) respectively. The relays 11TJR, 12TJR, 13TJR will trigger the
first group of phase-segregated trip circuit after they operate and the relays 21TJR, 22TJR, 23TJR
will trigger the second group of phase-segregated trip circuit after they operate. After this circuit is
triggered, the related contacts will be sent to reclosing to discharge and forbid reclosing.
3.3.3 Manual and Remote Tripping Circuit

Manual or remote tripping contacts trigger the relays 1STJ, STJA, STJB, STJC and the reset coil

of KKJ through the terminal n37, and wherein the relays STJA, STJB and STJC are to trigger two
groups of trip circuits and the relay KKJ provides post closed contact (KK) to block reclosing
through intermediate relay 2ZJ.
3.3.4 Reserved Three-phase Tripping Relay

This device is equipped with reserved three-phase tripping relay (used for the mechanical
protection of transformers). When three-phase tripping, the relays 11BJ, 12BJ, 21BJ and 22BJ will
be triggered through the terminals n48 (for the first group) and n56 (for the second group), these
relays are connected to two groups of DC power supplies respectively. The relays 11BJ, 12BJ and
the relays 21BJ, 22BJ will trigger the first and the second phase-segregated tripping circuit
respectively. These reserved relays set the operating time as a timing square-wave of 0.3s to
prevent BJ circuit from continually operating when the trip signals of mechanical protection cannot
drop off in time.
3.4 DC Power Supervision and Switchover
The structure of this circuit is shown in Figure 3.1-1 and its operating principle is described as
follows.
The two phase-segregated tripping circuits of CZX-12R2 have independent DC power supply and
equipped with DC power supply supervision circuit which can alarm through the relays 12JJ and
2JJ while any of two groups of DC power supplies is lost. The DC power supply switched via the
relay 11JJ is for pressure supervision and backup relay circuits.
3.5 Phase-segregated Closing Circuit
The phase-segregated closing circuit is shown in Figure 3.1-2, and its operating principle is
described as follows.
3.5.1 Open State Supervision

When the circuit breaker is in open position, its normally closed auxiliary contacts are closed. The
relays 1TWJ~3TWJ will operate and relevant contacts will be connected to protection and signal
circuits.
3.5.2 Closing Circuit

When the circuit breaker is in open position, when manually closing or auto-reclosing, the relays
SHJa, SHJb and SHJc will operate and latched through their own contacts until the circuit breaker
is closed and its auxiliary contacts open.
3.5.3 Anti-pump Circuit

When the circuit breaker is manually closed or automatically reclosed to the failed circuit and the
closing pulse is comparatively long, in order to prevent the circuit breaker from frequently closing
after tripping, the anti-pump circuit is thus provided. When manual closing or reclosing happens to
the failed circuit and the circuit breaker is tripped, the contacts of the tripping seal-in relay TBIJ in

the tripping circuit will be closed to trigger the relay 1TBUJ, the relay 1TBUJ will trigger the relay
2TBUJ after it operate, the relay 2TBUJ will be latched through its own contact if the closing pulse
exists, and then the normally closed contacts of the two relays connected to the closing circuit in
series will open to avoid frequently tripping & closing the circuit breaker. In order to prevent the
anti-pump circuit from failure due to the chatter of the pressure contacts of the circuit breaker
under extreme conditions, one couple of contacts of the relay 2TBUJ will be paralleled with the
relay 11YJJ to ensure not frequently closing the circuit breaker under such conditions.
If the anti-pump circuit of this device is not adopted, it is only necessary to short the terminals
n181~n6, n182~n8 and n183~n10 respectively to disable this function.
3.6 Phase-segregated Tripping Circuit
The phase-segregated tripping circuit is shown in Figure 3.1-3 and Figure 3.1-4, and its operating
principle is described as follows.
3.6.1 Closing State Supervision

When the circuit breaker is in closed position, its normally open auxiliary contacts are closed. The
relays 1HWJ~3HWJ will operate and connect contacts to protection and relevant signal circuits.
3.6.2 Tripping Circuit

When the circuit breaker is in closed position, its normally open auxiliary contacts are closed. If the
phase-segregated tripping contacts of the protection device operate, the trip circuit will be
switched on, the trip seal-in relays 1TBIJ and 2BTIJ will operate and be latched through their own
contacts until the circuit breaker is tripped and its auxiliary contact is open.
This device has two trip circuits with identical principles using two groups of DC operating power
supply respectively to trigger the two trip coils of the circuit breaker. The first group of tripping
circuit is shown in Figure 3.1-3 and the second group of tripping circuit is shown in Figure 3.1-4.
3.7 Trip & Closing Signal Circuit

This circuit is shown in Figure 3.1-5 and its operating principle is described as follows.
3.7.1 Reclosing Signal

When reclosing automatically, the operating coils of the magnetic latching relay ZXJ is magnetized,
the relay will operate and be latched, and its one couple of normally open contact will be closed to
trigger the LED indicator of reclosing signal. When the reset button (FA) is pressed, the reset coils
of the magnetic latching relay will be field excitation and the reclosing signal will be reset.
3.7.2 Tripping Signal

When a protection device operates to trip, the relay TBIJ connected in the tripping circuit in series
will operate and its contacts will trigger the operating coil of the magnetic latching relay TXJ.
This relay TXJ operates and is latched. It is to trigger the signal light circuit and to send the tripping
signal otherwise. When the reset button (FA) is pressed, the reset coils of the magnetic latching

relay TXJ will be field excitation and the reclosing signal will be reset.
When manual tripping happens, the normally closed contacts STJ connected to the relay TXJ
circuit in series will open and the trip signal will not be sent during manual tripping.
3.8 Pressure Blocking Circuit

This circuit is shown in Figure 3.1-6. Its operating principle is described as follows.
3.8.1 Low Pressure to Block Operating

When the pressure of the circuit breaker is low to block tripping and closing, the relevant contacts
will be closed to switch positive pole of power supply into the circuit through the terminals n3 and
n44 to trigger the relay 4YJJ, whose output contacts will block relevant tripping & closing circuits
and issue a signal that the pressure is low to block tripping & closing.
3.8.2 Low Pressure to Block Reclosing

When the pressure of the circuit breaker is low to block reclosing, the relevant contacts will close
to short the terminals n50 and n32, and then the relays 21YJJ and 22YJJ will be de-excitation and
reset, and the relevant contacts will block reclosing and give a signal that the pressure is low to
block reclosing. If the pressure decreases during closing, reliable closing can be still ensured due
to drop off with a time delay of 0.3s.
3.8.3 Low Pressure to Block Manual Closing

When the pressure of the circuit breaker is low to block closing, the relevant contacts will close to
short the terminals n52 and n32, and then the relay 3YJJ will be de-excitation and reset, and the
relevant contacts will block corresponding closing circuits and give a signal that the pressure is low
to block closing. Likewise, if the pressure decreases during closing, reliable closing can be still
ensured due to drop off with a time delay of 0.3.
3.8.4 Low Pressure to Block Tripping & Closing

When the pressure of the circuit breaker is low to block tripping, the relevant contacts will close to
short the terminals n49 and n32, and then the relays 11YJJ and 12YJJ will be de-excitation and
reset, and the relevant contacts will disconnect the positive pole of DC power supply of the tripping
& closing circuits and give a signal that the pressure is low to block tripping and closing.
3.9 AC Voltage Switchover Circuit

This circuit is shown in Figure 3.1-7. Its operating principle is described as follows.
The isolator switch provides two couples of auxiliary contacts: one normally open contact and the
other normally closed contact
When the line is connected to BB1 (busbar No.1), the normally open auxiliary contacts of the
isolator switch for BB1 will close, the relays 1YQJ1, 1YQY2 and 1YQJ3 will operate, and also the
magnetic latching relays 1YQJ4, 1YQJ5, 1YQJ6 and 1YQJ7 will operate and be latched.
The normally closed contacts of the isolator switch for BB2 will make the relays 2YQJ4, 2YQJ5,
2YQJ6 and 2YQJ7 reset. Then, the indicator LED 1XD will light up, which indicates that the AC

voltage of the protection device is from VT of BB1.
When the line is connected to BB2 (busbar No.2), the normally open auxiliary contacts of the
isolator switch for BB2 will close, the relays 2YQJ1, 2YQY2 and 2YQJ3 will operate, and also the
magnetic latching relays 2YQJ4, 2YQJ5, 2YQJ6, 2YQJ7 will operate and be latched.
The normally closed contacts of the isolator switch of BB2 will make the relays 2YQJ4, 2YQJ5,
2YQJ6 and 2YQJ7 reset. Then, the indicator LED 2XD will light up, which indicates that the AC
voltage of the protection device is from VT of BB2.
When the two isolator switches are both closed, the indicator LEDs 1XD and 2XD will both light up,
which indicates that the AC voltage of the protection device is provided by VT of BB1 and BB2.
If DC power supply of the interposing relay set is lost, the state of the contacts of the magnetic
latching relays will keep unchanged and the protection device will not lose AC voltage
If the isolator switch only provides a couple of normally open auxiliary contact, it is only necessary
to connect the terminals n208 and n209 with the terminals n210 and n190 respectively.
The part of the relay contacts in the voltage switchover circuit will be connected to breaker failure
protection, busbar differential protection and relevant signal circuits.
3.10 Reserved Intermediate Relay

The CZX-12R2 also provides many intermediate relays so that the flexibility for device utilization
can be improved.
3.11 Output Contacts and Functions

The output contacts of this device are shown in Figure 3.1-8, Figure 3.1-9 and Figure 3.1-10. Their
functions are described as follows.
3.11.1 Contacts Connected to Protection Devices and Other Devices

1. In coordination with reclosing
z To initiate reclosing by CB position
z To discharge reclosing
2. In coordination with protection device
z To accelerate protection after closing into fault
z To terminate sending signal by CB position
z To initiate pole discrepancy protection
z To initiate breaker failure protection
3. In coordination with other devices
z To oil pump circuit
z To remote signal

z To event record
3.11.2 Local Signal

1. The control circuit failure
2. Low pressure to block operating
3. Low pressure to block manual closing
4. Low pressure to block reclosing
5. Low pressure to block tripping and blocking
6. The signal of tripping output
7. To trigger audio alarm
8. Open & closed state of circuit breaker
9. Voltage switchover relays operating simultaneously
10. Loss of AC voltage of VT
11. Position signal of the isolator switch
12. DC power supply failure
3.11.3 Reserved Relay Contacts

Please see Figure 3.1-8 for reserved relay contacts.


Chapter 4 Hardware Description
4.1 Overview
CZX-12R2 is 4U chassis of 19 inches, adopting integral front panel and its backplane terminals
can be connected to other device through wiring connecters. This device adopts compact design
with high reliability, flexibility and easy maintainability.
This device has 14 plug-in modules in all, including: (from left to right)
Table 4.1-1 Plug-in modules
Slot No. Item Description

1 QYBS Pressure blocking circuit
2 ST1B Three-phase tripping circuit (group 1)
3 ST2A Three-phase tripping circuit (group 2)
4 FTHL Phase-A tripping circuit (group 1)
5 FTHL Phase-B tripping circuit (group 1)
6 FTHL Phase-C tripping circuit (group 1)
7 HZHL Pressure supervision circuit for manual closing and auto-reclosing
8 FHHL Phase-A closing circuit
9 FHHL Phase-B closing circuit
10 FHHL Phase-C closing circuit
11 FTHL Phase-A tripping circuit (group 2)
12 FTHL Phase-B tripping circuit (group 2)
13 FTHL Phase-C tripping circuit (group 2)
14 DYQH AC voltage switchover circuit
4.2 Device Layout

Please see the figure below for the panel layout of the device. It is described as follows:

Figure 4.2-1 Panel Layout
In the figure above:
1. PH A OK, PH B OK, PH C OK
They are indicator LEDs that monitor phase A, B and C tripping circuit for the first group of trip coil
respectively.
2. CB RECLOSED
It is indicator LED of reclosing signal.
3. PH A TRIP, PH B TRIP, PH C TRIP
They are indicator LEDs of phase A, B and C tripping signal for the first group of trip coil
respectively.
4. PH A OK, PH B OK, PH C OK
They are indicator LEDs that monitor phase A, B and C tripping circuit for the second group of trip
coil respectively.
5. PH A TRIP, PH B TRIP, PH C TRIP
They are indicator LEDs of phase A, B and C tripping signal for the second group of trip coil
respectively.
6. ON BB1
It is indicator LED of AC voltage from VT of busbar No.1
7. ON BB2
It is indicator LED of AC voltage from VT of busbar No.2
4.3 Descriptions of Plug-In Connectors

The backplane of this device has eight 30-pin terminals for external wiring. Form right to left, the
terminals are: A, B, C, D, E, F, G and H respectively. The functions of each connector are
described as follows:

Figure 4.3-1 Rear view
H G F E D C B A
n231 n221 n211 n201 n191 n181 n171 n161 n151 n141 n131 n121 n111 n101 n91 n81 n71 n61 n51 n41 n31 n21 n11 n1
Figure 4.3-2 Backplane Terminal of CZX-12R2
The definition and application of each terminal will be detailed below.
4.3.1 Definition of Connector A

Table 4.3-1 Definition of Connector A
Terminal No. Description

n1 Positive pole of DC power supply (group 1)
n2 Positive pole of DC power supply (group 2)
n3 Positive pole of common DC power supply
n4
n5
n6
n7
To the closing circuit of the circuit breaker
n8
n9
n10
n11
n12 To tripping circuit of the circuit breaker (group 1)
n13
n14
n15 To tripping circuit of the circuit breaker (group 2)
n16
n17
n18 To phase-segregated protection tripping circuits (group 1)
n19
n20
n21 To phase-segregated protection tripping circuits (group 2)
n22
n23 To manually closing not controlled by the pressure blocking circuit

n24~ n25
KKJ contacts
n26~ n27
n28~ n29 Reserved three-phase tripping contacts (group 1)
n30 Negative pole of DC power supply (group 1)
4.3.2 Definition of Connector B

Table 4.3-2 Definition of Connector B

n31 Negative pole of DC power supply (group 2)
n32 Negative pole of common DC power supply
n33 To trigger repeat relay of reclosing
n34
To trigger manual closing relay
n35
n36 Terminal Q of protection tripping (group 1)
n37 To trigger manual tripping relay
n38 Terminal R of protection tripping (group 1)
n39 Terminal Q of protection tripping (group 2)
n40 Terminal R of protection tripping (group 2)
n41 Tripping pressure
n42 Reclosing pressure
n43 Closing pressure
n44 Abnormal pressure
n45
n46 To trigger reserved intermediate relay
n47
n48 Reserved three-phase tripping (group 1)
n49 Low tripping pressure
n50 Trigger reclosing
n51 Low reclosing pressure
n52 Low closing pressure
n53 Abnormal pressure
n54
n55
n56 Reserved three-phase tripping (group 2)
n57
n58 Trigger pole discrepancy protection of the circuit breaker
n59

n60 Common terminal of signal
4.3.3 Definition of Connector C

Table 4.3-3 Definition of Connector C

n60~n61 The signal for control circuit failure (group 1)
n60~n62 The signal for control circuit failure (group 2)
n60~n63 DC power supply supervision signal (group 1)
n60~n64 DC power supply supervision signal (group 2)
n60~n65 The signal of low pressure to block tripping and closing
n60~n66 The signal of low pressure to block reclosing
n60~n67 The signal of low pressure to block manual closing
n60~n68 The signal of low pressure to block operating
n60~n69 Tripping output signal (group 1)
n60~n70 Tripping output signal (group 2)
n71~n72 To trigger audio alarm
n73~n74
n73~n75
n73~n76
The signal of open & closed positions of the circuit breaker
n73~n78
n77~n79
n77~n80
n81~n82 Post closed contact of KKJ
n83~n84 Manual closing
n87~n88 To bock reclosing after three-phase trip
n89~n90 To block reclosing after manual tripping
4.3.4 Definition of Connector D

Table 4.3-4 Definition of Connector D

n91~n92 Low pressure to block reclosing
n93~n94 Three-phase open positions of the circuit breaker
n95~n96 Open position of the circuit breaker
n99~n100
Open position of the circuit breaker
n99~n101

n99~n102
n95~n103
n95~n104
n107~n108 To block reclosing after three-phase tripping
n109~n110 To block reclosing after manual tripping
n111~n112 Low pressure to block reclosing
n113~n114 Backup contact for the two-phases of the circuit breaker tripped
n115
n116
Three-phase open positions of the circuit breaker
n117
n118
n119~n120 Backup contact for manual closing
4.3.5 Definition of Connector E

Table 4.3-5 Definition of Connector E

n123
n124 Backup contact for manual closing
n125
n126~n127 Backup contact for three-phase tripping with blocking reclosing
n131~n128 Protection three-phase tripping to terminate sending signal
n133~n129
n133~n130
n133~n134 Open position of the circuit breaker
n139~n140 The signal of pole disagreement of CB position or pole discrepancy operation
n141~n142 To initiate breaker failure protection
n144
n145 The closed state supervision
n146
n147~n148 Manual tripping contact

4.3.6 Definition of Connector F

Table 4.3-6 Definition of Connector F

n151~n152
n153~n154
n155~n156 Reserved contacts of intermediate relay
n157~n158
n159~n160
n161~n162
Remote signal of CB position
n163~n164
n165~n166
n165~n167 Event recorder of protection tripping
n165~n168
n169~n170 Trigger breaker failure protection
n171~n172
Signals reset (group 1)
n173
n174~n175
Signals reset (group 2)
n176
n177~n178 The contact of abnormal pressure indications
n179~n180 The contact of abnormal pressure indications
4.3.7 Definition of Connector G

Table 4.3-7 Definition of Connector G

n181
n182 Backup anti-pump circuit of circuit breaker
n183
n184
n185 The closed state supervision
n186
n187
n188~n189 Backup three-phase tripping contact (group 2)
n190 To normally closed contact of the isolator switch for busbar No.1
n191
n192 Voltage transformer of busbar No.1
n193

n194
n195
n196
n197
n198 Voltage transformer of busbar No.2
n199
n200
n201
n202
n203 The switched voltage to protection device
n204
n205
n206
Negative pole of voltage switchover relays
n207
n208 To normally open contact of the isolator switch for busbar No.1
n209 To normally open contact of the isolator switch for busbar No.2
n210 To normally closed contact of the isolator switch for busbar No.2
4.3.8 Definition of Connector H

Table 4.3-8 Definition of Connector H

n211~n216
n211~n217
To breaker failure protection
n212~n218
n212~n219
n213 Backup
n214~n222 Backup
n215
n220~n221 Backup
n223~n224 The signal of switchover relays operate simultaneously
n225~n226
n225~n227
Position signal of isolator switch
n228~n229
n228~n230
n231~n232 The signal of loss of VT voltage
n233
n234~n235 Remote signal

n234~n236
n237
n238 Positive pole of DC power supply for tripping (group 1)
n239 Positive pole of DC power supply for tripping (group 2)
n240
4.4 Adjustment Method for Latching Current of Tripping & Closing

In order to facilitate production and operation, the jumper mode is adopted to adjust the latching
current of tripping & closing of this device and its principle is shown below:
Setting formula for the latching current of tripping & closing circuit
I 0.5A ∑I
I is the setting value of the latching current
I is the current value flowing through shunt resistance
Jumper 0.5A Jumper 1A Jumper 2A Target latching current

OFF OFF OFF 0.5A
ON OFF OFF 1.0A
OFF ON OFF 1.5A
ON ON OFF 2.0A
OFF OFF ON 2.5A
ON OFF ON 3.0A
OFF ON ON 3.5A
ON ON ON 4.0A
When no jumper is connected, the latching current is 0.5A. When one jumper is connected, the
corresponding current value is added (refer to the above table). When all jumpers are connected,
the fixed value of the latching current is 4A. This can easily realize the adjustment of the latching
current within the range of 0.5A~4A (0.5A as a stage head). It is necessary to notify that two times
of operating margin has been considered when selecting shunt resistance. When setting current
value, just set the value according to the actual tripping & closing current of the circuit breaker
without consideration of the margin.

Caution!
The latching current of tripping circuit can be adjusted in the plug-in modules of #4, #5, #6,
#11, #12 and #13. The latching current of closing circuit can be adjusted in the plug-in
modules of #8, #9 and #10.
The latching currents for tripping circuit and closing circuit are different, and they shall be
set respectively according to the specific parameters of the tripping & closing circuit.
The device can be delivered from factory only if all jumpers have been properly set
according to the order information. In case of particular conditions, it is necessary to re-set
the jumpers, shut down DC power supply of the device, wait 5s for capacitors to discharge,
open the front panel, unplug the plug-in modules and then set the latching current of
tripping & closing circuit.

Chapter 5 Installation
5.1 Overview
The equipment must be shipped, stored and installed with the greatest care.
Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.
Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.
Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.
5.2 Safety Information

This section contains safety information. Warning signs are presented which attend the user to be
careful during certain operations in order to avoid human injuries or damage to equipment.
Warning signs
Warning!
Strictly follow the company and country safety regulations. Working in a high voltage
environment requires serious approach to avoid human injuries and damage to equipment.
Do not touch circuitry during operation. Potentially lethal voltages and currents are
present.
Always avoid touching the circuitry when the cover is removed. The product contains
electronic circuitries which can be damaged if exposed to static electricity (ESD). The
electronic circuitries also contain high voltage which is lethal to humans.
Always use suitable isolated test pins when measuring signals in open circuitry. Potentially
lethal voltages and currents are present.
Never connect or disconnect a wire and/or a connector to or from a protective device

during normal operation. Hazardous voltages and currents are present that may be lethal.
Operation may be disrupted and protection equipment and measuring circuitry may be
damaged.
Always connect the protection equipment to protective ground, regardless of the operating
conditions. This also applies to special occasions such as bench testing, demonstrations
and off-site configuration. Operating the protection equipment without proper grounding
may damage both terminal and measuring circuitry, and may cause injuries in case of an

accident.
Never disconnect a secondary connection of current transformer circuit without

short-circuiting the transformer’s secondary winding. Operating a current transformer with
the secondary winding open will cause a massive potential build-up that may damage the
transformer and may cause injuries to humans.
Never unmount the front or back cover from a powered equipment or from a protection
equipment connected to powered circuitry. Potentially lethal voltages and currents are
present.
Caution signs
Caution!
Always transport modules using certified conductive bags. Always handle modules using a
conductive wrist strap connected to protective ground and on a suitable antistatic surface.
Electrostatic discharge (ESD) may cause damage to the module.
Do not connect live wires to the protection equipment. Internal circuitry may be damaged.
Always use a conductive wrist strap connected to protective ground when replacing
modules. Electrostatic discharge (ESD) may damage the module and protection
equipment circuitry.
Take care to avoid electrical shock if accessing wiring and connection protection
equipment when installing and commissioning.
Note signs
Note!
Changing the active setting group will inevitably change the protection equipment’s
operation. Be careful and check regulations before making the change.
The protection assembly is designed for a maximum continuous current of four times rated
value.
Activating the other setting group without proper configuration may seriously affect the
protection equipment’s operation.
5.3 Check the Shipment

Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.
Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or

agent.
If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity should not exceed 90% at a
maximum temperature of +55°C; the permissible storage temperature range in dry air is -40°C to
+70°C.
5.4 Material and Tools Required
The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.
A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if CZX-12R2 is mounted in cubicles).
5.5 Device Location and Ambient Conditions
The place of installation should permit easy access especially to front of the device, i.e. to the
human-machine interface of the equipment.
There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.
Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:
1. The location should not be exposed to excessive air pollution (dust, aggressive substances).
2. Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.
3. Air must not be allowed to circulate freely around the equipment.
The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).
Warning!
Excessively high temperature can appreciably reduce the operating life of the CZX-12R2.
5.6 Mechanical Installation
The equipment adopts IEC standard chassis and is rack with modular structure. It uses an integral
faceplate and plug terminal block on backboard for external connections. CZX series device is IEC
4U high and 19” wide. Figure 5.6-1 shows its dimensions and Figure 5.6-2 shows the panel

cut-out.
Figure 5.6-1 Dimensions
Figure 5.6-2 Panel cut-out
Note!
It is necessary to leave enough space top and bottom of the cut-out in the cubicle for heat
emission of the CZX-12R2.
5.7 Electrical Installation
5.7.1 Grounding Guidelines

Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.
All these influences can influence the operation of electronic apparatus.

On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.
Note!
All these precautions can only be effective if the station ground is of good quality.
5.7.2 Cubicle Grounding

The cubicle must be designed and fitted out such that the impedance for RF interference of the
ground path from the electronic device to the cubicle ground terminal is as low as possible.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.
Note!
If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it
forming a resonant circuit at certain frequencies that would amplify the transmission of
interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 5.7-1).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.
Note!
For metallic connections please observe the voltage difference of both materials according
to the electrochemical code.
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).

Figure 5.7-1 Cubicle grounding system
5.7.3 Making Electrical Connections

Always make sure established guidelines for this type of terminal is followed during installation.
When necessary use screened twisted-pair cables to minimize susceptibility. Otherwise, use any
kind of regular nonscreened tinned RK cable or equivalent.
When using screened cabling always use 360° full screen cable bushing to ensure screen
coupling. Ensure that all signals of the single circuit are in the same single cable. Avoid mixing
current and voltage measuring signals in the same cable. Also use separate cables for control and
measuring circuits.
1. Connecting the auxiliary power:
All plug-in modules of the device demand to introduce DC power supply. The DC power supply will
be connected to the input terminals of various plug-in modules after running in idle for some time.
2. Input/output signal connectors:
The input and output circuits will be connected with the terminal board generally, external circuit
will connect the relevant terminal board through dedicated cable.

Chapter 6 Commissioning
6.1 Overview
This device is fully numerical in their design, implementing all protection and non-protection
functions in software. The relay employ a high degree of self-checking and in the unlikely event of
a failure, will give an alarm. As a result of this, the commissioning test does not need to be as
extensive as with non-numeric electronic or electro-mechanical relays.
To commission numerical relays, it is only necessary to verify that the hardware is functioning
correctly and the application-specific software settings have been applied to the relay.
Before carrying out any work on the equipment, the user should be familiar with the contents of the
safety and technical data sections and the ratings on the equipment’s rating label.
6.2 Safety Instructions
Warning!
Hazardous voltages are present in this electrical equipment during operation.

Non-observance of the safety rules can result in severe personal injury or property
damage.
Warning!
Only qualified personnel shall work on and around this equipment after becoming
thoroughly familiar with all warnings and safety notices of this manual as well as with the
applicable safety regulations.
Particular attention must be drawn to the following:
z The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.
z Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.
z Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!)
z The limit values stated in the technical data (Chapter 2) must not be exceeded at all, not even
during testing and commissioning.
Warning!

Primary test may only be carried out by qualified personnel, who are familiar with the
commissioning of protection system, the operation of the plant and safety rules and
regulations (switching, earthing, etc.)
6.3 Insulation Test (if required)

Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:
DC power supply
Output contacts
The insulation resistance should be greater than 100MΩ at 500V.
Test method:
To unplug all the terminals sockets of this protective device, and do the Insulation resistance test
for each circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to the protection
6.4 Product Checks
These product checks cover all aspects of the relay which should be checked to ensure that it has
not been physically damaged prior to commissioning, is functioning correctly and all input quantity
measurements are within the stated tolerances.
6.4.1 General Description

The CZX series interposing relay set is fully numerical and the hardware is continuously monitored.
Commissioning tests can be kept to a minimum and need only include hardware tests and
conjunctive tests. The function tests are carried out according to user’s correlative regulations.
The following tests are necessary to ensure the normal operation of the equipment before it is first
put into service.
z Hardware tests
These tests are performed for the following hardware to ensure that there is no hardware
defect. Defects of hardware circuits other than the following can be detected by
self-monitoring when the DC power is supplied.
z Binary input circuits and output circuits test
z Function tests

z Conjunctive tests
The tests are performed after the relay is connected with the primary equipment and other
external equipment.
z On load test.
6.4.2 Visual Inspection

After unpacking the product, check for any damage to the relay case. If there is any damage, the
internal module might also have been affected, contact the vendor. Following items listed is
necessary.
z Protection panel
Carefully examine the protection panel, protection equipment inside and other parts inside to
see that no physical damage has occurred since installation.
The rated information of other auxiliary protections should be checked to ensure it is correct
for the particular installation.
z Panel wiring
Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.
Carefully examine the wiring to see that they are no connection failure exists.
z Label
Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
z Equipment plug-in modules
Check each plug-in module of the equipments on the panel to make sure that they are well
installed into the equipment without any screw loosened.
z Earthing cable
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
z Switch, keypad, isolator binary inputs and push button
Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.
6.4.3 Check the Jumpers

In general, the jumpers of the relay have been set correctly before sent to user. While, checking
the jumpers is a good habit before the relay is brought to service. Setting method of the jumpers is
explained in section 4.4 in detail.

6.4.4 External Wiring

Check that the external wiring is correct to the relevant relay diagram and scheme diagram.
Ensure as far as practical that phasing/phase rotation appears to be as expected.
Check the wiring against the schematic diagram for the installation to ensure compliance with the
customer’s normal practice.
6.4.5 Auxiliary Supply

The relay can be operated from either 110/125Vdc or 220/250Vdc auxiliary supply depending on
the relay’s nominal supply rating. The incoming voltage must be within the operating range
specified in the following table, before energizing the relay, measure the auxiliary supply to ensure
it within the operating range.
Rated Voltage 110/125Vdc 220/250Vdc

Variation 80% ~ 120% 80% ~ 120%
It should be noted that the relay can withstand an AC ripple of up to 15% of the rated voltage on
the DC auxiliary supply.
Warning!
Energize the relay only if the auxiliary supply is within the specified operating ranges.
6.5 Final Check

After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been
necessary to disconnect any of the external wiring from the protection in order to perform the
wiring verification tests, it should be ensured that all connections are replaced in accordance with
the relevant external connection or scheme diagram.
Ensure that the protection has been restored to service.
If the protection is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance should be zero. If a test block is installed, remove the test plug and replace
the cover so that the protection is put into service.
Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LED’s has been reset before leaving the protection.

Chapter 7 Maintenance
NR numerical relay is designed to require no special maintenance. All measurement and signal
processing circuit are fully solid state. All input modules are also fully solid state. The output relays
are hermetically sealed.
Since the device is almost completely self-monitored, from the measuring inputs to the output
relays, hardware and software defects are automatically detected and reported. The
self-monitoring ensures the high availability of the device and generally allows for a corrective
rather than preventive maintenance strategy. Therefore, maintenance checks in short intervals are
not required.
Operation of the device is automatically blocked when a hardware failure is detected. If a problem
is detected in the external measuring circuits, the device normally only provides alarm messages.
7.1 Routine Check

The device realizes complete self-check, so routine check can only involve some typical items
recommended by our company, otherwise, users can run their own check regulations.
When failures are found during routine check, please confirm them by the following contents:
Check or test whether the circuit is properly connected
Whether the module is in correct position and located accurately
Whether the voltage of DC power supply is correct
Test flow strictly conforms to the requirements of debugging outline or related general rules
7.2 Replace Failed Modules

If the failure is identified to be in the relay module and the user has spare modules, the user can
recover the protection by replacing the failed modules.
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name and hardware type-form as the
removed module.
The module name is indicated on the top front of the module.
Caution!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.

Please refer to the following steps to replace a failed plug-in module
Switch off the DC power supply
Disconnect the trip outputs
Unscrew the screw of the front panel.
Open the front panel of the device
Replace the failed plug-in module by a new plug-in module
Warning!
Hazardous voltage can be present in the DC circuit just after switching off the DC power
supply. It takes approximately 30 seconds for the voltage to discharge.
Warning!
Units and modules may only be replaced while the supply is switched off and only by
appropriately trained and qualified personnel. Strictly observe the basic precautions to
guard against electrostatic discharge.
Warning!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.
7.3 Cleaning
Before cleaning the relay, ensure that all AC/DC supplies, current transformer connections are
isolated to prevent any chance of an electric shock whilst cleaning. Use a smooth cloth to clean
the front panel. Do not use abrasive material or detergent chemicals.
7.4 Storage
The spare relay or module should be stored in a dry and clean room. Based on IEC standard
60255-6 the storage temperature should be from -25oC to 70oC, but the temperature of from -10oC
to 40oC is recommended for long-term storage.

Chapter 8 Decommissioning and Disposal
8.1 Decommissioning
1. Switching off
To switch off the device, switch off the external miniature circuit breaker of the power supply.
2. Disconnecting Cables
Disconnect the cables in accordance with the rules and recommendations made by relational
department.
Danger!
Before disconnecting the power supply cables that connected with the DC module of the
protective device, make sure that the external miniature circuit breaker of the power supply
is switched off.
Danger!
Before disconnecting the cables that are used to connect analog input module with the
primary CTs and VTs, make sure that the circuit breaker for the primary CTs and VTs is
switched off.
3. Dismantling
The device rack may now be removed from the system cubicle, after which the cubicles may also
be removed.
Danger!
When the station is in operation, make sure that there is an adequate safety distance to
live parts, especially as dismantling is often performed by unskilled personnel.
8.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.
Note!
Strictly observe all local and national regulations when disposing of the device.


Chapter 9 Manual Version History
Chapter 9 Manual Version History

In the latest version of CZX-12R2, several descriptions on existing features have been modified.
These are described with reference to the table listed below:
Manual History
Software Version Manual Version Source Documentation

None R1.00 CZX-12R2 Interposing Relay Set
Modification Recorder
Manual Version Section Page No. Description of change Note

R1.00 Original release

CZX-12R2 Instruction Manual en General X R1.00 (En CZXL0112.0086.0001)

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CZX-12R2

Interposing Relay Set

NR Electric Co., Ltd.

Documentation for equipment ordered from NR is dispatched separately from manufactured

Health and Safety

Qualified personnel are individuals who:

z Are trained in emergency procedures (first aid).

NR ELECTRIC CO., LTD i

Instructions and Warnings

The following indicators and standard definitions are used:

ii NR ELECTRIC CO., LTD

The earthing terminal of the equipment must be securely earthed

z Printed circuit board

Carefully handle the connection cable without applying excessive force.

The information in this manual is carefully checked periodically,

NR ELECTRIC CO., LTD iii

Health and Safety .............................................................................................................. i

Instructions and Warnings ...............................................................................................ii

Table of Contents .....................................................................................................................iv

1.1 Application ...................................................................................................................1

1.2 Functions .....................................................................................................................1

1.4 Product Type ................................................................................................................2

Chapter 2 Technical Data .........................................................................................................3

2.1 Electrical Specifications .............................................................................................3

2.1.1 Power Supply .....................................................................................................3

2.1.2 Binary Input .......................................................................................................3

2.1.3 Binary Output.....................................................................................................3

2.2 Mechanical Specifications ..........................................................................................4

2.3 Ambient Temperature and Humidity Range ..............................................................4

2.4 Type Tests ....................................................................................................................4

2.4.1 Environmental Tests .........................................................................................4

2.4.2 Mechanical Tests ...............................................................................................4

2.4.3 Electrical Tests ..................................................................................................5

2.4.4 Electromagnetic Compatibility .........................................................................5

2.5 Certifications ................................................................................................................6

Chapter 3 Operation Theory ....................................................................................................7

3.1 Principle Diagram ........................................................................................................7

3.1.1 Reclosing and Manual Tripping & Closing Circuit..........................................7

3.1.2 Phase-segregated Closing Circuit ...................................................................8

3.1.3 Phase-segregated Tripping Circuit (Group 1) .................................................9

iv NR ELECTRIC CO., LTD

3.1.4 Phase-segregated Tripping Circuit (Group 2) ...............................................10

3.1.5 Tripping & Closing Signal Circuit................................................................... 11

3.1.6 Pressure Blocking Circuit ...............................................................................12

3.1.7 AC Voltage Switchover Circuit .......................................................................12

3.1.8 Output Contacts ..............................................................................................13

3.2 Reclosing and Manual Closing Circuit ....................................................................15

3.2.1 Reclosing Circuit .............................................................................................15

3.2.2 Manual Closing and Remote Closing Circuit ................................................16

3.3 Three-Phase Trip Circuit ...........................................................................................16

3.3.1 Three-Phase Tripping with Reclosing............................................................16

3.3.2 Three-Phase Tripping without Reclosing ......................................................16

3.3.3 Manual and Remote Tripping Circuit .............................................................16

3.3.4 Reserved Three-phase Tripping Relay ..........................................................17

3.4 DC Power Supervision and Switchover ...................................................................17

3.5 Phase-segregated Closing Circuit ...........................................................................17

3.5.1 Open State Supervision ..................................................................................17

3.5.2 Closing Circuit .................................................................................................17

3.5.3 Anti-pump Circuit ............................................................................................17

3.6 Phase-segregated Tripping Circuit ..........................................................................18

3.6.1 Closing State Supervision ..............................................................................18

3.6.2 Tripping Circuit ................................................................................................18

3.7 Trip & Closing Signal Circuit ....................................................................................18

Manual closing, reclosing, three-phase trip and phase-segregated trip

DC power supply monitoring

Open state supervision, closed state supervision

Low pressure to block tripping, closing and AR